Contamination Codes
Contamination Codes
Contamination Codes
EC-0403
SOLENOID OPERATED
DIRECTIONAL VALVES DIRECTIONAL
-DSG-03- - -50/5090 CONTROLS
3/8, Sub-plate Mounting
Up to 31.5 M Pa (4570 PSI), 120 L /m in (31.7 U.S.GPM )
M ounting Surface : ISO 4401-AC-05-4-A, CETOP-5, NFPA-D02 Text
Stable Operation
W ith a strong m agnet and spring force, the valves are tough against contam ination and thus ensure a stable operation.
Solenoids
Solenoid Connectors (DIN connector)
The solenoid connectors are conform to the international standard ISO 4400 (Fluid power sy stem s and com ponents-Three-pin electrical plug
connectors-Characteristics and requirem ents).
AC Solenoids
50 to 60 Hz com m on service solenoids do not require rewiring when the applied frequency is changed.
R Type Solenoids
These are rectifier and surge absorber incorporated direct current solenoids which can be used by connecting directly to the AC power source.
They have, like other DC solenoids, such advantages that the sound in on-off operation is quite low and the coils are hardly burnt out even if the
spool is stuck at the half way of its changeover for contam inant particles etc. Moreover, they can be used alm ost perm anently without being
affected by a surge voltage from the outside. Thus, they are the solenoids of high reliability and durability .
RQ Type Solenoids
These are solenoids having the sam e features as R ty pe solenoids above plus such an additional feature that the tim e lag for the spool return after
de-energisation of the solenoid becom es considerably shortened.
Insulation Class of Solenoid Class H
No.1
Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Specifications/ Solenoid Ratings / Others
Specificatios
Max. Operating Max. T-Line Max. Changeover Approx. Mass kg(1bs.)
Valve Model Max. Flow
P ressure Back P res. Frequency Ty pe of Solenoid
Ty pe Num bers L /m in (U.S.GP M)
MP a (P SI) MP a (P SI) m in -1 (Cy cles/Min) AC DC, R, RQ
DSG-03-3C - -50/5090
Standard 31.5 (4570) 240 3.6 (7.9) 5 (11)
DSG-03-2D2- -50/5090 120 (31.7) Spool Ty pe 60 Only 16 (2320) R Ty pe Sol. Only
Ty pe 25 (3630) 120
DSG-03-2B - -50/5090 2.9 (6.4) 3.6 (7.9)
Shockless S-DSG-03-3C - -50/5090 5 (11)
120 (31.7) 16 (2320) 16 (2320) 120
Ty pe S-DSG-03-2B2- -50/5090 3.6 (7.9)
The m axim um flow m eans the lim ited flow without inducing any abnorm ality to the operation (changeover) of the valve. The m axim um flow
differs according to the spool ty pe and operating conditions. For details, please refer to the "List of Standard Models and Maxim um Flow" on pages
5 to 9.
Solenoid Ratings
Coil Frequency Voltage (V) Current & P ower at Rated Voltage
Valve Ty pe Electric source
Ty pe (Hz) Source Rating Serviceable Range Inrush (A) 2 Holding (A) P ower (W )
50 100 80 - 110 5.37 0.90
A100 100 4.57 0.63
60 90 - 120
110 5.03 0.77
50 96 - 132 4.48 0.75
A120 120
1 60 108 - 144 3.81 0.52
AC
50 200 160 - 220 2.69 0.45
Standard
Ty pe A200 200 2.29 0.31
60 180 - 240
220 2.52 0.38
50 192 - 264 2.24 0.37
A240 240
60 216 - 288 1.91 0.26
Shockless D12 12 10.8 - 13.2 3.16
Ty pe DC (K Series) D24 24 21.6 - 26.4 1.57 38
D100 100 90 - 110 0.38
R100 100 90 - 110 0.43
AC DC Rectified (R) 50/60 38
R200 200 180 - 220 0.21
AC DC Rectified (RQ)
RQ100 50/60 100 90 - 110 0.43 38
(Quick Return)
1. AC solenoid is not available in shockless ty pe.
R or RQ ty pe m odels with built-in current rectifier is recom m ended for shockless operation with AC power.
2. Inrush current in the above table show rm s values at m axim um stroke.
3. There are m ore coil ty pes other than the above. For details, please m ake inquiries.
The coil ty pe num bers in the shaded colum n are handled as optional extras.
In case these coils are required to be chosen, please confirm the tim e of
delivery with us before ordering.
Sub-plate
Japanese Standard "JIS" European Design Standard N.Am erican Design Standard Approx.
P iping
Sub-plate Thread Sub-plate Thread Sub-plate Thread Mass
Size
Model Num bers Size Model Num bers Size Model Num bers Size kg (lbs.)
3/8 DSGM-03-40 Rc 3/8 DSGM-03-2180 3/8 BSP .F DSGM-03-2190 3/8 NP T 3.0 (6.6)
1/2 DSGM-03X-40 Rc 1/2 DSGM-03X-2180 1/2 BSP .F DSGM-03X-2190 1/2 NP T 3.0 (6.6)
3/4 DSGM-03Y-40 Rc 3/4 DSGM-03Y-2180 3/4 BSP .F DSGM-03Y-2190 3/4 NP T 4.7 (10.4)
Sub-plates are available. Specify the sub-plate m odel num ber from the table above.
W hen sub-plates are not used, the m ounting surface should have a good m achined finish.
Mounting Bolts
For socket head cap screws in the table below are included.
Descriptions Soc. Hd. Cap Screw (4 pcs.) Tightening Torque
Japanese Standard "JIS"
M6 35 Lg. 12 - 15 Nm
European Design Standard
(106 - 133 in. 1bs.)
N. Am erican Design Standard 1/4-20 UNC 1-1/2 Lg.
No.2
Model Number Designation
F- S- DSG -03 -2 B 2 A -D24 -C - -50 -L
Special Two Models with
Number Spool- Position Valve Electrical Reverse Mtg. of
Special Shockless Series Valve Spool Coil Manual Design Design Solenoid
of Valve Spring Conduit
Seals Type Number Size Type Type Override Number Standard
Positions Arrangement Omit if not Connection Omit if not
required required
AC:
2, 3 A100
C: 4, 40 A120 None:
3:
Three Spring 5, 60 A200 Japanese
Positions Centred None: Std. "JIS"
9, 10 A240
11, 12 DC: Terminal
Box Type
D12 90:
None: D24 N.American
Design Std.
Standard D: D100 None:
Type No-Spring 2 R: Manual
Detented (AC DC) Override
2: R100 Pin
Two R200
Positions
F: B: 1 RQ:
A
DSG: Spring 2, 3 (AC DC) L
For Phosphate 1
Ester Type Solenoid Offset 8 B
Operated 03 RQ100 50
Fluids
(Omit if not Directional N: 2 None:
required) Valve C: Plug-in Japanese
DC: Push Connector Std. "JIS"
DSG-03 / S-DSG-03
3: C: and
D24 European
Three Spring 2 Lock Nut 3 Design
Positions Centred 4 D100 (Option) N1: Std.
Plug-in
R: Connector
S: (AC DC) Type 90:
Solenoid Operated Directional Valves
1. In case of the special two position valve, please refer to page 10 for details.
In the table above, the symbols or numbers highlighted with shade represent the optional extras.
2. N is not available for RQ-type solenoids. The valves with model number having such optional extras are handles as options, therefore,
CONTROLS
3. N1 is not available for R and RQ-type solenoids. please confirm the time of delivery with us before ordering.
DIRECTIONAL
No.3
E
Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Options / Hydraulic Fluids / Instructions
Options Lock Nut
Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 m or finer line filter.
Instructions
Mounting Posture Shockless Type
In case No-spring detent type valves are used in the In order to benefit from a shockless operation, it is
solenoid de-energised state, install the valve in such a necessary to fill the tank line with operating oil.
way that the axis L-L' becomes horizontal to get the Only after the tank line has been filled with operating oil,
detent effect firmly. For the valve types other than the start the operation of the valve on a regular basis.
above, there are no restrictions on the mounting posture.
20 120
Force
10 50
0
Valve Tank Port 0
0 1 2 3 4 MPa
Avoid connecting the valve tank port to a line with
possible surge pressure.
0 100 200 300 400 500 PSI
Piping end of tank line should be submerged in oil.
Tank Line Back P ressure
No.4
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-03- -A
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-03- -A
Max. Flow L /m in
Spool-Spring Arrangement
P A P B
No. of Valve Positions
A B
P T
B A [P ort "B" Blocked] [P ort "A" Blocked]
Model Graphic
Num bers Sy m bols A B A B
A B
P T P T
P T
E
A B
a b 100(81) 100(81) 100(81) 100(81) 100(81) 100(81) 100(81) 100(81)
DSG-03-3C3 90 90 90 90
P T 100(81) 100(81) 100(81) 100(81) 100(81) 100(81) 100(81) 100(81)
A B
a b 80(65) 80(25) 100(58) 100(33) 76(22) 46(19) 100(58) 100(33) 76(22) 46(19)
DSG-03-3C4 80 80
P T 75(20) 30(15) 90(47) 50(26) 28(18) 22(15) 90(47) 50(26) 28(18) 22(15)
A B
a b 100(75) 100(62) 100(39) 84(21) 48(18) 100(62) 100(39) 84(21) 48(18)
DSG-03-3C40 100 100 100
P T 100(25) 62(40) 47(26) 27(16) 20(12) 62(40) 47(26) 27(16) 20(12)
Three Positions
Spring Centred
A B
a b
DSG-03-3C5 30 30 30 30 26 21 18 16 30 28 28 28
P T
A B
a b
DSG-03-3C60 70 70 70 100 100 100 100 100 100
P T
A B
a b
DSG-03-3C9 100 100 100 100 60 60 60 60 60 60 60 60
P T
A B
a b 80(30) 80(20) 100(55) 100(36) 60(21) 34(16) 100(55) 100(36) 60(21) 34(16)
DSG-03-3C10 80 80
P T 30(25) 20(15) 60(38) 47(24) 23(14) 17(11) 60(38) 47(24) 23(14) 17(11)
A B
a b 100(80) 100(65) 85(35) 62(28) 100(80) 100(65) 85(35) 62(28)
DSG-03-3C11 100 100 100 100
P T 80(60) 70(46) 51(32) 45(25) 80(60) 70(46) 51(32) 45(25)
A B
a b 90(30) 90(20) 100(55) 100(36) 60(21) 34(16) 100(55) 100(36) 60(21) 34(16)
DSG-03-3C12 90 90
P T 40(20) 20(15) 60(38) 47(24) 23(14) 17(11) 60(38) 47(24) 23(14) 17(11)
No-Spring
Detented
A B
a b
DSG-03-2D2 100 100 100 100 40 40 30 28 60 60 40 35
P T
Two Positions
A B
100 100 100 100 100(62) 100(62) 100(44) 94(37)
DSG-03-2B2 b 34 24 20 19
Spring Offset
2. For the m axim um flow rate in P T of the valves with a m ark, please see page 9.
No.5
Solenoid Operated Directional Valves
DSG-03- -A DIRECTIONAL
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-03- -A
Max. Flow U.S.GP M
Spool-Spring Arrangement
P A P B
No. of Valve Positions
A B
P T
B A [P ort "B" Blocked] [P ort "A" Blocked]
Model Graphic
Num bers Sy m bols A B A B
A B
P T P T
P T
1450 2320 3630 4570 1450 2320 3630 4570 1450 2320 3630 4570
P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI
A B
a b 26.4 (18. 26.4 (12. 25.4 (7. 17.2 (6. 26.4 (18.26.4 (12. 25.4 (7. 17.2 (6.
DSG-03-3C2 26.4 26.4 26.4 26.4
P T 5) 7) 4) 3) 5) 7) 4) 3)
A B 23.8 (12. 14.0 (7. 9.0 (5.0) 6.7 (4.0) 23.8 (12. 14.0 (7. 9.0 (5.0) 6.7 (4.0)
a b
DSG-03-3C3 23.8 23.8 23.8 23.8
P T 9) 9) 26.4 (21.26.4 (21. 9) 9) 26.4 (21. 26.4 (21.
A B
a b 21.1 (17. 21.1 (6. 26.4 (21. 26.4 (21. 4) 4) 26.4 (21.26.4 (21. 4) 4)
DSG-03-3C4 21.1 21.1
P T 2) 6) 4) 4) 26.4 (21.26.4 (21. 4) 4) 26.4 (21. 26.4 (21.
A B
a b 7.9 (4.0) 26.4 (21. 26.4 (21. 4) 4) 26.4 (21.26.4 (21. 4) 4)
DSG-03-3C40 26.4 26.4 26.4
P T 26.4 (19. 4) 4) 20.1 (5. 12.2 (5. 4) 4) 20.1 (5. 12.2 (5.
Three Positions
Spring Centred
A B
a b
DSG-03-3C5 7.9 7.9 7.9 7.9 6.9 5.5 4.8 4.2 7.9 7.4 7.4 7.4
P T
A B
a b
DSG-03-3C60 18.5 18.5 18.5 26.4 26.4 26.4 26.4 26.4 26.4
P T
A B
a b
DSG-03-3C9 26.4 26.4 26.4 26.4 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9
P T
A B 21.1 (7. 21.1 (5. 26.4 (14. 26.4 (9. 15.9 (5. 9.0 (4.2) 26.4 (14. 26.4 (9. 15.9 (5. 9.0 (4.2)
a b
DSG-03-3C10 21.1 21.1
P T 9) 3) 5) 5) 5) 4.5 (2.9) 5) 5) 5) 4.5 (2.9)
A B
a b 26.4 (21. 26.4 (17. 22.5 (9. 16.4 (7. 26.4 (21.26.4 (17. 22.5 (9. 16.4 (7.
DSG-03-3C11 26.4 26.4 26.4 26.4
P T 1) 2) 2) 4) 1) 2) 2) 4)
A B
a b 23.8 (7. 23.8 (5. 26.4 (14. 26.4 (9. 15.9 (5. 9.0 (4.2) 26.4 (14. 26.4 (9. 15.9 (5. 9.0 (4.2)
DSG-03-3C12 23.8 23.8
P T 9) 3) 5) 5) 5) 4.5 (2.9) 5) 5) 5) 4.5 (2.9)
No-Spring
Detented
A B
a b
DSG-03-2D2 26.4 26.4 26.4 26.4 10.6 10.6 7.9 7.4 15.9 15.9 10.6 9.2
P T
Two Positions
Notes : 1. The relation between the m axim um flow in the table above and the voltage (within the serviceable voltage) is as shown below.
2. For the m axim um flow rate in P T of the valves with a m ark, please see page 9.
No.6
Solenoid Operated Directional Valves
DIRECTIONAL
-DSG-03- -D / R / RQ
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with DC Solenoids: DSG-03- -D
Models with R Type Solenoids: DSG-03- -R
Models with RQ Type Solenoids: DSG-03- -RQ 100
Max. Flow L /m in
Spool-Spring Arrangement
No. of Valve Positions
A B P A P B
P T
B A [P ort "B" Blocked] [P ort "A" Blocked]
Model Graphic
Num bers Sy m bols A B A B
A B
P T P T
P T
E
A B
a b 120 80 55 120 80 55
DSG-03-3C2 120 120 120 120 120 120
P T 100 54 43 100 54 43
A B
a b
DSG-03-3C3 120 120 120 120 120 120 120 120 120 120 120 120
P T
A B
a b 84 64 84 64
DSG-03-3C4 120 120 120 120 120 120 120 120
P T 65 53 65 53
A B
a b 120 62 49 120 62 49
DSG-03-3C40 120 120 120 120 120 120
P T 104 57 42 104 57 42
Three Positions
Spring Centred
A B
a b
DSG-03-3C5 50 50 50 50 35 24 21 20 45 45 45 45
P T
A B
a b
DSG-03-3C60 120 120 120 120 120 120 120 120 120
P T
A B
a b
DSG-03-3C9 120 120 120 120 100 100 100 100 100 100 100 100
P T
A B
a b 120 65 112 60 51 112 60 51
DSG-03-3C10 120 120 120 120
P T 65 50 69 46 40 69 46 40
A B
a b 80 65 80 65
DSG-03-3C11 120 120 120 120 100 100 100 100
P T 62 52 62 52
A B
a b 120 65 120 62 51 120 62 51
DSG-03-3C12 120 120 120 120
P T 65 50 86 47 40 86 47 40
No-Spring
Detented
A B b
a
DSG-03-2D2 120 120 120 120 45 37 30 28 60 60 40 35
P T
Two Positions
A B
110 110 110 110 114 75 63
DSG-03-2B2 b 68 47 38 38 120
100 100 100 100 83 58 48
Spring Offset
P T
A B
120
DSG-03-2B3 b 120 120 120 120 77 77 77 77 120 120 120
P T 103
A B
120 62 47
DSG-03-2B8 b 53 33 24 23 120
P T 62 40 37
Notes ) 1. The relation between the m axim um flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
At rated voltage [after tem perature rise and saturated]
120
The m axim um flow rate is constant regardless of 120
any voltage variants within the serviceable 65 At m inim um serviceable voltage
voltage (90% of rated voltage) [after tem perature rises and saturated]
2. For the m axim um flow rate in P T of the valves with a m ark, please see page 9.
No.7
Solenoid Operated Directional Valves
-DSG-03- -D / R / RQ DIRECTIONAL
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with DC Solenoids: DSG-03- -D
Models with R Type Solenoids: DSG-03- -R
Models with RQ Type Solenoids: DSG-03- -RQ 100
Max. Flow U.S. GP M
Spool-Spring Arrangement
No. of Valve Positions
A B P A P B
P T
B A [P ort "B" Blocked] [P ort "A" Blocked]
Model Graphic
Num bers Sy m bols A B A B
A B
P T P T
P T
1450 2320 3630 4570 1450 2320 3630 4570 1450 2320 3630 4570
P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI P SI
A B
a b 31.7 21.1 14.5 31.7 21.1 14.5
DSG-03-3C2 31.7 31.7 31.7 31.7 31.7 31.7
P T 26.4 14.3 11.4 26.4 14.3 11.4
A B
a b
DSG-03-3C3 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7
P T
A B
a b 22.2 16.9 22.2 16.9
DSG-03-3C4 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7
P T 17.2 14 17.2 14
A B
a b 31.7 16.4 12.9 31.7 16.4 12.9
DSG-03-3C40 31.7 31.7 31.7 31.7 31.7 31.7
P T 27.5 15.1 11.1 27.5 15.1 11.1
Three Positions
Spring Centred
A B
a b
DSG-03-3C5 13.2 13.2 13.2 13.2 9.2 6.3 5.5 5.3 11.9 11.9 11.9 11.9
P T
A B
a b
DSG-03-3C60 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7
P T
A B
a b
DSG-03-3C9 31.7 31.7 31.7 31.7 26.4 26.4 26.4 26.4 26.4 26.4 26.4 26.4
P T
A B
a b 31.7 17.2 29.6 15.9 13.5 29.6 15.9 13.5
DSG-03-3C10 31.7 31.7 31.7 31.7
P T 17.2 13.2 18.2 12.2 10.6 18.2 12.2 10.6
A B
a b 21.1 17.2 21.1 17.2
DSG-03-3C11 31.7 31.7 31.7 31.7 26.4 26.4 26.4 26.4
P T 16.4 13.7 16.4 13.7
A B
a b 31.7 17.2 31.7 16.4 13.5 31.7 16.4 13.5
DSG-03-3C12 31.7 31.7 31.7 31.7
P T 17.2 13.2 22.7 12.4 10.6 22.7 12.4 10.6
No-Spring
Detented
A B b
a
DSG-03-2D2 31.7 31.7 31.7 31.7 11.9 9.8 7.9 7.4 15.9 15.9 10.6 9.2
P T
Two Positions
A B
29.1 29.1 29.1 29.1 30.1 19.8 16.6
DSG-03-2B2 b 18 12.4 10 10 31.7
26.4 26.4 26.4 26.4 21.9 15.3 12.7
Spring Offset
P T
A B
31.7
DSG-03-2B3 b 31.7 31.7 31.7 31.7 20.3 20.3 20.3 20.3 31.7 31.7 31.7
P T 27.2
A B
31.7 16.4 12.4
DSG-03-2B8 b 14 8.7 6.3 6.1 31.7
P T 16.4 10.6 9.8
Notes ) 1. The relation between the m axim um flow in the table above and the voltage (within the serviceable voltage) is as shown below.
(Example)
2. For the m axim um flow rate in P T of the valves with a m ark, please see page 9.
No.8
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-03 / S-DSG-03
CONTROLS
Max. Flow of Centre By-Pass / List of Shockless
Maximum Flow of Centre By-Pass
In valve type 3C3, 3C5 and 3C60, in case where the actuator is put on in between the cylinder ports A and B as
illustrated below and where the actuator moves and suspended at its stroke end and where the valve is then shifted to
the neutral position in the suspended state of the actuator, the maximum flow rates available are those as shown as the
table below regardless of any voltage in the range of serviceable voltage.
E
DSG-03-3C5-D /R /RQ100 P T 35 (9.2) 24 (6.3) 21 (5.5) 20 (5.3)
DSG-03-3C60-A A B 84 (22.2) 52 (13.7) 52 (13.7)
a b
A B P A P B
P T
B A [P ort "B" Blocked] [P ort "A" Blocked]
Spool-
No. of
Spring Model Graphic
Valve B
Arrange- Num bers Sy m bols A A B
P ositions A B
m ent
P T P T
P T
5 MP a 10 MP a 16 MP a 5 MP a 10 MP a 16 MP a 5 MP a 10 MP a 16 MP a
(730 P SI) (1450 (2320 (730 P SI) (1450 (2320 (730 P SI) (1450 (2320
A B 120 (31.7) 75 (19.8) 120 (31.7) 75 (19.8)
a b
S-DSG-03-3C2 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7)
Three Spring P T 105 (27.7) 65 (17.2) 105 (27.7) 65 (17.2)
P ositions Centred A B 85 (22.5) 120 (31.7) 75 (19.8) 120 (31.7) 75 (19.8)
a b
S-DSG-03-3C4 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7)
P T 70 (18.5) 100 (26.4) 65 (17.2) 100 (26.4) 65 (17.2)
(Example)
L /m in U.S.GP M
At rated voltage
[after tem perature rise and saturated]
120 (31.7)
The m axim um flow rate is constant regardless of 120 (31.7)
any voltage variants within the serviceable 80 (21.1) At m inim um serviceable voltage
voltage (90% of rated voltage)
[after tem perature rises and saturated]
No.9
Solenoid Operated Directional Valves
DSG-03- / S-DSG-03 DIRECTIONAL
CONTROLS
Reverse Mounting of Solenoid
Reverse Mounting of Solenoid
In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position
(side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse
position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.
A B A B
SOL b a SOL a
b
P T P T
Valves Using Neutral Position and Size Position (Special Tw o Position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and
another is the valve using the neutral position and SOL b position (2B B).
A B
a b
P T
A B A B
b b
P T P T
"A": Use of Neutral and "B": Use of Neutral and
SOL. a Energised SOL. b Energised
Position (2B2A) Position (2B2B)
P T P T P T P T
DSG-03-2B3B
(S-) DSG-03-2B4B
DSG-03-2B60B
DSG-03-2B10B
No.10
Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Typical Changeover Time
Typical Changeover Time
Changeover time varies according to oil viscosity, spool type and hydraulic circuit.
Spool Shift 0 0
Max.
T1 T2
E
Changeover Tim e m s
Ty pe Model Num bers
T1 T2
DSG-03-3C2-A 27 22
Standard DSG-03-3C2-D 97 30
Ty pe DSG-03-3C2-R 97 204
DSG-03-3C2-RQ 97 41
Shockless Type
[Test Circuit and Conditions] [Result of Measurement]
Accelmeter
Speed ON OFF
SOL a
a b G1 G2
Load
Acceleration (G)
Ps
Pressure (Ps)
T1 T2
Time
No.11
Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Pressure Drop
Pressure Drop
Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.850.
2.0 DSG-03-3C4
Pressure Drop
DSG-03-3C40 7 7 7 7
250
4 DSG-03-3C5 9 7 7 9 1
1.5
200 DSG-03-3C60 6 5 6 5 1
5
DSG-03-3C9 9 7 9 7
150 1.0 DSG-03-3C10 7 8 7 7
DSG-03-3C11 9 7 7 7
100
6 DSG-03-3C12 7 7 7 8
0.5 7
50 8 DSG-03-2D2 4 3 6 6
9
DSG-03-2B2 2 1 7 7
0
0
0 20 40 60 80 100 120 L /min DSG-03-2B3 3 2 9 9
DSG-03-2B8 6 5
0 5 10 15 20 25 30 35 U.S.GPM
Flow Rate
300
P
2.0
2
Pressure Drop
250
P ressure Drop Curve Num ber
Model Num bers
1.5 P A B T P B A T
200
S-DSG-03-3C2 2 2 2 2
150 3 S-DSG-03-3C4 2 2 3 3
1.0
S-DSG-03-2B2 1 2 2 2
100
0.5
50
0
0
0 20 40 60 80 100 120 L /min
0 5 10 15 20 25 30 35 U.S.GPM
Flow Rate
For any other viscosity , m ultiply the factors in the table below.
m m 2 /s 15 20 30 40 50 60 70 80 90 100
Viscosity
SSU 77 98 141 186 232 278 324 371 417 464
Factor 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30
For any other specific gravity (G'), the pressure drop ( P ') m ay be
obtained from the form ula below.
P ' = P (G'/0.850)
No.12
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-03- -A
CONTROLS
Installation Drawing
Mounting surface: ISO 4401-AC-05-4-A
(1.28)
Model Num bers "C" Thd.
32.5
(1.81)
46
DSG-03- -A -50 G 1/2
E
DSG-03- -A - 1/2 NP T
Solenoid Indicator Light
7(.28) Dia. Through 50.8
(For Sol a)
11(.43) Dia. Spotface (2.00)
4 Places
Tank Port "T"
SOL b SOL a
(1.39)
35.3
(1.06)
27
22 19
Lock Nut
(.87) Tightening Torque: (.75)
70 92
8.5-10.5 Nm (75-93 IN.lbs.) (3.62)
(2.76)
Manual Actuator Mounting Surface
(O-Rings Furnished)
6.3(.25) Dia.
. Of the two of tank port "T", the tank port in the left side is norm ally used in our standard sub-plate,
though, either side of the tank port "T" can be used without problem .
DIMENSIONS IN
MILLIMETRES (INCHES)
Single Solenoid: Spring Offset
179.5 0.5
(7.07) (.02)
SOL b
176.3
(6.94)
For other dim ensions, refer to "Spring Centred and No-Spring Detented"
m odels.
Solenoid being m ounted in the reverse position -SOL a side- is also
available.
No.13
Solenoid Operated Directional Valves
DSG-03 / S-DSG-03 DIRECTIONAL
CONTROLS
Installation Drawing
Mounting surface: ISO 4401-AC-05-4-A
SOL b SOL a
L L'
(1.39)
35.3
22 114
(.87) (4.49)
70 199.3
(2.76) (7.85)
For other dim ensions, refer to Models with AC solenoids (P age 13).
DIMENSIONS IN
MILLIMETRES (INCHES)
Sub- plates
DSGM-03 -40/2180/2190
J 90
(3.54)
18 54
(.71) (2.13)
37.3
"D " Thd. "E " Deep
(1.47)
8.8 (.35) Dia. Through 27 4 Places
14 (.55) Dia. Spotface (1.06)
4 Places K L
16.7
T N
(.66)
3.2 7 P
(.79)
(.39)
(.87)
(.13) (.28)
20
10
22
S
(.25)
6.4
P
(.84)
Q
21.4
(1.28)
(2.99)
(3.54)
32.5
(2.76)
(4.33)
(1.81)
76
90
110
70
46
B
A T
H 92
11 (.43) Dia. (3.62) "C " Thd.
4 Places F 4 Places
No.14
Solenoid Operated Directional Valves
DIRECTIONAL
DSG-03 / S-DSG-03
CONTROLS
Installation Drawing
E
(1.39) (2.43)
35.3 61.8
(4.30)
109.1
(2.43)
SOLb SOLa
61.8
70 176.3 Double Solenoid
(2.76) (6.94) Models Only
Lock Nut
Tightening Torque:
8.5 - 10.5 Nm (75-93 IN.lbs.)
N
Models w ith DC Solenoids: (S-)DSG-03- -D -N1 -50/5090
Models w ith R Type Solenoids: (S-)DSG-03- -R -N-50/5090
Cable Departure
Cable Applicable:
Outside Dia. 8-10mm(.31-.39 in.)
The position of the Plug-in connector can be
Conductor Area Not Exceeding 1.5mm 2 (.002 Sq. in.)
changed as illustrated below by loosening the lock
nut. After completion of the change, be sure to 282
tighten the lock nut with the torque as specified (11.10)
below. 114
(4.49)
35 89
E F
(1.38) (3.50)
D
SOL b SOL a
(1.39)
35.3
Dim ensions m m (Inches) For other dim ensions, refer to "Term inal Box Ty pe"
Model Num bers (P age 13-14).
C D E F
N
DSG-03- -D N1
- -50/5090 121.1 (4.77) 73.8 (2.91) 27.5 (1.08) 39 (1.54)
DSG-03- -R -N-50/ 124.9 (4.92) 62.6 (2.46) 34 (1.34) 53 (2.09)
DIMENSIONS IN
MILLIMETRES (INCHES)
Options
N
M odels with Push Button & Lock Nut: (S-)DSG-03- - C(- )-50/5090
N1
AC : 158.5 (6.24)
Lock Nut
Press the "Push Button" then turn "Lock Nut" DC,R,RQ : 181.5 (7.15)
clockwise. The position of the "Push Button" is
held.
Be sure to loosen "LockNut" fully before solenoid
is energised
Push Button
No.15
Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Lead Wire Connection
Details of Receptacle
Ty pe of
Electrical Conduit Double Solenoid Ty pe Single Solenoid Ty pe
Connection
Power Supply
(For SOL.b)
1
Power Supply Earth
Earth (For SOL.a)
Indicator
Indicator
Light
Light
Term inal
Box Ty pe SOL. b
SOL. b SOL. a
1 Ground
P lug-in
1
1-Power Supply 3
Connector
3
Ty pe 2-Power Supply 3
2
2
3
1. There are two grounding term inals. You can use either one.
2. If y ou do not need the com m on plate, rem ove it. DANGER
3. W ith DC solenoids, polarity is no question.
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause
an irregular movement of the machine, resulting in a
grave accident.
Electrical Circuit
Ty pe of Electric Source
Electrical Conduit
Connection AC DC AC DC Rectified
Indicator Light
Indicator Light Indicator Light Voltage-Surge
Suppressor
Power Power Power
Supply Supply Supply
Term inal
Box Ty pe SOL. SOL. SOL.
Indicator Light
(Integrated in "N1"
model only) Voltage-Surge
SOL. Suppressor
1-Power 1-Power 1-Power
Supply Supply Supply
P lug-in SOL. SOL.
Connector 2-Power 2-Power 2-Power
Ty pe Supply Supply Supply
Ground Ground Ground Rectifier
Voltage-Surge Circuit
Indicator Light Suppressor
(Integrated in "N1" (Circuit composed
model only) in coil)
No.16
Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Spare Parts List
-DSG-03- - -50/5090
29
15
14
E
SOL b SOL a 28
27
CAUTION
1 2 27 3 6 4 10
When making replacement of seals, solenoid
assemblies or coils, please do it carefully after reading
-DSG-03- - -N/N1-50/5090 through the relevant instructions in the Operator's
Manual.
46 47 48 45 16
WARNING
Before maintenance or removal, do the following, Failure
to do
these may cause components to move, causing oil
leakage orthe equipment's power supply, and be sure that
Shut off
SOL b SOL a serious
all accidents.
electric motors and
Return pressure engines
in all havesystems
hydraulic stopped.to zero.
List of Seals
Qty .
Item Nam e of P arts P art Num bers Rem arks
3C 2D2 2B
21 Gasket 1751S-VK418689-6 1 1 1
27 O-Ring SO-NB-A014 5 5 5
28 O-Ring SO-NB-P 21 1
29 P lug 1790S-VK418329-2 2
30 O-Ring S6 2 2 2
41 O-Ring SO-NB-P 21 2 2 1
Included in Solenoid Ass'y (Item 16 )
43 O-Ring SO-NA-P 4 4 4 2
W hen ordering the O-Rings, please specify the seal kit num ber from the table below.
Valve Model Num bers Seal Kit No. O-Ring Details for Seal Kit
DSG-03- - -50/5090 KS-DSG-03-50 27 (5 P cs.), 28 & 41 (2 P cs., see above),43 (4 P cs.)
DSG-03- - -N-50/5090 KS-DSG-03-N-50 27 (5 P cs.), 28 & 41 (2 P cs., see above)
No.17
Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Spare Parts List
Note: The connector assem bly is not included in the solenoid assem bly .
No.18