Spinning Document
Spinning Document
Spinning Document
INTRODUCTION
Tamil Nadu covers an area of 130,058 square kilometres (50,216
sq mi), and is the eleventh largest state in India. The bordering states
are Kerala to the west, Karnataka to the northwest and Andhra Pradesh to
the north. To the east is the Bay of Bengal and the union territory
of Pondicherry. The southernmost tip of the Indian Peninsula is located in
Tamil Nadu. At this point is the town of Kanyakumari which is the meeting
point of the Arabian Sea, the Bay of Bengal, and the Indian Ocean.
The western, southern and the north-western parts are hilly and rich
in vegetation. The Western Ghats and the Eastern Ghats and they both meet
at the Nilgiri hills. The Western Ghats dominate the entire western border
with Kerala, effectively blocking much of the rain bearing clouds of the South
West Monsoon from entering the state. The eastern parts are fertile coastal
plains and the northern parts are a mix of hills and plains. The central and
the south central regions are arid plains and receive less rainfall than the
other regions.
Tamil Nadu has a coastline of about 910 kilometres (600 mi) which is
the country’s third longest coastline. Tamil Nadu's coastline bore the brunt of
the 2004 Indian Ocean Tsunami when it hit India, which caused 7,793 direct
deaths in the state. Tamil Nadu falls mostly in a region of low seismic hazard
with the exception of the western border areas that lie in a low to moderate
hazard zone; as per the 2002 Bureau of Indian Standards (BIS) map, Tamil
Nadu falls in Zones II & III. Historically, parts of this region have experienced
seismic activity in the M5.0 range
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among all states in India, and also the most industrialised state in India. It
ranks third in foreign direct investment (FDI) approvals (cumulative 1991–02)
of `225,826 million ($5,000 million), next only to Maharashtra and Delhi
constituting 9.12 percent of the total FDI in the country. The per capita
income in 2007–2008 for the state was `43,000 ranking second among the
South Indian states and steadily been above the national average.
According to the 2001 Census, Tamil Nadu has the highest level of
urbanisation (43.86 percent) in India, accounting for 6 percent of India’s total
population and 9.6 percent of the urban population and is the
most urbanized state in India. Services contribute to 45 percent of the
economic activity in the state, followed by manufacturing at 34 percent and
agriculture at 21 percent. Government is the major investor in the state with
51 percent of total investments, followed by private Indian investors at 29.9
percent and foreign private investors at 14.9 percent. Tamil Nadu has a
network of about 113 industrial parks and estates offering developed plots
with supporting infrastructure.
price is `51,097.
Textile mills and engineering industries are present around the city
of Coimbatore. It is home to textile, automotive spare parts and motor pump
manufacturing units. Cities of Tirupur and Erode are the country's largest
exporters of knitwear. They are well known for textile manufacturing
industries and exports to such extent that the districts of Coimbatore,
Tirupur, Karur, Erode, Namakkal and Salem.
million ($1,000 million) and Karur generates around `35,500 million ($750
million) a year in foreign exchange 56 percent of India's total knitwear
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exports come from Tirupur & Karur make above 60 percent of India's Home
Textiles.
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AREA AND POPULATION OF COIMBATORE DISTRICT
The geographical area of Coimbatore district is 3670 sq. Km. as per
the village records. As per the census, the total number of population is
29,16,620, where as the total number of male population is 14,82,228, the
total number of female population is 14,34,392 and the literary rate of the
district is 71 percent.
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grinder cluster and Pump sets cluster which would boost up the economy of
the state and it extend the growth and development of country.
With more than 25,000 small, medium and large industries, the city's
primary industries are engineering and textiles. Coimbatore is called the
"Manchester of South India" due to its extensive textile industry, fed by the
surrounding cotton fields. The district also houses the country's largest
amount of hosiery and poultry industries. The city has two special economic
zones (SEZ), the Coimbatore Hi-Tech Infrastructure Ltd., (CHIL) and
the Coimbatore TIDEL park, and at least five more SEZs are in the
pipeline. As of 2005, when Tirupur was a part of Coimbatore district,
Coimbatore was the highest revenue earning district in Tamil Nadu. In 2010,
Coimbatore ranked 15th in the list of most competitive (by business
environment) Indian cities.
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named COINTEC due to its hosting of INTEC (Small Industries Exhibition).
The Trade Fair complex, one of the country's largest, was built in six months,
and is owned by CODISSIA (Coimbatore District Small Industries
Association). It is also the country's largest pillar-free hall, according to the
Limca Book of Records.
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YARN PRODUCTION BY SPINNING MILLS
The production of the spinning mill is measured in terms of million Kg.
of yarn production. The spinning mills are classified into private, public and
co-operative. The production of yarn includes the production of cotton and
super yarn also.
Most of the mills are purely spinning units. Several spinning units
desire expansion on the weaving side to develop into fully self sufficient unit
to carter to the clothing needs of the south just as their counterparts in the
north, but the government looks askance at any such move and has been
pursuing a policy which in effect is against such expansion, obviously in the
interest of the handloom industry which is largely concentrated in the south.
Thus the predominance is in the production of yarn, which for the most part
is consumed by the handloom weavers. So far as the south is concerned, it
can safely be said that the spinning mill industry is closely linked to the
development of the handloom industry and the vicissitudes of the one affect
the other to an equal extent.
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a textile research institute in the south at Coimbatore. The association
representing the mills in general matters, on behalf of the mills individually
and collectively. For any important matter mills usually look up the parent
body for help. It has been co-operating with the state and central
government and has responded to the invitation from then for nominating
representatives to the various committees and bodies appointed from time to
time by them.
In south India, there are 114 mills with an installed capacity of about
24 lakhs spindles and 14290 looms and with the average number of daily
workers exceeding 75000. The capital invested amounted to `18.5 crores.
The industry’s capacity in the south is roughly one fifth of the total capacity of
the Indian union, but its growth in the part of the country has been
comparatively recent.
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Recently NTC modernized its mills. Four of them are in Coimbatore,
namely, Murugan Mills, Cambodia Mills, Pankaja Mills and Sri Rangavilas
Mills. Funds for the purpose were generated through sale of assets with
installation of new hi-tech machines. It is also proposed to modernize
Coimbatore Spinning and Weaving Mills and to set up a technical textile unit
in Coimbatore to manufacture medical textiles.
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With all this, the Coimbatore textile sector is expected to pass through
a new phase, especially in technical textiles, eco-friendly textiles, green
composites, etc.
Table 4.1.1
SPINNING MILLS WITH EQUITY BASE
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6 Salona Cotspin Ltd. 5.35
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VTX INDUSTRIES LIMITED
Total cotton yarn Production and sales quantity of VTX Industries
from the period of 2002 to 2011 is given in table 4.1.2.
Table 4.1.2
PRODUCTION AND SALES IN COTTON YARN OF VTX INDUSTRIES
LTD.,
(in tonnes)
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Increasing demand for their products across the world stands testimony to
this.
PRODUCT
VTX believes that for fine product, right raw material and the best
technology is essential. All the units have the latest state-of-the-art
machinery.
SPINNING
VTX Spinning division in Pollachi, unit produces fine count yarns from
special fine count Indian and Egyptian cotton. VTX fine count yarns are well
recognised and sought after in critical markets such as Japan, Switzerland,
Italy and Spain.
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The Spinning unit has 53,000 ring spindles with adequate forward
value addition process such as Ring twisting spindles, TFO spindles, yarn
gassing, reeling – all integrated with a production capacity of 1200 M.T. per
annum in fine, super fine counts. The Unit produces Ne2.8s Roving to
Ne170s in single yarn and doubled yarn as required.
The super fine 2 ply yarns are bought by premium Italian weavers.
Fine shirting fabrics are woven out of these yarns. They are also the mantra
for our premium sateens and percales that hallmark VTX’s home textile
fabrics. They also export yarn to Italy and Spain for Albini, Martinelli, Monti,
Products and many other yarn buyers.
The unit has obtained Fair trade cotton and Organic cotton process
certification. It produces Oeko tex certified products with Indian, Egyptian &
US cotton varieties and currently employs 600 people.
WEAVING
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The weaving unit has weaving machines like Benninger warping and
sizing which can size 32000 ends in single beam, one sectional sizing
machine to produce samples of 25 to 750 meters length, Picanol Omni plus
800 airjet machines to produce fine bed linen sheets, 12 electronic Jacquard
weaving machines with hook capacity ranging from 2688 to 12288.
The unit currently employs 300 workers and staff and has Fair trade
cotton and Organic cotton process certification. It produces Oeko tex
certified products with Indian, Egyptian & US cotton varieties.
DESIGN PRODUCTS
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The product development team successfully works towards creating an
integrated approach, bridging the gap between marketing, design and
production.
Table 4.1.3
PRODUCTION AND SALES IN COTTON YARN OF BANNARI AMMAN
SPINNING MILLS LTD.,
(in tonnes)
Year Production Sales
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Bannari Amman Spinning Mills Ltd, a part of Coimbatore based
Bannari Amman Group, is engaged in manufacture of cotton yarn, woven
and coated fabrics. The company is also engaged in wind power generation.
They are having two spinning units near Dindigul, Tamilnadu with installed
capacity of 1,37,232 spindles, Weaving Division near Palladam, Tamilnadu
with installed capacity of 135 Looms, and Processing & Technical Textiles
near Annur, Tamilnadu with capacity to produce 24 lakh meters of coated
fabric per year. The company has 4 windmills of 1250 KVA each totaling 5
MW in Radhapuram Taluk, Tirunelveli District, Tamilnadu and 23 Nos
Windmills, each of 800 KW capacity totaling 18.40 MW capacity in
Dharapuram Taluk, Tiruppur District and Palani Taluk, Dindigul District,
Tamilnadu. The total installed capacity of Windmills is 23.40 MW. The whole
of the power generated is captively consumed by the spinning units. The
company's product range includes Ne 20/1, Ne 24/1, Ne 34/1 & Ne 40/1
combed and carded knitting cotton yarn and caters to Tiruppur, Calcutta &
Kanpur markets. The mill exports 24 percent of the production to Israel,
Mauritius, Egypt, Taiwan and South Korea. The spinning Mill has a
manufacturer unit for bed linen, Mattress protector, Pillow protector and
more products. Bannari Amman Spinning Mills Ltd was incorporated on
July 10, 1989 with the name Shiva Textiles Ltd. In September 14, 1986, the
company commenced their commercial operations. In October 11, 1991, the
name of the company was changed from Shiva Textiles Ltd., to Bannari
Amman Spinning Mills Ltd. In January 1997, the company received their first
export order. In October 2001, the company received the ISO 9001:2000
certifications from Det Norske Veritas. In the May 2002, the company was
awarded a Certificate of Recognition as an Export House by the Joint
Director General of Foreign Trade.
aggregating to `94.50 crore. The company shares were listed on the Bombay
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Stock Exchange and National Stock Exchange. During the year 2006-07, the
company along with their associates, Shiva Texyarn Ltd entered into a joint
venture agreement with Jacob Apparel Ltd and formed a new company,
namely Bannari Amman Apparel Pvt., Ltd., to implement apparel project
pursuant to the joint venture agreement.
The latest generation of Blow Room lines connected to the cards with
Chute Feed System, Auto Leveller Draw Frames and Spinning Frames with
Ring Data System, Blow Room, Cards and Combers fitted with automatic
waste collection systems are available.
PRODUCT
SPINNING DIVISION
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WEAVING DIVISION
One of the quality Fabric producing facility units in India having the
capability to produce all kinds of woven fabrics in 100 percent cotton, in
various thread counts (TC) ranging from 500 TC to 1000 TC, in wider width
upto 140 inches,with warp counts upto 90s Ne, with 250 threads in 1 inches
and weft counts upto 120s Ne, with 2, 4 and 8 pick insertions.
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PRECOT MERIDIAN LIMITED
Total cotton yarn Production and sales quantity of Precot Meridian
from the period of 2002 to 2011 is given in table 4.1.4.
Table 4.1.4
PRODUCTION AND SALES IN COTTON YARN OF PRECOT MERIDIAN
LTD.,
(in tonnes)
Precot Meridian has been in the field of yarn and fabric production for
nearly five decades and has gained extensive expertise and knowledge
across various verticals. Products manufactured include cotton yarn, sewing
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threads, fabrics and garments. Precot Meridian is a leading player in the
textile industry, with an annual turnover of `600 crores.
A new yarn dyeing unit with a capacity of 2 tonnes per day was
commissioned in Gauribindur, Karnataka which enabled the company to
enhance its sale of value added dyed yarn in the domestic market. The
company has taken over its subsidiary company Suprem Textiles Processing
Ltd for convenience of administrative purpose.
The company made a buy back of 5.5 lac equity shares starting from
April 2002 to July 2002. After the post buy back the equity capital stands
reduced to `545 lacs. To reduce energy cost the company installed 4 wind
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capital expenditure to the tune of `3505 lacs during 2002-03 and the same
was financed by term loan from ICICI bank.
In 1992, the third unit (C-Unit) was set up at Walayar, Kerala as a 100
percent Export Oriented Unit with a capacity of 12,096 Spindles and the
current capacity is 25,344 spindles.
In 2006, Meridian Industries merged with Precot Mills and the name was
changed to Precot Meridian Ltd., and the current capacity is 66,154
spindles.
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Precot Meridian is looking towards green power generation and has
invested in 17 Windmills. These windmills cater 50 percent of the power
requirements of units located in Tamil Nadu.
PRODUCTS
SLUB YARN
ORGANIC YARN
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COMPACT YARN
Precot Meridian uses a yarn count range of dyed fabrics that varies from
Ne 40s to 80s and Ne 2/20s to 2/140s. In order to ensure the highest level of
customization, Precot Meridian’s Product Design team uses the latest
creative techniques to offer a wide range of choices to customers.
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Finishes - Nature All, Normal soft, extra soft, Easy to iron, Carbon peach,
3x, Vitamin E, Moisture management, Anti bacterial+ Wrinkle Free, Ultra
violet Protection, Anti-Odour etc.
Table 4.1.5
PRODUCTION AND SALES IN COTTON YARN OF AMBIKA COTTON
MILLS LTD.,
(in tonnes)
102
2009 9,400 9,235
During June 1996 ACML came out with an offer for sale of 15.15
lackhs equity shares of `10 each for cash at a premium of 68 aggregating
`1181.70 lakhs to part finance its expansion plan to increase the existing
capacity by 9072 spindles to 21168 spindles and modernise its process by
installing an autoconer. It has already commissioned the expansion project.
ACML plans to install four more autoconers to enable it to export 100
percent production.
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Ambika Cotton Mills Limited (ACML) based out of Coimbatore in
Southern India, is engaged in the manufacture of premium quality Compact
and Elitwist cotton yarn for hosiery and weaving. It is an established player in
the international and domestic yarn market with exports constituting roughly
sixty percent of its revenues.
Ambika Cotton Mills has the unique distinction of being the number
one in the shirting segment and is the preferred client of all top quality shirt
manufacturers around the world. It holds a very niche segment in the
industry, thanks to its impeccable track record of product quality and delivery
fulfillment. It also prides itself in its zero complaints with clients, shippers,and
raw material suppliers.
PRODUCTS
The products are made from various imported and Indian cotton. We
take pride in our contamination free cotton yarn that gives us a special niche
in the market.
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Oeko-Tex Certificate of Standard 100 product Class I. The company
maintain more than adequate quantities of cotton raw materials in the extra
long staple as well as medium and short range through out the year.
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SUPER SPINNING MILLS LTD.,
Total cotton yarn Production and sales quantity of Super Spinning
Mills Ltd., from the period of 2002 to 2011 is given table 4.1.6.
Table 4.1.6
PRODUCTION AND SALES IN COTTON YARN OF SUPER SPINNING
MILLS LTD.,
(in tonnes)
SSML set up its second unit at Kotnur, Andhra Pradesh, with an initial
capacity of 28,800 spindles. The company expanded its installed capacity at
the second unit to 51480 spindles in 1991. In 1992, it set up its 100 percent
EOU at Gudalur (Tamilnadu) with an installed capacity of 10,080 spindles.
The company's expansion programme was financed by financial institutions.
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It offered rights at a premium of `10 per share to augment long-term
resources for meeting the additional long-term capital requirements.
All the three units of the company was awarded the ISO 9002
accreditation by BVQI. The company has received Board of Trustee of
ICMF's Birla Economic and Textile Research Foundation award for Quality
Management & Best Management Award for 1998-99 from Andhra Pradesh
Government.
Those who can furnish clients with the best quality, competitive price,
excellent customer services and prompt delivery can only survive in the
market.
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and dyed cotton yarn. Today, the company has carved a niche for itself on
the textile map of the country.
GROUP COMPANIES
It became obvious that the best way to ensure the highest standards
of raw material was for the company to integrate backwards. In this direction,
a massive expansion was launched to establish a full-fledged research
facility to develop new varieties of cotton seeds. This would go to ensure that
the company supplied itself with a quality of material that matched its
objective of superlative finished product.
The result of the project was the development of high yielding hybrid
cotton seeds christened SARA - I, medium and long-staple and SARA - II,
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extra-long staple varieties. Two more hybrids SARA-33, SARA-39 completed
the trials and ready for commercial launch.
PRODUCT
The enterprises believe that quality products are not only by promises
but also by proven results. Development of new textile products is done
through - Innovation in defining production processes of higher quality and
making available modern technologies and professionals with the highest
level of competence.
High efficiency
Punctual delivery
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Constant commitment to high quality standards and innovation has been
the secret of success ever since the company was founded. Superior
Spinning units ensure the supply of consistent quality yarn to manufacture
the garments. Our Spinning Units leads the quality of yarn in the market.
Ultimately, the crunch lies in the infusion of hi-tech, state-of-the-art
machinery that aids in the production of high quality 100 percent combed
yarn, in counts that range from NE 20s to 120s in single and doubles. The
testimony to modernisation and up gradation lies in the fact that the oldest
machine in the plant is less than 10 years.
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In conformance with industry norms worldwide, the company has
established laboratory facilities at each unit, equipped with ultra-modern
testing instruments.
Table 4.1.7
PRODUCTION AND SALES IN COTTON YARN OF SALONA COTSPIN
LTD.,
(in tonnes)
111
manufacturers of combed and karded cotton yarn for direct export. SCL is
setting up a unit with an installed capacity of 12096 spindles to manufacture
cotton yarn for local and export markets.
The Company has commenced the trading of yarn in the local and
export market and achieved a turnover of `304.78 lakhs during the period
01/04/95 to 31/12/95 and the profit before tax for the same period was
`20.54 lakhs.
The Company will not carry on with the work of trading in cotton yarn
after commissioning of the proposed project.
PRODUCT
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two types of Contamination control at Blow Room and Auto coner before
packing in cartons & bags.
The Company has installed latest machines such as LMW Blow room
with Auto bale plucker, Imported Truetzchler-03 Card, Trumac TC 5-3 Card,
LMW LC 300A V3 carding machines with chute feed systems and imported
RIETER D-35,D-40 Draw frame with autolevellers which enables production
of good quality yarn. With an eye on the Hosiery and fine combed counts,
the latest version of LMW make LK64 combers are installed to produce good
quality of combed hosiery yarn to meet customer's requirements. LMW and
KTTM Long frames with auto doffer and SUESSEN make Elite Compact sets
are installed to produce compact yarn. The total yarn produced is
conditioned and then only supplied to the customers.
The Company has also installed the latest model imported Schlafhorst
338 & Murata 21C auto coners and Pailung knitting machines to knit fabric in
the premises of the company itself.
113
LAMBODHARA TEXTILES LIMITED
Total cotton yarn Production and sales quantity of Lambodhara
Textiles Ltd., from the period of 2002 to 2011 is given in table 4.1.8.
Table 4.1.8
PRODUCTION AND SALES IN COTTON YARN OF LAMBODHARA
TEXTILES LTD.,
(in tonnes)
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spindles more with an additional capacity of 3700 kg pd, taking the total
capacity to 10,404 spindles with a capacity of 6400 kg pd.
A public issue was made to the extent of `120 lakhs to part finance
the company's expansion programme which the company undertook in
1995.
With the removal of quotas the textile industry has been vibrant and
has been benefited the company directly. The company has also established
certain niche products helping the bottom lines products helping the bottom
lines to a great extent.
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HISTORY
PRESENT
The expected production per day will be 10,500 kgs. Per day translating
to an annual turnover of 47 to 52 crores.
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PRODUCT
The various yarns produced are used for shirting’s, dress materials and
home furnishings
The Company has installed 3,024 ring spindles along with Caipo Slub
attachments. The necessary back process for this addition was also
implemented. The increase in capacity is operational at present. Keeping up
with the culture of producing fancy yarns, these installations will increase the
products available multifold.
Multi count
Multi twist
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SUPER SALES INDIA LIMITED
Total cotton yarn Production and sales quantity of Super Sales India
Ltd., from the period of 2002 to 2011is given in table 4.1.9.
Table 4.1.9
PRODUCTION AND SALES IN COTTON YARN OF SUPER SALES INDIA
LTD.,
(in tonnes)
Super sales ltd., also marketing: ELGI Products, Lakshmi Caipo Slub
& Fancy yarn Systems, LEDL Motors, Adwaith Lakshmi Industries Bobbin
holders
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engaged in leasing of generators to meet the requirement of small-scale
industries during power cuts. In January 1985, the company purchased a
spinning mill with an installed capacity of 31,104 spindles and since then it is
operating the said spinning mill.
In January 1992, SSAL came out with a rights issue of 15.75 lac
equity shares, at a premium of `40, aggregating `7.88 cr. The proceeds of
SSAL has increased the installed capacity of Rotors by 216 Nos. The
sales in the Textile Machinery was effected during the year, due to general
recession in the textile industry and also due to lesser restrictions in the
import of second hand textile machinery.
Out of the three units under Textile Division, two are engaged in
manufacturing of grey yarn, and one of its unit at pollachi had a optimum
capacity throughout the year and the company expects a healthy
performance in the coming years when compared to previous year.
In the year 1985, Company has entered into textile business by acquiring
a spinning mill at Othakkalmandapam, Coimbatore with 31,104 spindles.
Presently this unit is having a spindles capacity of 45,600 and
manufacturing super fine yarn counts ranging from 80s to 100s.
In the year 1992, the Company has set up another spinning mill at
Ayyampalayam, Palagat Road, Pollachi with 14,400 spindles. Presently
this unit is having a spindles capacity of 36,000 and manufacturing of
compact yarn counts ranging from 40s to 60s.
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In the year 1983, the Company’s equity shares were listed in Chennai
and Bombay stock exchanges.
In the year 2005, the Company has changed it name as Super Sales
India Limited from Super Sales Agencies Limited to represent the various
other activities also.
In the year 2005, the Company had entered into the business of
generation of electricity by establishing Wind farms with a capacity of 24
MW. Presently this division is having a generation capacity of 28 MW of
green power.
In the year 2010, in order to diversify the business, the Company has
entered into the business of manufacturing Gears of various types
required for the textile and other industries by establishing an
Engineering division.
The Super Sales India group has skilled technical manpower, who works
round the clock to meet increasing market demands and customer
expectations. Presently the company is having four divisions viz.,
Marketing Division, Textile Division, Engineering Division and Wind
Energy Division. These divisions offer the best quality products with high
capacity and well automated machines.
PRODUCTS
Some of our major products are listed below.
1. LMW: Blow room, Card, Draw Frame, Comber, Auto leveler Draw Frame,
Speed Frame, Ring Frame
4. ALIL: Bobbin Holders suitable for all count ranges, Clearer Roller
Cleaning Machine (CRC) with Manual and automatic feed arrangements.
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