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    Intro To Casting!

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    This document provides an introduction to casting, including definitions of key terms and processes. It explains that a model is the original object, and a mold is the cavity that forms an impression of the model. Casting is the process of pouring molten material into a mold. It then discusses different materials used for models and molds, such as oil clay, silicone rubber, and synthetic resins. Various casting methods are outlined, including flat back casting, two-part mold casting, and slush casting. Safety precautions are noted for working with chemicals. Step-by-step instructions are provided for completing a flat back casting project.

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    Intro To Casting!

    Uploaded by

    api-443709779
    64 views12 pages
    This document provides an introduction to casting, including definitions of key terms and processes. It explains that a model is the original object, and a mold is the cavity that forms an impression of the model. Casting is the process of pouring molten material into a mold. It then discusses different materials used for models and molds, such as oil clay, silicone rubber, and synthetic resins. Various casting methods are outlined, including flat back casting, two-part mold casting, and slush casting. Safety precautions are noted for working with chemicals. Step-by-step instructions are provided for completing a flat back casting project.

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    This document provides an introduction to casting, including definitions of key terms and processes. It explains that a model is the original object, and a mold is the cavity that forms an impression of the model. Casting is the process of pouring molten material into a mold. It then discusses different materials used for models and molds, such as oil clay, silicone rubber, and synthetic resins. Various casting methods are outlined, including flat back casting, two-part mold casting, and slush casting. Safety precautions are noted for working with chemicals. Step-by-step instructions are provided for completing a flat back casting project.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    64 views12 pages

    Intro To Casting!

    Uploaded by

    api-443709779
    This document provides an introduction to casting, including definitions of key terms and processes. It explains that a model is the original object, and a mold is the cavity that forms an impression of the model. Casting is the process of pouring molten material into a mold. It then discusses different materials used for models and molds, such as oil clay, silicone rubber, and synthetic resins. Various casting methods are outlined, including flat back casting, two-part mold casting, and slush casting. Safety precautions are noted for working with chemicals. Step-by-step instructions are provided for completing a flat back casting project.

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    Intro to Casting!

    What is a Model?
     Your original object or pattern. Models can
    be anything made of wood, plastic, wax,
    clay, metal, plaster, bone, rock, etc. A
    model can be any shape, pattern, or texture
    you want to reproduce.
    What is a mold?
     The cavity / form that carries a negative
    or reverse impression of an original
    model. Molds can be made of a rigid
    material, such as plaster or plastic resin or
    more commonly, a flexible material such as
    rubber.
    What is Casting?
     Process of making an object by pouring
    molten metal or other material into a
    mold
    Oil Clay, Silcon, and Resin?
    Oil clay
     Oil-based clays are made from various
    combinations of oils, waxes, and clay minerals.
    Because the oils do not evaporate like water, oil-
    based clays remain malleable even when left in dry
    environments for long periods.

    Silicon Rubber
     is an elastomer (rubber-like material)
    composed of silicone—itself a polymer—
    containing silicon together with carbon, hydrogen,
    and oxygen. Silicone rubbers are widely used in
    industry, and there are multiple formulations

    Synthetic resins
     industrially produced viscous substances
    that convert into rigid polymers by the
    process of curing. In order to undergo curing, resins
    typically contain reactive end groups, such
    as acrylates or epoxides.
    A Few methods of casting
    Flat Back Casting
     Making a mold with a model that has a
    flat surface on its back with all the
    detail on the front and sides. Easy to
    pour and re-use.

    Two-part Mold casting


     Making a mold that covers all side of a
    model (full 3-D). One mold cover one
    half of the model, one mold covers the
    other half of the model. A hole is
    created to pour the casting material
    into the mold.

    Slush Casting
     A method of pouring a small amount of
    casting material into a mold and moving
    the material around the mold until is
    cures to create a hollow piece.
    More Key terms!
    Undercut
     Any indentation or protrusion in a
    shape that will prevent its
    withdrawal from a one-piece mold.
    Cured
     The stage in which the
    casting/molding material has
    finished hardening or chemical
    reactions have completed.
    Blank
     The unrefined piece from a
    casting. Often used when casting
    swords before they have been
    sharpened.
    Quick Safety note~

     Silicon and resin are chemical compounds!


     If you are sensitive to chemicals and smells be very careful. We (your
    teachers) will do most of the mixing and touching of the chemicals. But when
    coming near the mixing table make sure you wear protection. Mixing silicon
    and resin can be messy. You most likely are not allergic/ or reactive but you
    can never be too safe. :)
     When using pourable resins and rubber it is best to wear protection.
     Rubber gloves
     Face mask
     Googles
    Flat Back Casting!!
    Step one

     Plan your design!


     Think about how you
    want to use your
    creation.
     What is on each side?
    Front, side, side, top,
    bottom?
     Plan a design in a 4" x
    4" X 2" box
    Make the Model using Oil Clay
    Step two

     Get a piece of card board and cut a


    square (4"X 4")
     Start molding your design on top the
    card board.
     Use any tool to create marks and
    texture.
     Remember try not to make any
    undercuts.
     Oil clay gets softer with the heat of
    your hands and harder when it's cold.
    Making the Mold
    Step three
     Create a box, take 4, 4''x3'' rectangles of card board and attach them
    to your models square with hot clue. Use tape or oil clay to reinforce
    the edges so that no silicon rubber leaks outside the box.
     A release spray is sprayed over you model so it is easy to take it out of
    the mold.
     Your teachers will mix the silicon ( smooth-on 300 series). The silicon
    we are using is a 1:1 ration of Part A and Part B (equal parts of each
    are mixed). The silicon is activated by each other due to the catalyst
    (chemical reactions) and start hardening around your model to create
    a mold.
     Because our mold is made of rubber you are able to bend and move it
    around allowing for more intricate designs ( just don't have major
    undercuts)
    Resin time!
    Step Four
     Once your model is taken out of your
    new mold spray it again with a mold
    release.
     We are using a clear resin, so you have
    two choices. (keep in mind it will not
    be crystal clear)
     Paint over you design with paint.
     Color your resin with resin dyes.
     Your teachers again will mix the resin
    (smooth-on 325). It is another 1:1 ratio.
    Before the resin is poured if you are
    coloring the resin it must be dyed. If
    not, it must be carefully poured in one
    go into the mold to prevent air bubbles.
    The more air bubble create the less
    clear it will be.
    Last details
    Step Five
     You now have a completely
    casted item!
     Cut, fix, or sand any casting
    marks that were unwanted.
     paint if your piece to add color.
     Add chains, strings, or earring
    hooks.
     Or anything else to complete
    your design
    You will be grade on...
    Shape/Form Did you use a combination of REALISM & Creativity? Did you consider the form throughout the process? Did you
    keep in mind undercuts for the casting process?

    Use What is your piece going to be used for? Is there Clear thought of the intended use of the art piece? (wearable,
    show..ect)

    Mold creation Did you create a proper box for the mold? Did you make sure that the side were sealed?

    Details Did you add details informed by your reference images?

    Surface Design Were you thoughtful and intentional about your surface design/resin color? If you painted did you layer and
    create interesting colors and textures. Did you add strings/chains or other materials to make it useable?

    Originality & Craftsmanship Is your sculpture original to you? Did you work hard while in class and do your best?

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