200-003 Flow Diagram, Cooling System

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200-003 Flow Diagram, Cooling System

Flow Diagram

Automotive and Industrial without EGR

1. Coolant inlet
2. Pump impeller
3. Coolant flow past lubricating oil cooler
4. Coolant flow past cylinders
5. Coolant flow from cylinder block to cylinder head
6. Coolant flow between cylinders (engines without EGR only)
7. Coolant flow to thermostat housing
8. Coolant bypass passage
9. Coolant flow back to radiator
10. Bypass open
11. Coolant bypass in cylinder head
12. Coolant flow to water pump inlet.

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Flow Diagram, Cooling System Page 2 of 4

Automotive Engines with EGR

1. Coolant flow from cylinder block to EGR cooler inlet


2. Coolant flow from EGR cooler returning back to cylinder head
3. Vent plug used for cooling system fill
4. Coolant flow from cylinder block to VGT actuator inlet
5. Coolant flow from VGT actuator to EGR valve inlet
6. M10 vented banjo - vent orifice to surge tank
7. Coolant flow return from EGR valve back to cylinder head
8. Coolant flow from cylinder block to turbocharger bearing housing
9. Coolant flow return from turbocharger bearing housing back to the rear of the
cylinder head.

Engine Coolant Flow

1. Thermostat housing
2. Coolant outlet
3. Heat exchanger
4. Coolant inlet to water pump
5. Water pump
6. Coolant supply to exhaust manifold
7. Exhaust manifold (wet)
8. Turbocharger (water cooled)
9. Coolant discharge from turbocharger

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Flow Diagram, Cooling System Page 3 of 4

10. Expansion tank


11. Coolant make-up line
12. Turbocharger vent line
13. Cylinder head vent line
14. Exhaust manifold vent line
15. Coolant recovery bottle
16. Heat exchanger zinc anode.

Engine Coolant Flow, Keel Cooled (Exhaust Side)

1. Coolant Inlet from Keel Cooler


2. Thermostat Housing for Keel Cooling
3. Coolant Inlet from Thermostat Housing to Aftercooler
4. Aftercooler
5. Engine Cooling System Fill Vent Petcock
6. Coolant Outlet from Aftercooler to Marine Gear Cooler
7. Marine Gear Cooler
8. Coolant Inlet to Water Pump
9. Engine Coolant Outlet to Exhaust Manifold
10. Water Cooled Exhaust Manifold
11. Turbocharger with Water Cooled Turbine Housing
12. Turbocharger Coolant Outlet
13. Engine Coolant Outlet to Thermostat Housing
14. Coolant Outlet to Keel Cooler.

Sea Water Coolant Flow

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Flow Diagram, Cooling System Page 4 of 4

1. Sea water supply


2. Sea water pump
3. Fuel cooler
4. Aftercooler zinc anode
5. Aftercooler housing
6. Marine gear oil cooler
7. Heat exchanger
8. Exhaust outlet
9. Sea water discharge

Last Modified: 11-Mar-2013

Copyright © 2000-2010 Cummins Inc. All rights reserved.

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