Empty Container Handler 8-10 Tonnes: Technical Information Dce80-100
Empty Container Handler 8-10 Tonnes: Technical Information Dce80-100
Empty Container Handler 8-10 Tonnes: Technical Information Dce80-100
Model designation
eg. DCE80-45E8
Diesel engine
Counterweight truck
Generation
Wheelbase, in decimetres
Empty containers
2
Capacity and dimensions
3
Description
Chassis Lift Masts
The machine chassis create the base for its All masts are constructed according to the
external dimensions, stability and manoeu- free visibility principle. The robust mast
vre characteristics. has become even more robust. When we
now introduce the 10 tonne machine all
The chassis is built of fully welded steel pro- masts are improved to meet the demands
files which gives a rigid construction with that comes with the higher capacity. The
strong mounting points for the drive axle mast profiles are made of high tensile steel,
and lift equipment. Stress concentrations designed for minimal obstruction of the
have been eliminated for optimum tensile field of vision and long service life. All mast
strength. wheels for the bearing of longitudinal stress
are fitted with high quality roller bearings.
The chassis is flexible and is used for all the Lateral stresses are borne by plastic sliding
different models and driveline combina- plates. Four duplex masts are available.
tions. The space at the rear of the chassis
is used for counterweights. The number of
counterweights depends on special operat-
ing requirements.
The chassis has a low profile for good vis- The cab is located at the very rear of the
ibility. The tanks are separately constructed machine for best visibility. The DCE series
and bolted to the chassis in a position that comes in two different versions regarding
also contributes to good visibility. the cabin position. Depending on market re-
quirements the machines can be delivered
Cabin substructures are also bolted to with standard cabin height position or as an
the chassis. The wide cabin substructure elevated version. This decision is pending
jointing provides good accessibility and individual operational requirements.
therefore easy service and maintenance
operations. The improved instep is broader
and provides a safer grip.
Duplex mast
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Attachment Single stacking with twistlocks
The sidelift attachment has been designed Both the hook and twistlock attachments Lamp panels, both in the cabin and on the
for easy, safe and rapid handling, low have a hydraulic cylinder between the attachment, displays alignment, locked and
weight and ease of maintenance. The pri- attachment and the carriage that allows released container respectively. An electri-
mary function of the attachment is to firmly +-600 mm side-shift. cal safety system prevents the locking and
attach the container during lifting. The release of the container if the attachment
attachment is integrated with the carriage. is not correctly positioned. The system also
Two different models of attachment are prevent lifting if the container is not either
available; with twistlocks or with hooks for completely locked or released container
container connections. respectively.
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Performance
Performance is the result of how well Transmission
the machine’s functions work together. All trucks in the series are equipped with
Spicer off Highways well proven 32000
The efficacy of the lifting equipment is de- hydrodynamic transmission systems (3+3).
termined by a combination of lifting speed,
capacity, visibility and user-friendliness. The transmission has integrated gearbox
Lifting places heavy demands on the engine and torque converter, for smooth, quick
and working hydraulics, but lifting is only acceleration with a minimum of “clutch-
part of the operating cycle. Before the slip”. Gear changing is electrically achieved
machine is in position to load or unload, via solenoid valves, with three reverse and
the demands are instead on precise control three forward gears, controlled by means of
with tight turning radius, effective brakes an easily operated multifunction lever.
and high pulling power. And of course, all
the functions must still perform optimally
even after heavy use.
Drive axle
The Kessler drive axle (width = 4000mm) is A wider axle with a extremely robust design
of a robust design to be able to cope with with a track of 4500 mm has been devel-
tough working environments in ports and oped to meet the heavy-duty demands that
terminals. The axle has reduction in two is placed during operation with the new
stages - differential and hub reduction, DCE100 machine. It is also optional on the
which ensures a minimum of strain on the DCE80 and 90 machines.
transmission system. The drive axle is fitted
with hydraulic braking system.
Travelling speed, f/r Unloaded km/h 27/27 28/28 28/28 27/27 27/27 27/27 27/27 28/28 28/28
At rated load km/h 25/25 26/26 26/26 25/25 25/25 25/25 25/25 27/27 27/27
Gradeability Max unloaded % 36 31 31 28 28 28 36 31 31
at rated load % 29 24 23 25 22 22 29 25 25
At 2 km/h unloaded % 31 27 27 24 24 24 31 27 27
at rated load % 25 21 20 22 19 19 25 21 21
Drawbar pull Max kN 127 114 114 105 105 105 127 115 115
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Engine
As standard, the DCE truck is equipped The engine has low exhaust emission levels
with Volvo’s TAD 720VE diesel engine. The and complies with today’s stringent legal
turbocharged straight six cylinder engine environmental demands according to step
is equipped with intercooler. The engine II. A Cummins engine can be fitted as op-
is adapted to the special working require- tion. Low fuel consumption and low noise
ments of empty container handling, with and vibration levels characterise all engine
high power and torque levels at low engine alternatives.
speeds.
Steering System
The steering system is completely hydraulic The pendulum suspension of the axle, over
and is fed from a hydraulic pump via a powerful spherical rubber bushings, has a
priority valve. When the steering wheel is long operative life span and is totally main-
turned, the steering valve transmits a load tenance free.
signal to the priority valve, which ensures
that the steering system always has suf- The minimal number of parts ensures
ficient hydraulic pressure. operational reliability, a minimum of service
points and easy maintenance. The steering
The steering axle is an robust construction geometry allows a tight turning circle.
with double-acting cylinder.
Drive train Standard environment driveline Optional driveline Cummins option driveline
Engine Manufacturer - type designation Volvo - TAD720VE Volvo - TWD731VE Cummins QSB5.9
Fuel - type of engine Diesel - 4 stroke Diesel - 4 stroke Diesel - 4 stroke
Rating ISO 3046 - at revs kW-r/min 174 - 2300 167 - 2200 160 - 2200
Peak torque ISO 3046 - at revs Nm-r/min 854 - 1400 893 - 1300-1400 938 - 1400
Number of cylinders - compression cm³ 6-18,4:1 6-17,7:1 6-16.3:1
Drive train
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Electrical and hydraulical systems
Electrical system
The electrical system is logically structured.
The 24 V system is supplied by two 12 Volt
batteries connected in series charged by
an alternator, with related electronics for
rectification and current stabilisation. The
system provides high power levels even at
low engine revs.
Optional: ECS
The empty container handler can be For example the following
equipped with ECS, a system for optimum functions are available:
operational security and overall economy. • automatic gear changing
(load sensing system)
The system consists of a number of • lever steering
modules that can be combined in differ- • mini steering
ent ways, depending on the nature of the • montitoring
operations. • electrohydraulic servo
(electrical hydraulic servo is standard Levers for hydraulic functions:
Lifting, tilt, side shift, 20-40 feet
on the DCE100)
extension, twistlocks/flaps.
Hydraulic system
The hydraulic system includes The accumulator is charged from the valve Part of the excess flow from the pumps is
the following sub-systems: block and in turn feed the service- and directed to the brake circuit in order to dis-
• Working hydraulics. parking brake system. As a safety measure, sipate the built up of heat, before returning
• Service brake system with parking- the accumulator ensures efficient braking to the hydraulic tank.
and cooling circuit pressure to be able to brake several times,
• Parking brake circuit if the engine temporarily should stop. Following functions are available as op-
• Hydraulic servo (standard) tional extras:
• Steering system A priority valve, which is controlled by a • electro-servo controls (DCE100,
load-sensing signal from the control valve, electrical hydraulic servo is standard
The hydraulic system is built around two ensures there is always pressure for the on the DCE100)
gear wheel type pumps. The pumps are steering system. At full extension of the lift • piston type accumulator
driven from a power outlet on the transmis- functions, both pumps work in tandem for • additional hydraulic functions
sion. A valve block enables easy installa- maximum lifting speed. • electronic joystick
tion with a minimum number of hydraulic
lines/hoses.
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Operator environment
The Spirit Delta cab provides the operator
with an efficient and safe place of work.
The design of the cab is the result of a
comprehensive analysis of operators’ work-
ing conditions providing optimum visibility
with large glass areas and no forward
corner posts to inhibit the field of vision.
The instrument panel is gently rounded and
ergonomically designed with an uninhibited
clear view of all essential information. Ac-
cess to the cab is convenient and safe with
steps, on the left hand side, and ergonomi-
cally designed hand rail.
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Standard equipment, base machine
All Kalmar trucks are CE marked and • Door stops with lock Instrument
constructed to and comply with the • Sliding window on left side • Fuel gauge
following norms: • Wiper/washer front and rear window • Hour meter
• EN 1551 • Interval wiper front window • Engine temperature (coolant water)
• EN12053 (Sound) • Fixed drivers seat BEGE • Transmission pressure
• EN 12895 (EMC test, Europe) • Armrest right hand side
• 97/68 EC Stage II, US EPA Tier II • Adjustable lever console Indication lights
(Standard engines) • Electrical assisted levers • Summer at warning lamps
• ANSI B56.1 Compliance. (only hook attachment). • Engine oil pressure
• EMC approved electrical system • Hydraulic assisted levers • Engine oil temperature
(only twistlock attachment) • Engine coolant level
Chassis • Steering wheel knob • Charging
• Lifting eyes front • Ignition key with electric engine stop • Brake pressure
• Towing pin • Multi-lever left hand side • Transmission oil temperature
- Travel direction selector • Transmission oil pressure
Body (forward/neutral/beckward) • Parking brake
• Steps with anti-slip protection - Electrical gear shifting “powershift” • Headlights
• Rear view mirror on each side • Multi-lever right hand side • Direction indicator
• Engine hood with gas springs - Horn • Safety locking device disconnected
- Direction indicator (only twistlock attachment)
Steering axle - Interval wiper on front window • Hydraulic oil temperature
• Kalmar design steer axle with double- - Washer on front, rear and roof window • Indication lamps
acting steer cylinder - Low beam/high beam on head light - Indication locked twistlock/flaps
• Maintenance free rubber bushing • Mechanical foot accelerator - Indication alignment
• Oscillation stops • Dual brake pedals with inching function - Indication opened twistlock/flaps
• Button for electronic hand brake
Drive train • Heating incl. Defroster system Warning lamps
• Engine: Volvo TAD720VE • Warning buzzer for not activated • Charging
• Alternator 80A parking brake leaving seat • Direction indicator/warning lights/high
• Transmission: Spicer Off-Highways • Container panel with safety locking beam/disconnection of safety device
13,7HR32000 device (only twistlock attachment) (only twistlock attachment)
• Drive axle: Kessler D81 • Instep handle • Parking brake
• Wet Disc Brakes • Inside rear view mirror • Low brake pressure
• Electrical parking brake • Interior light with fade away • Low oil pressure - engine
• Radiator and oil-cooler for engine • Indication panel for driver support • Low water level – engine
and transmission (only hook attachment) • Preheating – engine
• Air-cleaner with interchangeable filter • High temperature – engine
• Large diesel tank 380 litres Heating/ventilation • Low oil pressure – transmission
• Diesel filler cap and breathing filter • Control knob with three step setting • High temperature - transmission
of fan speed
Cabin • Control knob for setting the air flow Wheels
• Cabin internal height 1500 mm (floor, cab and mixed) • Pneumatic tyre
• Standard position, backward, • Separate air-flow blowers, for setting • Tyres: 12.00 x 24 (DCE80)
H6=3940mm of the required air flow 14.00 x 24 (DCE90-100)
• Cabin without front corner posts • Powerful defroster for front/side/door
(silicon sealed front windows) window
• Windows of security glass, 5 mm • Control knob for stepless setting
• Lexan roof window, 6 mm of cooling/heating
• Lockable doors (key) • Re-circulation function (20%-80%)
with electrical switch
• Aluminium fresh air filter, washable
and interchangable
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Mast Hydraulics • 2 rear lights and 2 rear position lights
• Duplex standard, full free visibility • Pumps, 2 units • Blinkers front and rear
(2-stage with 2 cylinders) • Distributed hydraulics on spreader • Rotating beacon
• Tilt angles standard; forward 3 deg. • Hydraulic electric servo function • Brake lights
and backward 3 deg. for lifting levers • Cabin lightning
• Hydraulic main valve for lifting equipment
Carriage • Servo assisted steering (Orbitrol) Colour
• Carriage for twistlock attachment • Hydraulic assisted/servo function • Chassis, counter weight: Red RAL 3000
with mechanical levelling for lifting levers • Cabin: Grey RAL 9007
• Carriage for hooks with mechanical • Hydraulic oil filters, high pressure 2 pcs • Lifting equipment: Black RAL 7021
levelling • Hydraulic accumulator for the brake
system 2 pcs Documentation and signs
Attachment • Large hydraulic tank (320 L), external • Instruction manual 1 pce
• 8-9 tonnes capacity for 20-40 ft ISO hydraulic oil level gauge and breathing • Technical handbook 1 pce
containers, hydraulic extension filter • Spare parts catalogue 1 pce
(only twistlock attachment) • Electrical fan for hydraulic oil cooling • Complete set of signs according to the
• 10 tonnes capacity for 20-40 ft ISO instruction manual:
containers, hydraulic extension (hooks) Electrics - Forklift truck data sign with serial no.
• Hydraulic sideshift ± 600 mm, 1 cylinder • Electrical system 24V model, capacity etc.
• Mechanical passive levelling, ± 195 mm • Batteries 12V/140Ah 2 pcs - Warning and information signs
(with spring power) (only twistlock • Main power switch - Load diagram
attachment) • Control central mounted in the rear
• Safety locking with twistlocks, alignment cab wall
pins and sensors • 2 head lights and 2 position lights
(only twistlock attachment on front fenders
• Fixed ISO twistlocks • 2 working lights on mast
• Locking, alignment pins and sensors (only • 2 working lights on carriage
hook attachment) • 2 rear lights on fenders, activated in
• Mechanical levelling 2,5 degrees reverse
(only hook attachment)
Common options
See price list for more options • Central greasing system • Double stacking carrigage
• Elevated cabin 600 mm • Automatic stop of engine at high with hydraulic levelling
• Cabin Globetrotter with internal temperature, low pressure etc. • Reading lamp
height 1700 mm (not in combination with ECS) • Container lights on cabin roof
• ECS monitoring system • Connection at 220 V • Engine oil pressure gauge
- Automatic gear shift - Engine heater • Transmission oil temperature gauge
- Joystick control/mini-steering/ - Cab heater • Hydraulic oil temperature gauge
lever steering - Battery charger • Air conditioning
- Electrical/hydraulic servo control • Reverse alarm • Interval wiper rear and roof pane
- Load indicator • Tyre Michelin XZM • Electric heat in driver seat
- Electronic scale • Single stacking carriage • Air cushioned seat
• Triplex mast with hydraulic levelling • Radio with CD-player
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Contact information:
We reserve the right to change the design and technical data without prior notice.
Our products are manufactured in Sweden,
Finland, the USA and the Netherland
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