Department: Piston Machining RA Leader: Mr.

Hassan Ahmed Approved by Reference Number

Process: Machining RA Member 1: Mr. Manesh Kumar

Process/Activity Location: Piston Machining Shop RA Member 2: Mr. Ataa Ahmed Signature:

Original Assessment date: 01-04-2019 RA Member 3: Mr. Muhammad Siraj Name:

Last review date: RA Member 4: Designation:

Next review date: RA Member 5: Date:

HAZARD IDENTIFICATION RISK EVALUATION RISK CONTROL

 Possible Implemen
Existing risk Additional
Ref Work Activity Hazard injury/ill- S L RPN S L RPN tation Due Date Remarks
controls Controls
health Person
Mirrors for
Incoming Fork lifter for blind area,
1 Physical Collision PPEs 4 2 8
casting in ALF area. Safety Path,
Alarm
2 Cage Lifting with crane Physical Major Nil 4 4 16 Crane
Injury Alarm,
Safety Path,
Authorized
 Operator

Proper
Temporary
3 Pits alongside pathway Physical Height Fall 3 3 9 Covering,
covers
Barricading

Trip/
Loose wiring for pedestal fan Insulation of
4 Electrical Electric Nil 5 2 10
and machine Wires
shock
 Posture
5 Unloading cage from Trolley Ergonomic Fatigue Nil 2 4 8
Training

Training,
Piston Clamping on Proof
6 Physical Injury PPEs 3 5 15 Hazard
Turning Mandrill
Sign, Sensor

Chip removal from machine Removal

7 Physical Eye Injury PPEs 2 3 6
using Air Gun using cotton
8 Hand Contact with Sharp tool Minor
Physical PPEs/Training 2 4 8 Hazard Sign
edge while clamping Injury

Notes: Page 1 of 2 Page(s)

Department: Piston Machining RA Leader: Mr. Hassan Ahmed Approved by Reference Number

Process: Machining RA Member 1: Mr. Manesh Kumar

Process/Activity Location: Piston Machining Shop RA Member 2: Mr. Ataa Ahmed Signature:

Original Assessment date: 01-04-2019 RA Member 3: Mr. Muhammad Siraj Name:

Last review date: RA Member 4: Designation:

Next review date: RA Member 5: Date:

HAZARD IDENTIFICATION RISK EVALUATION RISK CONTROL

Possible Implemen
Existing risk Additional
Ref Work Activity Hazard injury/ill- S L RPN S L RPN tation Due Date Remarks
controls Controls
health Person
1 Incoming Fork lifter for Physical Collision PPEs 4 2 8 Mirrors for
casting in ALF area. blind area,
Safety Path,
 Alarm

Crane
Alarm,
Major
2 Cage Lifting with crane Physical Nil 4 4 16 Safety Path,
Injury
Authorized
Operator
 Proper
Temporary
3 Pits alongside pathway Physical Height Fall 3 3 9 Covering,
covers
Barricading

Trip/
Loose wiring for pedestal fan Insulation of
4 Electrical Electric Nil 5 2 10
and machine Wires
shock

Posture
5 Unloading cage from Trolley Ergonomic Fatigue Nil 2 4 8
Training
 Training,
Piston Clamping on Proof
6 Physical Injury PPEs 3 5 15 Hazard
Turning Mandrill
Sign, Sensor

Chip removal from machine Removal

7 Physical Eye Injury PPEs 2 3 6
using Air Gun using cotton

8 Hand Contact with Sharp tool Minor

Physical PPEs/Training 2 4 8 Hazard Sign
edge while clamping Injury
 Notes: Page 1 of 2 Page(s)

HAZARD IDENTIFICATION RISK EVALUATION RISK CONTROL

Possible Implemen
Existing risk Additional
Ref Work Activity Hazard injury/ill- S L RPN S L RPN tation Due Date Remarks
controls Controls
health Person
 Machine Cycle can be started Door
9 Physical Collision PPEs 2 3 6
without closing door Sensors

Sensor
Unclamping Piston from Drill Hand Insulation,
10 Physical PPEs 3 2 6
Machine Injury Preventive
Maintenance
 Clamping piston in Lug Door
11 Physical Collision PPEs 4 4 16
Removal Machine using pin. Sensors

Operator Performing Extra

Hand Door
12 operation while machine is Physical Nil. 4 4 16
Injury Sensors
running (Filing)

Valve
13 Compressed Air pipe leakage Physical Collision Nil 3 2 6
Sealing
 Hydraulic Oil / Coolant Physical / Wet Floor
14 Slip Nil 2 2 4
leakage Environmental Sign

Falling Debris from floor / Collision / Roof

15 Physical Nil 4 2 8
Rain Water Slip Renovation

16 Air Ducting
Poor Ventilation Environmental Exhaust Fans 2 3 6
Pollution System
17 Unbalanced Trench covers on Cover
Physical Trip Nil 2 3 6
Pathway Replacement

Chemical
18 Usage of Trichloroethylene Chemical /
Contact / PPEs 3 4 12 Substitution
for washing Environmental
Vapors
19 Loose Electrical Connections Electrical Spark / 4 4 16 Insulation of
Shock wires,
Repair of
 Electric
Boards

Notes: Page 2 of 2 Page(s)