WiNmaster

LV Air circuit breaker, 630A to 4000A, 3 & 4 Pole

 WiNmaster
Air circuit breaker

Contents

Introduction 04~17

General overview 18~19

Technical characteristics 20~21

Overview - Intelligent release 22

Intelligent release - Micropro 3.0 / 3.1 24~25

- Micropro 4.1 26~27

- Micropro 5.1 28~29

- Micropro 6.1 / 7.1 30~33

Intelligent release - accessories 34~35

Tripping curves - Micropro 3.0 / 3.1 / 4.1 / 5.1 36

- Micropro 6.1 / 7.1 37~48

Electrical diagram 49~50

Locking options 51

Remote operation 52

Dimensions 53~58

C&S Electric Ltd. 03

R&D center, Noida

Mechanical Expertise Electronic Expertise Testing Facilities

 WiNmaster
Air circuit breaker

Introduction

In the 1980s, C&S Electric (then Controls & Switchgear Company Ltd); began the
production of Air Circuit Breakers, ranging from 630A to 6300A in India under
technical collaboration with Terasaki Electric Company of Japan. Through the
nineties C&S Electric invested in R&D and enhanced the performance of the products
substantially and added several complementary products and accessories to the
range indigenously.

From 2003 onwards C&S gave further thrust to its R&D efforts and opened a new R&D
center with comprehensive competencies in mechanical, electrical & electronics
technology, combined to create products that win in the market place. Investment
was made in state of the art equipment, tools, Design software and also in human
resources. European consultants were also involved in building up the capabilities to a
world class level.

Several new products have been launched by C&S Electric since then, which have
been born in its own R&D stables and these products have achieved excellent success
in the marketplace.

C&S now introduces the new Wi Nmaster Air Circuit Breakers meeting complex
requirements of electrical systems of today and tomorrow ensuring reliability which
can offer un-interrupted service throughout the product life undergoing all the
stresses that system encounters.

Apart from meeting all the traditional requirement of power circuit breakers ( high
breaking capacity, 3pole & 4pole, cool running at higher temperature, selectivity,
absolutely no maintenance, draw out option), WiNmaster now offers total solution for
modern day requirement for measurement, analysis and communications, all in
optimized size.

WiNmaster circuit breakers use the latest technology to enhance performance and
safety. Compact yet offering various connections for ease of installation, snap on site
fit accessories, enhanced life and intuitive operation makes them a very user friendly
range of circuit breaker for any application.

Complete range of WiNmaster ACB confirms to the latest IEC 60947-2/IS 13947-2
standard.

C&S Electric Ltd. 05

Frame A Frame B Draw-out
 WiNmaster
Air circuit breaker

Compact

Complete range in only 2 frame sizes

Complete range up to 4000A in just 2 frames having 2 performance levels …
N-S for meeting standard application and also industrial application with high short
circuit levels.
WiNmaster circuit breakers two frame size:
WM-A: 400A to 2000A
WM-B: 2000A to 4000A

Performance levels: 50KA (N) 65KA(S)

WM-A WM06A n n
WM08A n n
WM10A n n
WM12A n n
WM16A n n
WM20A n n

WM-B WM20B n n
WM25B n n
WM32B n n
WM40B n n

n available n Not available

Uniform construction
… … … . Offering ease for installation and possibility for optimized panel size.

The height and depth are identical for both frames up to 4000A. The panel
cutout size is same for all types of WiNmaster, which makes it easy to arrange
them in switchboards. Panel cutout for front remains same for both frames.

H: 459mm

D: 512mm

C&S Electric Ltd. 07

Horizontal type Vertical type Mixed type
 WiNmaster
Air circuit breaker

Connection installation

Multiple connections for ease of different installation

WiNmaster ACB simplifies the design of switchboard and standardizes the installation of
the products.

This offers flexibility for construction of busbar as product is available with different
terminal requirement (Horizontal, vertical or mixed connection) meeting varied customer
requirement for termination. Such facility allows user to optimize the size of
switchboards and busbar connection.
Single pole pitch of 100 / 130 mm Thus offering enough clearances for termination of
aluminum / Copper busbars or cable.

C&S Electric Ltd. 09

Mounting of Shunt trip Mounting of UVT Motor / Remote connection
 WiNmaster
Air circuit breaker

Accessories

Ease of Installation, operation and maintenance

All accessories are common for entire range and now can be easily fitted from the front.
Therefore, it is now possible to convert Manual breaker to electrical breaker at site or
even in installation. All accessories (Shunt coil, UVT, closing coil, locks etc.) can now be
2
installed very easily from front after removing the top cover of ACB and all accessories
are clip-on require no screws for mounting and even motor drive require just one screw
for mounting on the ACB for easy access.

1 Arc chute 1

2 Remove front cover to install all

accessories
2
3 Charging handle
4 Position indication switch
5 Operation counter
3
6 Closing coil
7 Shunt coil 4
8 UVT coil
5
9 Castle / Key lock
6

C&S Electric Ltd. 11

Micropro 4.1 Micropro 5.1 Micropro 6.1/7.1
 WiNmaster
Air circuit breaker

Intelligent trip units

More options for different application and customer need

Today, Microprocessor based trip units has increased the scope of ACB function in any
electrical system. With energy being the key both in terms of its availability and also
conservation, it is required that energy is saved to its maximum optimizing its use to
maximum when needed. Such complex present day requirement is easily achieved with
use of sophisticated over current trip device fitted in ACB offering increasingly powerful
functions. It offers measurement of system parameters, store data, log various events,
calculate required data, signal alarms with communication through various modes and
even take action to optimize the available energy in system etc. WiNmaster ACB
equipped with Micrpro trip units offers both, reliable protection and accurate
measurement.

Micropro release is equipped with LCD display which is part of same navigator panel.
Control unit is designed to offer great use for user to access and operate the same easily
and without any training.

Micropro 3.0 is offered for installation where economy is the key. This option is also
available with same setting as offered in Micropro 3.1 with earth fault function as
optional.

Micropro is completely microprocessor based device with LCD display offering various
options including ammeter, power measurement, zone selectivity, Neutral protection,
diagnosis facilities and harmonics filter. These control units also offers communication
through RS485 / Modbus protocol.

C&S Electric Ltd. 13

RoHS
Compliant
 WiNmaster
Air circuit breaker

Ready to the future

Compliance with environmental requirements

C&S Electric fully takes into account environmental requirements, starting right from
the design phase of every product through to the end of its service life:
n the materials used for WiNmaster are not potentially dangerous to the
environment
n the production facilities are non-polluting in compliance with the ISO
14001 standard
n the energy dissipated per pole is low, making energy losses insignificant
n the materials are marked to facilitate sorting for recycling at the end of
product service life.

Installation upgrade now easy

Upgradation of installation is essential due to changing requirement thus necessary
changes in panels are required from time to time. WiNmaster ACB is designed to meet
such eventualities very easily

n Trip units can be interchanged with another one.

n Communication option can be changed and new options as per requirement can be
added any time
n All accessories like UVT, Shunt, motor, closing coil can be changed/ upgraded at
site / installation with new ones very easily
n Product change is carried out from time to time but continuity of design is ensured ,
offering easy system upgrades in future as and when required

C&S Electric Ltd. 15

 WiNmaster
Air circuit breaker

External configuration

1 Trip relay Fixed type ACB

2 ON button
3 OFF button 1
4 Counter 9
5 Series name 5

6 Charge handle 10
7 Rated name plate
6
8 Charge/Discharge indicator 4
9 Arc chute
8
10 Front cover
2

13
1 Trip relay Draw-out type ACB
1
2 ON button
9
3 OFF button
5
4 Counter
5 Series name
6 Charge handle
10
7 Rated name plate 6
8 Charge/Discharge indicator
4
9 Arc chute
10 Front cover 8

11 Cradle 2
12 Draw-out handle 3
14
13 Secondary isolating contacts
12
14 Fixing bolt
7

11

C&S Electric Ltd. 16

 WiNmaster
Air circuit breaker

Internal configuration

1 Front facia
6
2 Micro-pro controller
7
3 UVT 5
4 Shunt coil
4 3 2
5 Aux. contacts
6 Arc chute
8
7 Secondary isolating contacts 1
8 Terminal
9 Cradle
9
10 Charging Motor
11 Closing coil

10 11

1 Arc chute 1

2 Cross bar
3 Contact holder
4 Closing latch
5 Toggle link
6 Handle lever
19
7 Manual charging link 2

8 18 3
Charging pawl
9 Lower holding pawl 17 4
5
10 Ratchet
16 6
11 Upper holding pawl
7
12 Trip latch 15

13 Trigger
14 Flexible
15 Jaw contact
16 Lower terminal (draw-out)
17 Lower terminal (fixed)
14 13 12 11 9 10 8
18 Upper terminal (fixed)
19 Upper terminal (draw-out)

C&S Electric Ltd. 17

 WiNmaster
Air circuit breaker

General overview

Circuit breakers
n ratings:
v WiNmaster WM-A 630 to 2000 A
v WiNmaster WM-B 2000 to 4000 A
n Circuit breakers type N for WM-A and S type for WM-B
n 3 or 4 poles
n Compact size
n Modular construction. Common H x D for both frames
n Short Circuit breaking capacities of 50 KA and 65 KA

Intelligent release
MicroPro 3.0
n Overload protection
n Short Circuit current protection
MicroPro 3.1
n Overload protection
n Short Circuit current protection
n Earth Fault protection
MicroPro 4.1
n Overload & Short Circuit protection
n Instantaneous current protection
n Neutral & Ground Fault Protection
n Zone Selectivity, Ampere Meter
n LCD display and fault LED retention in case of power failure
MicroPro 5.1
n Overload & Short Circuit protection
n Instantaneous current protection
n Neutral & Ground Fault Protection
n Zone Selectivity, Ampere Meter
n LCD display and fault LED retention in case of power failure
MicroPro 6.1
n Overload & Short Circuit protection
n Instantaneous current protection
n Neutral & Ground Fault / Leakage Protection
n Various Protection related to voltage, frequency, load and motor
n Zone Selectivity, Measurement of V, I, P, F, KWH, KVArh etc.
MicroPro 7.1
n Overload & Short Circuit protection
n Instantaneous current protection
n Neutral & Ground Fault / Leakage Protection
n Various Protection related to voltage, frequency, load and motor
n Zone Selectivity, Measurement of V, I, P, F, KWH, KVArh, Harmonics etc.
Communication
n COM option in WiNmaster with micropro 4.1, 5.1, 6.1 & 7.1
n Port: RS 485, Protocol: Modbus, Profibus* & Device net*
* available with micropro 6.1 & 7.1 only

Connections
n Rear connection (horizontal or vertical)
n Optional accessories
n Vertical-connection adapters
n Safety shutters

C&S Electric Ltd. 18

 WiNmaster
Air circuit breaker

General overview

Locking
n OFF-position locking by padlock or key / castle lock
n Locking in connected, disconnected
and test positions
n Door interlock (inhibits door opening with breaker
in ‘ON’ position)
n Racking interlock
n Interlock between connect to test position
n Breaker removal possible only in ‘TRIP’ condition ensuring safety
n Mismatch interlock

Indication contacts
n Standard or low-level contacts:
v ON/OFF indication
v "Fault trip" indication (ALA)
v Position indication switch

Remote operation
n Remote ON/OFF:
v Motor
v Closing or shunt release
n Remote tripping function:
v Shunt release
- Adjustable or non-adjustable delay
v Under voltage release.

Accessories
n Key lock
n Castle key interlock
n Operation counter

C&S Electric Ltd. 19

 WiNmaster
Air circuit breaker

Technical characteristics

Characteristics as per IEC 60947-2 / Frame size

Type

Rated current (A) In at 40 °C/50 °C

CT Rating (A)

Rating of 4th pole (A)

Number of poles

Rated insulation voltage (V) Ui

Impulse withstand voltage (kV) Uimp

Rated operational voltage (V AC 50/60 Hz) Ue

Suitability for isolation

Degree of pollution

Ultimate breaking capacity (kA rms) Icu 380/400/415 V AC

V AC 50/60 Hz 500 V

550 V

690 V

Rated service breaking capacity (kA rms) Ics % Icu

Utilisation category

Rated short-time withstand current (kA rms) Icw

V AC 50/60 Hz 1s

Rated making capacity (kA peak) Icm 380/400/415 V AC

V AC 50/60 Hz 500 V

550 V

690 V

Opening time (ms)

Closing time (ms)

Service life Mechanical with maintenance

Electrical with maintenance

Motor power 380/415 V (kW)

Weight (kgs) Fixed 3Pole

4Pole

Drawout 3Pole

4Pole

Dimension (mm) Fixed 3Pole

(H x W x D) 4Pole

Drawout 3Pole

4Pole

C&S Electric Ltd. 20

 WiNmaster
Air circuit breaker

Technical characteristics

WM-A WM-B
WM06 WM08 WM10 WM12 WM16 WM20 WM20 WM25 WM32 WM40

630 800 1000 1250 1600 2000 2000 2500 3200 4000

400, 630 400, 630, 400, 630, 400, 630, 400, 630 400, 630, 2000 2000, 2000, 2000, 2500

800 800, 1000 800, 1000 800, 1000 800, 1000 2500 2500, 3200,

1250 1250, 1600 1250, 1600 3200 4000

2000

100% 100%

3/4 3/4

1000 1000

12 12

690 690

IEC 60947-2 IEC 60947-2

3 3

50kA 65kA

40kA 55kA

35kA 50kA

30kA 40kA

100% 100%

B B

50kA 65kA

105kA 143kA

84kA 121kA

74kA 105kA

63kA 84kA

30ms 30ms

40ms 40ms

20000 15000

10000 8000 7000 5000

60 60 60 60 30 30 20 20 20 10

52.40 54.40 56.40 67.90

62.40 64.40 66.40 77.90

92.30 94.30 96.30 131.20

102.30 104.30 106.30 141.20

398 x 332 x386 398 x 488 x 386

398 x 432 x 386 398 x 618 x 386

459 x 416 x 512 459 x 510 x 512

459 x 516 x 512 459 x 640 x 512

C&S Electric Ltd. 21

 WiNmaster
Air circuit breaker

Overview - Intelligent Release

Micro-pro 3.0 / 3.1 Micro-pro 4.1 / 5.1 Micro-pro 6.1 / 7.1

MicroPro 3.0 MicroPro 4.1 MicroPro 6.1

n Overload protection n Overload & Short Circuit protection n Overload & Short Circuit protection
n Short Circuit current protection n Instantaneous current protection n Instantaneous current protection
MicroPro 3.1 n Neutral & Ground Fault Protection n Neutral & Ground Fault / Leakage
n Overload protection n Zone Selectivity, Ampere Meter Protection
n Short Circuit current protection n LCD display and fault LED retention in n Various Protection related to voltage,
n Earth Fault protection case of power failure frequency, load and motor
MicroPro 5.1 n Zone Selectivity, Measurement of V, I,
n Overload & Short Circuit protection P, F, KWH, KVArh etc.
n Instantaneous current protection MicroPro 7.1
n Neutral & Ground Fault Protection n Overload & Short Circuit protection
n Zone Selectivity, Ampere Meter n Instantaneous current protection
n LCD display and fault LED retention in n Neutral & Ground Fault / Leakage
case of power failure Protection
Communication n Various Protection related to voltage,
frequency, load and motor
n Port: RS485
n Zone Selectivity, Measurement of V, I,
n Protocol: Modbus P, F, KWH, KVArh, Harmonics etc.
Communication
n Port: RS485
n Protocol: Modbus/Profitbus/Devicenet

lr
RESET

Warn/Alarm

ls Healthy

Comm.

lsd
lg

li

micropro 6.1
TEST

lr
RESET

Warn/Alarm

ls Healthy

Comm.

lsd
lg

li

micropro 7.1
TEST

C&S Electric Ltd. 23

 WiNmaster
Air circuit breaker

Intelligent Release

Micropro 3.0 1
Micro-pro 3.0
It is most basic version of Micropro relay series. It is self powered release with overload
and short circuit protection. It has LED’s to acknowledge fault type and these LED’s can
10 be retained after supply cut-off with help of auxiliary supply.

9 3 Protection settings
Protection thresholds and delays are set using adjustable DIP switches
2 4
Overload protection
5 True RMS long time protection with adjustable threshold setting

Short-circuit protection
Short time (RMS) protection with adjustable threshold and delay setting

8 7 6

micropro 3.1 1
Micro-pro 3.1
2 This relay is a step forward then its predecessor i.e. Micro-pro 3.0. It provides Earth Fault
protection in addition to protections provided by Micro-pro 3.0
10
Protection settings
3 Protection thresholds and delays are set using adjustable DIP switches
9 11
Overload protection
2 12 True RMS long time protection with adjustable threshold setting
4
13 Short-circuit protection
5 Short time (RMS) protection with adjustable threshold and delay setting

Earth fault protection

True RMS Earth fault protection with adjustable threshold and delay settings

8 7 6

1 Series name
2 Long time current setting
3 Short-circuit indication
4 Short-circuit current setting
5 Short-circuit delay setting
6 Reset button
7 Tripping characteristics curve
8 Power ON LED
9 Overload indication
10 Setting instruction
11 Earth fault indication
12 Earth fault current setting
13 Earth fault time setting

C&S Electric Ltd. 24

 WiNmaster
Air circuit breaker

Intelligent Release

Micro-pro 3.0 - Technical characteristics

Over Load Protection

Pick up 0.4 to 1.0 In with OFF in 8 steps:
0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, OFF

Delay 6 sec at 6 Ir

Short Circuit
Pick up 1.5 - 10 Ir in 8 steps:
1.5, 2, 4, 5, 6, 7, 8, 10

Delay Inst - 600 msec in 4 steps:

Inst., 0.1, 0.3, 0.6
Indications
Power ON LED Available
Over Load Flashing LED Available
Over Load Trip LED Available

Short Circuit Trip LED Available

Micro-pro 3.1 - Technical characteristics

Over Load Protection

Pick up 0.4 to 1.0 In with OFF in 8 steps:
0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, OFF

Delay 6 sec at 6 Ir
Short Circuit
Pick up 1.5 to 10 Ir in 8 steps:
1.5, 2, 4, 5, 6, 7, 8, 10

Delay Inst - 600 msec in 4 steps:

Inst. 0.1, 0.3, 0.6
Earth Fault
Pick up 0.2 to 0.8 In
0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8

Delay Inst-600 msec in 4 steps:

Inst. 0.1, 0.3, 0.6
Indications
Power ON LED Available
Over Load Flashing LED Available
Over Load Trip LED Available

Short Circuit Trip LED Available

Earth Fault Trip LED Available

C&S Electric Ltd. 25

 WiNmaster
Air circuit breaker

Intelligent Release

Micro-pro 4.1
1 2 3 Protection settings
Protection thresholds and delays are set using the adjustment dials
The running load is displayed in amperes

Overload protection
True RMS long-time protection
Thermal memory: thermal image before & after tripping
17 4
The long-time dial setting “OFF” enables to cancel the overload protection
5
16 6 Short-circuit protection
15 7
Short-time (RMS) and instantaneous protection
18 19
Earth fault protection
14 8 Earth fault protection is definite type curve setting, which ensure the more reliabllity

9 Neutral protection
13
On three-pole circuit breakers, neutral protection is not possible
On four-pole circuit breakers, neutral protection may be set using a neutral dial switch

Zone selective interlocking (ZSI)

A ZSI terminal block may be used to interconnect a number of control units to provide
12 11 10 total discrimination for short-time and earth-fault protection, without a delay before
tripping

"Ammeter" measurements
Micropro 4.1 control units measure the true rms values of currents
1 Corporation Logo It provide continuous current measurements from 10 % to 100% and accurate to
2 LCD display within 5% (including the sensors)
3 Series name A digital LCD screen continuously displays the all phases currents (Ir, Iy, Ib & In) in
sequence with auto scrolling feature
4 Test switch
5 LED indiction Earth fault
Last fault tripping history
6 LED indiction neutral fault tripping On LCD screen, last fault history can be viewed.

7 LED indiction instantaneous tripping Communication option

8 Earth fault time pickup In conjuction with Communication module, the Micropro 4.1 transmits the following
9 Short time tripping delay setting values:
10 Reset Button 1. All ammeter measurements
11 Test Port 2. Tripping causes
12 Power On LED 3. OFF setting is provided in ground fault & Instantaneous to cancel the both
protection, if required.
13 Instantaneous current pickup

14 Long time tripping delay

15 LED indiction short time tripping

16 LED indiction long time tripping

17 Tripping characteristics curve

18 Long time current setting

19 Short time current setting

C&S Electric Ltd. 26

 WiNmaster
Air circuit breaker

Intelligent Release

Micro-pro 4.1 - Technical characteristics

Over Load Protection

Pick up 0.4-1.0 In with OFF in 10 steps:
0.4, 0.5, 0.6, 0.7, 0.8,
0.85, 0.9, 0.95, 1,OFF

Delay 2.5 to 25 sec at 6 Ir in 10 steps:

2.5, 5, 7.5, 10, 12.5, 15, 17.5,
20, 22.5, 25 sec
Short Circuit
Pick up 1.5-10 Ir in 10 steps:
1.5, 2, 2.5, 3, 4, 5, 6, 8, 9, 10

Delay Inst - 600 msec in 7 steps:

Inst. 0.1, 0.2, 0.3,
0.4, 0.5, 0.6
Instantaneous
2.0-12 In with OFF in 10 steps:
2, 3, 4, 5, 6, 8, 9,
10, 12, OFF
Earth Fault
Pick up 0.2-1.0 In with OFF in10 steps:
0.2, 0.3, 0.4, 0.5, 0.6,
0.7, 0.8, 0.9, 1.0, OFF
Delay Inst-600 msec in 7 steps:
Inst. 0.1, 0.2,
0.3, 0.4, 0.5, 0.6
N Protection
Pick up OFF, 25%, 50%, 100% In
Cooling time constant 30 min
Indication, Monitoring & Control
Power ON LED Available
Over Load Flashing LED Available
Over Load Trip LED Available

Short Circuit Trip LED Available

Earth Fault Trip LED Available
LCD Display Available
Remote Alarm/Trip Indication Through 7 programmable
relays (optional)
Trip History Fault type, current and time
for last 16 trip events
Zone selectivity Available
Settings Adjustment by Knob
Measurements
Load current Phase, N & E
Fault current OL, SC, Inst, EF & N
Communication
To remote All parameters through
communication module
Connectivity & protocol To SCADA system through
MODBUS & other popular protocols

In case of fault tripping by control unit, last fault history can be viewed on the display.

C&S Electric Ltd. 27

 WiNmaster
Air circuit breaker

Intelligent Release

Micro-pro 5.1
1 2 3 Protection settings
Protection thresholds and delays are set using the key pad.
The selected values are momentarily displayed in amperes.

Overload protection
True RMS long-time protection.
Thermal memory: thermal image before & after tripping.
17
4
Short-circuit protection
16 5 Short-time (RMS) and instantaneous protection.
6
15 Earth fault protection
7
Earth fault protection is definite type curve setting, which ensure the more reliabllity.
OFF setting is provided in ground fault & Instantaneous to cancel the both protection, if
14 8 required.
13 Neutral protection
9
On three-pole circuit breakers, neutral protection is not possible.
On four-pole circuit breakers, neutral protection may be set using the key pad.

Zone selective interlocking (ZSI)

12 11 10 A ZSI terminal block may be used to interconnect a number of control units to provide
total discrimination for short-time, without a delay before tripping.

"Ammeter" measurements
Micropro 5.1 control units measure the true rms values of currents.
1 Corporation Logo
They provide continuous current measurements from 10 % to 100% and accurate to
2 LCD display within 5%(including the sensors).
3 Series name A digital LCD screen continuously displays the all phases currents (Ir, Iy, Ib & In) in
4 LED indiction Earth fault sequence with auto scrolling feature.
5 LED indiction neutral fault tripping Last fault tripping history
6 LED indiction instantaneous tripping On LCD screen, last fault history can be viewed.
7 Up Button Communication option
8 Right Button In conjuction with Communication module, the Micropro 4.1 transmits the following
9 Down Button setting values:
10 Reset Button 1. All ammeter measurements
11 Test port
12 Power On LED

13 Enter Button
14 Left Button
15 LED indiction shot time tripping
16 LED indiction long time tripping

17 Tripping characteristics curve

C&S Electric Ltd. 28

 WiNmaster
Air circuit breaker

Intelligent Release

Micro-pro 5.1 - Technical characteristics

Over Load Protection

Pick up 0.4-1.0 In with OFF in steps of 0.01
Delay 2.5 to 25 sec at 6 Ir in steps of 0.5 Sec
Short Circuit
Pick up 1.5-10 Ir in steps of 0.1
1.5, 2, 2.5, 3, 4, 5, 6, 8, 9, 10

Delay Inst 100 to 600 msec in steps of 50 msec

Instantaneous
2.0-12 Ir In with OFF in steps of 0.5

Earth Fault
Pick up 0.2-1.0 In with OFF in10 steps of 0.01
Delay Inst 100 to 600 msec in steps of 50msec
N Protection
Pick up OFF, 25%, 50%,75%, 100% In

Cooling time contact 30, 45, 60 min

Indication, Monitoring & Control

Power ON LED Available
Over Load Flashing LED Available
Over Load Trip LED Available

Short Circuit Trip LED Available

Earth Fault Trip LED Available
LCD Display Available
Remote Alarm/Trip Indication Through 7 programmable
relays (optional)

Trip History Fault type, current and time

for last 16 trip events
Zone selectivity Available
Settings Adjustment by Key pad
Measurements
Load current Phase, N & E
Fault current OL, SC, Inst, EF & N
Communication
To remote All parameters through
communication module
Connectivity & protocol To SCADA system through
MODBUS & other popular protocols

In case of fault tripping by control unit, last fault history can be viewed on the display.

C&S Electric Ltd. 29

 WiNmaster
Air circuit breaker

Intelligent Release

Micro-pro 6.1 / 7.1

Protection settings
Protection thresholds and delays are set using the keypad buttons or the
communication software.
1
The selected values are momentarily displayed on the display.
2 Overload protection
lr
RESET

Warn/Alarm
3
True RMS long-time protection.
Healthy

17
ls

Comm. 4 Multiple ranges of Protection Curves for the co-ordination from inductive load to high
5 voltage fuse: SI, VI, EI (G), EI (M), HV, and I2T.
lsd
lg
Multiple selection of Thermal memory: thermal image before & after tripping.
16 li

15 6
The long-time setting “OFF” enables to cancel the overload protection.
14 7 Short-circuit protection
13 8
12 Short-time (RMS) and instantaneous protection.
micropro 7.1 9
TEST Selection of Fixed Time Delay & Inverse Trip Current type, (ON or OFF) for delay.
Zone Selectivity Interlock.

Neutral protection
11 10 In Practice, cable & current characteristics of the neutral phase is very different from
that of the other three phases. Micropro 6.1 / 7.1 take different protection measures
according to different application needs. When the cable is relatively thin, half the set
value can be used, and when the cable is normal, the set value can be used. When the
mains harmonics are relatively big, double value.
1 LCD display Earth fault protection
2 Reset key Earth fault protection is definite type curve setting, which ensure the more reliability
3 Warn / alarm LED Setting “OFF” enables, to cancel the earth fault protection
4 Healthy LED Earth fault Zone selective Interlocking
5 Communication Indication
Earth Leakage Protection
6 Information Key
This function is to prevent the leakage damage caused by insulation failure of the
7 Protection setting Key equipment. The unit of the tripping value is ampere and is irrelevant with the rated
8 Enter Key current of breaker. For Zero sequence signals adapting a rectangle mutual inductor is
needed for better precision and sensitivity in the protection of small current.
9 Series name
10 Test port
Additional Protection & Alarm
11 Corporation Logo The Micropro 6.1 / 7.1 can be set for the Air Circuit Breaker tripping provides the
protection against the following parameters.
12 Exit Key
1) Over & under voltage
13 Upward Key
2) Voltage Unbalance
14 Downward Key
3) Over & Under frequency
15 Measure Key
4) Current unbalance
16 Basic setting Key
5) Reverse Power
17 Tripping characteristics curve 6) Phase sequence

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Intelligent Release

Micro-pro 6.1 / 7.1

Measurement
1) Micropro displays the electrical parameter like Current values, instant current value
(RMS) including ground fault current, Creepage current with measuring precision of
5% (at above In) & 1.5% (at 2In).
2) Phase to phase & phase to neutral Voltage measurement with 0.5% precision
3) Phase sequence
4) Phase Unbalance
5) Active Power, Reactive Power & Apparent power
6) Power factor
7) Electrical Energy
8) Calculation of current and voltage total harmonic distortion (THD)*
9) Current and voltage and power fundamentals*
10)Current and voltage harmonics up to the 31st order*
Communication option
Micropro 6.1 / 7.1 can be connected with the protocol with the help of Rs 485/232 to
converter.
Communication gives facility to perform following action:
1. To read & set all functions parameters remotely
2. To transmit all the measurements
3. To give signals for the tripping & alarms
4. To give maintenance history (Number of operation & contacts wear % etc)
An event log and a maintenance register, stored in Micropro 6.1 / 7.1 memory are also
available locally.
5. The voltage & current waveform can be captured to analyze the power quality
waveform
Histories
The last 8 trips, alarms & ACB status are recorded in to 3 separate files that may be
displayed on screen.
1 Tripping history
a) Type of fault
b) Date & time
c) Values measured at the time of tripping
2 Alarm histories
a) Type of fault
b) Date & time
c) Values measured at the time of alarm
3. ACB status
It will give information about the ACB tripping locally or remotely etc.
Maintenance indicators
Micropro 6.1 / 7.1 gives information about the maintenance parameters of the
Winmaster ACB.
1. Total no of mechanical operation counter.
2. Contact wear
MCR & HSISC Protection
MCR & HSISC is the instantaneous protection of the breaker itself. When limit exceeding
fault current is detected, the breaker will send out a trip command within 10mS. MCR
protects the making capacity of the breaker and prevents switch damage caused by
making current exceeding the making capacity. The protection is enabled
instantaneously （ within 100ms） after closing and opening. HSISC is a breaker
protection which prevents the breaker from carrying a persistent through fault current
greater than it’s through fault capability. It is effective after 100ms after breaker closing.
Micropro 6.1 / 7.1 can do the analysis of power quality including calculation of harmonics
and the fundamentals.
Voltage & current Wave form can be analyzed for any event in power supply system.
It gives an enhanced alarm programming to analyze and track down the disturbance in
* Feature available in micropro 7.1 only.
the power network system.

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Intelligent Release

Micro-pro 6.1 / 7.1 - Technical characteristics

Over Load Protection
Pick up Off 0.4 ~ 1.0In
Protection Curve SI, VI, EI(G), EI(M), HV, I2T
Thermal Memory Instananeous, 10 m, 20m, 30m, 45m, 1h, 2h, 3h
Delay C 01 ~ C16 ( rated at 1.5, 6 & 7 Ir)
Short Circuit
Pick up Inverse Trip Current Is = Off +1.5 ~ 15Ir
Fixed Time Trip Current Is = Off +1.5 ~ 15Ir
Fixed Time Delay Time Tsd 0.1 ~ 0.4 S
Zone Selectivity Interlock Available
Instantaneous
OFF+1.0~20In
N Protection
Pick up 50%, 100%, 160%, 200%, Off
Earth Fault
Earth Fault Protection OFF+0.2～ 1.0xIn
Inverse Curve Multiple Cr 1.5～ 6， +OFF，
Delay Tg 0.1～ 1S，
Earth Fault Zone Selective Available
Interlocking
Earth Leakage
Earth Leakage Protection IΔn 0.5～ 30.0A
Delay Time TΔn(S) Instantaneous， 0.06， 0.08， 0.17， 0.25
0.33， 0.42， 0.5， 0.58， 0.67， 0.75， 0.83
Current Unbalance Protection 5%~60%
Delay Set Value 0． 1~40.0S
Return Value 5%~Start Value
Return Delay 10~200S
Performance Alarm/Break/Close
Under Voltage Protection Parameters
Protection Start Set Value 100V～ Return Value
Protection Delay Set value 0.2～ 60S
Protection Return Value Start Value ～ 1200V
Protection Delay Return Time 0.2～ 60S
Protection Alarm DO Output Set one of the DO of the signal unit as
“Under Voltage Alarm”. Protection Performance
Alarm/Break/Switch Off
Over Voltage Protection Parameters
Set value of the protected Starting Return value~1200V
Delay time set of the protected 0.2～ 60S
operation
Set value of the protected Start Value ～ 1200V
operation returns
Delay time of protection returns 0.2～ 60S
Protect alarming DO output Set one DO of the signal units as“overvoltage error”.
(not muST， if not set this item， the alarm information
will only be read from the screen of the controller,
without the connecting point output； ）
Protection operating way alarm/trip/close
Voltage Unbalance Protection
set value of the Protected Start 2%~30%
Set value of the protected 0.2~60.0S
operation delay time
Return set value of the 2%~ STarting value
protected operation
Delay time of the protected return 0.2~60.0S
Protected alarm DO output Set one DO of the signal units “U imbalance
alarm”.（ not muST, if not set this item,
alarm infor can only be read from the screen
of the controller, without the connecting
port output）
Performing way Alarm/trip/close

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Intelligent Release

Micro-pro 6.1 / 7.1 - Technical characteristics

Underfrequency Protection Parameters
Set value of the Protected Start 45.0～ return value
Set value of the protected 0.2～ 5.0S
operation delay time
Return set value of the Start value～ 65Hz
protected operation
Delay time of the protected return 0.2～ 36.0S
Protected alarm DO output Set one DO of the signal units as“underfrequency
error”.（ not muST， if not set this item， the alarm
infor can be only read from the screen of the
controller, without connecting port output； ）
Performing way Alarm/trip/close
Over frequency Protection Parameters
Set value of the Protected Start Return value～ 65.0HZ
Set value of the protected 0.2～ 5.0S
operation delay time
Return set value of the 45.0HZ ～ STart value
protected operation
Delay time of the protected return 0.2～ 36.0S
Protected alarm DO output Set one DO of the signal units as“overfrequency
error”.（ not m muST， if not set this item， the
alarm infor can be only read from the screen of the
controller, without connecting port output； ）
Performing way Alarm/trip/close
Reverse Power Protection
Set value of the Protected Start 5～ 500kW
Set value of the protected 0.2～ 20S
operation delay time
Return set value of the 5 kW～ STart value
protected operation
Delay time of the protected return 1.0～ 360S
Protected alarm DO output Set one DO of the signal units as“power error”.
(not m muST， if not set this item， the alarm infor
can be only read from the screen of the controller,
without connecting port output； ）
Performing way Alarm/trip/close
Phase sequence protection
Operating phase sequence Δφ： A， B， C / Δφ： A， C， B
Protected alarm DO output Set one DO of the signal units as“phase sequence
error”. (not m muST， if not set this item， the alarm
infor can be only read from the screen of the
controller, without connecting port output； ）
Performing way Alarm/trip/close
Leakage Alarm
Current Setting of Alarm Action 0.5～ 30.0A
Alarm Action Time Delay 0.0～ 1.0S
Alarm Return Current Setting 0.5～ 30.0A
Alarm Return Delay 0.0～ 1.0S
Alarm DO Output Set one DO of the signal unit as “Leakage Alarm”.
Performance Alarm + Switch Off
Current Unbalance Protection
Delay Set Value 0． 1~40.0S
Return Value 5%~STart Value
Return Delay 10~200S
Alarm DO Output Set one of the DO of the signal unit as
“I unbalance alarm”.
Performance Alarm/Break/Close
Indication
Power ON LED Available
Over Load Flashing LED Available
OL/ SC/ EF Trip LED Available
LCD Display Available
Protocol
Modbus

Converter RS485/232

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Intelligent Release

Micro-pro 4.1 / 5.1 - Accessories

Communication Module

Communication module is an accessory of MicroPro Relay and is an optional module

for the customer who needs additional features.The module gets connected to
Micropro by two wires through general protocol & through 485 port, can be connected
to Master PC. The communication module acts as a master for the MicroPro relay and
as a slave to the supervisor PC.
The module can accept 9 different Digital inputs and has two relays inside whose
contacts are brought out on the terminals which are D/O types.
There are 3 LEDs on the front indicating status of -
1. Communication between Micro Pro and Comm. Module
2. Communication between Comm. Module and Master PC.
3. Operation of the relay
The module has built in Power supply card. DC supply for the relay can be obtained
from this module.

Operation

When connected to MicroPro and Master PC, Communication Module:

– Can read the settings of the MicroPro .
– Can change the settings of the MicroPro as dictated by Master PC.
– Can record following data related to last 16 faults
a) The type of fault
b) In which phase the fault has occurred
c) At, which instant the fault occurred
d) Fault current.
– Can record the normal currents IR, IY, IB, IE, and IN
– Operates one of the relays whose contacts are available on the terminals as soon
as MicroPro exceeds the threshold of the trip.
Because of the above capabilities all the relevant information related to status of
the relay can be furnished to the Master. The information can also be used for zone
selectivity interlocking by using the contacts of the relevant relay.

Software

Communication interface Modbus or any general protocol

RS485

Communication Bus

Communication Module

Device

WiNmaster WiNmaster

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Intelligent Release

Micro-pro 4.1 / 5.1 - Accessories

Power Supply and Relay Module

The module has relay outputs corresponding to the type of fault occurred in the
MicroPro. There are total 7 Relays and contact of each relay is available for feeding to
alarm annunciator or any other control .

The module has built in Power supply card DC supply for the micropro relay can be
obtained from this module.If the relay card is not used then the module becomes
power supply module.The power supply card is common with Communication
module
Operation - PSRM

The PSRM module when connected to Micro pro will get the information of
type of fault and in which phase the fault has occurred. Corresponding to this
a particular relays will operate and the output contacts of the relay will
change the status. Through 3 DIP switches, one can block the function.
Blocking ensures that the particular output contact corresponding to the
function have no effect even if the function in the relay device is activated.
The contacts will remain open if DIP switches are used to block the function.
There will be option of providing 4 or 7 relays.

Technical Specifications - PSRM

Auxiliary Supply Input: 24V DC to 300V DC or 24V AC to 240 V AC

Output: 24V DC ± 10%
Relays Number of relays: 4 or 7 nos.
Contact rating: 125V AC, 0.6A or 110V DC 0.6A
Contacts: 1 terminal pair from each relay
Extension functions: Extension provides operation of relays. Signal for such operation are sent by MicroPro on RS485 serial data
communication interface. The relays operate on following faults:
1. Over current [I>] 2. Phase current High set [I>>}
3. Earth Fault [IE>] 4. Neutral Over current [IN>]
5. Circuit Breaker failure [CBF] 6. Pre-trip alarm [W]
7. Spare
Function blocking: DIP switches are provided for selectively blocking any of the above functions.
7 Position DIP switch works as follows:
Case 1: Number of relays =7: Each position corresponds to one of the above functions and in the same sequence.
When a switch is in OFF position, the corresponding function is blocked. This means that relay will not trip when its
assigned fault occurs.
Case 2: Number of relays =4: The enabled functions are assigned to consecutive relays. Not more than 4
functions can be enabled since there are only 4 relays.
For example, if switches 2, 4 and 7 are OFF, then assignment is:
I> Relay1
IE> Relay2
CBF Relay3
W Relay4
Total Terminals: 21 Break-up of terminals is as follows:
Power Supply Side:
3 terminals for supply input: L, N, E. 1 terminal blank
2 terminals for 24 V output: + & - .
2 terminals for communication to micro Pro: com+, com-.
Relay Module Side:
14 terminals for Relay output. One terminal pair for each of N/O contact of all seven relays.
Communication Device RS485 Master
Size: W x H x D in mm: 119 x 63 x 50

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Tripping curves

Micropro 3.0 / 3.1 / 4.1 / 5.1

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Tripping curves

Micropro 6.1 / 7.1

Chart A1
comparison of different curve type (curve speed : C8)

*Ir (long delay set value)

Standard inverse time C8 Very inverse time C8 Extremely inverse(G) C8

Extremely inverse(M) C8 High voltage fuse compatible C8 12t C1

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Tripping curves

Micropro 6.1 / 7.1

Chart A2
Standard inverse time lag

*Ir (long delay set value)

Chart A3
Very inverse time lag

*Ir (long delay set value)

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Tripping curves

Micropro 6.1 / 7.1

Chart A4
Extremely inverse time lag (distributing protection)

*Ir (long delay set value)

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Tripping curves

Micropro 6.1 / 7.1

Chart A5
Extremely inverse time lag (generator protection)

*Ir (long delay set value)

Chart A6
High voltage fuse compatible

*Ir (long delay set value)

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Tripping curves

Micropro 6.1 / 7.1

Chart A7
Extreme inverse time curve

*Ir (long delay set value)

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Tripping curves

Micropro 6.1 / 7.1

Chart S1
Short delay reverse time lag - standard reverse time lag

*Ir (long delay set value)

Chart S2
Sort time delay reverse time lag - fast reverse time lag

*Ir (long delay set value)

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Tripping curves

Micropro 6.1 / 7.1

Chart S3
Short delay reverse time lag - express reverse time lag
(distributing protection)

*Ir (long delay set value)

Chart S4
Sort delay reverse time lag - express reverse time lag
(generator protection)

*Ir (long delay set value)

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Tripping curves

Micropro 6.1 / 7.1

Chart S5
Short delay reverse time lag - high voltage fuse compatible

*Ir (long delay set value)

Chart S6
Short time reverse time lag - common use reverse time lag

*Ir (long delay set value)

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Tripping curves

Micropro 6.1 / 7.1

Chart C1
Protection example of reverse time lag

*Ir (long delay set value)

The curve above bases on the set value below:

- Curve type = fast reverse time lag
- Curve speed = C1, C8 and C16
Operation set value of short delay reverse time lag = 3 x Iset
Delay time of short delay fixed time lag set value = 0.3 S

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Tripping curves

Micropro 6.1 / 7.1

Chart C2
Protection example of fixed time lag

*Ir (long delay set value)

The curve above bases on the fixed value below:

- Delay time of short delay fixed time lag set value = 6 x Ir
- Delay time of short delay fixed time lag set value = 0.3 S

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Tripping curves

Micropro 6.1 / 7.1

Chart C3
Example curve of reverse time lag, fixed time lag

*Ir (long delay set value)

The curve above bases on the set value below:

- Curve type = fast reverse time lag
- Curve speed = C1, C8 and C16 (C1 fastest)
- Operation set value of short delay reverse time lag = 3 x Iset
- Operating set value of short delay fixed time lag = 6 x Ir
- Delay time of short delay fixed time lag set value = 0.3 S

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Tripping curves

Micropro 6.1 / 7.1

Chart G1
Ground protection

Chart G1
Creepage protection

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Electrical diagram

Micropro 4.1 / 5.1

Protection and control circuit

9 10 19 21 22
+24V -24V Zi Zo ZoCom
DC supply Zone selectivity

Charging motor, closing coil, Alarm and indication Auxiliary switch circuit
shunt coil and UVT wiring circuit

1 3 5 7 11 13 15 25 27 29 31 33 35 37 39 41 43 45 47

Power source
supply voltage
should be within
operating range

2 4 6 8 12 14 16 26 28 30 32 34 36 38 40 42 44 46 48

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Electrical diagram

Micropro 6.1 / 7.1

Protection and control circuit

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Locking options

1 Micropro locking
2 Draw-out handle locking
3 ON Pushbutton locking
1
4 OFF Pushbutton locking
5 Castle / Key locking 2
3
4

Pushbutton locking
OPEN-CLOSE push button is blocked with transparent cover
Both OPEN-CLOSE push button can be padlock
Locking also possible for micropro trip unit in order avoid unauthorised access

Push button protected by

Device locking in the OFF position
transparent cover
The key locks are available in any of the following configuration:
One lock, one key
Two locks, one keys
Three locks, two keys
More locking options available on request
Key may be removed only when locking is effective

Padlock facility for ON-OFF push button Castle lock is available with following letter:
A, B, AB, -A, -B & BC etc.

Cable-type door interlock

This option prevent door opening and circuit breaker is closed and prevent circuit
breaker closing when door is open

Micropro locking using a padlock With the interlock install door cannot open when ACB is in ON condition

Castle / Key locking

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Remote operation

The closing springs are charged by an The remote ON / OFF function is used to remotely open and close the circuit breaker.
Following parts are included for this operation:
electric motor. A closing command from
Charging motor (WM-AMH-AB) equipped with spring charge indication
an external “Push button” energises the (WM-SCIS-AB)
closing coil which releases the charge of Closing coil (WM-ABH-C-AB-MA-MD)
the closing spring to quickly close the Shunt coil (WM-ABH-S-AB-MA-MD)
breaker. With the breaker closed, the Anti pumping feature (both electrical & mechanical for complete safety)
motor automatically starts to charge the
spring again for the next closing Following functions can also be added which are optional:
A) Fault alarm switch (WM-ALA-AB)
operation.
B) Spring charge indication switch (WM-SCIS-AB)
C) Power supply & relay module for remote indication (CSPSM-MICROPRO)
D) Communication module for ACB remote ON & OFF (CSPSCM-MICROPRO)

Wiring diagram of ON / OFF function

Wiring diagram of ON / OFF function with communication

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Dimension

Frame ‘A’ fixed type

630A ~ 2000A (horizontal termination)

3 Pole 4 Pole
332 332

Front view

413

398

413
398

184 184 184 284

197 197 197 297

100 100 100 100 100

Top view
53

53
5

5
152.5

152.5
4- 11
4- 11
386

Mounting hole

386
Mounting hole
155

155
14

368
14

468

368

Panel cutout
T
95
414

187

18
15

15 2- 11
Raiser Rating T L
630A~1250A 12 45
L

1600A 20 45
30
2000A 20 55
Length available for
conductor connection

All dimensions are in mm

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Dimension

Frame ‘A’ draw-out type

630A ~ 2000A

3 Pole 4 Pole
208 208 208 308
332 332

Front view
459

459
398

398
159 159 Mounting holes 4- 10 159 259 Mounting holes 4- 10

100 100 100 100 100

Top view
526

526

Panel cutout 55
Length available for 25
368 conductor connection

2- 11
T

50
L
55
95
414

225
205
15

14 14
121 270 121 48.8 121 270 121 103.8
630A ~ 1600A 15 2000A
25

Rating T L
L

630A~1250A 12 50 2- 11
1600A 20 55 35
Length available for
2000A 10 100
conductor connection
All dimensions are in mm

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Dimension

Frame ‘B’ draw-out type

2000A ~ 2500A

3 Pole 4 Pole

255 255 255 385

332
332
Front view

459
398

206 206 398 206 336

Mounting hole 4- 10

130 130 130 130 130

3- 11

Top view

526
526

368

Panel cutout
95
414

20
205
15

14 121 270 121 48.8

15
3- 11
50
90

35
Length available for
conductor connection
All dimensions are in mm

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Dimension

Frame ‘B’ draw-out type

3000A ~ 4000A

3 Pole 4 Pole

255 255 255 385

332 332
Front view

459

459
398

398
206 206 Mounting hole 4- 10 206 336

130 130 130 130 130

Top view
526

526

55
Length available for
Panel cutout conductor connection 25
368
3- 14
150
100
55
414

100
150
75
15

14 121 270 121 103.8

20

All dimensions are in mm

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Dimension

Frame ‘B’ fixed type

2000A ~ 4000A (horizontal termination)

3 Pole 4 Pole

332 332

Front view

413

413
398

398
231 231 231 361
244 244 244 374

130 130 130 130 130

Top view
53

53
5

5
152.5

152.5
386
4- 11
386

4- 11
Mounting hole Mounting hole
155

155
14
14

462 592

368

Panel cutout
20
95
414

187
15

18

a
30
a Mounting support to be provided by the customer.
15 Length available for
conductor connection
3- 13

All dimensions are in mm

50
80

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Dimension

Frame ‘B’ fixed type

2000A ~ 4000A (vertical termination)

3 Pole 4 Pole

332 332

Front view

413

413
398

398
231 231 231 361
244 244 244 374

130 130 130 130 130

Top view
53

53
5

5
152.5

152.5
4- 11
386

386
Mounting hole 4- 11
Mounting hole
155

155
14

14
462 592

55
Length available for 25
368 conductor connection
3- 14
Panel cutout
100
150
55
414

100
150
57
18
15

a
a Mounting support to be provided by the customer.
20

All dimensions are in mm

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