Thermal Ratcheting of A Beam
Thermal Ratcheting of A Beam
Thermal Ratcheting of A Beam
account for some ratcheting. Since the materials proposed for these
reactors exhibit definite Bauschinger effects [3J» then information on
kinematic hardening ratcheting is required to optimize designs.
Comprehensive studies of the thermal ratcheting of an elastic-
perfectly plastic one-dimensional continuum have been made and reviewed
by Burgreen [4]. In the discussions which follow the term ratcheting
shall always imply thermal ratcheting as defined by Burgreen. For
strain-hardening materials some idealised problems have been considered.
Idealizations are required because of the variety and the complexity of
strain-hardening metal response which exist even for one-dimensional
stress states.
Thermal ratcheting of a one-dimensional continuum exhibiting an
isotropic hardening material response has received some attention [2)»
wherein a very small constant hardening modulus was assumed. The strain
accumulation per cycle was found to decrease with cycling resulting in
a finite strain accumulation for an infinite number of cycles. Thus,
the constant strain accumulation per cycle of a perfectly plastic material
. greatly overestimates isotropic strain-hardening ratcheting. The range
of mechanical and thermal loads for which ratcheting occurred was found
to be very nearly the same for both types of hardening.
A study £51 which compared the basic ratcheting mechanism assoclatad
with kinematic and isotropie hardening has base recently completed.
Tba two-element assembly used by Burgratn (6] to Illustrate the basic
per£eetly-plastic ratcheting mechanism was employed. No assumption was
atade with regard to the sixe of the constant hardening aodulua. Both
the aanunt of strain aecuaulation and range of aechanlcal and thenul
loads for which ratcheting occurred was found to be greater for isotropic
*
hardening materials than for klneatatlc hardening aatarlals, especially
at higher tesperatures and smaller hardening Moduli. Although such
results are useful for assessing the need for kinematic hardening
ratcheting calculations* its usefulness in the design of components ±9
limited to those which can be idealized as a two-element assembly.
Many nuclear reactor components are better represented tm beams, plates,
or shells having solid cross sections„
PROBLEM DESCRIPTION
The load response relations for a solid rectangular beas having a
cross-sectional area of 2A are presented here. Plane cross sections are
assumed to reaain in plane and perpendicular to the axis of the bean,
in keeping with the analogy to a cylindrical or spherical shell proposed
by Bree [2]. The one-diaensional piecewise linear eiastic-klneaatic
hardening material response shown in Fig. 1 is assuaed. Mo restriction
is aade regarding the size of the constant hardening aodulus. Initially,
a constant centroidal axial load of P is applied resulting in a unifora
•tress which is less than the elastic liait a.
A linear teapctrature distribution across the depth of the beaa is
assuaed. The difference between the teaperature at the end of the heating
half cycle and the ambient teaperature is
where H Is the half depth of the beaa and T is the teaperature at the top
of the beaa y - H. Distance aeasured perpendicular to the centroidal
axis is represented by y. At the end of the cooling half cycle the
aabient teaperature is again attained. Without loss of generality*
the aabient teaperature is assuaed to be zero and the aaxiaua teaperature
variation in (1) is between -T and 0. Strains associated with other
teaperature Halts* say (-T + extra teaperature) to (extra teaperature),
can be obtained by superposition of the unifora teaperature strain
associated with (extra teaperature) upon the results developed herein*
According to Fig. 1 the stress strain relation during the initial
heating half cycle
I <»y) + aAT
where Y is 1 or 0 if the elastic limit is or is not exceeded, respectively.
For Increasing (decreasing) c, the minus (plus) sign is used in (2).
The coefficient of thermal expansion is a, Young's elastic modulus is E,
and fc is related to the linear hardening modulus gE by
If the fiber of the beam is plastically deformed during the n-1 half
cycle* then for the nth subsequent, half cycle of heating or cooling
the material response is
where Ac , Ao , A(AT) are the changes which occur in the strain, stress,
and temperature, respectively, during the half cycle, y. Is +1, -1,
or sero for Aon positive and Acn~x. negative, Aan negative and AoB"*x, positive,
and A«rn and AoB.—L, the same sign, respectively. If the fiber of the beam
LdA (6)
(7b)
Combining (7a) and (7b) gives
The mode of. deformation represented by Fig. 3a with 1. > H remains valid
as long as
-0 at y - -H (8a)
(8b)
respectively. One can show that if F and T satisfy (9) and violate (5),
Region S1 in Fig. 2, then only elastic response occurs in subsequent
half cycles. Curves C. and C, in Fig. 2 are graphical representations
of (9a) and (9b), respectively, when the equality sign is employed.
If (8a) is violated and (8b) is satisfied, then the other shakedown
•ode represented by Fig. 3a with t, i H may occur. The values of e.,
h., and I. arc determined by the equilibrium condition (6), 0 • 0
it y - h., and 0. « -0 at y - -A-. Combining these conditions with the
appropriate form of the stress-strain relation (2) gives
H-STE-H <»•>>
Aa, « -2a at y * *,, and Aa. • 2a at y * -h, can be combined with the
z y & £ y *
appropriate form of the stress-strain relations (4) to determine As.,
h_, and 1« to *>e
""" ("a)
(12b)
• "F"T"aTE
Comparing (12) with (10), one sees that &, > & aad h^ > ^ for positive
, if
y
and
u
oTE > 4a (14)
For oTE which violate (14) but not (13), Region S^ of Fig. 2, shakedown
occurs.
When both conditions (13) and (14) are satisfied, Region P in
Fig. 2, one can show that repeated plastic strain cycling occurs with
a total change of strain
(15)
in each half cycle. The values of h and % are given by (12b). The
curve C. in Fig. 2 is represented by (13) with the equality sign. Note
that curve C_ is asymptotic to the line
Further, as k -*- » (0 -> 0), the intersection of curves C-, C., and CL
approach the coordinate lx a , 4o 1 and the line given by (16) coincides
with the line P - 0.
8
RATCHETING
in Figs. 3a and 3b since the central beam fibers are never permanently
to produce ratcheting.
Case 1
results, equations (lOa-c), are the same for the deformation modes of
Fig. 3a, with I. < H, and Fig. 3c wheu the h are defined as shown.
For the nth subsequent heating half cycle, the analysis is based on the
half cycle the conditions are the same, but the latter two are evaluated
at y * +h ., and y = +1 .., respectively. That is, I and h always
nrj. MM. n n
are defined so that they are positive. Combining the appropriate form
4o
H + (-W J (17C)
Fiom (17a) and (17b) one can deduce that h < % < %., Therefore
T and P for which the deformation mode of Fig. 3c is valid. Since the
results for the first cycle are the same as determined for the deformation
•ode of Fig. 3a with Jt. < H, the bounding curve CL is applicable.
Region (FR-) in Fig. 2 is the region for which (17) is valid.
The strain at the end of any half cycle where n 2 2 can be determined
by summing (17c) and (10s)
iB+ ^ [ T + ••
enE - e l E + ^ j ^ + •• ++-ir]
....
+ ^ [1 + (-1)"]
» | + *F ti (18)
n V • « [I + (-I)", • toy £ )
Note that the sum is finite for n -*• ».
Case 2
The results of Case 1 for the P and ctTE defining curve C. indicate
that another mode of deformation occurs for which strain accumulates.
For subsequent half cycles, the equilibrium conditions (11) and the
condition La = 0 at y =» (-1) h must be satisfied. Combining these
by inspection of (21), the deformation in the nth half cycle depends upon
are plotted in Fig. 4 and can be used for computations. The starting
( hj\ p
N - 471 to be 0.831.
(22)
E. h 2 h 2-j
1 - r=-1 - ll - -g-j + —r~ [1 + (-1) ]
where e- is determined by (10c) and (20). With (23), evaluation of e
(23)
Thus, Case 2 cycling will occur for all cycles (n -> °°) only if aTE < 4a ,
Region FR in Fig. 2.
12
Case 3
For the remaining values of T and P, Region (FR-FR.) of Fig. 2,
the deformation will be that of Case 2 for (R-l) half cycles and that
of Case 1 for subsequent half cycles, n 2 R + 1. The Rth cycle, during
which the transition from Case 1 to Case 2 type cycling occurs, is the
one for which the inequality of (25) is first violated.
For n < R, Fig. 3d represents a typical stress distribution and h ,
Ae , e , etc., are calculated as discussed in Case 2 above. During tha
Rth half cycle the stress distribution changes from that of Fig. 3d to
that of Fig. 3c. Following procedures similar to those outlined previously,
the following expression for h_ can be determined:
1
T"[_ ka
y
1 kS
[ --5£)' r 1
l "-^! H ^+ toJ <26>
Expressions (17b) and (17c) remain valid for £_ and Ae R t respectively.
For n > R, the solution is the same as for Case 1 except that Case I
deformation mode is beginning in the (R-tt)th half cycle. In direct analogy
to (17a)
(28)
where — is given by (26) and e^ is determined as discussed in Case 2.
For n -*• », a closed form upper bound to e E can be obtained via (28)
• Note that the part of the last term involving R goes to zero for n •»• •,
hR
thus only values of e_E and -=- are required. An upper bound on c«E can
Kb. K
hn h-
be obtained from (23), by choosing -~- to be the smallest value of ~
E
hR
allowed by (25). Ah upper bound on — can be obtained from (21) and
n
13
Figures 2 and 5 show 6e£ for k • 3.0 and 46.2, respectively. Obviously,
• • 15
for a given P and T, considerably more strain accumulates for larger k» P» and
T. However, the accumulation is most sensitive to the value of k. This fact is
perhaps better illustrated by Fig. 6, which shows for P - 0.70 the variation in
6e£ with aTE/o_ and several values of k.
Figures 2 and 5 also illustrate that 5e£ is relatively insensitive to changes
In dTE/o at large aTE/o_, as compared.to the sensitivity of 6e£ at swill values
of aTE/o . A similar but more extreme trend was found for a two-element sandwich
beam [5]: no change occurred in 6e£ for variations in oTE/a at large aTE/o ,
Another extreme trend of the two-element beam was that repeated plastic cycling
would occur for aTE/o sufficiently large. For the solid beam, a much lest
pronounced trend toward smaller 6e£ at larger aTE/o can be seen in Fig. 2 for
P/2Ao_ > 0.9. In general, more strain will accumulate for a sandwich beam than
for a solid beam of the same cross sectional area, except at high temperature
variations. The fact that repeated plastic cycling occurs for a sandwich beam
at high temperature variations, whereas ratcheting occurs for a solid beam,
means that for some conditions an optimal cross section may be determined which
minimizes ratcheting and cost while maintaining static strength.
The strain which accumulates for a finite number of half cycles
after the first half cycle
This accumulation will be the sane for any ambient temperature base.
.For Case 1 (Region FR), the specific form of (31) Is
(32)
for Cases 2 aud 3 (Region FRl and FR1-FR), the specific form of (31) is
Inspection of (32) and (33) shows that e? depends directly upon T and
?, but is only a sensitive to variations in k for small k. Figure 9
demonstrates the variation with k and T for P « 0.7. Comparison of
Figures 8 and 9 show that e? can constitute a significant part of the total
strain accumulation, especially for' small n.
18
CONCLUSIONS
beam was assumed. Results were obtained for a wide range of parameters:
Closed form exact expressions or upper bounds are given for determination
of the thermal ratcheting strain accumulation. For cases where bounds are
accumulation and the parameters, over their entire range, certain general
trends were evident. The axial loads and temperature variations for which
of the tangent modulus; except when the tangent modulus was nearly equal
the same as those for a perfectly plastic material. However, the amount
19
References
Reactor Fuel Elements," Journal of Strain Analysis, Vol. 2, 1967, pp. 226-
238.
«
Chap. 6, p. 9 (1971)
40,000
€ (in/in)
(d)
Fig. 3 Typical stress distributions for shakedown (a), repeated plastic cycling and
shakedown (b), Case 1 thermal ratcheting strain accumulation (c)', and Case 2
thermal ratcheting strain accumulation (d).
•i
I I I I !
I I I 111!
10
Fig. 4 Graphical solution of Case 2 recursion relation (21). Curve
for p k 103 - 1, 1.5, 2, 3, 4, 5, 6, 8, 10, etc. '
* I
1 f I 1 I I
100
shown
N
I I TTT
I I I 1 1 1
1000
\
I ;
0 5 10 15 20 25 30
8
aTE/o:,
Fig. 6 Variation of 6e£ with aTE/a for P * 0.70. Each curve represents a different value of fc.
120
100
80 —
S 60
40 —
20
20
25 1 1 1
i
20
15
20 -
HlO
- 7
15
hi - 5
V
CO
10
— " '" - 4
V
• •
*
- 3
I
2.5
50 100 150 200
N
Fig. 8 Variation in Se£ with N and selected oTE/a , for P/2Ac = 0 . 7 and
y y
k - 46.2. .
• \
6 —
5 —
t
UJ
3 —
2 —
I —
10 15 20 25
aTE/cru
Fig. 9 Variation of e£ with T for selected values of k and P/2Aa =0.7.