Technical - Specification For ONGC GGS

TECHNICAL SPECIFICATIONS
-
1-
Annexure
A. Specification of Gas detection System

B. Specifications of Point Type Gas Detector.
C. Gas Monitor Controller.
D. Specification for Hooter cum Beacon.
E. Junction Box & Cable Glands.
F. Cable (Single-pair / Multi-pair)
G. Specification for Wall Mounted Control Panel and Accessories.
H. Wiring.
(a) Power Supply Distribution Boxes for Panel.
(b) Bulk Power Supply Unit.
(c) Specification for Accessories.
(d) Specification for Signal Distribution Cards.
Note:- Gas Monitor Controller Unit (C ) shall be installed inside the wall
mounted Control Panel (G)
-
2-
ANNEXURE A
SPECIFICATION FOR GAS DETECTION SYSTEM
To detect the presence of Hydrocarbons in the various locations in GGS

Service
area.
Number of Detectors Refer SOR enclosed for quantity requirements.
Detector (Point Type)
Poison Resistant, Dual Beam infrared absorption type for combustible

Type
gas or vapours.
Explosion Proof. SS-316 body with Weather protection cover, NEMA 4X

Construction
and/or IP 66
Electrical Area Classification Class I, Div I, Group A,B, & D
Range 0-100% LEL
± 3% of gas reading @ < 50% LEL, ± 5% of gas reading @ > 50% to

Accuracy
100% LEL
Mounting Accessories Required
NOTE 1: Splash guard & weatherproof cap for protection against dust and rain shall be provided.
NOTE 2: The junction box shall be weatherproof to IP 66 and certified to Explosion proof. Fol-
lowing table provides the specifications of Gas Detectors.
NOTE 3: The Detector shall be of Horizontal Mounting Type only. Vertically mounted detectors with Hori-
zontal mount arrangement is not acceptable.
(B) POINT TYPE GAS DETECTORS
Vendor ac-
SL Item Details
ceptance (Y/N)
Dual Beam Non-Dispersive Infra Red with optics

1 Sensor Type
having condensation protection.
2 Gas Type Natural Gas (CH4)

3 Detection Range 0-100% LEL
4 Response Time T90< 4 Sec
1. IEC60079-29-1 (or)
Performance Certifica- 2. EN60079-29-1 (or)
5 3. C22.22#152 (or)
tions
4. FM6310/6320 (or)
5. GOST13320
Hazardous Area Classi- Class1 Div1 Group B, C & D, Temperature Class T4
6
fication or better
Hazardous Area Certifi- CENELEC /ATEX / FM / UL / MED / DNV / IECEx /

7
cations PESO
8 Housing Material SS 316
9 Warranty As per ONGC Standard Terms
10 Operating Temperature 0 to + 75°C
11 Operating Humidity 5-95% RH Non condensing
12 Enclosure Protection IP66
13 Input Voltage 18 – 32 VDC
14 Power at nominal 3W or better
Digital / 4-20 MA & HART Compatible

15 Outputs Required
RS485 Communication protocol (Optional)
SIL2 as per IEC61508/61511& EN54/equivalent com-

16 Certification pliance to which is certified by third party such as
TUV / FM / EXIDA / FTZU or equivalent
LED/LCD indication to indicate the status Normal,

17 Indication
Fault, Alarm shall be audible
18 Mounting Hardware Required
±3%<50%
19 Accuracy
±5% >50%
20 Mounting Direction Horizontal

a) Diagnostic feature for detecting dirty optics & alarm
generation thereof
21 Other Requirements
b) Intrinsically Safe HART ports shall be available in
the detector.
(C) GAS MONITOR/ CONTROLLER UNIT
Vendor Ac-
SL Item Details ceptance
(Y/N)
Microprocessor based control panel consisting of
1 Type
all relevant control cards & indication
2 System Capacity Expandable to 1.5 times
Controller shall be SIL 2 certified for compliance to

3 SIL Certification IEC61508/ 61511 by third party TUV / FM / EXIDA /
FTZU or equivalent
4 Operating Temperature +2 to +50°C
5 Operating Humidity 0-95% RH Non-Condensing
6 No. Of Channels One monitoring card per sensor
7 Power Supply 220VAC / 24V DC (selectable)
8 Communication port Total 02 number Serial Ports RS232
Controller shall have an alphanumeric display win-

9 Operator Interface dow as an Operator interface for the purpose of con-
figuration, display of % LEL, Alarms, Faults etc.
Required on Operator Interface like Per cent indica-

User controls/ Indi-
10 tion of LEL, Status of Power, Detector Inhibit Facility,
cations
Faults, Alarms, Test, Reset & Silence push buttons.
Controller shall interface digitally with the Gas sen-

11 Interface with sensors
sors or through 4-20 ma signal
Gas 2 or 3 wire 4-20mA (sink or source), or mV

bridge
12 Inputs Fire – smoke & heat detectors, manual call-points
Maximum of 32 loops per rack (ie 16 twin zone fire
modules)
Type Up to 84 DPCO contacts rated 5 A @ 250 V ac,
non-inductive load
Assignment – Common Alarm 1, Alarm 2, Alarm 3,
Fault
13 Relays
– Per channel Gas alarms 1, 2 & 3, fire &fault
– Voting Up to 16, configurable
– Relay modes Energised/de-energised,
latched/non-latched, time-delayed, pulsed
Controller shall be able to receive input from all the

detectors at a particular GGS Terminal, process the
information and provide two (high and high-high)
14 Alarm Outputs common potential free outputs (suitable for 5A, 24 V
DC rating & equivalent). Controller shall have provi-
sion for two spare potential free outputs for future
use.
Configuration of Con-
15 Through operator interface
troller
Channel number: 4 lines x 20 characters

Gas reading: On main LCD plus green LED bar-
16 Panel Indication graph on channel card
Measurement units: % LEL, ppm, % Vol, Fire
System fault: Yellow LED
Annexure-D
SPECIFICATION FOR HOOTER CUM BEACON
Type : 4-Wire Industrial, Cone/Horn type for out-

door installation
Location : Outdoor
Make/Model No. : Vendor to Specify
Operating Temp : 0 to 60 Degree C
Operating Voltage : 24 Vdc
Input : Suitable for activating from Control Panel.
Features : Inbuilt tone generation
Max. Current consumption : *
Colour : Red
Mounting : Field, Pole Mounted
DB Level : 100dB @ 1mtr. for outdoor type.
Distance covered : *
Enclosure Protection : IP 67 for outdoor type, Flame Proof suitable
for mounting in hazardous area classifica-
tion as ZONE2,GR IIA,IIB, TEMPERATURE
T3. (CCOE approved)
Annexure-E
JUNCTION BOX AND CABLE GLANDS
1 Tag No. *
2 Quantity *
3 Area / Unit Terminal
4 Location To be decided during detailed engg
5 Make As per suggested vendor list
6 Model No. *
GENERAL
7 Ordering Code *
8 Operating temp 0-60 Deg C
9 Humidity Upto 95% non condensing
10 Housing Suitable for hazardous area and explosion
proof, flame proof to IS 2148 and Weather Proof
IP65
As per IS 13947
11 Body Die Cast Aluminum Alloy (LM-6)
12 Screw High Tensile Steel, cadmium / nickel plated Stain-
less steel of grade
13 Washer *
14 Cover Detachable ☑ Hinged ☐
15 Terminal
Type Clip on type, locked at both ends

(end cover & clamp for each
SPECIFICATION row), suitable for 2.5 sq mm
conductors
b) Make Reputed
c) Min. Conductor *
size
d) Rating *
16 Cable Glands As per IS 2148
Material of Brass with Nickel Planting
Construction
Type Single Compression ☐
Double Compression ☑
Explosion Compression ☑
Size Suitable for Cable Dia

Bushes Neoprene
Plugs required
Material of Construction Brass with Nickel Planting
Plus Design As per IS 2148

17 Mounting Surface ☑ Flush ☐
18 Finish & Colour Smooth & scale free surface finish. Two coats of
primer and two coats of final paint.
Corrosion resistant
Exterior: Opaline Green IS-5 Shade 275
Interior: Brilliant White
19 Earthing Terminal 1 internal and 2 external M6 size
20 Name Plate Stainless Steel name plate shall be envisaged

with following details:
1. Manufacturer's data
2. JB No. / Tag No.
3. Enclosure Class
4. Area Classification (for Ex. Proof JB)
5. CCOE I PESO & CMRI no with validity
date
21 Warning Name Plate Following instruction shall be engraved on
(for Ex. Proof JB only) front cover:
"Isolate power supply elsewhere before
opening."
22 Area Classification Class 1, Div II, Group II A& B
23 Approval CMRI & CCOE I PESO
NOTES:
1. * Vendor to furnish
2. Certificate from CMRI & CCOE / PESO to be furnished by vendor for offered model.
3. Cable entries shall be plugged incase not in use.
4. No. of threads to be engaged for plugs & cable glands shall be as per IS 2148. However min 5
threads shall be engaged.
5. No. of cable glands for each JBs shall be equal to the no. of cable entries for each JB + 25% spare.
Apart from total no. of cable glands for JBs. additionally nos. of ½" NPT cable glands shall also be
provided for the field instruments
6. 25% spare terminals shall be considered.
7. Separate Junction Boxes shall be considered for Signal. Control & Power
8. Type - II: Weather & Explosion Proof.
Annexure F
SIGNAL CABLE (SINGLE PAIR)

1 Description Signal Cable
2 Type Twisted, Screened & Armoured
GENERAL
3 Size 1P

Annealed Tinned Electrolytic Copper IS:
1 Material
8130 /84
2 Size 1.5 Sq.mm
CONDUCTOR
No. of Strands/ Strand size ☐ 7/0.53 ☑ 7/0.43
3 ☐ 7/0.37 ☐ 7/0.30
mm
4 Shape of conductor Stranded Circular
☐ PVC (PVC Type.A- IS:5831'84)
1 Material ☐ HRPVC (PVC Type.C -IS:5831'84)
☑ FRLS PVC
2 Type ☑ Extruded ☐ Wrapped
PRIMARY INSU-
☐ 0.5 ☑ 0.6 ☐ 0.8 ☐ 1.1mm (Suitable for
LATION 3 Thickness (nom.) in mm 1100V as per BS:5308 Part-2 )
4 Colour Scheme Black & Blue (Note:2)
5 No. of twists (pair) Min. 10 twist/meter
6 Insulation Voltage Grade 1100V

1 Material Aluminium Mylar tape - black
2 Type Helical
☐ 0.05 ☑ 0.06 (Suitable for 1100V as per

3 Thickness (nom.) in mm
IS 1554 Part-I)
INDIVIDUAL
PAIR SHIELD 4 Overlap 25%.
5 Coverage 100%. 2
Drain wire type / Size / No. of Annealed tinned Copper / 0.5 mm / (7

6
strands/ Formation strands/0.3 mm)/ in contact with the shield
OVERALL 1 Material ~NA~

SHIELD 2 Type ~NA~
3 Thickness (nom.) in mm ~NA~
4 Overlap ~NA~
5 Coverage ~NA~
Drain wire type/ Size/ No. of
6 ~NA~
strands/ Formation
☐ PVC (PVC Type. ST1-IS:5831'84)

1 Material ☐ HRPVC (PVC Type.ST2 -IS:5831'84)
☑ FRLS PVC

INNER SHEATH
☑ 0.4 ☐ 1.0 ☐ 1.24 (Suitable for 1100V as
per IS 1554 Part-I)
4 Colour Scheme Black (Note:2)

5 Dia over sheath *
☑ Single layer Gal. round steel wire

1 Material ☐ Gal. flat steel strip confirming to
IS:3975'79 & IS:1554-Part-I
ARMOUR
☑1.4 ☐ 4x0.8 (Suitable for 1100V as per IS
2 Size in mm
1554 Part-I)
3 Dia over armour *
☐ PVC (PVC Type.ST1- IS:5831'84)

☑ FRLS PVC
2 Type ☑ Extruded
☐0.8 ☐ 1.0 ☑ 1.24 (Suitable for 1100V as

OUTER SHEATH per IS 1554 Part-I)
4 Overall diameter *
5 Tolerance on overall diameter ±2%
6 Colour Scheme Liqht Blue (Note:2)
7 Rip cord Non-metallic under inner sheath
1 Conductor Resistance (max) * at 20 Deq C

ELECTRICAL Drain wire resistance with
PARAMETERS 2 * at 20 Deg.C
shield
3 Insulation Resistance of cable * at 20 Deq C
4 Mutual capacitance: core-core * at 1 khz
Mutual capacitance : core-
5 * at 1 khz
screen
6 Mutual inductance *
7 L/R ratio *
6 High Voltage Test *
1 General According to IS:1554 (Part I) '88
IS:5831'84 except insulation resistance.

TEST & INSPEC- 2 Insulation
Voltage/spark test BS:5308(Part-11)'86
TION
3 Armour IS: 3975 '79
4 Armour galvanisation IS: 2633
Oxygen index of 29 at 27 (± 2) deg C Ac-
1 Oxygen index
cordinq to ASTM D 2863
2 Temp. index Accordinq to ASTM D 2863
FRLS PROP-
ERTY 3 HCL emission According to IEC-754-1
4 Smoke density According to ASTM D 2843
5 Flame retardant test According to IEC-332-Part Ill cat. A
1 Drum lenqth / No. of drums *
2 Total length *
OTHERS 3 Meter markinq *
±5% for length < 5 km
4 Possible variation in length
±2% for length > 5 km
Notes:
1. '*' = Vendor to specify

2. Core identification shall be as per IS: 1554 (Part I)
3. A durable marking to be provided on the surface of the cable at regular intervals not exceeding 625mm.
The marking shall include manufacturer's name, conductor material, size, pairs, insulation material etc.
as per IS: 1554 (Part 1)
SIGNAL CABLE (MULTI PAIR) / RTD CABLE
1 Description Signal Cable
2 Type Twisted, Screened & Armoured
GENERAL
3 Size (Pair) *

1 Material
8130 /84
2 Size 1.5 Sq.mm
CONDUCTOR
No. of Strands/ Strand size ☐ 7/0.53 ☑ 7/0.43
3 ☐ 7/0.37 ☐ 7/0.30
mm

☑ FRLS PVC
PRIMARY INSU-
Thickness (nom.) in mm ☐ 0.5 ☐ 0.6 ☑ 0.8 ☐ 1.1mm (Suitable for
LATION 3 1100V as per BS:5308 Part-2 )
5 No. of twists (pair) Min. 10 twist/meter
1 Material Aluminum Mylar tape - black

2 Type Helical

IS 1554 Part-I)
INDIVIDUAL
PAIR SHIELD 4 Overlap 25%.
5 Coverage 100%. 2
Drain wire type / Size / No. of Annealed tinned Copper / 0.5 mm / (7

6
OVERALL 1 Material Aluminum Mylar tape - black

SHIELD 2 Type Helical

IS 1554 Part-I)
4 Overlap 25%.
2
5 Coverage 100%.
Drain wire type/ Size/ No. of Annealed tinned Copper / 0.5 mm / (7

6

☑ FRLS PVC

INNER SHEATH
☑ 0.4 ☐ 1.0 ☐ 1.24 (Suitable for 1100V as
per IS 1554 Part-I)

5 Dia over sheath *

IS:3975'79
ARMOUR
2 Size in mm ☑1.4 ☐ 4x0.8
3 Dia over armour *

☑ FRLS PVC
2 Type ☑ Extruded
☐0.8 ☐ 1.0 ☑ 1.24 (Suitable for 1100V as

3 Thickness (nom.) in mm per IS 1554 Part-I)
OUTER Thickness shall very with no. of pairs as per
SHEATH IS 1554
6 Colour Scheme Liqht Blue (Note:2)

2 * at 20 Deg.C
PARAMETERS shield
Mutual capacitance: core-
4 * at 1 khz
core
5 * at 1 khz
screen
7 L/R ratio *

TEST & INSPEC- 2 Insulation
TION
3 Armour IS: 3975 '79
1 Oxygen index
FRLS PROP-
2 Total length *
Notes:

CONTROL CABLE (THREE CORE) CABLE
1 Description Control Cable
2 Type PVC Insulated, Armoured
GENERAL
3 Size (Pair) 3C
1 Material
8130 /84
2 Size 1.5 Sq.mm
CONDUCTOR
No. of Strands/ Strand size ☑ 7/0.53 ☐ 7/0.43
3 ☐ 7/0.37 ☐ 7/0.30
mm

☑ FRLS PVC

PRIMARY IN- ☐ 0.5 ☑ 0.8 ☐ 1.1mm (Suitable for 1100V
SULATION 3 Thickness (nom.) in mm as per BS:5308 Part-2 )
5 No. of twists (pair) ~NA~
1 Material ~NA~
2 Type ~NA~
INDIVIDUAL
PAIR SHIELD 4 Overlap ~NA~
5 Coverage ~NA~
Drain wire type / Size / No. of
6 ~NA~
strands/ Formation
1 Material Aluminum Mylar tape - black
2 Type Helical

IS 1554 Part-I)
OVERALL 4 Overlap 25%.
SHIELD
5 Coverage 100%.
2
Drain wire type/ Size/ No. of
6
strands/ Formation Annealed tinned Copper / 0.5 mm / 7
strands / in contact with the shield

☑ FRLS PVC

INNER
SHEATH ☑ 0.4 ☐ 1.0 ☐ 1.24 (Suitable for 1100V as
per IS 1554 Part-I)

5 Dia over sheath *

IS:3975'79
ARMOUR
2 Size in mm ☑1.4 ☐ 4x0.8
3 Dia over armour *

☑ FRLS PVC
2 Type ☑ Extruded
☐0.8 ☐ 1.0 ☑ 1.24 (Suitable for 1100V as

OUTER 3 Thickness (nom.) in mm
per IS 1554 Part-I)
SHEATH

2 * at 20 Deg.C
PARAME- shield
TERS
4 Mutual capacitance: core-core * at 1 khz
5 * at 1 khz
screen
7 L/R ratio *

TEST & IN- 2 Insulation
SPECTION
3 Armour IS: 3975 '79
1 Oxygen index
FRLS PROP-
2 Total length *
Notes:

CONTROL CABLE (MULTI CORE)
1 Description Control Cable
2 Type PVC Insulated, Armoured
GENERAL
3 Size (Pair) 7 / 10 / 14 / 19 / 24 / 37
1 Material
8130 /84
2 Size 1.5 Sq.mm
CONDUCTOR
3 ☐ 7/0.37 ☐ 7/0.30
mm

☑ FRLS PVC
PRIMARY IN-
Thickness (nom.) in mm ☐ 0.5 ☐ 0.6 ☑ 0.8 ☐ 1.1mm (Suitable for
SULATION 3 1100V as per IS 1554 Part 1)
INDIVIDUAL 1 Material ~NA~

PAIR SHIELD 2 Type ~NA~
4 Overlap ~NA~
5 Coverage ~NA~
Drain wire type / Size / No. of ~NA~
6
strands/ Formation
1 Material ~NA~
2 Type ~NA~

OVERALL
SHIELD 4 Overlap ~NA~
5 Coverage ~NA~
Drain wire type/ Size/ No. of ~NA~
6
strands/ Formation

☑ FRLS PVC

INNER
SHEATH ☑ 0.4 ☐ 1.0 ☐ 1.24 (Suitable for 1100V
as per IS 1554 Part-I)

5 Dia over sheath *
☑ Single layer Gal. round steel wire (for ≤

10C)
1 Material ☑ Gal. flat steel strip confirming to
ARMOUR IS:3975'79
2 Size in mm ☑1.4 ☑4x0.8

3 Dia over armour *

☑ FRLS PVC
2 Type ☑ Extruded
OUTER
SHEATH ☐0.8 ☐ 1.0 ☑ 1.24 (Suitable for 1100V
3 Thickness (nom.) in mm as per IS 1554 Part-I)thickness shall vary
with no. of cores, as per IS 1554


Drain wire resistance with
2 * at 20 Deg.C
shield
ELECTRICAL 4 Mutual capacitance: core-core * at 1 khz
PARAME-
TERS Mutual capacitance : core-
5 * at 1 khz
screen
7 L/R ratio *

SPECTION
3 Armour IS: 3975 '79
1 Oxygen index According to ASTM D 2863
2 Temp. index According to ASTM D 2863
FRLS PROP-
3 HCL emission According to IEC-754-1
ERTY
1 Drum length / No. of drums *
2 Total length *
OTHERS 3 Meter marking *
Notes:

POWER CABLE (THREE CORE)

1 Description Power Cable
2 Type Armoured
GENERAL
3 Size (Pair) 3C

Annealed Bare Electrolytic Copper IS: 8130
1 Material
/84
2 Size 2.5 Sq.mm
CONDUCTOR
3 ☐ 7/0.43 ☐ 7/0.37
mm

☑ FRLS PVC
PRIMARY IN- 3 Thickness (nom.) in mm ☐ 0.5 ☑ 0.9 ☐ 0.8 ☐ 1.1mm

SULATION
7 Binder Type Provided

1 Material ~NA~
2 Type ~NA~
INDIVIDUAL
5 Coverage ~NA~
6
strands/ Formation
1 Material ~NA~
2 Type ~NA~

OVERALL
5 Coverage ~NA~
6
strands/ Formation

☑ FRLS PVC

INNER
SHEATH ☑ 0.4 ☐ 1.0 ☐ 1.24 (Suitable for 1100V as
per IS 1554 Part-I)

5 Dia over sheath *

IS:3975'79
ARMOUR
2 Size in mm ☑1.4 ☐ 4x0.8
3 Dia over armour *

☑ FRLS PVC
OUTER 2 Type ☑ Extruded

SHEATH
☐0.8 ☐ 1.0 ☑ 1.24 (Suitable for 1100V as
per IS 1554 Part-I)

2 * at 20 Deg.C
shield
PARAME-
5 * at 1 khz
screen
7 L/R ratio *

SPECTION
3 Armour IS: 3975 '79
1 Oxygen index Accordinq to ASTM D 2863
FRLS PROP-
ERTY
2 Total length *
POWER CABLE (MULTI CORE)
1 Description Power Cable
GENERAL 2 Type Armoured
3 Size (Pair) 3C
Annealed Bare Electrolytic Copper IS: 8130
1 Material
/84
2 Size 2.5 Sq.mm
CONDUCTOR
3 ☐ 7/0.43 ☐ 7/0.37
mm
☑ FRLS PVC
PRIMARY IN- 3 Thickness (nom.) in mm ☐ 0.5 ☑ 0.9 ☐ 0.8 ☐ 1.1mm

SULATION
7 Binder Type Provided

1 Material ~NA~
2 Type ~NA~

INDIVIDUAL
5 Coverage ~NA~
6
strands/ Formation
1 Material ~NA~
2 Type ~NA~

OVERALL
5 Coverage ~NA~
6
strands/ Formation

INNER 1 Material ☐ HRPVC (PVC Type.ST2 -IS:5831'84)
☑ FRLS PVC
SHEATH
☑ 0.4 ☐ 1.0 ☐ 1.24 (Suitable for 1100V as
per IS 1554 Part-I)

5 Dia over sheath *
☐ Single layer Gal. round steel wire

1 Material ☑ Gal. flat steel strip confirming to
IS:3975'79
ARMOUR
2 Size in mm ☐1.4 ☑ 4x0.8
3 Dia over armour *

☑ FRLS PVC
2 Type ☑ Extruded
☐0.8 ☐ 1.0 ☑ 1.4 (Suitable for 1100V as

OUTER 3 Thickness (nom.) in mm per IS 1554 Part-I) thickness shall vary with
SHEATH the no. of cores as per IS 1554

2 * at 20 Deg.C
shield
PARAME-
5 * at 1 khz
screen
7 L/R ratio *
TEST & IN- IS:5831'84 except insulation resistance.

2 Insulation
SPECTION Voltage/spark test BS:5308(Part-11)'86
3 Armour IS: 3975 '79

1 Oxygen index Accordinq to ASTM D 2863

FRLS PROP-
ERTY
2 Total length *
Notes:

A durable marking to be provided on the surface of the cable at regular intervals not exceeding 625mm. The
marking shall include manufacturer's name, conductor material, size, pairs, insulation material etc. as per IS:
1554 (Part 1)
Annexure-G
SPECIFICATIONS FOR WALL MOUNTED CONTROL PANEL & ACCESSORIES
GENERAL Site of Installation
1. Type : Metal/ABS
2. Plant and Location :*
3. Client : ONGC
4. Location of control panel : Control Room and accessories
5. Control Panels Quantity : As per SOR
Scope of Work:
a) Supply of Control Panel (Wall Mounted type) along with all accessories like Power Supply Distribution Box
(PDB), Lamps, MCBs, Relays, Barriers / Isolators, Selector Switch, Signal Multipliers (SDC), Hooter/Beacon
etc. as per this Technical specification.
b) Client will provide 24 VDC Supply wherever available at control room for Control panel and utilities respec-
tively for the GGS. Further distribution and necessary surge protection device shall be part of panel vendor.
c) Where 220 VAC is supplied by the client at the terminal, redundant 220VAC to 24 VDC converter shall be
fixed by the bidder in the panel for supplying power to controller.
d) Separate Terminal Blocks shall be provided for RTU signals with 20% spare terminals.
e) Quantities of control panel accessories (Push Buttons. Lamps, Relays, Zener Barriers, and SDC Cards etc.)
shall be as per the Technical Requirements during drawing approval/detail engineering
f) Lighting: Required for inside panel with door switch.
g) Ventilation : Required with louvers backed by wire fly screen & fan - Fan Failure alarm is required
h) Painting : The finish shall include sand blasting, grinding, chemical cleaning, surface finishing by suitable
filter and two coats of high grade lacquer with wet sanding between coats.Two coats of paint in panel color
shall be given for Non- glossy high stain finish. Panel face final color shall be as indicated below :
a) Siemens Grey (RAL 7032)
b) Panel internal shall have a finish color of pale cream -IS 352
c) Channel Base shall have a finish color of black

i) Door width : The Size of the panels shall be sufficient to accommodate The
required hardware and shall have sufficient workable space Inside
the panel
j) Cable Entry : Bottom. Cable Glands shall be double compression type for External
armoured cables. All unused entries shall be plugged.
Annexure-H
WIRING
a) Type : General purpose, intrinsically safe.
b) Wiring details
24 VDC solar Wiring : Min. 3x2.5 mn2/copper conductor PVC insulated Armoured.
External to Cabinet
Inside the cabinet : Min. 19 Strands, 16 AWG copper conductor PVC Insulated.
24 VDC Wiring : 3x 2.5mm2 copper conductor PVC insulated Armoured.
Low Voltage internal : Min.19 Strands, 16 AWG copper conductor PVC insulated to
cabinet.
c) Signal Wiring
External to Cabinet : 1.0 mm2 twin twisted individual shielded overall shielded with overall
drain PVC insulated armoured.
Inside the cabinet : insulated twin twisted and shielded.
d) Terminal type : Screw clamp type with Pressure Plate
Terminal size for signal : Suitable for min. 2.5 mm2 size conductor.
Terminal size for power dist. : Suitable for min. 4.0 mm2 size conductor and higher as per actual
cable sizes.
Terminal block : Clip-on type.
e) Wiring color code
Power Supply : Hot - Red. Neutral - Black, Earth – Green
DC Wiring : Positive – Red, Negative – Black
Alarm System : White
Control & shutdown : Yellow

Analog signals (IS) : Light blue
Identification of Cable
Termination : Criss-Crossing PVC tube ferruling.
f) Power Indication Lamps : shall be provided
a) POWER SUPPLY DISTRIBUTION BOXES FOR PANELS
1. Function : Distribute power to Individual instruments.

2. Mounting : Mounted at the panel inside.
3. Door : Front single door
4. Painting : As per panel painting specifications
5. Dimensions and material construction
1. Box dimension : By vendor.

2. Box plate thickness : 3mm hot rolled steel.
6. Cable entry : By vendor
7. Accessories : 600V Grade DPST MCB for power Distribution and SP MCB for
barriers & Suitable MCB for Control panel Instruments.
8. Special requirements : MCBs for incoming feeder
BULK POWER SUPPLY UNIT
1. Input : 220VAC or 24 VDC supply

2. Rating : By Vendor
3. Quantity : Dual Redundant as per requirement
SPECIFICATION FOR ACCESSORIES
1. MCB
Make : As per ONGC Approved Make
Qty. : As required + 20% spare
2. LAMPS
Type : LED Clustered Type
Voltage : 24V DC
Make / Model No. : SIEMENS / L & T
Quantity : As required + 20° a spare
Quantity : As required + 20° a spare
3. Relays
Type : Plug in relays
Contact Type : Potential free contact
Contact No. : 3 NO. + 3 NC
Rating : 24V DC, 5.0 A
Make / Model No. : OEN / OMRON
Quantity : As required + 20% spare
4. Space Heater
Rating : 60W, 230 V AC: with Thermostat
Make : KEC
5. Power Supply Unit
Make / Model No. : As per ONGC Approved Make

SL INSTRUMENT SUGGESTED MAKE
Junction Box & Cable

1 Gland, Hooter cum strobe, ONGC Approved Make
ESD push button
2 Signal cable & Control cable

ONGC Approved Make
3 RTD cable ONGC Approved Make
4 Power cable ONGC Approved Make
5 Panels & Accessories ONGC Approved Make
6 Barriers ONGC Approved Make
7 Relays ONGC Approved Make
8 RS 485 to RS 232 Converter ONGC Approved Make
9 Terminal Blocks ONGC Approved Make
10 Redundant bulk power supply for PLC ONGC Approved Make

Technical - Specification For ONGC GGS

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Technical - Specification For ONGC GGS

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TECHNICAL SPECIFICATIONS

A. Specification of Gas detection System

To detect the presence of Hydrocarbons in the various locations in GGS

Number of Detectors Refer SOR enclosed for quantity requirements.

Detector (Point Type)

Poison Resistant, Dual Beam infrared absorption type for combustible

Explosion Proof. SS-316 body with Weather protection cover, NEMA 4X

Electrical Area Classification Class I, Div I, Group A,B, & D

Range 0-100% LEL

± 3% of gas reading @ < 50% LEL, ± 5% of gas reading @ > 50% to

Mounting Accessories Required

(B) POINT TYPE GAS DETECTORS

Dual Beam Non-Dispersive Infra Red with optics

2 Gas Type Natural Gas (CH4)

4 Response Time T90< 4 Sec

Hazardous Area Certifi- CENELEC /ATEX / FM / UL / MED / DNV / IECEx /

8 Housing Material SS 316

9 Warranty As per ONGC Standard Terms

10 Operating Temperature 0 to + 75°C

11 Operating Humidity 5-95% RH Non condensing

12 Enclosure Protection IP66

13 Input Voltage 18 – 32 VDC

14 Power at nominal 3W or better

Digital / 4-20 MA & HART Compatible

SIL2 as per IEC61508/61511& EN54/equivalent com-

LED/LCD indication to indicate the status Normal,

18 Mounting Hardware Required

20 Mounting Direction Horizontal

2 System Capacity Expandable to 1.5 times

Controller shall be SIL 2 certified for compliance to

4 Operating Temperature +2 to +50°C

5 Operating Humidity 0-95% RH Non-Condensing

6 No. Of Channels One monitoring card per sensor

7 Power Supply 220VAC / 24V DC (selectable)

8 Communication port Total 02 number Serial Ports RS232

Controller shall have an alphanumeric display win-

Required on Operator Interface like Per cent indica-

Controller shall interface digitally with the Gas sen-

Gas 2 or 3 wire 4-20mA (sink or source), or mV

Controller shall be able to receive input from all the

Channel number: 4 lines x 20 characters

SPECIFICATION FOR HOOTER CUM BEACON

Type : 4-Wire Industrial, Cone/Horn type for out-

JUNCTION BOX AND CABLE GLANDS

Type Clip on type, locked at both ends

Size Suitable for Cable Dia

Plus Design As per IS 2148

20 Name Plate Stainless Steel name plate shall be envisaged

23 Approval CMRI & CCOE I PESO

SIGNAL CABLE (SINGLE PAIR)

4 Make As per suggested vendor list

2 Type ☑ Extruded ☐ Wrapped

4 Colour Scheme Black & Blue (Note:2)

5 No. of twists (pair) Min. 10 twist/meter

6 Insulation Voltage Grade 1100V

☐ 0.05 ☑ 0.06 (Suitable for 1100V as per

Drain wire type / Size / No. of Annealed tinned Copper / 0.5 mm / (7

OVERALL 1 Material ~NA~

☐ PVC (PVC Type. ST1-IS:5831'84)