Bulletin No.

ITMA3-D
Drawing No. LP0405
Released 06/13
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net

MODEL ITMA DC - INTELLIGENT THERMOCOUPLE MODULE WITH ANALOG OUTPUT

 USER PROGRAMMABLE INPUT
(Thermocouple types J, K, T, & E, or millivolt)
 MICROPROCESSOR CONTROLLED
 SIMPLE ADJUSTABLE RANGE SETTING (Using Input Signal)
 THERMOCOUPLE BREAK DETECTION
 MOUNTS ON “T” AND “G” STYLE DIN RAILS
 3-WAY ELECTRICAL ISOLATION (POWER/INPUT/OUTPUT)
 MULTIPLE ANALOG OUTPUTS (0 to 20 mA, 4 to 20 mA, and 0 to
10 VDC)
 WIDE OPERATING TEMPERATURE RANGE (-25°C to 75°C)
 POWER & MEMORY ERROR INDICATION
 9 to 32 VDC POWERED

DESCRIPTION SAFETY SUMMARY

The ITMA accepts a thermocouple or millivolt input and converts it into a All safety related regulations, local codes and instructions that appear in the
voltage or current output. The voltage or current output is linearly proportional manual or on equipment must be observed to ensure personal safety and to
to the temperature or millivolt input. This output is ideal for interfacing to prevent damage to either the instrument or equipment connected to it. If
indicators, chart recorders, controllers, or other instrumentation equipment. equipment is used in a manner not specified by the manufacturer, the protection
The ITMA is DC powered. The DC power input is isolated from the signal provided by the equipment may be impaired.
input and analog output. The unit scales the analog output proportionally to the
thermocouple or millivolt input signal. The analog output may be configured for
CAUTION: Read complete instructions prior
one of the following: 0 to 20 mA, 4 to 20 mA, or 0 to 10 VDC. Making the
to installation and operation of the unit.
signal conversion with the ITMA to a current output signal, makes the signal
less susceptible to noise interference and allows accurate transmission over long
distances. The 3-Way isolation allows the use of grounded thermocouples which
can provide additional noise reduction benefits.
The ITMA uses a ten position DIP switch to accomplish the input sensor SPECIFICATIONS
configuration, range selection, and unit calibration. A simple range setting 1. POWER: 9 to 32 VDC; 1.75 W The power supply must have 300 mA for 200
technique (Field Calibration) is used so the actual input signal adjusts the output msec. surge capacity.
for scaling. This technique eliminates the need for potentiometers which are 2. INPUT: J, K, T, E, mV [selectable via DIP switch]
vulnerable to changes due to vibration. 3. OUTPUT: Self-powered (active); All output signals scaled linearly using
The unit is equipped with a universal mounting foot for attachment to temperature or mV input. Unit is shipped set for 4 to 20 mA output. 4 to 20
standard DIN style mounting rails, including top hat rail (T) according to EN 50 mA or 0 to 20 mA selected via internal jumper.
022 - 35 × 7.5 and 35 × 15, and (G) profile according to EN 50 035 - G 32. Voltage Output Compliance:
0 to 10 VDC across min 1 KΩ load (10 mA)
20 mV peak to peak max. ripple (for frequencies up to 120 Hz)
DIMENSIONS In inches (mm) Current Output Compliance:
0 to 20 mA through max. 600Ω load (12 VDC)
3.12 1.08 4 to 20 mA through max. 600Ω load (12 VDC)
(79.2) (27.5) 15 mV peak to peak max. ripple across 600Ω load (for freq. up to 120 Hz)
4. TC BREAK DETECTION: Nominal values shown in the following order:
VDC+

TC+

V+

I+

(0 to 20 mA, 4 to 20 mA, and 0 to 10 VDC).

9-32 VDC

10

4
7

ERROR

1
POWER
11

Upscale: 22.9 mA, 22.5 mA, and 11.5 VDC

12

3
9

6
VDC-

V-

I-

Downscale: -0.5 mA, 3.5 mA, and -0.4 VDC

TC-

MC2220X
RED LION CONTROLS
YORK, PA.
10

MODEL ITMA
4
2
3

7
8
6

9
1
DIP SWITCH SETTINGS:

5. RESPONSE TIME: 400 msec (to within 99% of final value w/step input;
ON = 1

4.20 REF
MADE IN U.S.A.

typically, response is limited to response time of probe.)

POWER
OUTPUT CAL
FIELD CAL
BASIC CAL
ICE PT DIS/EN
OPEN SEN UP/DN
TC TYPE
TC TYPE
TC TYPE
RANGE
RANGE

(106.7)
OFF = 0

6. TEMPERATURE EFFECTS:
ITMA
ERROR

Temperature Coefficient: ± 0.025% of input range per °C

ICE POINT
OPEN SEN

DISABLED
ENABLED
TC TYPE

Ice Point Compensation: ± 0.75°C for a 50°C change in temperature

RANGE

DOWN
MV

UP
0
3
2

T
K
E

J
1

7. DIELECTRIC WITHSTAND VOLTAGE: 1500 VAC for 1 minute

0 1 1
0 1 0
0 0 1
0 0 0

SWITCH
6
1 1 1
0
0
9 10
1
1

0
4
7

5
1

Working Voltage: 50 VAC

0

0
1

Power input to Signal input, Power input to Signal output, & Signal input to
Signal output.
8. RANGE & ACCURACY: (12 Bit resolution)
Accuracy: ± ( 0.075% Range + 0.25°C [Conformity] + 0.50°C [Ice Point])
at 23°C after 20 min. warm-up, conforming to ITS-90.
Note: TC Conformity and Ice Point do not apply to mV input

1
 Relative Humidity: Less than 85% RH (non-condensing) Ice Point Compensation
Span: The input span can be set to a min. of 1/8 of the full scale range, The Ice Point Compensation for the thermocouple sensors can be enabled (DIP
anywhere within that range. Switch OFF) or disabled (DIP Switch ON). The mV sensor input is not affected
Thermocouple Accuracy for each type and the corresponding ranges: by this setting. Generally, the Ice Point Compensation is always enabled.
DIP SWITCH WIRE COLOR Unit Malfunction
TC TEMPERATURE RANGE
RANGE TYPE RANGE If the unit has scaling problems (output remains at -0.5 mA, 3.5 mA, or -0.5
(INPUT) & mV RANGE ACCURACY
6 7 8 9 10 ANSI BS1843 VDC nominal), check the ERROR LED on the front of the unit. An E2PROM
0 0 0 0 0 0 -136 to 111°C ± 0.19°C problem is indicated when the ERROR LED is on. If the ERROR LED is on,
1 0 0 0 0 1 69 to 575°C ± 0.38°C White (+) Yellow (+) perform a Basic Calibration followed by a Field Calibration. Turn the power off
J for 5 seconds. Turn power on and check if the ERROR LED is on. If the LED
2 0 0 0 1 0 338 to 800°C ± 0.35°C Red (-) Blue (-)
3 0 0 0 1 1 -149 to 862°C ± 0.76°C is on, contact the factory.
0 0 0 1 0 0 -200 to 541°C ± 0.56°C
1 0 0 1 0 1 427 to 1132°C ± 0.53°C Yellow (+) Brown (+) EMC INSTALLATION GUIDELINES
K Although Red Lion Controls Products are designed with a high degree of
2 0 0 1 1 0 648 to 1372°C ± 0.54°C Red (-) Blue (-)
3 0 0 1 1 1 -192 to 1372°C ± 1.17°C immunity to Electromagnetic Interference (EMI), proper installation and wiring
0 0 1 0 0 0 -225 to 149°C ± 0.28°C methods must be followed to ensure compatibility in each application. The type
1 0 1 0 0 1 74 to 326°C ± 0.19°C of the electrical noise, source or coupling method into a unit may be different
Blue (+) White (+)
T for various installations. Cable length, routing, and shield termination are very
2 0 1 0 1 0 68 to 400°C ± 0.25°C Red (-) Blue (-)
3 0 1 0 1 1 -200 to 400°C ± 0.45°C
important and can mean the difference between a successful or troublesome
installation. Listed are some EMI guidelines for a successful installation in an
0 0 1 1 0 0 -111 to 311°C ± 0.32°C
industrial environment.
1 0 1 1 0 1 276 to 609°C ± 0.25°C Violet (+) Brown (+)
E 1. A unit should be mounted in a metal enclosure, which is properly connected
2 0 1 1 1 0 377 to 1000°C ± 0.47°C Red (-) Blue (-)
to protective earth.
3 0 1 1 1 1 -114 to 1000°C ± 0.84°C
2. Use shielded cables for all Signal and Control inputs. The shield connection
0 1 1 1 0 0 -9 to 6 mV ± 0.0113 mV
should be made as short as possible. The connection point for the shield
1 1 1 1 0 1 -9 to 22 mV ± 0.0233 mV depends somewhat upon the application. Listed below are the recommended
mV N/A N/A
2 1 1 1 1 0 -9 to 63 mV ± 0.0540 mV methods of connecting the shield, in order of their effectiveness.
3 1 1 1 1 1 -9 to 77 mV ± 0.0645 mV a. Connect the shield to earth ground (protective earth) at one end where the
Note: DIP switch settings ON = 1 OFF = 0 unit is mounted.
Accuracy Example: b. Connect the shield to earth ground at both ends of the cable, usually when
Range Conformity Ice Point Total Error
Type “J” Range “0” the noise source frequency is over 1 MHz.
-136°C to 111°C ( ±0.19°C + ±0.25°C + ±0.50°C ) = ±0.94°C 3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors, feeding motors, solenoids, SCR controls, and
9. ENVIRONMENTAL CONDITIONS: heaters, etc. The cables should be run through metal conduit that is properly
Operating Temperature Range: -25°C to 75°C (-13°F to 167°F) grounded. This is especially useful in applications where cable runs are long
Storage Temperature Range: -40 to 85°C (-40°F to 185°F) and portable two-way radios are used in close proximity or if the installation
Operating and Storage Humidity: 85% max. relative humidity (non- is near a commercial radio transmitter. Also, Signal or Control cables within
condensing) from -25°C to 75°C. an enclosure should be routed as far away as possible from contactors,
Vibration to IEC 68-2-6: Operational 5-150 Hz, 2 g control relays, transformers, and other noisy components.
Shock to IEC 68-2-27: Operational 30 g 4. Long cable runs are more susceptible to EMI pickup than short cable runs.
Altitude: Up to 2000 meters 5. In extremely high EMI environments, the use of external EMI suppression
10. MOUNTING: Universal mounting foot for attachment to standard DIN devices such as Ferrite Suppression Cores for signal and control cables is
style mounting rails, including top hat (T) profile rail according to EN50022 effective. The following EMI suppression devices (or equivalent) are
-35 × 7.5 and -35 × 15, and G profile rail according to EN50035 - G32. recommended:
11. CONNECTION: Compression type terminal block Fair-Rite part number 0443167251 (RLC part number FCOR0000)
12. CONSTRUCTION: High impact black plastic case Line Filters for input power cables:
13. CERTIFICATIONS AND COMPLIANCES: Schaffner # FN2010-1/07 (Red Lion Controls # LFIL0000)
CE Approved 6. To protect relay contacts that control inductive loads and to minimize radiated
EN 61326-1 Immunity to Industrial Locations and conducted noise (EMI), some type of contact protection network is
Emission CISPR 11 Class B normally installed across the load, the contacts or both. The most effective
IEC/EN 61010-1 location is across the load.
RoHS Compliant a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide
Refer to the EMC Installation Guidelines section of this bulletin for varistor (MOV) across an AC inductive load is very effective at reducing
additional information. EMI and increasing relay contact life.
14. WEIGHT: 4.02 oz. (114.0 g) b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor
switch, care must be taken not to exceed the breakdown voltage of the
BLOCK DIAGRAM transistor when the load is switched. One of the most effective ways is to
3V
place a diode across the inductive load. Most RLC products with solid
22M state outputs have internal zener diode protection. However external diode
protection at the load is always a good design practice to limit EMI.
7 PWM
+
A/D
CONVERTER
PROCESS
CIRCUITRY
CONTROL Although the use of a snubber or varistor could be used.
TC CIRCUITRY
- RLC part numbers: Snubber: SNUB0000
8 1.7V
1 + Varistor: ILS11500 or ILS23000
22V CURRENT
DC 10 POWER 4V 3 - OUTPUT
7. Care should be taken when connecting input and output devices to the
ANALOG
POWER
12
SUPPLY 3V OUTPUT instrument. When a separate input and output common is provided, they
4 + VOLTAGE
1.7V CIRCUITRY
should not be mixed. Therefore a sensor common should NOT be connected
6 - OUTPUT
to an output common. This would cause EMI on the sensitive input common,
which could affect the instrument’s operation.

FUNCTION DESCRIPTIONS Visit RLC’s web site at http://www.redlion.net/Support/InstallationConsiderations.

Open Sensor Detection html for more information on EMI guidelines, Safety and CE issues as they
The output can be set to go Upscale or Downscale for the detection of an relate to Red Lion Controls products.
open sensor. The nominal values for each output range are listed under TC
Break Detection in the Specifications section. This setting is always active, so
changes to the setting are effective immediately.

2
WIRING CONNECTIONS OUTPUT
All conductors should meet Connect the output signal wires to the desired output terminals. For voltage
MONITORING INSTRUMENT
voltage and current ratings for each output, use terminals #4 and #6; for current output, use terminals #1 and #3
VOLTAGE METER
terminal. Also, cabling should OR
observing proper polarity. Only one output may be used at a time. The unit is
conform to appropriate standards of CURRENT METER factory set for a 4 to 20 mA output. The voltage output will track the current
good installation, local codes and output nominally within a ±2.5% deviation range.
regulations. It is recommended that To select 0 to 20 mA, output you must open the case and cut the wire jumper.
power supplied to the unit be I+ 1 2 3 I- The jumper is located to the left side of the board as shown in the drawing.
protected by a fuse or circuit V+ 4 5 6 V-
breaker. When wiring the unit, use POWER
the numbers on the label to identify POWER
Connect DC power to terminals #10 and #12 observing proper polarity. Be
the position number with the proper - ERROR certain DC power is within the 9 to 32 VDC specifications.
TC-
function. Strip the wire, leaving
approximately 1/4" (6 mm) of bare + TC+ 7 8 9 POWER LED
wire exposed (stranded wire should The ITMA has a green LED located on the front to indicate that power is
VDC+ 10 11 12 VDC-
be tinned with solder). Insert the applied to the unit.
wire into the terminal, and tighten
the screw until the wire is clamped DIP SWITCH SETTING DESCRIPTIONS
tightly. POWER SUPPLY
SWITCH LABEL DESCRIPTION
9 to 32 VDC

1 OUTPUT CAL Output Calibration

2 FIELD CAL Field Calibration

INPUT, OUTPUT, AND POWER CONNECTIONS
3 BASIC CAL Basic Calibration
INPUT Ice Point Compensation -
4 ICE PT DIS/EN
Ensure thermocouple wire ends are stripped and clean. Connect positive Disabled (ON) / Enabled (OFF)
thermocouple lead to terminal #7 (TC+). Connect negative thermocouple lead Open Sensor Detection -
to terminal #8 (TC-). If the thermocouple probe cannot be connected directly to 5 OPEN SEN UP/DN
Upscale (ON) / Downscale (OFF)
the module, thermocouple wire or thermocouple extension-grade wire must be
6
used to extend the connection (copper wire does not work). Always refer to the Thermocouple Type - 3 switch
7 TC TYPE
thermocouple manufacturer’s recommendations for: mounting, temperature combination setting
range, shielding, etc. 8
9 Sensor Range - 2 switch
RANGE
10 combination setting
Remove this
side of the TC Type and Range switch settings (ON = 1 OFF = 0)
unit case.
TC DIP SWITCH DIP SWITCH
RANGE
TYPE 6 7 8 9 10
J 0 0 0 0 0 0
K 0 0 1 1 0 1
T 0 1 0 2 1 0
E 0 1 1 3 1 1
mV 1 1 1

FACTORY SETTINGS
The unit is shipped from the factory calibrated for a 4 to 20 mA output using
a type J thermocouple in range 3. The ITMA should be Field calibrated by the
operator for the application environment it will be used in. If the unit is not
recalibrated by the operator, the following table lists the temperature ranges for
the given thermocouple types.

NOMINAL FACTORY FIELD CALIBRATION

TYPE RANGE TEMPERATURE RANGE

J 3 -50°C to 500°C
K 3 -85°C to 790°C
T 3 -195°C to 162°C
E 3 3°C to 602°C

TROUBLESHOOTING
WIRE JUMPER For further technical assistance, contact technical support at the appropriate
company numbers listed.

3
 CALIBRATION PROCEDURES
1.0 Field Calibration
Note: The nominal output value for the various output ranges are designated in the following order: (0 to 20 mA, 4
VOLTAGE METER to 20 mA, 0 to 10 VDC)
OR
CURRENT METER Allow a 30 minute warm-up period before starting Field Calibration. Field Calibration scales the voltage or current
output to a temperature or mV input. This procedure assigns an input value to analog output low and an input value
I+ 1 2 3 I-
to analog output high. The microprocessor handles configuring the output so it is linear to the temperature or mV input.
The Field Calibration procedure is described below.
V+ 4 5 6 V- 1 2 3 4 5 6 7 8 9 10 Note: The unit needs to have the Field Calibration completed by the operator before
POWER
ON normal operation. To abort this calibration and reset to the previous settings, set
ERROR
the FIELD CAL switch(#2) OFF prior to the final OFF setting of the OUTPUT
TC- Step 1.3 & 1.4
-
THERMOCOUPLE
CALIBRATOR
CAL switch (Step 1.13) and turn off power. Wait 5 seconds and then turn on power
TC+ 7 8 9
+
1 2 3 4 5 6 7 8 9 10 and the previous settings will be loaded.
VDC+ 10 11 12 VDC-
ON Field Calibration with a Thermocouple Calibrator
1.1 Enable the Ice Point Compensation on the Thermocouple Calibrator and set it to
Step 1.5
POWER SUPPLY
the Thermocouple type being used in your application.
9 to 32 VDC 1 2 3 4 5 6 7 8 9 10 1.2 Connect the thermocouple wire as selected in step 1 to the TC input terminals of
the ITMA and the thermocouple calibrator.
Field Calibration Wiring ON
1.3 Set the ICE PT EN/DIS switch (#4) OFF to enable Ice Point Compensation.
Step 1.7 1.4 Set the Type and Range for the thermocouple or mV used in your application
(DIP switches #6 through #10). (TC type “J”, Range 0 shown)
1 2 3 4 5 6 7 8 9 10
1.5 Set the FIELD CAL switch (#2) ON. [Output goes to -0.8 mA, 3.5 mA, or -0.4 V
ON nominal]
Step 1.9
1.6 Apply the input signal for the analog output low value.
MODEL ITMA 1.7 Set the OUTPUT CAL switch (#1) ON. [Output stays at -0.8 mA, 3.5 mA, or -0.4
1 2 3 4 5 6 7 8 9 10 V nominal]
1.8 Adjust the input signal up until the output equals desired low value.
10 RANGE ON
1.9 Set the OUTPUT CAL switch (#1) OFF. [Output increases to 22.9 mA, 22.5 mA,
I+ 1 2 3 I-
9 RANGE
V+ 4 5 6 V- 8 TYPE

POWER
7
6
TC
TC TYPE
Step 1.11 or 11.5 V nominal]
TC+
ERROR

7 8 9
TC-
5
4
OPEN SEN DN
ICE PT DIS/EN
1 2 3 4 5 6 7 8 9 10
1.10 Apply the input signal for the analog output high value.
1.11 Set the OUTPUT CAL switch (#1) ON. [Output decreases to 21.1 mA, 20.7 mA,
3 BASIC CAL
2 FIELD CAL
VDC+ 10 11 12 VDC-
1 OUTPUT CAL

9-32 VDC ON or 10.6 V nominal]

Step 1.13 1.12 Adjust the input signal down until the output equals desired high value.
DIP SWITCH SETTINGS:
1.13 Set the OUTPUT CAL switch (#1) OFF.
ON = 1 OFF = 0
1 2 3 4 5 6 7 8 9 10 1.14 Set the FIELD CAL switch (#2) OFF.
ON
1.15 Disconnect the thermocouple calibrator from the ITMA and connect the actual
sensor to be used in the application.
Step 1.14

2.0 Field Calibration With an Accurate Adjustable Millivolt Source: (Alternate Method)
1 2 3 4 5 6 7 8 9 10 Note: The nominal output value for the various output ranges are designated in the
VOLTAGE METER
OR following order: (0 to 20 mA, 4 to 20 mA, 0 to 10 VDC)
ON
CURRENT METER
This calibration procedure can be used to assign the high and low input values if a
Step 2.2 & 2.3 thermocouple calibrator is not available.
I+ 1 2 3 I-
1 2 3 4 5 6 7 8 9 10 Note: To abort this calibration and reset to the previous settings, set the FIELD CAL
V+ 4 5 6 V- switch(#2) OFF prior to the final OFF setting of the OUTPUT CAL switch (Step
ON
2.12) and turn off power. Wait 5 seconds and then turn on power and the previous
POWER
Step 2.4 settings will be loaded.
ERROR
ADJUSTABLE TC-
-
1 2 3 4 5 6 7 8 9 10
MILLIVOLT 2.1 Connect the accurate Adjustable Millivolt Source to the TC input terminals.
TC+ 7 8 9
+
SOURCE
ON 2.2 Set the ICE PT EN/DIS switch (#4) ON to disable Ice Point Compensation.
VDC+ 10 11 12 VDC- 2.3 Set the Type and Range for the thermocouple or mV used in your application
Step 2.6
(DIP switches #6 through #10).(TC type “J”, Range 0 shown)
1 2 3 4 5 6 7 8 9 10 2.4 Set the FIELD CAL switch (#2) ON.[Output goes to -0.8 mA, 3.5 mA, or -0.4 V
POWER SUPPLY nominal]
ON
9 to 32 VDC
2.5 Apply the input signal (mV equivalent for the thermocouple temperature) for the
Step 2.8 analog output low value.
Field Calibration Wiring
1 2 3 4 5 6 7 8 9 10 2.6 Set the OUTPUT CAL switch (#1) ON. [Output stays at -0.8 mA, 3.5 mA, or -0.4
V nominal]
ON
2.7 Adjust the input signal up until the output equals desired low value.
Step 2.10
2.8 Set the OUTPUT CAL switch (#1) OFF. [Output increases to 22.9 mA, 22.5 mA,
MODEL ITMA 1 2 3 4 5 6 7 8 9 10 or 11.5 V nominal]
2.9 Apply the input signal (millivolt equivalent for the thermocouple temperature) for
ON
the analog output high value.
Step 2.12
10 RANGE
I+ 1 2 3 I-
9 RANGE
V+ 4 5 6 V- 8
7 TC
TYPE
2.10 Set the OUTPUT CAL switch (#1) ON. [Output decreases to 21.1 mA, 20.7 mA,
1 2 3 4 5 6 7 8 9 10
or 10.6 V nominal]
POWER
6 TC TYPE
ERROR 5 OPEN SEN DN

2.11 Adjust the input signal down until the output equals desired high value.
TC- 4 ICE PT DIS/EN
TC+ 7 8 9 3
2
BASIC CAL
FIELD CAL
ON
VDC+ 10 11 12 VDC-
1 OUTPUT CAL

9-32 VDC Step 2.13 2.12 Set the OUTPUT CAL switch (#1) OFF.
1 2 3 4 5 6 7 8 9 10 2.13 Set the FIELD CAL switch (#2) OFF.
DIP SWITCH SETTINGS:
ON = 1 OFF = 0
2.14 Set the ICE PT EN/DIS switch (#4) OFF to enable Ice Point Compensation.
ON
2.15 Disconnect millivolt source from the ITMA and connect the actual sensor to be
Step 2.14 used in the application.

4
 3.0 Ice Point Calibration
Note: The nominal output value for the various output ranges are designated in the
VOLTAGE METER
OR following order: (0 to 20 mA, 4 to 20 mA, 0 to 10 VDC)
CURRENT METER The Ice Point Calibration should only be performed with an ambient temperature
between 21°C and 29°C. This Calibration was performed on the unit at the factory
I+ 1 2 3 I- during the Basic Calibration and generally does not need to be done again. The Ice
1 2 3 4 5 6 7 8 9 10
Point Compensation can be adjusted through this calibration. The Ice Point Calibration
V+ 4 5 6 V-
ON procedure is described below.
POWER
PRECISION Step 3.1 Note: Calibration can be aborted by setting the BASIC CAL switch(#3) OFF prior to
THERMOMETER
ADJUSTABLE
-
TC-
ERROR
the setting of the OUTPUT CAL switch OFF. (Step 3.6)
MILLIVOLT
SOURCE
+
TC+ 7 8 9 3.1 Connect a precision mV source with an accuracy of 0.02% to Terminal #7 TC+
VDC+ 10 11 12 VDC-
Input and Terminal #8 TC- Input. Set the OUTPUT CAL switch (#1) and ICE PT
EN/DIS switch (#4) OFF. Set the BASIC CAL (#3) and FIELD CAL (#2)
1 2 3 4 5 6 7 8 9 10 switches ON. The positions of switches #5 thru #10 are not relevant for this
POWER SUPPLY ON calibration procedure.
9 to 32 VDC 3.2 Connect a precision thermometer (accuracy of 0.1°C) to the unused terminal (#9)
Step 3.5
beside the TC Input terminals.
Ice Point Calibration Wiring 1 2 3 4 5 6 7 8 9 10 3.3 Apply power and allow a 30 minute warm-up period. [Output goes to -0.9 mA,
3.4 mA, or -0.5V nominal]
ON
3.4 Using the temperature indicated by the precision thermometer, input an equivalent
Step 3.5 1 mV/°C signal to the TC Input terminals and wait 5 seconds.

1 2 3 4 5 6 7 8 9 10 3.5 Set the OUTPUT CAL switch (#1) ON and then OFF.
ON
3.6 Set the BASIC CAL switch (#3) and FIELD CAL switch (#2) OFF. [Output
Step 3.6 increases to -0.8 mA, 3.5 mA, or -0.38 V nominal, or more]

4.0 Basic Calibration

Note: The nominal output value for the various output ranges are designated in the
following order: (0 to 20 mA, 4 to 20 mA, 0 to 10 VDC)
The Basic Calibration should only be performed with an ambient temperature
VOLTAGE METER between 21°C and 29°C. The Basic Calibration was performed on the unit at the
OR
CURRENT METER
factory and generally does not need to be done again. This procedure initializes the
unit by calibrating the input, and the Ice Point Compensation. The Basic Calibration
should be performed only if a condition exists as described in the “Unit Malfunction”
I+ 1 2 3 I-
section. After completion of this calibration, the unit needs to be scaled in Field
V+ 4 5 6 V- Calibration. The Basic Calibration procedure is described below.
POWER
PRECISION
1 2 3 4 5 6 7 8 9 10 Note: To abort this calibration and reset to the previous settings, set the BASIC CAL
ADJUSTABLE TC-
ERROR THERMOMETER switch(#3) OFF prior to the final setting of the OUTPUT CAL switch (Step 4.17)
ON
-
MILLIVOLT +
TC+ 7 8 9
and turn off power for 5 seconds. Then turn on power and the previous settings will
SOURCE
Step 4.1 be loaded.
VDC+ 10 11 12 VDC-
4.1 Connect a precision mV source with an accuracy of 0.02% to Terminal #7 (TC+
Input) and Terminal #8 (TC- Input). Set the ICE PT EN/DIS switch (#4),
RANGE (#9&#10), TYPE (#6, #7, and #8), OUTPUT CAL (#1), and FIELD
POWER SUPPLY
9 to 32 VDC
CAL (#2) switches OFF. Set the BASIC CAL switch (#3) ON.
4.2 Apply power and allow a 30 minute warm-up period. [Output goes to -0.9 mA,
Basic Calibration Wiring 1 2 3 4 5 6 7 8 9 10 3.4 mA, or -0.5 V nominal]
ON
4.3 Set the OUTPUT CAL switch (#1) ON and then OFF.
4.4 Input -9 mV and wait 5 seconds.
1 2 3 4 5 6 7 8 9 10 4.5 Set the OUTPUT CAL switch (#1) ON and then OFF.
ON 4.6 Input 6 mV and wait 5 seconds.
4.7 Set the OUTPUT CAL switch (#1) ON and then OFF.
Steps 4.3 to 4.15 4.8 Input 22 mV and wait 5 seconds.
4.9 Set the OUTPUT CAL switch (#1) ON and then OFF.
4.10 Input 41mV and wait 5 seconds.
1 2 3 4 5 6 7 8 9 10 4.11 Set the OUTPUT CAL switch (#1) ON and then OFF.
ON 4.12 Input 63 mV and wait 5 seconds.
4.13 Set the OUTPUT CAL switch (#1) ON and then OFF.
Step 4.16 4.14 Input 77 mV and wait 5 seconds.
4.15 Set the OUTPUT CAL switch (#1) ON and then OFF.
MODEL ITMA 1 2 3 4 5 6 7 8 9 10
4.16 Ice Point Calibration.
ON a. If ice point calibration is not desired, go to step 4.17.
I+ 1 2 3 I-
10
9
RANGE
RANGE
1 2 3 4 5 6 7 8 9 10 b. To Enable ice point calibration, set the FIELD CAL switch (#2) ON.
V+ 4 5 6 V- 8
7 TC
TYPE
1. Connect a precision thermometer (accuracy of 0.1°C) to the unused
ON
terminal beside the TC Input terminals.
POWER
6 TC TYPE
ERROR 5 OPEN SEN DN

2. Allow 5 minutes for the temperature to equalize.

TC- 4 ICE PT DIS/EN
TC+ 7 8 9 3
2
BASIC CAL
FIELD CAL
Step 4.17
VDC+ 10 11 12 VDC-
1 OUTPUT CAL 3. Using the temperature indicated by the precision thermometer, input an
9-32 VDC
1 2 3 4 5 6 7 8 9 10 equivalent 1 mV/°C signal to the TC Input terminals.
DIP SWITCH SETTINGS:
ON 4.17 Set the OUTPUT CAL switch (#1) ON and then OFF.
ON = 1 OFF = 0
4.18 Set the BASIC CAL switch (#3) and FIELD CAL switch (#2) OFF. [Output
Step 4.18
increases to -0.8 mA, 3.5 mA, or -0.4 V nominal, or more]
4.19 Perform a Field Calibration. (See Section 1.0)

5
 INSTALLATION
The unit is equipped with a universal mounting foot for attachment to standard DIN style mounting rails,
including G profile rail according to EN50035 - G32 , and top hat (T) profile rail according to EN50022 - 35 x 7.5
and 35 x 15. The unit should be installed in a location that does not exceed the maximum operating temperature
and provides good air circulation. Placing the unit near devices that generate excessive heat should be avoided.

G Rail Installation T Rail Installation

To install the ITMA on To install the ITMA on a
a “G” style DIN rail, “T” style rail, angle the
angle the module so that module so that the top groove
the upper groove of the of the “foot” is located over
“foot” catches under the the lip of the top rail. Push
lip of the top rail. Push the module toward the rail
the module toward the until it snaps into place. To
rail until it snaps into remove a module from the
place. To remove a rail, insert a screwdriver into
module from the rail, the slot on the bottom of the
push up on the bottom of “foot”, and pry upwards on
the module while pulling the module until it releases
out away from the rail. from the rail.

I+ 1 2 3 I-
APPLICATION
The temperature of certain industrial plastics is critical for melt flow of V+ 4 5 6 V-
an injection molding process. Different plastic grades and the complexity
of the mold determine required temperatures for efficient material flow. POWER
MELT FLOW
The master control room monitors the temperature of the melt flow of MONITORED ERROR
each injection mold machine. They will determine whether the operator
-
TC-
may start the process on his machine or override the injection molding TC+ 7 8 9
process. The injection molding machines are located throughout the plant,
+

posing a thermocouple signal loss problem from long cable runs. The VDC+ 10 11 12 VDC-
ITMA DC powered unit is mounted at the machine and uses the local 24 MACHINE'S
VDC for power. The signal loss problem is solved using the 4 to 20 mA POWER SUPPLY +
MASTER
analog output for the long cable run to the master control room. CONTROL
24VDC
ROOM
-
COMM

ORDERING INFORMATION
MODEL NO. DESCRIPTION PART NUMBER

ITMA Intelligent Thermocouple Module ITMA3035

6
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7
 LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship
for a period limited to two years from the date of shipment, provided the products have been stored,
handled, installed, and used under proper conditions. The Company’s liability under this limited
warranty shall extend only to the repair or replacement of a defective product, at The Company’s
option. The Company disclaims all liability for any affirmation, promise or representation with
respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against
damages, claims, and expenses arising out of subsequent sales of RLC products or products
containing components manufactured by RLC and based upon personal injuries, deaths, property
damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be
to any extent liable, including without limitation penalties imposed by the Consumer Product Safety
Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty
Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except those
expressly contained herein. The Customer acknowledges the disclaimers and limitations contained
herein and relies on no other warranties or affirmations.

Red Lion Controls

Red Lion Controls Red Lion Controls Red Lion Controls China
Headquarters Europe India Unit 302, XinAn Plaza
20 Willow Springs Circle Softwareweg 9 201-B, 2nd Floor, Park Centra Building 13, No.99 Tianzhou Road
York PA 17406 NL - 3821 BN Amersfoort Opp 32 Mile Stone, Sector-30 ShangHai, P.R. China 200223
Tel +1 (717) 767-6511 Tel +31 (0) 334 723 225 Gurgaon-122002 Haryana, India Tel +86 21 6113 3688
Fax +1 (717) 764-0839 Fax +31 (0) 334 893 793 Tel +91 984 487 0503 Fax +86 21 6113 3683