Lubricants From Chemically Modified Vegetable Oils
Lubricants From Chemically Modified Vegetable Oils
Lubricants From Chemically Modified Vegetable Oils
Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
a r t i c l e i n f o a b s t r a c t
Article history: This work reports laboratory results obtained from the production of polyols with branched ether and
Received 4 September 2008 ester compounds from epoxidized vegetable oils pertaining to annual, temperate climate crops (soybean,
Received in revised form 6 August 2009 sunflower and high-oleic sunflower oils), focusing on their possible use as components of lubricant base
Accepted 6 August 2009
stocks. To this end, two different opening reactions of the epoxide ring were studied. The first caused by
Available online 28 August 2009
the attack with glacial acetic acid (exclusively in a single organic phase) and the second using short-chain
aliphatic alcohols, methanol and ethanol, in acid media. Both reactions proceed under mild conditions:
Keywords:
low synthesis temperature and short reaction times and with conversions above 99%. Spectroscopic
Vegetable oils
Oxirane ring-opening
(NMR), thermal (DSC) and rheological techniques were used to characterize the oils, their epoxides
Polyol derivatives and polyols, to assess the impact of the nature of the vegetable oil and the chemical modifications intro-
Lubricants duced, including long-term storage conditions. Several correlations were employed to predict the viscos-
ity of the vegetable oils with temperature, and good agreement with the experimental data was obtained.
Ó 2009 Elsevier Ltd. All rights reserved.
0960-8524/$ - see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2009.08.035
246 A. Campanella et al. / Bioresource Technology 101 (2010) 245–254
Table 1
Main fatty acid composition and iodine values (IV) of the vegetable oils used.
Table 2
Reaction conditions and final epoxide content in the oxirane ring-opening reaction with glacial acetic acid (base reagent: epoxidized soybean oil).
Run T (°C) [AA]° (M)a Initial AA/epoxide groups molar ratio Total duration (min) Final content of epoxide groupsb (wt.%) Final conversionc
A1 70 12 12.5 1200 0.68 90.08
A2 80 12 12.5 660 0.094 98.63
A3 90 12 12.5 360 0.036 99.46
A4 70 14 16.8 840 0.10 98.53
A5 70 8 4.2 2085 0.086 98.73
a
Initial molarity of acetic acid, [AA]° = mol AA/l of total volume of the reacting system.
b
Final weight percent of the epoxide groups in the organic phase (% Epfinal).
c
The conversion of the epoxide group was calculated as: [(% Epinitial % Epresidual)/% Epinitial] 100. The initial weight percent of epoxide (% Epinitial) in the organic phase
was 6.78 (This is equivalent to 0.42 mol of epoxide per 100 g of epoxidized soybean oil).
A. Campanella et al. / Bioresource Technology 101 (2010) 245–254 247
Baltanás, 2006). About 63 ml of the epoxides were placed into a 5 ml samples were taken and decanted in a separatory funnel. After
three-necked round-bottom flask, furnished with a reflux con- phase separation, chloroform was added to the organic phase and
denser and a mechanical stirrer (1500 rpm). The flask was heated washed twice with 200 ml of distilled water. The samples were
to the desired working temperature in a thermostatized bath. Next, subsequently washed with 200 ml of NH4OH (5 wt.%) and, finally,
a suitable volume of glacial acetic acid, previously heated at the with a saturated solution of NaCl, after which they were dried
same temperature, was added to the reactor. The reactor tempera- using a rotary evaporator under reduced pressure to eliminate
ture was kept to within ±1 °C. Sample aliquots were periodically traces of water and the aliphatic alcohol.
taken, thoroughly washed to eliminate acid, and dried using a ro-
tary evaporator under reduced pressure prior to their derivatiza- 2.5. Analytical methods
tion and chemical analysis. The experimental program covered a
broad range of temperature and acetic acid concentration, as illus- The temporal evolution of the oxirane ring-opening reactions
trated in Table 2 and Fig. 1 for the case of ESBO. was followed using a conventional volumetric technique, the AOCS
Official Method Cd 9-57 (AOCS, 1997). The products obtained after
2.4. Oxirane ring-opening reactions with short-chain aliphatic alcohols each reaction were analyzed by NMR, according to well-estab-
lished chemical shift assignments (Aerts and Jacobs, 2004; Aerts
Polyol derivatives were prepared via the reaction of ESBO with et al., 2005; Sharmin et al., 2007; La Scala and Wool, 2002; Lathi
either methanol or ethanol at moderate temperature, using a and Mattiasson, 2006; Sharma et al., 2006; Miyake et al., 1998;
homogeneous acid catalyst, HBF4 (Scheme 1b and Table 3), follow- Karmee et al., 2004; Lie Ken Jie and Lam, 1995; Isbell and Mund,
ing Guo et al.’s procedure (Guo et al., 2000). The molar ratio of alco- 1998).
hol to epoxide groups was 4/1. Water and fluoroboric acid were
always added to the mixtures (10 wt.% and 0.4 wt.% with respect 2.5.1. 1H, 13C and 13C DEPT-135 NMR
to the reacting mixtures, respectively). The epoxidized soybean The samples were analyzed in a Bruker AMX 500 unit (Bruker
oil was placed into the mechanically agitated, three-necked BioSpin GmbH, Rheinstetten, Germany) at 25 °C, using 5 mm tubes.
round-bottom flask, which was heated to the desired working tem- For 1H NMR, 60 mg of the samples were dissolved in 0.6 ml of
perature in the thermostatized bath. A suitable volume of the CDCl3. A total of 16 and 5000 scans were used for the 1H and 13C
aqueous solution of the aliphatic alcohol and HBF4, previously analyses, respectively, with a pulse width of 90°. The relaxation de-
thermostatized at the same temperature, was added to the reactor. lay was varied according to the functional level of each VO. For
The reactor temperature was kept to within ±1 °C. Periodically, example, the relaxation delays for SBO and ESBO were 5 s, whereas
the epoxide ring-opening products of ESBO exhibit relaxation de-
lays of 8 s.
2.5.3. Viscosity
Rheological measurements were performed at 25 °C using a
stress-controlled rheometer, Rheostress 80 (Haake Instrument
Inc., Paramus, NJ). A cone and plate geometry (40 mm diameter,
0.04 rad, 1 mm gap, 1 Hz) was used for all the samples. Ascending
and descending shear stress vs. shear rate curves (carried out in the
Fig. 1. Oxirane ring-opening reaction with glacial acetic acid (base reactant:
1–6000 s1 range) were obtained. The effect of temperature on the
epoxidized soybean oil). The operating conditions corresponding to each run are
indicated in Table 2. viscosity of the oils, their epoxides and the polyol derivatives was
also assessed. Samples were equilibrated at 20 °C prior to measure-
Table 3
Reaction conditions and final content of epoxide in the oxirane ring-opening reaction of epoxidized soybean oil with short-chain aliphatic alcohols (using an aqueous mixture of
the alcohol and fluoroboric acid).
Run T Aliphatic Initial alcohol/epoxide group [HBF4]0 [H2O]0 Total duration Final content of epoxide groupsa Conversionb
(°C) alcohol mole ratio (wt.%) (wt.%) (min) (wt.%)
B1 30 Methanol 4 0.4 10 240 0.71 88.98
B2 40 Methanol 4 0.4 10 120 0.78 87.87
B3 50 Methanol 4 0.4 10 60 0.078 98.80
B4 45 Ethanol 4 0.4 10 120 0.081 98.75
B5 50 Ethanol 4 0.4 10 60 0.062 99.04
a
Final weight percent of the epoxide groups in the organic phase (% Epfinal).
b
The conversion of the epoxide group was calculated as: [(% Epinitial % Epresidual)/% Epinitial] 100. The initial weight percent of epoxide (% Epinitial) in the organic phase
was 6.78 (This is equivalent to 0.42 mol of epoxide per 100 g of epoxidized soybean oil).
248 A. Campanella et al. / Bioresource Technology 101 (2010) 245–254
The first reaction studied was the opening of the oxirane ring of
the epoxidized oils caused by the attack of glacial acetic acid (i.e.,
exclusively in the organic phase). For ESBO both the reaction tem-
perature and the molar ratio of epoxide groups (Ep) to acetic acid
(AA) were varied (Table 2 and Fig. 1). It can be readily appreciated
that the final conversion could be achieved at moderate to short
reaction times. For epoxidized sunflower and high-oleic sunflower
oils a single concentration of AA (12 M) and a single temperature
(70 °C) were employed. The kinetics of this reaction has already
been studied (Zaher et al., 1989; Campanella and Baltanás, 2006).
The constitutive equation for the reaction rate in the organic phase Fig. 2. Oxirane ring-opening reaction of epoxidized soybean oil with short-chain
is the following: aliphatic alcohols using aqueous solutions of alcohol and fluoroboric acid as a
catalyst. The operating conditions corresponding to each run are indicated in Table
org
Rorg ¼ kAA ð½AAorg Þ2 ½Eporg V org ð1Þ 3.
Scheme 2. Peak assignments in the 1H NMR spectra of soybean oil (SBO) and epoxidized soybean oil (ESBO) and its oxirane ring-opening products upon using methanol
(MeOSBO), ethanol (EtOSBO) and glacial acetic acid (AcOSBO).
information extracted from unidimensional 13C and 13C DEPT-135 2002; Lathi and Mattiasson, 2006; Sharma et al., 2006; Miyake
analyses, as well as bidimensional COSY and HSQC, together with et al., 1998; Aerts and Jacobs, 2004; Karmee et al., 2004; Lie Ken
literature data from related compounds (La Scala and Wool, Jie and Lam, 1995; Isbell and Mund, 1998). The 1H NMR informa-
250 A. Campanella et al. / Bioresource Technology 101 (2010) 245–254
tion was used to establish the extent of selectivity to the desired first group of signals is located in the zone of quaternary carboxylic
product(s) and the degree of conversion along each reaction carbons (171.0–170.5 ppm), and the second in the 81.7–72.3 ppm
pathway. range, which corresponds to the A0 and A00 groups. The latter were
observed in the 57.0–54.1 ppm region in the ESBO spectrum.
3.2.1. Epoxidation reaction
A decrease in the relative intensity of the protons, labelled A, 3.2.3. Oxirane ring-opening with methyl alcohol
was observed. In the case of SBO, the signal at d 5.40–5.21 ppm The first confirmation of ring opening was the shift of signals
is attributed to vinyl protons of the fatty acid chain moiety in the corresponding to the A0 and A00 nuclei, which were observed for
oil and to the methyne group of the glyceryl residue. Additionally, ESBO in the 2.98–2.82 and 3.18–2.99 ppm regions, respectively,
two new groups of signals, labelled as A0 and A00 in Table 4, appear but appeared between 4.20 and 3.20 ppm in the MeOSBO spectra.
between 2.98–2.82 and 3.18–2.99 ppm, respectively, which are as- In addition, a new group of signals was observed, located between
signed to the methyne groups of the new oxirane residue. It was 3.40 and 3.34 ppm, assigned to the protons of the methoxyl resi-
also observed that the nuclei designated as D show a displacement due, and a shift to lower fields of the H nuclei (from 1.80–
to 2.09–1.96 ppm in the SBO sample, which is typical of allylic 163 ppm in ESBO to 2.65–2.35 ppm in MeOSBO). The same effect
groups, whereas in the case of ESBO these protons appear between was observed with respect to the D nuclei (Table 4).
1.52 and 1.36 ppm, a characteristic of methylene groups in position From the comparison of the 13C NMR spectra of ESBO and MeO-
a with respect to the oxirane groups. However, the protons of the SBO, it can be noted that the latter shows signals between 72.5 and
bis-allylic methylene groups (signal labelled H in Table 4), under- 82.8 ppm, assigned to the A0 and A00 groups, and another signal at
went a shift in ESBO with respect to SBO, from 1.80–1.63 to 58.1 ppm corresponding to the methoxyl groups. This information
2.81–2.73 ppm. Lastly, a shift of the signal assigned to the methyl confirms the opening of the oxirane ring and formation of ether
groups at the end of the fatty acid chain residues, G and G0 , was links.
also observed (Table 4). From the observation of the SBO and ESBO
13
C NMR spectra, it is evident that vinyl signals present in SBO 3.2.4. Oxirane ring-opening with ethyl alcohol
(131.9–121.1 ppm range) disappear while a new group of signals Analogous to the previous case, the signals were used to con-
emerged in the ESBO spectrum, between 57.0 and 54.1 ppm, which firm the ring-opening reaction corresponding to the A0 , A00 , D and
were assigned to the oxirane group. H groups. In addition, signals were observed in the 3.62–
3.48 ppm and 1.18–1.09 ppm regions, corresponding to the pro-
3.2.2. Oxirane ring-opening with glacial acetic acid tons of the methylene and methyl groups of the ethoxyl residues
The A0 and A00 nuclei were used to analyze he progress of this of the molecules. Likewise, the comparative analysis of the 13C
reaction, both qualitatively and quantitatively (see Scheme 2). NMR spectra showed the presence of the nuclei pertaining to the
Their location is between 5.21 and 4.73 ppm when the R0 or R00 sub- methylene (66.0–65.8 ppm) and methyl (15.8–15.5 ppm) groups
stituents are AcO, and in the 4.20–3.29 ppm range when the R0 or of the ethoxyl residues in the EtOSBO molecule.
R00 substituents are H. The signals corresponding to the D nuclei From the analysis of these 1H, 13C and 13C DEPT-135 spectro-
underwent a shift toward lower fields with respect to their location scopic data, and using related information from the literature
in the ESBO spectrum; that is, from 1.52–1.36 ppm to 2.07– (Lie Ken Jie and Lam, 1995; Karmee et al., 2004), it was concluded
1.93 ppm. These signals are characteristic of those observed in that the structure of the triglycerides is preserved during each of
methylene groups located in a position with respect to CHOR0 (R00 ) the epoxide ring-opening reactions, with either glacial acetic acid
groups. The same effect was observed in the case of the H nuclei or the aliphatic alcohols, whereby the yield was always close to
(Scheme 2). On the other hand, the appearance of a group of signals 99%. The preservation of the triglyceride structure is of the utmost
at 2.06–2.00 ppm, assigned to the protons of the methyl groups in importance with respect to maintaining the biodegradability of
the OOCCH3 residues, allowed us to corroborate the opening of the these products.
oxirane rings, which subsequently led to the formation of ester
bonds. 3.3. DSC analysis
The comparison of the 13C NMR spectra of ESBO and AcOSBO
was used to confirm the opening of the oxirane rings, as new DSC analysis was performed while heating various materials
groups of signals appeared after the attack reaction with AA. The from 100 to 50 °C. The heating rate was 10 °C/min, following pre-
Table 5
Melting and crystallization temperatures of soybean, sunflower and high-oleic sunflower oils, their epoxides and some of the corresponding products after the ring-opening
reactions using acetic acid or aliphatic alcohols.
vious work that suggest this as the optimum value to obtain well- which correspond to the different crystalline polymorphisms (a, b0
resolved DSC features (Erhan and Perez, 2002; Adhvaryu et al., and b) typical of vegetable oil products (Erhan and Perez, 2002;
2003; Guo et al., 2000; Moser and Erhan, 2008). Adhvaryu et al., 2003; Guo et al., 2000).
The melting and crystallization temperatures of the oils and As expected, the higher the degree of unsaturation for each veg-
their epoxides, together with those of the different ring-opening etable oil, the lower its melting point, i.e., highly unsaturated oils
products are detailed in Table 5. Three peaks appear in most cases, exhibit better fluidity properties at lower temperatures (compar-
ing HOSO, SO and SBO, for example). The crystallization tempera-
tures of SBO and SO were quite similar. The epoxidized oils lose
fluidity, but their ring-opened derivatives again show partially re-
stored (often times desirable) fluidity. Our data, obtained using
soybean oil from Argentine cultivars, are very similar to those of
Guo et al. (2000).
Fig. 3. Viscosity vs. temperature plots for (a) the vegetable oils, (b) the epoxidized Fig. 4. Comparison of viscosity vs. temperature changes with aging (one year)
vegetable oils and (c) various compounds resulting from the ring-opening reactions. between products of the oxirane ring-opening with glacial acetic acid of epoxidized
SBO = soybean oil; SO = sunflower oil; HOSO = high-oleic sunflower oil. soybean oil (SBO), sunflower oil (SO) and high-oleic sunflower oil (HOSO).
252 A. Campanella et al. / Bioresource Technology 101 (2010) 245–254
Vegetable oils are Newtonian fluids, i.e., there is a linear rela- from this curve using the slope from fits of the experimental shear
tionship between shear rate and shear stress (Fig. 5a). This relation stress–shear rate data.
is in agreement with Newton’s law of viscosity, as given by the fol- The epoxidized counterparts of the vegetable oils, and the prod-
lowing equation: ucts derived therein via the opening of the oxirane ring, are thixo-
tropic (Fig. 5b and c), as revealed by the hysteresis loop that
r ¼ lc_ ð2Þ appears on the r vs. c_ plots. Lower shear rates result upon decreas-
ing the applied shear rate as compared with the monotonic in-
where r is the shear stress (Pa), c_ is shear rate (s1), and l is the
viscosity (Pa.s). The viscosity at each temperature can be obtained
Fig. 5. Shear stress vs. shear rate plots of soybean oil (SBO), sunflower oil (SO) and Fig. 6. Comparison of experimental results of viscosity vs. temperature plots for (a)
high-oleic sunflower oil (HOSO), their epoxidized counterparts and some of the soybean oil, SBO, (b) sunflower oil, SO and (c) high-oleic sunflower oil, HOSO.
products of the oxirane ring-opening reactions with glacial acetic acid, methanol or WFL = modified Williams–Landel–Ferry model, PW = Power-Law model; FA = fatty
ethanol (T = 25 °C). acid distribution model.
A. Campanella et al. / Bioresource Technology 101 (2010) 245–254 253
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