Diesel Generator CJ450PN

CUKUROVA GENERATOR SYSTEMS 1500 Rpm, 50Hz, 400V

Perkins 2306C-E14TAG3 diesel engine

Newage/Stamford HCI444F alternator
Standard Generator Features
AMF, Automatic mains failure unit
Heavy duty type, 6 cylinder, water cooled engine
50°C tropical type radiator
Starter motor
Lead acid battery
Charging alternator
Battery charge redressor
Heavy duty, brushless type alternator
Base frame with anti-vibration units
Industrial type silencers
Flexible exhaust compensator
Block water heater unit
Control panel with digital-automatic main control module
Fan, fan drive, charging alternator drive and all rotating parts
covered
Radiator matrix covered by metal mesh against the
mechanical damages
Fabricated and welded steel base frame
Anti-vibration mountings
Engine and alternator manufacturer test reports
Factory load, performance and function tests

Optional Features
Automatic load transfer panel
ISO
ISO9001:2000
9001:2000 Automatic syncronization and power sharing systems
Cukurova is a fully accrediated Soundproof canopy
ISO 9001:2000 company Container type enclosers
Road trailer
Job-site trailer
Protection circuit breaker
Air start
Remote type radiator
Base fuel tank
This generator is available with External type fuel tank
CE certification Automatic fuel transfer system
Residential silencer

Standby Prime
Model
kVA kW kVA kW

Cukurova is accrediated with CJ450PN 450 360 400 320

Gost certification

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ450PN Technical Data Sheet 061130 - Page1
CUKUROVA Diesel Generator engine

APPLICATION DATA

Perkins 2306C-E14TAG3 Engine

Standard Features Standby kW Prime kW
Model
Gross Net Gross Net
Economic power
Mechanically operated unit fuel injectors with advanced electronic control, 2306C-E14TAG3 396 387 353 344
combined with carefully matched turbocharging,give excellent fuel atomisation
with optimum economy
Low emissions result from electronic control of fuel injected. Lubricating System

Reliable power Type Pressurized

Developed and tested using the latest engineering techniques and finite Capacity, Liters 68
element analysis for high reliability. Lub oil pressure (min), bar 2
Low oil usage and low wear rates. Wet sump with filler and dipstick
High compression ratio ensures clean rapid starting in all conditions. Full-flow replaceable ‘Ecoplus’ filter
Support comes from a worldwide network of 4,000 distributors and dealers. Oil cooler integral with filter header

Compact and efficient power

Exceptional power to weight ratio and compact size gives optimum power Fuel System
density and make installation and transportation easier and cheaper.
Designed to provide excellent service access for ease of maintenance. Type of injection system MEUI
Fuel injecter MEUI
Clean power Delivery/hour at 1500rev/min, Liters 413
All engines in the 2300 Series family will meet the requirements of EU stage Governor type Electronic, governing to ISO 8528-5
2/EPA Tier 2 emissions legislation and are capable of meeting 1⁄2 TA Luft. class G3
Mechanically actuated electronically controlled unit fuel injectors with full
Standards authority electronic control
UK MOD, BS5750, ISO9001, BS5514/1-1982, ISO 3046/1, ISO 8528/1 Replaceable ‘Ecoplus’ fuel filter elements with primary filter/water separator
Fuel cooler

Technical Specifications Electrical System

Manufacturer PERKINS Alternator 24 Volt with integral regulator

Model 2306C-E14TAG3 Starter motor (DC) 24 Volt
Type 4 cycle, water-cooled, diesel engine Starter motor power 7.65 kW
Number of cylinders 6 ECM mounted on engine with wiring looms and sensors
Cylinder arrangement Vertical in-line 3 level engine protection system
Displacement, Liters 14.6
Bore X Stroke, mm 137 X 165
Compression Ratio 15.9:1
Combustion System Direct injection Fuel Consumption
Aspiration Turbocharged, air-to-air charge cooled
Rotation Anti-clockwise viewed on flywheel liters per hour %110 Load 88 L
Gross engine power, kWb 396 %100 Load 81 L
Fan Power, kWm 9 %75 Load 61 L
BMEP gross, bar 22 %50 Load 42 L
Combustion air flow, m³ / min 35
Exhaust gas temp.(after turbo), °C 474 grams per kWh %110 Load 198 g/kWh
Exhaust gas flow (after turbo),m³ / min 87 %100 Load 199 g/kWh
Mean piston speed, m / s 8.28 %75 Load 199 g/kWh
%50 Load 218 g/kWh

Cooling System Optional Equipments

Type Tropical, heavy duty type Additional speed sensor

Ambient temperature, °C 50 Temperature and pressure sensors for gauges
Engine+Radiator coolant cap., Liters 47 Air filter rain hood
Jacket coolant flow, Liters / sec 5.2 Twin starters/facility for second starter
Cooling min airflow, m³ / min 378 (at 50°C) Electric hours counter
Gear-driven circulating pump
Mounted belt-driven pusher fan
Radiator supplied loose incorporating air-to-air charge cooler
System designed for ambients up to 50ºC

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ450PN Technical Data Sheet 061130 - Page2
alternator

Newage/Stamford HCI444F Alternator

Standard Features Standby Prime
Model
kVA kW kVA kW
Winding&Electrical Performance
All generator stators are wound to 2/3 pitch.This eliminates triplen (3rd, 9th, HCI444F 450 360 400 320
15th...) harmonics on the voltage waveform and is found to be the optimum
design for trouble-free supply of non-linear loads.The 2/3 pitch design avoids
excessive neutral currents sometimes seen with higher winding pitches, Technical Specifications
when in parallel with the mains.A fully connected damper winding reduces
oscillations during paralelling.This winding, with the 2/3 pitch and carefully Manufacturer NEWAGE / STAMFORD
selected pole and tooth designs, ensures very low waveform distortion. Model HCI444F
Type 4-Poles, Rotating Field, Brushless
SX440 AVR Standby power at rated voltage, kVA 450
With this self-excited system the main stator provides power via the Automatic Efficiency, % %92.8
Voltage Regulator (AVR) to the exciter stator. The high efficiency semi- Power factor 0.8
conductors of the AVR ensure positive build-up from initial low levels of Phase 3
residual voltage. Frequency, Hz 50
The exciter rotor output is fed to the main rotor through a three-phase full-wave Speed, Rpm 1500
bridge rectifier. The rectifier is protected by a surge suppressor against surges Voltage, V 380/415
caused, for example, by short circuit or out-of-phase paralleling. Excitation Self excited
The SX440 will support a range of electronic accessories, including a 'droop' Stator windings 2/3 Pitch factor
Current Transformer (CT) to permit parallel operation with other ac generators. Regulation AVR, Automatic Voltage Regulator
If 3-phase sensing is required with the self-excited system, the SX421 AVR Voltage Regulator SX440
must be used. Voltage Regulation, % ±1
R.F.I Suppression BS EN 61000-6-2 & BS EN 61000-6-4
Terminals&Terminal Box VDE0875G, VDE 0875N
Standard generators are 3-phase reconnectable with 12 ends brought out to Waveform distortion No Load <1.5% Non distorting balanced
the terminals, Which are mounted on a cover at the non-drive end of the linear load<5.0%
generator. A sheet steel terminal box contains the AVR and provides ample Rotor Dynamic balanced
space for the customers wiring and gland arrangements.It has removable Overspeed, Rpm 2250
panels for easy access. Short circuit current < 300%
TIF Less than 50
Shaft&Keys Insultion class H
All generator rotors are dynamically balanced to better than BS6861:Part 1 Construction Single bearing, direct coupled
Grade 2.5 for minimum vibration in operation. Two bearing generators are Coupling Flexible
balanced with a half key. Stator winding Double layer concentric
Connection WYE
Insulation / Impregnation Protection class IP23
The insulation system is class 'H' Cooling air volume,m³ / sec 0.8
All wound components are impregnated with materials and processes
designed specifically to provide the high build required for static windings and
the high mechanical strength required for rotating components.

Standards Optional Equipment

Newage Stamford industrial generators meet the requirements of BS EN
60034 and the relevent section of other international standards such as Optional Permanent Magnet Generator (PMG) provides an isolated power
BS5000,VDE0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359 supply to the excitation control system
Other standards and certifications can be considered on request Anti Condensation Heaters
Air Filters
Quaility Assurance Temperature Indication RTD’s
Generators are manufactured using production procedures having a quaility Winding Protection Thermistors
assurance level to BS EN ISO 9001. Quadrature Droop kit for Parallel Operation
SX421 AVR with 3 Phase Sensing and improved Regulation 0.5%
MX341 (PMG) 1% Regulation with 2 Phase Sensing
MX321 (PMG) with 3 Phase Sensing and improved Regulation 0.5%

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ450PN Technical Data Sheet 061130 - Page3
control panel CJ450PN

Control Panel
Standard Equipments Input Functions display on LCD
Generator Volts Volts L1-N, L2-N, L3-N
Generator Volts Volts L1-L2, L2-L3, L3-L1
Generator Amps Amps L1, L2, L3
Generator Frequency Hz
Mains Volts Volts L1-N, L2-N, L3-N
Mains Volts Volts L1-L2, L2-L3, L3-L1
Mains Frequency Hz
Engine Speed RPM
O I
Plant Battery Volts Volts
Engine Hours Run Hour
Generator total power kVA L1, L2, L3,total
Generator total power kW L1, L2, L3,total
Generator power factor Cosφ L1, L2, L3,total

Deeapse 5220 digital automatic control module Optional Input Functions

Hourmeter Engine Oil pressure kPa
Voltmeter Fuel level %
Voltmeter commutator Engine Temperature °C
Ampermeter
Ampermeter commutator Alarm Channels
Emergency stop button Under/over generator voltage
Over-current
Deepsea 5220 Control Module Under/over generator frequency
Description Under/over speed
Charge fail
The model 5220 is an Automatic Mains Failure Control module. Emergency stop
The modul is used to monitor a mains supply and automaticlly start a Low oil pressure
standby generator set. High engine temperature
The module also provides indication of operational status and fault conditions Fail to start
automaticly shutting down the genset and indicating failures by means of an Low/high DC battery voltage
LCD display, and appropriate flashing LED on the front panel. Reverse power
Selected timers and alarms can be altered by the user from the front panel. Generator phase rotation error
Alterations to the system are made using the 810 interface and a PC. This Generator short-circuit protection
interface also provides real time diagnostic facilities Loss of speed sensing signal
Mains out of limits

Specifications Environmental Testing Standards

240mm x 172mm dimensions Electromagnetic Compatibility

70mm x 40mm dimensions, 4 segment grafical LCD monitor BS EN 50081-2:1992 and EN 61000-6-4:2000 EMC, Emission Standards for
Developed 16-bit Microprocessor design the Industrial Environment
Easy comprehended display (Hid-Til-Lit SMD LED technology) EN 61000-6-2:1999 EMC, Immunity Standards for the Industrial Environment
LED mimic diagram Vibration
SMS messaging capability with suitable GSM Modem BS EN 60068-2-6 Ten sweeps (up and back down) at 1 octave/minute in
PC software is MS Windows based and allows the operator to control the each of the three major axes.
module from a remote location (P810 Software Kit necessary) 5Hz to @ +/-7.5mm constant displacement.
Easy pushbutton controls 8Hz to 500Hz 2gn constant acceleration.
System parameters can be adjusted manually from the front panel Temperature
kVA,kW ve Cosφ measurements Cold : BS EN 60068-2-1 to -30°C
Communication with MODEM Hot : BS EN 60068-2-2 to 70°C
Humidity
BS EN 2011 part 2.1 93% RH @ 40° for 48 hours
Pushbutton Controls Shock
BS EN 6068-2-27 Three half sine shocks in each of the three
STOP / START major axes 15gn amplitude.11mS duration.
AUTO, TEST, MANUAL Electrical Safety
LCD PAGE BS EN 60950 Low Voltage Dirctive/Safety of information technology
equipments, including electrical business equipment

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ450PN Technical Data Sheet 061130 - Page4
CUKUROVA Diesel Generator CJ450PN

Model Codes and General Information

Cukurova Diesel Generator

CJ 450 P N
N Group - Alternator brand (Newage/Stamford)

P Series - Engine brand (Perkins)

Standby Power - kVA

Cukurova generator

Perkins 2300 Series Diesel Engine Newage/Stamford Alternator

2306C-E14 T A G 3 HC I 44 4 F

Power level

Genset engine Core Length

Air-to-air charge cooled Number of poles

Turbocharged Shaft Height in cm

Electronic, 14 liters Industrial

2300 Series, 6 cylinder Generator type

Information
Power Ratings Electric Formulas

Standby power rating is for the supply of emergency power at variable Values Formula
load for the duration of the non-avalaibality of the mains power supply.No
kWe kWm X E
overload capacity is available at this rating.A standby rated engine should be
sized for an avarage load factor of 80% based on published standby rating for
kWe (U x I x 1.73 x pf) / 1000 kVA x pf
500 operating hours per year.Standby ratings should never be applied except
in true emergency power failure conditions.
kVA (U x I x 1.73) / 1000 kWe / pf

Prime power rating is available for unlimited hours per year with a variable
I (Amp) (kWe x 1000) / (U x 1.73 x pf) (kVA x 1000) / (U x 1.73)
load of which the average engine load factor is 80% of the published power
rating, incorporation of a 10% overload for 1 hour in every 12 hours of
Frequency ( Rpm x N°Pole) / (2 x 60)
operation which permitted

Rpm (2 x 60 x Frequency) / N°Pole

Continuous power rating is available for continuous full load operation.No
overload is permitted.
kWm: Mechanical Power I : Current (A)
Acc. To ISO 3046/1, BS 5514, DIN6271 kWe : Electrical Power U : Voltage (V)
pf : Power factor kVA : Power
E : Alternator efficiency Rpm: Revolutions per minute

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ450PN Technical Data Sheet 061130 - Page5
CUKUROVA Diesel Generator CJ450PN

General Dimensions

Standard Generator

W Length, L 3,5 m

Heigth, H 1,9 m

Width, W 1,1 m

H Weight, Total 3650 kg

L
Generator with Soundproof Canopy
W

Length, L 4,5 m

Heigth, H 2,5 m
O I

Width, W 1,4 m
H
Weight, Total 5100 kg

L
Generator Room Layout
1,2 m
3,5 m

2,5 m
2m
2m

6,25 m

Above drawings dimensions and weights are only for guidence.For installation design of your specific application, necessary certified drawings, at site consultancy service as well as maintenance and installations manuals will be provided by Cukurova without any charge.

Specifications may change without notice

All information in this document is substantially correct at time of printing and may be altered subsequently. CJ450PN Technical Data Sheet 061130 - Page6