Modicon M251 Logic Controller: Programming Guide
Modicon M251 Logic Controller: Programming Guide
Modicon M251 Logic Controller: Programming Guide
EIO0000001462 03/2018
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
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data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2018 Schneider Electric. All Rights Reserved.
2 EIO0000001462 03/2018
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 About the Modicon M251 Logic Controller . . . . . . . . . . . 15
M251 Logic Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 2 How to Configure the Controller . . . . . . . . . . . . . . . . . . . 17
How to Configure the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 3 Libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 4 Supported Standard Data Types . . . . . . . . . . . . . . . . . . 21
Supported Standard Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chapter 5 Memory Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Controller Memory Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
RAM Memory Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Flash Memory Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Relocation Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Chapter 6 Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Maximum Number of Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Task Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Task Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
System and Task Watchdogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Task Priorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Default Task Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Chapter 7 Controller States and Behaviors . . . . . . . . . . . . . . . . . . . 45
7.1 Controller State Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Controller State Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.2 Controller States Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Controller States Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.3 State Transitions and System Events . . . . . . . . . . . . . . . . . . . . . . . . . 55
Controller States and Output Behavior . . . . . . . . . . . . . . . . . . . . . . . . 56
Commanding State Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Error Detection, Types, and Management. . . . . . . . . . . . . . . . . . . . . . 65
Remanent Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
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Chapter 8 Controller Device Editor . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Controller Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Controller Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
PLC Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Chapter 9 Expansion Modules Configuration . . . . . . . . . . . . . . . . . . 77
I/O Configuration General Description . . . . . . . . . . . . . . . . . . . . . . . . . 78
I/O Bus Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
TM4 Expansion Module Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 85
TM3/TM2 Expansion Module Configuration. . . . . . . . . . . . . . . . . . . . . 86
Optional I/O Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Chapter 10 Ethernet Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.1 Ethernet Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
IP Address Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Modbus TCP Client/Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
FTP Server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
FTP Client . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
SNMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Controller as a Target Device on EtherNet/IP . . . . . . . . . . . . . . . . . . . 119
Controller as a Slave Device on Modbus TCP. . . . . . . . . . . . . . . . . . . 144
Changing the Modbus TCP Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
10.2 Firewall Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Dynamic Changes Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Firewall Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Firewall Script Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Chapter 11 Industrial Ethernet Manager . . . . . . . . . . . . . . . . . . . . . . . 161
Industrial Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
DHCP Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Fast Device Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Chapter 12 Serial Line Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 169
Serial Line Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
SoMachine Network Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Modbus Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
4 EIO0000001462 03/2018
ASCII Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Modbus Serial IOScanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Adding a Device on the Modbus Serial IOScanner . . . . . . . . . . . . . . . 181
Adding a Modem to a Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Chapter 13 CANopen Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 189
CANopen Interface Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Chapter 14 J1939 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
J1939 Interface Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Chapter 15 OPC UA Server Configuration . . . . . . . . . . . . . . . . . . . . 197
OPC UA Server Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
OPC UA Server Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
OPC UA Server Symbols Configuration . . . . . . . . . . . . . . . . . . . . . . . 202
OPC UA Server Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Chapter 16 Post Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Post Configuration Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Post Configuration File Management . . . . . . . . . . . . . . . . . . . . . . . . . 210
Post Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Chapter 17 Connecting a Modicon M251 Logic Controller to a PC . . 215
Connecting the Controller to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Chapter 18 SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Script Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
SD Card Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Updating Modicon M251 Logic Controller Firmware . . . . . . . . . . . . . . 228
Appendices ......................................... 231
Appendix A How to Change the IP Address of the Controller . . . . . . 233
changeIPAddress: Change the IP address of the controller . . . . . . . . 233
Appendix B Functions to Get/Set Serial Line Configuration in User
Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
GetSerialConf: Get the Serial Line Configuration . . . . . . . . . . . . . . . . 238
SetSerialConf: Change the Serial Line Configuration . . . . . . . . . . . . . 239
SERIAL_CONF: Structure of the Serial Line Configuration Data Type 242
Appendix C Controller Performance. . . . . . . . . . . . . . . . . . . . . . . . . . 245
Processing Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Glossary ......................................... 247
Index ......................................... 257
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6 EIO0000001462 03/2018
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
8 EIO0000001462 03/2018
About the Book
At a Glance
Document Scope
The purpose of this document is to help you to program and operate your Modicon M251 Logic
Controller with the SoMachine software.
NOTE: Read and understand this document and all related documents (see page 9) before
installing, operating, or maintaining your Modicon M251 Logic Controller.
The Modicon M251 Logic Controller users should read through the entire document to understand
all features.
Validity Note
This document has been updated for the release of TM3TI4D Add-on for SoMachine V4.3.
Related Documents
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Title of Documentation Reference Number
Modicon TM4 Expansion Modules Programming Guide EIO0000001802 (ENG)
EIO0000001803 (FRE)
EIO0000001804 (GER)
EIO0000001805 (SPA)
EIO0000001806 (ITA)
EIO0000001807 (CHS)
Modicon TM3 Modules Configuration Programming Guide EIO0000001402 (ENG)
EIO0000001403 (FRE)
EIO0000001404 (GER)
EIO0000001405 (SPA)
EIO0000001406 (ITA)
EIO0000001407 (CHS)
Modicon TM2 Modules Configuration Programming Guide EIO0000000396 (ENG)
EIO0000000397 (FRE)
EIO0000000398 (GER)
EIO0000000399 (SPA)
EIO0000000400 (ITA)
EIO0000000401 (CHS)
Modicon M251 Logic Controller System Functions and Variables EIO0000001468 (ENG)
PLCSystem Library Guide EIO0000001469 (FRE)
EIO0000001470 (GER)
EIO0000001471 (SPA)
EIO0000001472 (ITA)
EIO0000001473 (CHS)
SoMachine Controller Assistant User Guide EIO0000001671 (ENG)
EIO0000001672 (FRE)
EIO0000001673 (GER)
EIO0000001675 (SPA)
EIO0000001674 (ITA)
EIO0000001676 (CHS)
FTPRemoteFileHandling Library Guide EIO0000002405 (ENG)
EIO0000002406 (FRE)
EIO0000002407 (GER)
EIO0000002409 (SPA)
EIO0000002408 (ITA)
EIO0000002410 (CHS)
10 EIO0000001462 03/2018
Title of Documentation Reference Number
SNMP Library Guide EIO0000002429 (ENG)
EIO0000002430 (FRE)
EIO0000002431 (GER)
EIO0000002433 (SPA)
EIO0000002432 (ITA)
EIO0000002434 (CHS)
You can download these technical publications and other technical information from our website
at https://www.schneider-electric.com/en/download
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure,
error, error message, dangerous, etc.
Among others, these standards include:
Standard Description
EN 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2008 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
EN 1088:2008 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 14119:2013 for design and selection
ISO 13850:2006 Safety of machinery - Emergency stop - Principles for design
EN/IEC 62061:2005 Safety of machinery - Functional safety of safety-related electrical, electronic,
and electronic programmable control systems
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Software requirements.
IEC 61784-3:2008 Digital data communication for measurement and control: Functional safety
field buses.
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
12 EIO0000001462 03/2018
In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term zone of operation may be used in conjunction with the description of specific
hazards, and is defined as it is for a hazard zone or danger zone in the Machinery Directive
(2006/42/EC) and ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.
EIO0000001462 03/2018 13
14 EIO0000001462 03/2018
Modicon M251 Logic Controller
About the Modicon M251 Logic Controller
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Chapter 1
About the Modicon M251 Logic Controller
Overview
The M251 Logic Controller has various powerful features and can service a wide range of
applications.
Software configuration, programming, and commissioning are achieved with the SoMachine
software described in the SoMachine Programming Guide and in the M251 Logic Controller
Programming Guide.
Programming Languages
The M251 Logic Controller is configured and programmed with the SoMachine software, which
supports the following IEC 61131-3 programming languages:
IL: Instruction list
ST: Structured text
FBD: Function block diagram
SFC: Sequential function chart
LD: Ladder diagram
SoMachine software can also be used to program this controller using CFC (continuous function
chart) language.
Power Supply
The power supply of the M251 Logic Controller is 24 Vdc.
Run/Stop
The M251 Logic Controller can be operated externally by the following:
a hardware Run/Stop switch
a SoMachine software command
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About the Modicon M251 Logic Controller
Memory
This table describes the different types of memory:
Removable Storage
M251 Logic Controllers include an embedded SD card slot (see Modicon M251 Logic Controller,
Hardware Guide).
The main uses of the SD card are:
Initializing the controller with a new application
Updating the controller firmware
Applying post configuration files to the controller
Applying recipes
Receiving data logging files
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Modicon M251 Logic Controller
How to Configure the Controller
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Chapter 2
How to Configure the Controller
Introduction
First, create a new project or open an existing project in the SoMachine software.
Refer to the SoMachine Programming Guide for information on how to:
add a controller to your project
add expansion modules to your controller
replace an existing controller
convert a controller to a different but compatible device
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How to Configure the Controller
Devices Tree
The Devices tree presents a structured view of the current hardware configuration. When you add
a controller to your project, a number of nodes are added to the Devices tree, depending on the
functions the controller provides.
Applications Tree
The Applications tree allows you to manage project-specific applications as well as global
applications, POUs, and tasks.
Tools Tree
The Tools tree allows you to configure the HMI part of your project and to manage libraries.
18 EIO0000001462 03/2018
Modicon M251 Logic Controller
Libraries
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Chapter 3
Libraries
Libraries
Libraries
Introduction
Libraries provide functions, function blocks, data types, and global variables that can be used to
develop your project.
The Library Manager of SoMachine provides information about the libraries included in your project
and allows you to install new ones. For more information on the Library Manager, refer to the
SoMachine Programming Guide.
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Libraries
20 EIO0000001462 03/2018
Modicon M251 Logic Controller
Supported Standard Data Types
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Chapter 4
Supported Standard Data Types
For more information on ARRAY, LTIME, DATE, TIME, DATE_AND_TIME, and TIME_OF_DAY, refer
to the SoMachine Programming Guide.
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Supported Standard Data Types
22 EIO0000001462 03/2018
Modicon M251 Logic Controller
Memory Mapping
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Chapter 5
Memory Mapping
Memory Mapping
Introduction
This chapter describes the memory maps and sizes of the different memory areas in the Modicon
M251 Logic Controller. These memory areas are used to store user program logic, data and the
programming libraries.
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Memory Mapping
Introduction
The controller memory is composed of 2 types of physical memory:
The Flash memory (see page 28) contains files (application, configuration files, and so on).
The RAM (Random Access Memory) (see page 26) is used for application execution.
24 EIO0000001462 03/2018
Memory Mapping
NOTE: All files in Flash memory can be read, written, or erased, no matter the controller state. The
modification of files in Flash memory does not affect a running application. Any changes to files in
Flash memory are taken into account at the next reboot.
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Memory Mapping
Introduction
This section describes the RAM (Random Access Memory) size for different areas of the Modicon
M251 Logic Controller.
Memory Mapping
The RAM size is 64 Mbytes.
The RAM is composed of 2 areas:
dedicated application memory
OS memory
26 EIO0000001462 03/2018
Memory Mapping
Variables Description
PLC_R Structure of controller read-only system variables.
PLC_W Structure of controller read/write system variables.
ETH_R Structure of Ethernet read-only system variables.
ETH_W Structure of Ethernet read/write system variables.
PROFIBUS_R Structure of PROFIBUS DP read-only system variables.
SERIAL_R Structure of Serial Lines read-only system variables.
SERIAL_W Structure of Serial Lines read/write system variables.
TM3_MODULE_R Structure of TM3 modules read-only system variables.
For more information on system and diagnostic variables, refer to M251 PLCSystem Library Guide.
Memory Addressing
This table describes the memory addressing for the address sizes Double Word (%MD), Word
(%MW), Byte (%MB), and Bit (%MX):
EIO0000001462 03/2018 27
Memory Mapping
Introduction
The Flash memory contains the file system used by the controller.
File Type
The Modicon M251 Logic Controller manages the following file types:
Type Description
Boot application This file resides in Flash memory and contains the compiled binary code of the
executable application. Each time the controller is rebooted, the executable
application is extracted from the boot application and copied into the controller
RAM (1).
Application source Source file that can be uploaded from Flash memory to the PC if the source file is
not available on the PC (2).
Post configuration File that contains Ethernet, serial line, and firewall parameters.
The parameters specified in the file override the parameters in the Executable
application at each reboot.
Data logging Files in which the controller logs events as specified by the user application.
HTML page HTML pages displayed by the web server for the website embedded in the
controller.
Operating System (OS) Controller firmware that can be written to Flash memory. The firmware file is
applied at next reboot of the controller.
Retain variable Remanent variables
Retain-persistent
variable
(1) The creation of a boot application is optional in SoMachine, according to application properties. Default
option is to create the boot application on download. When you download an application from SoMachine
to the controller, you are transferring only the binary executable application directly to RAM.
(2) SoMachine does not support uploading of either the executable application or the boot application to a PC
for modification. Program modifications must be made to the application source. When you download your
application, you have the option to store the source file to Flash memory.
28 EIO0000001462 03/2018
Memory Mapping
File Organization
This table shows the file organization of the flash memory:
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Memory Mapping
NOTE: For more information on libraries and available function blocks, refer to Libraries
(see page 19).
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Memory Mapping
NOTICE
LOSS OF DATA
Back up your *.log files to an SD card on a regular schedule that avoids saturating the available
free space in your controller file system.
Failure to follow these instructions can result in equipment damage.
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Memory Mapping
Relocation Table
Introduction
The Relocation Table allows you to organize data to optimize communication between the
controller and other equipment by regrouping non-contiguous data into a contiguous table of
located registers, accessible through Modbus.
NOTE: A relocation table is considered as an object. Only one relocation table object can be added
to a controller.
Register Description
60200...61999 Dynamic Memory Area: Read Relocation Table
62200...63999 Dynamic Memory Area: Write Relocation Table
Step Action
1 Select the Application node in the Applications tree tab.
2
Click .
3 Click Add other objects → Relocation Table....
Result: The Add Relocation Table window is displayed.
4 Click Add.
Result: The new relocation table is created and initialized.
NOTE: As a Relocation Table is unique for a controller, its name is Relocation Table and cannot
be changed.
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Memory Mapping
Erase Empty Item Removes all the elements of the list for which the "Variable" column is empty.
NOTE: If a variable is undefined after program modifications, the content of the cell is displayed in
red, the related Validity cell is False, and Address is set to -1.
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Modicon M251 Logic Controller
Tasks
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Chapter 6
Tasks
Tasks
Introduction
The Task Configuration node in the Applications tree allows you to define one or more tasks to
control the execution of your application program.
The task types available are:
Cyclic
Freewheeling
Event
External event
This chapter begins with an explanation of these task types and provides information regarding the
maximum number of tasks, the default task configuration, and task prioritization. In addition, this
chapter introduces the system and task watchdog functions and explains its relationship to task
execution.
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Tasks
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Tasks
Screen Description
This screen allows you to configure the tasks. Double-click the task that you want to configure in
the Applications tree to access this screen.
Each configuration task has its own parameters that are independent of the other tasks.
The Configuration window is composed of 4 parts:
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Tasks
NOTE: Do not assign tasks with the same priority. If there are yet other tasks that attempt
to pre-empt tasks with the same priority, the result could be indeterminate and unpredicable.
For important safety information, refer to Task Priorities (see page 43).
Type These task types are available:
Cyclic(see page 39)
Event (see page 41)
External (see page 41)
Freewheeling (see page 40)
Watchdog To configure the watchdog (see page 42), define these 2 parameters:
Time: enter the timeout before watchdog execution.
Sensitivity: defines the number of expirations of the watchdog timer before the controller
stops program execution and enters a HALT state.
POUs The list of POUs (see SoMachine, Programming Guide) (Programming Organization Units)
controlled by the task is defined in the task configuration window:
To add a POU linked to the task, use the command Add Call and select the POU in the
Input Assistant editor.
To remove a POU from the list, use the command Remove Call.
To replace the currently selected POU of the list by another one, use the command
Change Call.
POUs are executed in the order shown in the list. To move the POUs in the list, select a
POU and use the command Move Up or Move Down.
NOTE: You can create as many POUs as you want. An application with several small
POUs, as opposed to one large POU, can improve the refresh time of the variables in online
mode.
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Tasks
Task Types
Introduction
The following section describes the various task types available for your program, along with a
description of the task type characteristics.
Cyclic Task
A Cyclic task is assigned a fixed cycle time using the Interval setting in the Type section of
Configuration subtab for that task. Each Cyclic task type executes as follows:
1. Read Inputs: The physical input states are written to the %I input memory variables and other
system operations are executed.
2. Task Processing: The user code (POU, and so on) defined in the task is processed. The %Q
output memory variables are updated according to your application program instructions but not
yet written to the physical outputs during this operation.
3. Write Outputs: The %Q output memory variables are modified with any output forcing that has
been defined; however, the writing of the physical outputs depends upon the type of output and
instructions used.
For more information on defining the bus cycle task, refer to the SoMachine Programming Guide
and Modicon M251 Logic Controller Settings (see page 73).
4. Remaining Interval time: The controller firmware carries out system processing and any other
lower priority tasks.
NOTE: If you define too short a period for a cyclic task, it will repeat immediately after the write of
the outputs and without executing other lower priority tasks or any system processing. This will
affect the execution of all tasks and cause the controller to exceed the system watchdog limits,
generating a system watchdog exception.
NOTE: When the task cycle time is set to a value less than 3 ms, the actual task duration should
first be monitored through the Task Monitoring screen during commissioning to ensure that it is
consistently lower than the configured task cycle time. If greater, the task cycle may not be
respected without causing a task cycle watchdog time-out and the controller transitioning to a
HALT state. To avoid this condition to a certain degree, when the task cycle time is set to a value
of less than 3 ms, real limits of +1 ms are imposed if, on any given cycle, the calculated cycle time
slightly exceeds the configured cycle time.
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Tasks
NOTE: Get and set the interval of a Cyclic Task by application using the GetCurrentTaskCycle and
SetCurrentTaskCycle function. (Refer to Toolbox Advance Library Guide for further details.)
Freewheeling Task
A Freewheeling task does not have a fixed duration. In Freewheeling mode, each task scan begins
when the previous scan has been completed and after a short period of system processing. Each
Freewheeling task type executes as follows:
1. Read Inputs: The physical input states are written to the %I input memory variables and other
system operations are executed.
2. Task Processing: The user code (POU, and so on) defined in the task is processed. The %Q
output memory variables are updated according to your application program instructions but not
yet written to the physical outputs during this operation.
3. Write Outputs: The %Q output memory variables are modified with any output forcing that has
been defined; however, the writing of the physical outputs depends upon the type of output and
instructions used.
For more information on defining the bus cycle task, refer to the SoMachine Programming Guide
and Modicon M251 Logic Controller Settings (see page 73).
4. System Processing: The controller firmware carries out system processing and any other lower
priority tasks (for example: HTTP management, Ethernet management, parameters
management).
NOTE: If you want to define the task interval, refer to Cyclic Task (see page 39).
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Tasks
Event Task
This type of task is event-driven and is initiated by a program variable. It starts at the rising edge
of the boolean variable associated to the trigger event unless pre-empted by a higher priority task.
In that case, the Event task will start as dictated by the task priority assignments.
For example, if you have defined a variable called my_Var and would like to assign it to an Event,
proceed as follows:
Step Action
1 Double-click the TASK in the Applications tree.
2 Select Event from the Type list in the Configuration tab.
3
Click the Input Assistant button to the right of the Event field.
Result: The Input Assistant window appears.
4 Navigate in the tree of the Input Assistant dialog box to find and assign the my_Var variable.
NOTE: When the event task is triggered at a too high frequency, the controller will go to the HALT
state (Exception). The maximum rate of events is 6 events per millisecond. If the event task is
triggered at a higher frequency than this, the message 'ISR Count Exceeded' is logged in the
application log page.
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Tasks
Introduction
Two types of watchdog functionality are implemented for the Modicon M251 Logic Controller:
System Watchdogs: These watchdogs are defined in and managed by the controller firmware.
These are not configurable by the user.
Task Watchdogs: These watchdogs are optional watchdogs that you can define for each task.
These are managed by your application program and are configurable in SoMachine.
System Watchdogs
Three system watchdogs are defined for the Modicon M251 Logic Controller. They are managed
by the controller firmware and are therefore sometimes referred to as hardware watchdogs in the
SoMachine online help. When one of the system watchdogs exceeds its threshold conditions, an
error is detected.
The threshold conditions for the 3 system watchdogs are defined as follows:
If all of the tasks require more than 85% of the processor resources for more than 3 seconds, a
system error is detected. The controller enters the HALT state.
If the total execution time of the tasks with priorities between 0 and 24 reaches 100% of
processor resources for more than 1 second, an application error is detected. The controller
responds with an automatic reboot into the EMPTY state.
If the lowest priority task of the system is not executed during an interval of 10 seconds, a
system error is detected. The controller responds with an automatic reboot into the EMPTY
state.
NOTE: System watchdogs are not configurable by the user.
Task Watchdogs
SoMachine allows you to configure an optional task watchdog for every task defined in your
application program. (Task watchdogs are sometimes also referred to as software watchdogs or
control timers in the SoMachine online help). When one of your defined task watchdogs reaches
its threshold condition, an application error is detected and the controller enters the HALT state.
When defining a task watchdog, the following options are available:
Time: This defines the allowable maximum execution time for a task. When a task takes longer
than this, the controller will report a task watchdog exception.
Sensitivity: The sensitivity field defines the number of task watchdog exceptions that must occur
before the controller detects an application error.
To access the configuration of a task watchdog, double-click the Task in the Applications tree.
NOTE: For more information on watchdogs, refer to SoMachine Programming Guide.
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Tasks
Task Priorities
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not assign the same priority to different tasks.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Inputs are read from the I/O image table at the beginning of the task cycle. Outputs are written to
the I/O image table at the end of the task.
NOTE: Event tasks cannot drive the TM3/TM2 bus cycle.
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Tasks
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Modicon M251 Logic Controller
Controller States and Behaviors
EIO0000001462 03/2018
Chapter 7
Controller States and Behaviors
Introduction
This chapter provides you with information on controller states, state transitions, and behaviors in
response to system events. It begins with a detailed controller state diagram and a description of
each state. It then defines the relationship of output states to controller states before explaining the
commands and events that result in state transitions. It concludes with information about
Remanent variables and the effect of SoMachine task programming options on the behavior of
your system.
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Section 7.1
Controller State Diagram
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Controller States and Behaviors
Legend:
Controller states are indicated in ALL-CAPS BOLD
User and application commands are indicated in Bold
System events are indicated in Italics
Decisions, decision results, and general information are indicated in normal text
(1)
For details on STOPPED to RUNNING state transition, refer to Run Command (see page 59).
(2)
For details on RUNNING to STOPPED state transition, refer to Stop Command (see page 59).
Note 1
The Power Cycle (Power Interruption followed by a Power ON) deletes all output forcing settings.
Refer to Controller State and Output Behavior (see page 56) for further details.
Note 2
The outputs will assume their initialization states.
Note 3
In some cases, when a system error is detected, it will cause the controller to reboot automatically
into the EMPTY state as if no Boot application were present in the Flash memory. However, the
Boot application is not deleted from the Flash memory. In this case, the ERR LED (Red) flashes
regularly.
Note 4
After verification of a valid Boot application the following events occur:
The application is loaded into RAM.
The Post Configuration (see page 207) file settings (if any) are applied.
During the load of the boot application, a Check context test occurs to assure that the Remanent
variables are valid. If the Check context test is invalid, the boot application will load but the
controller will assume STOPPED state (see page 62).
Note 5a
The Starting Mode is set in the PLC settings tab of the Controller Device Editor (see page 73).
Note 5b
Not applicable
Note 6
During a successful application download the following events occur:
The application is loaded directly into RAM.
By default, the Boot application is created and saved into the Flash memory.
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Controller States and Behaviors
Note 7
The default behavior after downloading an application program is for the controller to enter the
STOPPED state irrespective of the switch position or the last controller state before the download.
However, there are 2 considerations in this regard:
Online Change: An online change (partial download) initiated while the controller is in the
RUNNING state returns the controller to the RUNNING state if successful and provided the
Run/Stop switch is set to Run. Before using the Login with online change option, test the
changes to your application program in a virtual or non-production environment and confirm that
the controller and attached equipment assume their expected conditions in the RUNNING state.
WARNING
UNINTENDED EQUIPMENT OPERATION
Always verify that online changes to a RUNNING application program operate as expected
before downloading them to controllers.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Online changes to your program are not automatically written to the Boot application,
and will be overwritten by the existing Boot application at the next reboot. If you wish your
changes to persist through a reboot, manually update the Boot application by selecting Create
boot application in the online menu (the controller must be in the STOPPED state to achieve
this operation).
Multiple Download: SoMachine has a feature that allows you to perform a full application
download to multiple targets on your network or fieldbus. One of the default options when you
select the Multiple Download... command is the Start all applications after download or online
change option, which restarts all download targets in the RUNNING state, irrespective of their
last controller state before the multiple download was initiated. Deselect this option if you do not
want all targeted controllers to restart in the RUNNING state. In addition, before using the
Multiple Download option, test the changes to your application program in a virtual or non-
production environment and confirm that the targeted controllers and attached equipment
assume their expected conditions in the RUNNING state.
WARNING
UNINTENDED EQUIPMENT OPERATION
Always verify that your application program will operate as expected for all targeted controllers
and equipment before issuing the "Multiple Download..." command with the "Start all
applications after download or online change" option selected.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Controller States and Behaviors
NOTE: During a multiple download, unlike a normal download, SoMachine does not offer the
option to create a Boot application. You can manually create a Boot application at any time by
selecting Create boot application in the Online menu on all targeted controllers.
Note 8
The SoMachine software platform allows many powerful options for managing task execution and
output conditions while the controller is in the STOPPED or HALT states. Refer to Controller States
Description (see page 51) for further details.
Note 9
To exit the HALT state it is necessary to issue one of the Reset commands (Reset Warm, Reset
Cold, Reset Origin), download an application or cycle power.
In case of non-recoverable event (hardware watchdog or internal error), a cycle power is
mandatory.
Note 10
The RUNNING state has 2 exception conditions:
RUNNING with External Error: this exception condition is indicated by the I/O LED, which
displays solid Red. You may exit this state by clearing the external error (probably changing the
application configuration). No controller commands are required, but may however include the
need of a power cycle of the controller. For more information, refer to I/O Configuration General
Description (see page 78).
RUNNING with Breakpoint: this exception condition is indicated by the RUN LED, which
displays a single flash. Refer to Controller States Description (see page 51) for further details.
Note 11
The boot application can be different from the application loaded. It can happen when the boot
application was downloaded through SD card, FTP, or file transfer or when an online change was
performed without creating the boot application.
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Section 7.2
Controller States Description
Introduction
This section provides a detailed description of the controller states.
WARNING
UNINTENDED EQUIPMENT OPERATION
Never assume that your controller is in a certain controller state before commanding a change
of state, configuring your controller options, uploading a program, or modifying the physical
configuration of the controller and its connected equipment.
Before performing any of these operations, consider the effect on all connected equipment.
Before acting on a controller, always positively confirm the controller state by viewing its LEDs,
verifying the presence of output forcing, and reviewing the controller status information via
SoMachine.(1)
Failure to follow these instructions can result in death, serious injury, or equipment damage.
(1) The controller states can be read in the PLC_R.i_wStatus system variable of the M251
PLCSystem library (see Modicon M251 Logic Controller, System Functions and Variables,
PLCSystem Library Guide)
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Controller States and Behaviors
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Controller States and Behaviors
This figure shows the difference between the regular flash and single flash:
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Controller States and Behaviors
Section 7.3
State Transitions and System Events
Overview
This section begins with an explanation of the output states possible for the controller. It then
presents the system commands used to transition between controller states and the system events
that can also affect these states. It concludes with an explanation of the Remanent variables, and
the circumstances under which different variables and data types are retained through state
transitions.
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Controller States and Behaviors
Introduction
The Modicon M251 Logic Controller defines output behavior in response to commands and system
events in a way that allows for greater flexibility. An understanding of this behavior is necessary
before discussing the commands and events that affect controller states. For example, typical
controllers define only two options for output behavior in stop: fallback to default value or keep
current value.
The possible output behaviors and the controller states to which they apply are:
Managed by Application Program
Keep current values
Set all outputs to default
Hardware Initialization Values
Software Initialization Values
Output Forcing
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Controller States and Behaviors
Output Forcing
The controller allows you to force the state of selected outputs to a defined value for the purposes
of system testing, commissioning, and maintenance.
You are only able to force the value of an output while your controller is connected to SoMachine.
To do so, use the Force values command in the Debug menu.
Output forcing overrides all other commands to an output irrespective of the task programming that
is being executed.
When you logout of SoMachine when output forcing has been defined, you are presented with the
option to retain output forcing settings. If you select this option, the output forcing continues to
control the state of the selected outputs until you download an application or use one of the Reset
commands.
When the option Update I/O while in stop, if supported by your controller, is checked (default state),
the forced outputs keep the forcing value even when the logic controller is in STOP.
WARNING
UNINTENDED EQUIPMENT OPERATION
You must have a thorough understanding of how forcing will affect the outputs relative to the
tasks being executed.
Do not attempt to force I/O that is contained in tasks that you are not certain will be executed
in a timely manner, unless your intent is for the forcing to take affect at the next execution of
the task whenever that may be.
If you force an output and there is no apparent affect on the physical output, do not exit
SoMachine without removing the forcing.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Run Command
Effect: Commands a transition to the RUNNING controller state.
Starting Conditions: BOOTING or STOPPED state.
Methods for Issuing a Run Command:
Run/Stop switch goes from stop to run.
SoMachine Online Menu: Select the Start command.
RUN command from Web Server
By an external call via Modbus request using the PLC_W.q_wPLCControl and
PLC_W.q_uiOpenPLCControl system variables of the M251 PLCSystem library (see Modicon
M251 Logic Controller, System Functions and Variables, PLCSystem Library Guide).
Login with online change option: An online change (partial download) initiated while the
controller is in the RUNNING state returns the controller to the RUNNING state if successful.
Multiple Download Command: sets the controllers into the RUNNING state if the Start all
applications after download or online change option is selected, irrespective of whether the
targeted controllers were initially in the RUNNING, STOPPED, HALT, or EMPTY state.
The controller is restarted into the RUNNING state automatically under certain conditions.
Refer to Controller State Diagram (see page 47) for further details.
Stop Command
Effect: Commands a transition to the STOPPED controller state.
Starting Conditions: BOOTING, EMPTY, or RUNNING state.
Methods for Issuing a Stop Command:
Run/Stop switch goes from run to stop.
SoMachine Online Menu: Select the Stop command.
STOP command from WebServer
By an internal call by the application or an external call via Modbus request using the PLC_W.
q_wPLCControl and PLC_W. q_uiOpenPLCControl system variables of the M251 PLCSystem
library (see Modicon M251 Logic Controller, System Functions and Variables, PLCSystem
Library Guide).
Login with online change option: An online change (partial download) initiated while the
controller is in the STOPPED state returns the controller to the STOPPED state if successful.
Download Command: implicitly sets the controller into the STOPPED state.
Multiple Download Command: sets the controllers into the STOPPED state if the Start all
applications after download or online change option is not selected, irrespective of whether the
targeted controllers were initially in the RUNNING, STOPPED, HALT, or EMPTY state.
REBOOT by Script: The file transfer script on an SD card can issue a REBOOT as its final
command. The controller will be rebooted into the STOPPED state provided the other conditions
of the boot sequence allow this to occur. Refer to Reboot (see page 62) for further details.
The controller is restarted into the STOPPED state automatically under certain conditions.
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Controller States and Behaviors
Refer to Controller State Diagram (see page 47) for further details.
Reset Warm
Effect: Resets all variables, except for the remanent variables, to their default values. Places the
controller into the STOPPED state.
Starting Conditions: RUNNING, STOPPED, or HALT states.
Methods for Issuing a Reset Warm Command:
SoMachine Online Menu: Select the Reset warm command.
By an internal call by the application or an external call via Modbus request using the PLC_W.
q_wPLCControl and PLC_W. q_uiOpenPLCControl system variables of the M251 PLCSystem
library (see Modicon M251 Logic Controller, System Functions and Variables, PLCSystem
Library Guide).
Effects of the Reset Warm Command:
1. The application stops.
2. Forcing is erased.
3. Diagnostic indications for errors are reset.
4. The values of the retain variables are maintained.
5. The values of the retain-persistent variables are maintained.
6. All non-located and non-remanent variables are reset to their initialization values.
7. The values of the first 1000 %MW registers are maintained.
8. The values of %MW1000 to %MW59999 registers are reset to 0.
9. All fieldbus communications are stopped and then restarted after the reset is complete.
10.All I/O are reset to their initialization values.
11.The Post Configuration (see page 207) file is read.
For details on variables, refer to Remanent Variables (see page 66).
Reset Cold
Effect: Resets all variables, except for the retain-persistent type of remanent variables, to their
initialization values. Places the controller into the STOPPED state.
Starting Conditions: RUNNING, STOPPED, or HALT states.
Methods for Issuing a Reset Cold Command:
SoMachine Online Menu: Select the Reset cold command.
By an internal call by the application or an external call via Modbus request using the PLC_W.
q_wPLCControl and PLC_W. q_uiOpenPLCControl system variables of the M251 PLCSystem
library (see Modicon M251 Logic Controller, System Functions and Variables, PLCSystem
Library Guide).
Effects of the Reset Cold Command:
1. The application stops.
2. Forcing is erased.
3. Diagnostic indications for errors are reset.
4. The values of the retain variables are reset to their initialization value.
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Reset Origin
Effect: Resets all variables, including the remanent variables, to their initialization values. Erases
all user files on the controller. Places the controller into the EMPTY state.
Starting Conditions: RUNNING, STOPPED, or HALT states.
Methods for Issuing a Reset Origin Command:
SoMachine Online Menu: Select the Reset origin command.
Effects of the Reset Origin Command:
1. The application stops.
2. Forcing is erased.
3. All user files (Boot application, data logging, Post Configuration) are erased.
4. Diagnostic indications for errors are reset.
5. The values of the retain variables are reset.
6. The values of the retain-persistent variables are reset.
7. All non-located and non-remanent variables are reset.
8. The values of the first 1000 %MW registers are reset to 0.
9. The values of %MW1000 to %MW59999 registers are reset to 0.
10.All fieldbus communications are stopped.
11.All I/O are reset to their initialization values.
For details on variables, refer to Remanent Variables (see page 66).
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Controller States and Behaviors
Reboot
Effect: Commands a reboot of the controller.
Starting Conditions: Any state.
Methods for Issuing the Reboot Command:
Power cycle
REBOOT by Script (see page 221)
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- the Starting Mode is set to Start as previous state and if the Run/Stop input or switch is
configured and set to RUN, and if the controller was not in HALT state before the power cycle.
- the Starting Mode is set to Start as previous state and if the Run/Stop input or switch is not
configured, and if the controller was not in HALT state before the power cycle.
c. The controller state will be EMPTY if:
- There is no boot application or the boot application is invalid, or
- The reboot was provoked by specific System Errors.
d. The controller state will be INVALID_OS if there is no valid firmware.
2. Forcing is maintained if the boot application is loaded successfully. If not, forcing is erased.
3. Diagnostic indications for errors are reset.
4. The values of the retain variables are restored if saved context is valid.
5. The values of the retain-persistent variables are restored if saved context is valid.
6. All non-located and non-remanent variables are reset to their initialization values.
7. The values of the first 1000 %MW registers are restored if saved context is valid.
8. The values of %MW1000 to %MW59999 registers are reset to 0.
9. All fieldbus communications are stopped and restarted after the boot application is loaded
successfully.
10.All I/O are reset to their initialization values and then to their user-configured default values if
the controller assumes a STOPPED state after the reboot.
11.The Post Configuration file is read (see page 207).
12.The controller file system is initialized and its resources (sockets, file handles, and so on) are
deallocated.
The file system employed by the controller needs to be periodically re-established by a power
cycle of the controller. If you do not perform regular maintenance of your machine, or if you are
using an Uninterruptible Power Supply (UPS), you must force a power cycle (removal and
reapplication of power) to the controller at least once a year.
NOTICE
DEGRADATION OF PERFORMANCE
Reboot your controller at least once a year by removing and then reapplying power.
Failure to follow these instructions can result in equipment damage.
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Download Application
Effect: Loads your application executable into the RAM memory. Optionally, creates a Boot
application in the Flash memory.
Starting Conditions: RUNNING, STOPPED, HALT, and EMPTY states.
Methods for Issuing the Download Application Command:
SoMachine:
2 options exist for downloading a full application:
Download command.
Multiple Download command.
For important information on the application download commands, refer to Controller State
Diagram.
FTP: Load Boot application file to the Flash memory using FTP. The updated file is applied at
the next reboot.
SD card: Load Boot application file using an SD card in the controller SD card slot. The updated
file is applied at the next reboot. Refer to File Transfer with SD Card for further details.
Effects of the SoMachine Download Command:
1. The existing application stops and then is erased.
2. If valid, the new application is loaded and the controller assumes a STOPPED state.
3. Forcing is erased.
4. Diagnostic indications for errors are reset.
5. The values of the retain variables are reset to their initialization values.
6. The values of any existing retain-persistent variables are maintained.
7. All non-located and non-remanent variables are reset to their initialization values.
8. The values of the first 1000 %MW registers are maintained.
9. The values of %MW1000 to %MW59999 registers are reset to 0.
10.All fieldbus communications are stopped and then any configured fieldbus of the new
application is started after the download is complete.
11.All I/O are reset to their initialization values and then set to the new user-configured default
values after the download is complete.
12.The Post Configuration file is read (see page 207).
For details on variables, refer to Remanent Variables (see page 66).
Effects of the FTP or SD Card Download Command:
There are no effects until the next reboot. At the next reboot, the effects are the same as a reboot
with an invalid context. Refer to Reboot (see page 62).
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Error Management
The controller detects and manages three types of errors:
external errors
application errors
system errors
(1) Expansion modules may appear to be absent for any number of reasons, even if the absent
I/O module is physically present on the bus. For more information, refer to I/O Configuration
General Description (see page 78).
NOTE: Refer to the M251 PLCSystem library Guide for more detailed information on diagnostics.
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Controller States and Behaviors
Remanent Variables
Overview
Remanent variables can either be reinitialized or retain their values in the event of power outages,
reboots, resets, and application program downloads. There are multiple types of remanent
variables, declared individually as "retain" or "persistent", or in combination as "retain-persistent".
NOTE: For this controller, variables declared as persistent have the same behavior as variables
declared as retain-persistent.
This table describes the behavior of remanent variables in each case:
NOTE: The first 1000 %MW are automatically retained and persistent if no variable is associated to
them. Their values are kept after a reboot / Reset warm / Reset cold. The other %MW are managed
as VAR.
For example, if you have in your program:
VAR myVariable AT %MW0 : WORD; END_VAR
%MW0 will behave like myVariable (not retained and not persistent).
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Controller States and Behaviors
Step Action
1 Select the Application node in the Applications tree.
2
Click .
3 Choose Add other objects → Persistent variables
4 Click Add.
Result: The PersistentVars window is displayed.
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Modicon M251 Logic Controller
Controller Device Editor
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Chapter 8
Controller Device Editor
Introduction
This chapter describes how to configure the controller.
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Controller Device Editor
Controller Parameters
Controller Parameters
To open the device editor, double-click MyController in the Devices tree:
Tabs Description
Services Lets you configure the online services of the controller (RTC, device Online mode
(see page 75) identification). only
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Controller Selection
Introduction
This tab allows you to manage the connection from the PC to the controller:
Helping you find a controller in a network.
Presenting the list of controllers, so you can connect to the selected controller and manage the
application inside the controller.
Helping you physically identify the controller from the device editor.
Helping you change the communication settings of the controller.
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PLC Settings
Overview
The figure below presents the PLC Settings tab:
Element Description
Application for I/O handling By default, set to Application because there is only one application in the
controller.
PLC settings Update IO while in If this option is activated (default), the values of the input and output channels
stop get also updated when the controller is stopped.
Behavior for outputs From the selection list, choose one of the following options to configure how the
in Stop values at the output channels should be handled in case of controller stop:
Keep current values
Set all outputs to default
Update all variables If this option is activated, then for all devices of the current controller
in all devices configuration all I/O variables will get updated in each cycle of the bus cycle
task. This corresponds to the option Always update variables, which can be set
separately for each device in the I/O Mapping dialog.
Bus cycle Bus cycle task This configuration setting is the parent for all Bus cycle task parameters used
options in the application device tree.
Some devices with cyclic calls, such as a CANopen manager, can be attached
to a specific task. In the device, when this setting is set to Use parent bus cycle
setting, the setting set for the controller is used.
The selection list offers all tasks currently defined in the active application. The
default setting is the MAST task.
NOTE: <unspecified> means that the task is in "slowest cyclic task" mode.
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Controller Device Editor
Element Description
Additional Generate force Not used.
settings variables for IO
mapping
Enable Diagnosis for Not used.
devices
Starting mode Starting mode This option defines the starting mode on a power-on. For further information,
Options refer to State behavior diagram (see page 47).
Select with this option one of these starting modes:
Start as previous state
Start in stop
Start in run
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Controller Device Editor
Services
Services Tab
The Services tab is divided in 3 parts:
RTC Configuration
Device Identification
Post Configuration
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Controller Device Editor
Element Description
RTC PLC Time Displays the date and time read from the controller when the Read
Configuration button is clicked, with no conversion applied. This read-only field is
initially empty.
Read Reads the date and time saved on the controller and displays the
values in the PLC Time field.
Local Time Lets you define a date and a time that are sent to the controller
when the Write button is clicked. If necessary, modify the default
values before clicking the Write button. A message box informs
you about the result of the command. The date and time fields are
initially filled with the current PC settings.
Write Writes the date and time defined in the Local time field to the logic
controller. A message box informs you of the result of the
command. Select the Write as UTC checkbox before running this
command to write the values in UTC format.
Synchronize with Lets you directly send the PC settings. A message box informs you
local date/time of the result of the command. Select Write as UTC before running
this command to use UTC format.
Device Identification Displays the Firmware Version, the Boot Version, and the
Coprocessor Version of the selected controller, if connected.
Post Configuration Displays the application parameters overwritten by the Post
configuration (see page 207).
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Modicon M251 Logic Controller
Expansion Modules Configuration
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Chapter 9
Expansion Modules Configuration
Overview
This chapter describes how to configure the TM4, TM3, and TM2 expansion modules for the
Modicon M251 Logic Controller.
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Expansion Modules Configuration
Introduction
In your project, you can add I/O expansion modules to your M251 Logic Controller to increase the
number of digital and analog inputs and outputs over those native to the logic controller, if your
controller is so equipped (embedded I/O).
You can add either TM3 or TM2 I/O expansion modules to the logic controller, and further expand
the number of I/O via TM3 transmitter and receiver modules to create remote I/O configurations.
Special rules apply in all cases when creating local and remote I/O expansions, and when mixing
TM2 and TM3 I/O expansion modules (refer to Maximum Hardware Configuration (see Modicon
M251 Logic Controller, Hardware Guide)).
The I/O expansion bus of the M251 Logic Controller is created when you assemble the I/O
expansion modules to the logic controller. I/O expansion modules are considered as external
devices in the logic controller architecture and, as such, are treated differently than the embedded
I/Os of the logic controller.
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Expansion Modules Configuration
Refer to PLC_R (see Modicon M251 Logic Controller, System Functions and Variables,
PLCSystem Library Guide) and TM3_MODULE_R (see Modicon M251 Logic Controller, System
Functions and Variables, PLCSystem Library Guide) structures for details on system variables.
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Expansion Modules Configuration
In either case, the logic controller continues to solve logic and, if your controller is so equipped, the
embedded I/O continues to be managed by the application (“managed by application program
(see page 56)”) while it attempts to re-establish communication with the incommunicative I/O
expansion modules. If the communication is successful, the I/O expansion modules resume to be
managed by the application. If communication with the I/O expansion modules is unsuccessful, you
must resolve the reason for the unsuccessful communication, and then cycle power on the logic
controller system, or issue a Reset Warm or Reset Cold command with SoMachine (see page 59).
The value of the incommunicative I/O expansion modules input image is maintained and the output
image value is set by the application.
Further, if the incommunicative I/O module(s) disturb the communication with unaffected modules,
the unaffected modules are also considered to be in error and the
TM3_MODULE_R[i].i_wModuleState system variable (where [i] is the expansion module
number) is set to TM3_BUS_ERROR. However, with the ongoing data exchanges that characterize
the Passive I/O Expansion Bus Error Handling, the unaffected modules will nonetheless apply the
data sent, and will not apply the fallback values as for the incommunicative module.
Therefore, you must monitor within your application the state of the bus and the error state of the
module(s) on the bus, and take the appropriate action necessary given your particular application.
WARNING
UNINTENDED EQUIPMENT OPERATION
Include in your risk assessment the possibility of unsuccessful communication between the
logic controller and any I/O expansion modules.
If the “Keep current values” option deployed during an I/O expansion module external error is
incompatible with your application, use alternate means to control your application for such an
event.
Monitor the state of the I/O expansion bus using the dedicated system variables and take
appropriate actions as determined by your risk assessment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For more information on the actions taken upon startup of the logic controller when an I/O
expansion bus error is detected, refer to Optional I/O Expansion Modules (see page 87).
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Expansion Modules Configuration
WARNING
UNINTENDED EQUIPMENT OPERATION
Update the configuration of your program each time you add or delete any type of I/O expansions
on your I/O bus, or you add or delete any devices on your field bus.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Expansion Modules Configuration
WARNING
UNINTENDED EQUIPMENT OPERATION
Include in your risk analysis each of the variations of I/O configurations that can be realized
marking I/O expansion modules as optional, and in particular the establishment of TM3 Safety
modules (TM3S…) as optional I/O modules, and make a determination whether it is acceptable
as it relates to your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: For more details about this feature, refer to Optional I/O Expansion Modules (see page 87).
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Expansion Modules Configuration
Overview
I/O bus configuration provides you the ability to select the task that drives TM3 and CANopen
physical exchanges. It can also override the configuration defined in the PLC settings
(see page 73).
Step Description
1 Double-click IO_Bus in the Devices tree.
Result: The IO_Bus editor tab appears:
2 Set the Bus cycle task from the list to either of the following:
Use parent bus cycle setting (default)
Sets the task for bus exchange as defined in the PLC settings.
MAST
Sets the Master task for bus exchange irrespective of the task defined in the PLC settings.
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Expansion Modules Configuration
Introduction
The Modicon M251 Logic Controller supports the TM4 communication expansion modules.
For further information about the TM4 expansion modules configuration, refer to the TM4
Expansion Modules Configuration Programming Guide.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Expansion Modules Configuration
Introduction
The Modicon M251 Logic Controller supports the following expansion modules:
TM3 expansion modules
Digital I/O modules
Analog I/O modules
Expert I/O modules
Safety modules
Transmitter and receiver modules
For further information about the TM3 and TM2 expansion modules configuration, refer to the TM3
Expansion Modules Configuration Programming Guide and TM2 Expansion Modules
Configuration Programming Guide respectively.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Expansion Modules Configuration
Presentation
I/O expansion modules can be marked as optional in the configuration. The Optional module
feature provides a more flexible configuration by the acceptance of the definition of modules that
are not physically attached to the logic controller. Therefore, a single application can support
multiple physical configurations of I/O expansion modules, allowing a greater degree of scalability
without the necessity of maintaining multiple application files for the same application.
Without the Optional module feature, when the logic controller starts up the I/O expansion bus
(following a power cycle, application download or initialization command), it compares the
configuration defined in the application with the physical I/O modules attached to the I/O bus.
Among other diagnostics made, if the logic controller determines that there are I/O modules
defined in the configuration that are not physically present on the I/O bus, an error is detected and
the I/O bus does not start.
With the Optional module feature, the logic controller ignores the absent I/O expansion modules
that you have marked as optional, which then allows the logic controller to start the I/O expansion
bus.
The logic controller starts the I/O expansion bus at configuration time (following a power cycle,
application download, or initialization command) even if optional expansion modules are not
physically connected to the logic controller.
The following module types can be marked as optional:
TM3 I/O expansion modules
TM2 I/O expansion modules
NOTE: TM3 Transmitter/Receiver modules (TM3XTRA1 and the TM3XREC1) and TMC4
cartridges cannot be marked as optional.
You must be fully aware of the implications and impacts of marking I/O modules as optional in your
application, both when those modules are physically absent and present when running your
machine or process. Be sure to include this feature in your risk analysis.
WARNING
UNINTENDED EQUIPMENT OPERATION
Include in your risk analysis each of the variations of I/O configurations that can be realized
marking I/O expansion modules as optional, and in particular the establishment of TM3 Safety
modules (TM3S…) as optional I/O modules, and make a determination whether it is acceptable
as it relates to your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Expansion Modules Configuration
Step Action
1 Add the expansion module to your controller.
2 Double-click the expansion module in the Devices tree.
3 Select the I/O Configuration tab
4 In the Optional module line, select Yes in the Value column:
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Expansion Modules Configuration
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Modicon M251 Logic Controller
Ethernet Configuration
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Chapter 10
Ethernet Configuration
Ethernet Configuration
Introduction
This chapter describes how to configure the Ethernet network interface of the Modicon M251 Logic
Controller.
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Ethernet Configuration
Section 10.1
Ethernet Services
Ethernet Services
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Presentation
Ethernet Services
The controller supports the following services:
Modbus TCP Server (see page 101)
Modbus TCP Client (see page 101)
Web Server (see page 103)
FTP Server (see page 115)
SNMP (see page 118)
Controller as Target Device On EtherNet/IP (see page 119)
Controller as Slave Device On Modbus TCP (see page 144)
IEC VAR ACCESS (see page 94)
Ethernet Protocols
The controller supports the following protocols:
IP (Internet Protocol)
UDP (User Datagram Protocol)
TCP (Transmission Control Protocol)
ARP (Address Resolution Protocol)
ICMP (Internet Control Messaging Protocol)
IGMP (Internet Group Management Protocol)
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Ethernet Configuration
Connections
This table shows the maximum number of connections:
NOTE: When at least one EtherNet/IP target is configured, the total number of connections
(EtherNet/IP plus Modbus TCP) is limited to 16. Only if the Modbus TCP IOScanner is exclusively
used may the total number of slave devices can be up to 64. These maximums are controlled for
at build time.
Each connection based on TCP manages its own set of connections as follows:
1. When a client tries to open a connection that exceeds the poll size, the controller closes the
oldest connection.
2. If all connections are busy (exchange in progress) when a client tries to open a new one, the
new connection is denied.
3. All server connections stay open as long as the controller stays in operational states (RUNNING,
STOPPED, HALT).
4. All server connections are closed when leaving or entering operational states (RUNNING,
STOPPED, HALT), except in case of power outage (because the controller does not have time to
close the connections).
Connections can be closed when the originator of the connection requests to close the connection
it had previously opened.
Services Available
With an Ethernet communication, the IEC VAR ACCESS service is supported by the controller.
With the IEC VAR ACCESS service, data can be exchanged between the controller and an HMI.
The NetWork variables service is also supported by the controller. With the NetWork variables
service, data can be exchanged between controllers.
NOTE: For more information, refer to the SoMachine Programming Guide.
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Ethernet Configuration
IP Address Configuration
Introduction
There are different ways to assign the IP address of the controller:
address assignment by DHCP server
address assignment by BOOTP server
fixed IP address
post configuration file (see page 207). If a post configuration file exists, this assignment method
has priority over the others.
The IP address can be changed dynamically:
via the Controller Selection (see SoMachine, Programming Guide) tab in SoMachine.
via the changeIPAddress function block (see page 233).
NOTE: If the attempted addressing method is unsuccessful, the controller will start using a default
IP address (see page 98) derived from the MAC address.
Carefully manage the IP addresses because each device on the network requires a unique
address. Having multiple devices with the same IP address can cause unintended operation of
your network and associated equipment.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that there is only one master controller configured on the network or remote link.
Verify that all devices have unique addresses.
Obtain your IP address from your system administrator.
Confirm that the IP address of the device is unique before placing the system into service.
Do not assign the same IP address to any other equipment on the network.
Update the IP address after cloning any application that includes Ethernet communications to
a unique address.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Verify that your system administrator maintains a record of all assigned IP addresses on
the network and subnetwork, and inform the system administrator of all configuration changes
performed.
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Ethernet Configuration
Address Management
The different types of address systems for the controller are shown in this diagram:
NOTE: If a device programmed to use the DHCP or BOOTP addressing methods is unable to
contact its respective server, the controller uses the default IP address. It will, however, constantly
repeat its request.
The IP process restarts in the following cases:
Controller reboot
Ethernet cable reconnection
Application download (if IP parameters change)
DHCP or BOOTP server detected after a prior addressing attempt was unsuccessful.
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Ethernet Configuration
Ethernet Configuration
In the Devices tree, double-click Ethernet_2:
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Ethernet Configuration
Default IP Address
The default IP addresses are:
11.11.x.x. for Ethernet_1
10.10.x.x. for Ethernet_2 (only available on TM251MESE)
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Ethernet Configuration
Address Classes
The IP address is linked:
to a device (the host)
to the network to which the device is connected
Subnet Mask
The subnet mask is used to address several physical networks with a single network address. The
mask is used to separate the subnetwork and the device address in the host ID.
The subnet address is obtained by retaining the bits of the IP address that correspond to the
positions of the mask containing 1, and replacing the others with 0.
Conversely, the subnet address of the host device is obtained by retaining the bits of the IP
address that correspond to the positions of the mask containing 0, and replacing the others with 1.
Example of a subnet address:
NOTE: The device does not communicate on its subnetwork when there is no gateway.
Gateway Address
The gateway allows a message to be routed to a device that is not on the current network.
If there is no gateway, the gateway address is 0.0.0.0.
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Ethernet Configuration
Security Parameters
Introduction
Unlike Modbus serial link, Modbus TCP is not based on a hierarchical structure, but on a
client/server model.
The Modicon M251 Logic Controller implements both client and server services so that it can
initiate communications to other controllers and I/O devices, and to respond to requests from other
controllers, SCADA, HMIs, and other devices.
Without any configuration, the embedded Ethernet port of the controller supports Modbus server.
The Modbus client/server is included in the firmware and does not require any programming action
from the user. Due to this feature, it is accessible in RUNNING, STOPPED and EMPTY states.
For further information, refer to the Function Block Descriptions (see SoMachine, Modbus and
ASCII Read/Write Functions, PLCCommunication Library Guide).
NOTE: The embedded Modbus server only ensures time-consistency for a single word (2 bytes).
If your application requires time-consistency for more than 1 word, add and configure
(see page 144) a Modbus TCP Slave Device so that the contents of the %IW and %QW buffers are
time-consistent in the associated IEC task (MAST by default).
Diagnostic Request
This table contains the data selection code list:
Web Server
Introduction
The controller provides as a standard equipment an embedded Web server with a predefined
factory built-in website. You can use the pages of the website for module setup and control as well
as application diagnostics and monitoring. These pages are ready to use with a Web browser. No
configuration or programming is required.
The Web server can be accessed by the web browsers listed below:
Google Chrome (version 30.0 or higher)
Mozilla Firefox (version 1.5 or higher)
WARNING
UNINTENDED EQUIPMENT OPERATION
Define a secure password for the Web Server, and do not allow unauthorized or otherwise
unqualified personnel to use this feature.
Ensure that there is a local, competent, and qualified observer present when operating on the
controller from a remote location.
You must have a complete understanding of the application and the machine/process it is
controlling before attempting to adjust data, stopping an application that is operating, or
starting the controller remotely.
Take the precautions necessary to assure that you are operating on the intended controller by
having clear, identifying documentation within the controller application and its remote
connection.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: The Web server must only be used by authorized and qualified personnel. A qualified
person is one who has the skills and knowledge related to the construction and operation of the
machine and the process controlled by the application and its installation, and has received safety
training to recognize and avoid the hazards involved. No responsibility is assumed by Schneider
Electric for any consequences arising out of the use of this feature.
WARNING
UNAUTHORIZED DATA ACCESS
Secure access to the FTP/Web server using User Rights.
If you do not enable User Rights, disable the FTP/Web server to prevent any unwanted or
unauthorized access to data in your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
In order to change the password, go to Users and Groups tab of the device editor. For more
information, refer to the SoMachine Programming Guide (see SoMachine, Programming Guide).
NOTE: The only way to gain access to a controller that has user access-rights enabled and for
which you do not have the password(s) is by performing an Update Firmware operation. This
clearing of User Rights can only be accomplished by using a SD card or USB key (depending on
the support of your particular controller) to update the controller firmware. In addition, you may
clear the User Rights in the controller by running a script (for more information, refer to SoMachine
Programming Guide (see SoMachine, Programming Guide)). This effectively removes the existing
application from the controller memory, but restores the ability to access the controller.
This figure shows the home page of the Web Server site once you have logged in:
NOTE: Schneider Electric adheres to industry best practices in the development and implemen-
tation of control systems. This includes a "Defense-in-Depth" approach to secure an Industrial
Control System. This approach places the controllers behind one or more firewalls to restrict
access to authorized personnel and protocols only.
WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT UNAUTHORIZED MACHINE
OPERATION
Evaluate whether your environment or your machines are connected to your critical
infrastructure and, if so, take appropriate steps in terms of prevention, based on Defense-in-
Depth, before connecting the automation system to any network.
Limit the number of devices connected to a network to the minimum necessary.
Isolate your industrial network from other networks inside your company.
Protect any network against unintended access by using firewalls, VPN, or other, proven
security measures.
Monitor activities within your systems.
Prevent subject devices from direct access or direct link by unauthorized parties or unauthen-
ticated actions.
Prepare a recovery plan including backup of your system and process information.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Element Description
Refresh Enables I/O refreshing:
gray button: refreshing disabled
orange button: refreshing enabled
Element Description
Reset Erases the memorization
Refresh Starts/stops refreshing
Load Loads parameter configuration of Item0 and Item1
Save Saves parameter configuration of Item0 and Item1 in the controller
Item0 Variable to be displayed
Item1 Variable to be displayed
Min Minimum value of the variable axis
Max Maximum value of the variable axis
Period(s) Page refresh period in seconds
Step Action
1 Right click the Application node in the Applications tree tab.
2 Click Add Object → Web Data Configuration....
Result: The Add Web Data Configuration window is displayed.
3 Click Add.
Result: The Web Data Configuration object is created and the Web Data Configuration
editor is open.
NOTE: As a Web Data Configuration object is unique for a controller, its name cannot be
changed.
Element Description
Load Loads saved lists from the controller internal Flash to the web server page
Save Saves the selected list description in the controller (/usr/web directory)
Add Adds a list description or a variable
Del Deletes a list description or a variable
Refresh period Refreshing period of the variables contained in the list description (in ms)
Refresh Enables I/O refreshing:
gray button: refreshing disabled
orange button: refreshing enabled
NOTE: IEC objects (%IW, %M,...) are not directly accessible. To access IEC objects you must first
group their contents in located registers (refer to Relocation Table (see page 32)).
Maintenance Tab
The Maintenance page provides access to the /usr/Syslog/ and /usr/CFG/ folders of the
controller flash memory (see page 28).
Step Action
1 Click Load.
2 Modify the parameters (see page 211).
3 Click Save.
NOTE: The new parameters will be considered at next Post Configuration file reading
(see page 208).
File Description
My Machine Controller.gz GZIP file
My Machine Controller.ico Icon file
My Machine Controller.eds Electronic Data Sheet file
FTP Server
Introduction
Any FTP client installed on a computer that is connected to the controller (Ethernet port), without
SoMachine installed, can be used to transfer files to and from the data storage area of the
controller.
NOTE: Schneider Electric adheres to industry best practices in the development and implemen-
tation of control systems. This includes a "Defense-in-Depth" approach to secure an Industrial
Control System. This approach places the controllers behind one or more firewalls to restrict
access to authorized personnel and protocols only.
WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT UNAUTHORIZED MACHINE
OPERATION
Evaluate whether your environment or your machines are connected to your critical
infrastructure and, if so, take appropriate steps in terms of prevention, based on Defense-in-
Depth, before connecting the automation system to any network.
Limit the number of devices connected to a network to the minimum necessary.
Isolate your industrial network from other networks inside your company.
Protect any network against unintended access by using firewalls, VPN, or other, proven
security measures.
Monitor activities within your systems.
Prevent subject devices from direct access or direct link by unauthorized parties or unauthen-
ticated actions.
Prepare a recovery plan including backup of your system and process information.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Make use of the security-related commands (see SoMachine, Menu Commands, Online
Help) which provide a way to add, edit, and remove a user in the online user management of the
target device where you are currently logged in.
The FTP server is available even if the controller is empty (no user application and no User Rights
are enabled).
FTP Access
Access to the FTP server is controlled by User Rights when they are enabled in the controller. For
more information, refer to Users and Groups Tab Description (see page 70).
If User Rights are not enabled in the controller, you are prompted for a user name and password
unique to the FTP/Web server. The default user name is USER and the default password is also
USER.
NOTE: You cannot modify the default user name and password. To secure the FTP/Web server
functions, you must do so with Users and Groups.
WARNING
UNAUTHORIZED DATA ACCESS
Secure access to the FTP/Web server using User Rights.
If you do not enable User Rights, disable the FTP/Web server to prevent any unwanted or
unauthorized access to data in your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
In order to change the password, go to Users and Groups tab of the device editor. For more
information, refer to the SoMachine Programming Guide.
NOTE: The only way to gain access to a controller that has user access-rights enabled and for
which you do not have the password(s) is by performing an Update Firmware operation. This
clearing of User Rights can only be accomplished by using a SD card or USB key (depending on
the support of your particular controller) to update the controller firmware. In addition, you may
clear the User Rights in the controller by running a script (for more information, refer to SoMachine
Programming Guide). This effectively removes the existing application from the controller memory,
but restores the ability to access the controller.
Files Access
See File Organization (see page 28).
FTP Client
Introduction
The FtpRemoteFileHandling library provides the following FTP client functionalities for remote file
handling:
Reading files
Writing files
Deleting files
Listing content of remote directories
Adding directories
Removing directories
NOTE: Schneider Electric adheres to industry best practices in the development and implemen-
tation of control systems. This includes a "Defense-in-Depth" approach to secure an Industrial
Control System. This approach places the controllers behind one or more firewalls to restrict
access to authorized personnel and protocols only.
WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT UNAUTHORIZED MACHINE
OPERATION
Evaluate whether your environment or your machines are connected to your critical
infrastructure and, if so, take appropriate steps in terms of prevention, based on Defense-in-
Depth, before connecting the automation system to any network.
Limit the number of devices connected to a network to the minimum necessary.
Isolate your industrial network from other networks inside your company.
Protect any network against unintended access by using firewalls, VPN, or other, proven
security measures.
Monitor activities within your systems.
Prevent subject devices from direct access or direct link by unauthorized parties or unauthen-
ticated actions.
Prepare a recovery plan including backup of your system and process information.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
SNMP
Introduction
The Simple Network Management Protocol (SNMP) is used to provide the data and services
required for managing a network.
The data is stored in a Management Information Base (MIB). The SNMP protocol is used to read
or write MIB data. Implementation of the Ethernet SNMP services is minimal, as only the
compulsory objects are handled.
SNMP Server
This table presents the supported standard MIB-2 server objects:
The values written are saved to the controller via SNMP client tool software. The Schneider Electric
software for this is ConneXview. ConneXview is not supplied with the controller. For more details,
refer to www.schneider-electric.com.
The size of these character strings is limited to 50 characters.
SNMP Client
The M251 Logic Controller includes an SNMP client library to allow you to query SNMP servers.
For details, refer to the SNMP Library Guide.
Introduction
This section describes the configuration of the M251 Logic Controller as an EtherNet/IP target
device.
For further information about EtherNet/IP, refer to the www.odva.org website.
Step Action
1 Select EthernetIP in the Hardware Catalog.
2 Drag and drop it to the Devices tree on one of the highlighted nodes.
For more information on adding a device to your project, refer to:
• Using the Drag-and-drop Method (see SoMachine, Programming Guide)
• Using the Contextual Menu or Plus Button (see SoMachine, Programming Guide)
Step Action
1 In the Devices tree, right-click the EthernetIP node and choose the Export as EDS command
from the context menu.
2 Modify the default file name and location as required.
3 Click Save.
NOTE: The Major Revision and Minor Revision objects of the EDS file, defined in the file, are used
to ensure uniqueness of the EDS file. The values of these objects do not reflect the actual controller
revision level.
A generic EDS file for the M251 Logic Controller is also available on the Schneider website. You
must adapt this file to your application by editing it and defining the required Assembly instances
and sizes.
The table below describes the EthernetIP Slave I/O Mapping configuration:
The number of words depends on the size parameter configured in EtherNet/IP Target
Configuration (see page 119).
Output means OUTPUT from Originator controller (= %IW for the controller).
Input means INPUT from Originator controller (= %QW for the controller).
Connections on EtherNet/IP
To access a target device, an Originator opens a connection which can include several sessions
that send requests.
One explicit connection uses one session (a session is a TCP or UDP connection).
One I/O connection uses 2 sessions.
The following table shows the EtherNet/IP connections limitations:
Characteristic Maximum
Explicit connections 8 (Class 3)
I/O connections 1 (Class 1)
Connections 8
Sessions 16
Simultaneous requests 32
NOTE: The M251 Logic Controller supports cyclic connections only. If an Originator opens a
connection using a change of state as a trigger, packets are sent at the RPI rate.
Profile
The controller supports the following objects:
(1)
Reset Service description:
When the Identity Object receives a Reset request, it:
determines whether it can provide the type of reset requested
responds to the request
attempts to perform the type of reset requested
The Reset common service has one specific parameter, Type of Reset (USINT), with the following
values:
(1)
Mapped in a WORD:
MSB: minor revision (second USINT)
LSB: major revision (first USINT)
Example: 0205 hex means revision V5.2.
(2)
Status word (Attribute 5):
Instances Supported
Output means OUTPUT from Originator controller (= %IW for the controller).
Input means INPUT from Originator controller (= %QW for the controller).
The controller supports 2 Assemblies:
NOTE: The Assembly object binds together the attributes of multiple objects so that information to
or from each object can be communicated over a single connection. Assembly objects are static.
The Assemblies in use can be modified through the parameter access of the network configuration
tool (RSNetWorx). The controller needs to recycle power to register a new Assembly assignment.
The following table describes the Instance attributes:
Instance Codes
Only instance 1 is supported.
The following table describes the Instance Services:
Instance Codes
Only instance 1 is supported.
The following table describes the instance services:
The following table describes the instance attributes of the EtherNet/IP Interface Diagnostic object:
The following table describes the instance attributes of the IOScanner Diagnostic object:
The following table describes the instance attributes of the I/O Connection Diagnostic object:
Instance Attributes
The following table describes the class services:
The following table describes the instance attributes of the Explicit Connection Diagnostic object:
The following table describes the instance attributes of the Explicit Connections Diagnostic List
object:
Overview
This section describes the configuration of the M251 Logic Controller as a Modbus TCP Slave
Device.
To configure your M251 Logic Controller as a Modbus TCP Slave Device, you must add Modbus
TCP Slave Device functionality to your controller (see Adding a Modbus TCP Slave Device
thereafter). This functionality creates a specific I/O area in the controller that is accessible with the
Modbus TCP protocol. This I/O area is used whenever an external master needs to access the %IW
and %QW objects of the controller. This Modbus TCP Slave Device functionality allows you to
furnish to this area the controller I/O objects which can then be accessed with a single Modbus
read/write registers request.
Only one Modbus TCP Slave Device at a time can be configured on one of the Ethernet ports of
the M251 Logic Controller (Ethernet_1 or Ethernet_2). Once configured, however, the Modbus
TCP slave device can be addressed through both Ethernet ports.
The Modbus TCP Slave Device adds another Modbus server function to the controller. This server
is addressed by the Modbus client application by specifying a configured Unit ID (Modbus address)
in the range 1...247. The embedded Modbus server of the slave controller needs no configuration,
and is addressed by specifying a Unit ID equal to 255. Refer to Modbus TCP Configuration
(see page 145).
Inputs/outputs are seen from the slave controller: inputs are written by the master, and outputs are
read by the master.
The Modbus TCP Slave Device can define a privileged Modbus client application, whose
connection is not forcefully closed (embedded Modbus connections may be closed when more
than 8 connections are needed).
The timeout duration associated to the privileged connection allows you to verify whether the
controller is being polled by the privileged master. If no Modbus request is received within the
timeout duration, the diagnostic information i_byMasterIpLost is set to 1 (TRUE). For more
information, refer to the Ethernet Port Read-Only System Variables (see Modicon M251 Logic
Controller, System Functions and Variables, PLCSystem Library Guide).
For further information about Modbus TCP, refer to the www.odva.org website.
Step Action
1 Select Modbus TCP Slave Device in the Hardware Catalog.
2 Drag and drop it to the Devices tree on one of the highlighted nodes.
For more information on adding a device to your project, refer to:
• Using the Drag-and-drop Method (see SoMachine, Programming Guide)
• Using the Contextual Menu or Plus Button (see SoMachine, Programming Guide)
Element Description
IP Master Address IP address of the Modbus master
The connections are not closed on this address.
TimeOut Timeout in 500 ms increments
NOTE: The timeout applies to the IP master Address unless the address is
0.0.0.0.
Slave Port Modbus communication port (502)
NOTE: The port number can be modified using the changeModbusPort script
command (see page 157).
Unit ID Sends the requests to the Modbus TCP slave device (1...247), instead of to the
embedded Modbus server (255).
Holding Registers (%IW) Number of %IW registers to be used in the exchange (2...40) (each register is
2 bytes)
Input Registers (%QW) Number of %QW registers to be used in the exchange (2...40) (each register is
2 bytes)
NOTE: Modbus requests that attempt to access registers above n+m-1 are answered by the 02 -
ILLEGAL DATA ADDRESS exception code.
To link I/O objects to variables, select the Modbus TCP Slave Device I/O Mapping tab:
The number of words depends on the Holding Registers (%IW) and Input Registers (%QW)
parameters of the Modbus TCP tab.
NOTE: Output means OUTPUT from Originator controller (= %IW for the controller). Input means
INPUT from Originator controller (= %QW for the controller).
NOTE: The Modbus TCP Slave Device refreshes the %IW and %QW registers as a single time-
consistent unit, synchronized with the IEC tasks (MAST task by default). By contrast, the
embedded Modbus TCP server only ensures time-consistency for 1 word (2 bytes). If your
application requires time-consistency for more than 1 word (2 bytes), use the Modbus TCP Slave
Device.
NOTE: There is a corresponding Bus cycle task parameter in the I/O mapping editor of the device
that contains the Modbus TCP Slave Device. This parameter defines the task responsible for
refreshing the %IW and %QW registers.
changeModbusPort Command
The changeModbusPort command can be used to change the port used for data exchanges with
a Modbus TCP master.
The current Modbus Slave Port is displayed on the Modbus TCP configuration window
(see page 145).
The default Modbus port number is 502.
Command Description
changeModbusPort “portnum” portnum is the new Modbus port number to use is passed as
a string of characters.
Before running the command, refer to Used Ports
(see page 160) to ensure that portnum is not being used by
any other TCP/UDP protocols or processes.
An error is logged in the /usr/Syslog/FWLog.txt file if the
specified port number is already in use.
To limit the number of open sockets, the changeModbusPort command can only be run twice.
A power cycle of the logic controller returns the Modbus port number to the default value (502).
The changeModbusPort command must therefore be executed after each power cycle.
NOTE: After changing the port number, the Modbus Server Active checkbox on the Ethernet
Configuration window (see page 97) is no longer taken into account, as the Modbus server always
uses port 502.
Step Action
1 Create a script file (see page 220), for example:
; Change Modbus slave port
changeModbusPort "1502";
2 Name the script file Script.cmd.
3 Copy the script file to the SD card.
4 Insert the SD card in the controller.
myExecSc(
xExecute:=myBExe ,
sCmd:=myCmd ,
xDone=>myBDone ,
xBusy=> myBBusy,
xError=> myBErr,
eError=> myIerr);
Section 10.2
Firewall Configuration
Firewall Configuration
Introduction
This section describes how to configure the firewall of the Modicon M251 Logic Controller.
Introduction
Firewall Presentation
In general, firewalls help protect network security zone perimeters by blocking unauthorized
access and permitting authorized access. A firewall is a device or set of devices configured to
permit, deny, encrypt, decrypt, or proxy traffic between different security zones based upon a set
of rules and other criteria.
Process control devices and high-speed manufacturing machines require fast data throughput and
often cannot tolerate the latency introduced by an aggressive security strategy inside the control
network. Firewalls, therefore, play a significant role in a security strategy by providing levels of
protection at the perimeters of the network. Firewalls are important part of an overall, system level
strategy.
NOTE: Schneider Electric adheres to industry best practices in the development and implemen-
tation of control systems. This includes a "Defense-in-Depth" approach to secure an Industrial
Control System. This approach places the controllers behind one or more firewalls to restrict
access to authorized personnel and protocols only.
WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT UNAUTHORIZED MACHINE
OPERATION
Evaluate whether your environment or your machines are connected to your critical
infrastructure and, if so, take appropriate steps in terms of prevention, based on Defense-in-
Depth, before connecting the automation system to any network.
Limit the number of devices connected to a network to the minimum necessary.
Isolate your industrial network from other networks inside your company.
Protect any network against unintended access by using firewalls, VPN, or other, proven
security measures.
Monitor activities within your systems.
Prevent subject devices from direct access or direct link by unauthorized parties or unauthen-
ticated actions.
Prepare a recovery plan including backup of your system and process information.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Firewall Configuration
There are 3 ways to manage the controller firewall configuration:
Static configuration,
Dynamic changes,
Application settings.
Script files are used in the static configuration and for dynamic changes.
Static Configuration
The static configuration is loaded at the controller boot.
The controller firewall can be statically configured by managing a default script file located in the
controller. The path to this file is /Usr/Cfg/FirewallDefault.cmd.
Dynamic Changes
After the controller boot, the controller firewall configuration can be changed by the use of script
files.
There are 2 ways to load these dynamic changes:
Using a physical SD card (see page 154),
Using a function block (see page 154) in the application.
Application Settings
Refer to Ethernet Configuration (see page 97).
Using an SD Card
This table describes the procedure to execute a script file from an SD card:
Step Action
1 Create a valid script file (see page 157).
For instance, name the script file FirewallMaintenance.cmd.
2 Load the script file on the SD card.
For instance, load the script file in the Usr/cfg folder.
3 In the file Sys/Cmd/Script.cmd, add a code line with the command
Firewall_install "pathname/FileName"
For instance, the code line is
Firewall_install "/sd0/Usr/cfg/FirewallMaintenance.cmd"
4 Insert the SD card on the controller.
Step Action
1 Create a valid script file (see page 157).
For instance, name the script file FirewallMaintenance.cmd.
2 Load the script file in the controller memory.
For instance, load the script file in the Usr/Syslog folder with FTP.
3 Use an ExecuteScript (see Modicon M251 Logic Controller, System Functions and Variables,
PLCSystem Library Guide) function block.
For instance, the [SCmd] input is 'Firewall_install
"/usr/Syslog/FirewallMaintenance.cmd"'
Firewall Behavior
Introduction
The firewall configuration depends on the action done on the controller and the initial configuration
state. There are 5 possible initial states:
There is no default script file in the controller.
A correct script file is present.
An incorrect script file is present.
There is no default script file and the application has configured the firewall.
A dynamic script file configuration has been already executed.
Overview
This section describes how script files (default script file or dynamic script file) are written so that
they can be executed during the booting of the controller or during a specific command triggered.
Command Description
FireWall Enable Blocks the frames from the Ethernet interfaces. If no specific
IP address is authorized, it is not possible to communicate on
the Ethernet interfaces.
NOTE: By default, when the firewall is enabled, the frames
are rejected.
FireWall Disable IP addresses are allowed access to the controller on the
Ethernet interfaces.
FireWall Ethx Default Allow (1) Frames are accepted by the controller.
For TM251MESE:
Eth1: Ethernet_1
Eth2: Ethernet_2
Script Example
; Enable firewall on Ethernet 1. All frames are rejected;
FireWall Enable;
; Block all Modbus Requests on all IP address
Firewall Eth1 Reject tcp port 502;
; Allow FTP active connection for IP address 85.16.0.17
Firewall Eth1 Allow IP 85.16.0.17 on tcp port 20 to 21;
Used Ports
1The
default value can be changed using the changeModbusPort command (see page 149).
Chapter 11
Industrial Ethernet Manager
Introduction
This chapter describes how to add and configure the Industrial Ethernet.
Industrial Ethernet
Overview
Industrial Ethernet is the term used to represent the industrial protocols that use the standard
Ethernet physical layer and standard Ethernet protocols.
NOTE: The following information only applies to the TM251MESE controller.
On an Industrial Ethernet network, you can connect:
industrial devices.(industrial protocols)
non-industrial devices (other Ethernet protocols)
For more information, refer to Industrial Ethernet User Guide (see SoMachine Industrial Ethernet,
User Guide).
A Control network
B Device network
1 Logic controller (see SoMachine Industrial Ethernet, User Guide)
2 Daisy-chained devices
3 Ethernet switch
4 I/O island (Modbus TCP)
5 Vision sensor (EtherNet/IP)
6 PC and HMI (TCP/UDP)
2, 4, and 5 Industrial Ethernet slave devices (EtherNet/IP / Modbus TCP)
This architecture is configurable with SoMachine.
EtherNet/IP Overview
EtherNet/IP is the implementation of the CIP protocol over standard Ethernet.
The EtherNet/IP protocol uses an Originator/Target architecture for data exchange.
Originators are devices that initiate data exchanges with Target devices on the network. This
applies to both I/O communications and service messaging. This is the equivalent of the role of a
client in a Modbus network.
Targets are devices that respond to data requests generated by Originators. This applies to both
I/O communications and service messaging. This is the equivalent of the role of a server in a
Modbus network.
EtherNet/IP Adapter is an end-device in an EtherNet/IP network. I/O blocks and drives can be
EtherNet/IP Adapter devices.
The communication between an EtherNet/IP Originator and Target is accomplished using an
EtherNet/IP connection.
Step Action
1 In the Devices Tree, select Ethernet_2 (Device Network) and click the green plus button of the
node or right-click Ethernet_2 (Device Network) and execute the Add Device... command from
the context menu.
Result: The Add Device dialog box opens.
2 In the Add Device dialog box, select Protocol Managers → Industrial Ethernet manager.
3 Click the Add Device button.
4 Click the Close button.
For more information, refer to Industrial Ethernet Manager Configuration, EtherNet/IP Target
Settings and Modbus TCP Settings (see SoMachine Industrial Ethernet, User Guide).
DHCP Server
Overview
It is possible to configure a DHCP server on the Ethernet 2 network of the TM251MESE.
The DHCP server offers addresses to the devices connected on the Ethernet 2 network. The
DHCP server only delivers static addresses. A unique identified slave gets a unique address.
DHCP slave devices are identified either by their MAC address or their DHCP device name. The
DHCP server configuration table defines the relation between addresses and identified slave
devices.
The DHCP server addresses are given with an infinite lease time. There is no need for the slave
devices to refresh the leased IP address.
For more information, refer to IP Addressing Methods (see SoMachine Industrial Ethernet, User
Guide).
Overview
The Fast Device Replacement (FDR) helps facilitate replacing and reconfiguring a network device.
This function is available on the Ethernet 2 port of the TM251MESE.
For more information, refer to Slave Device Replacement with FDR (see SoMachine Industrial
Ethernet, User Guide).
Chapter 12
Serial Line Configuration
Introduction
This chapter describes how to configure the serial line communication of the Modicon M251 Logic
Controller.
Introduction
The Serial Line configuration window allows you to configure the physical parameters of a serial
line (baud rate, parity, and so on).
The following parameters must be identical for each serial device connected to the port.
Element Description
Baud rate Transmission speed in bits/s
Parity Used for error detection
Data bits Number of bits for transmitting data
Stop bits Number of stop bits
Physical Medium Specify the medium to use:
RS485 (using polarisation resistor or not)
RS232
Polarization Polarization resistors are integrated in the controller. They are switched on or off by this
Resistor parameter.
The serial line ports of your controller are configured for the SoMachine protocol by default when
new or when you update the controller firmware. The SoMachine protocol is incompatible with that
of other protocols such as Modbus Serial Line. Connecting a new controller to, or updating the
firmware of a controller connected to, an active Modbus configured serial line can cause the other
devices on the serial line to stop communicating. Make sure that the controller is not connected to
an active Modbus serial line network before first downloading a valid application having the
concerned port or ports properly configured for the intended protocol.
NOTICE
INTERRUPTION OF SERIAL LINE COMMUNICATIONS
Be sure that your application has the serial line ports properly configured for Modbus before
physically connecting the controller to an operational Modbus Serial Line network.
Failure to follow these instructions can result in equipment damage.
This table indicates the maximum baud rate value of the managers:
Introduction
Use the SoMachine Network Manager to exchange variables with a XBTGT/XBTGK Advanced
Panel with SoMachine software protocol, or when the Serial Line is used for SoMachine
programming.
Adding a Modem
To add a modem to the SoMachine Network Manager, refer to Adding a Modem to a Manager
(see page 188).
Modbus Manager
Introduction
The Modbus Manager is used for Modbus RTU or ASCII protocol in master or slave mode.
Element Description
Transmission Specify the transmission mode to use:
Mode RTU: uses binary coding and CRC error-checking (8 data bits)
ASCII: messages are in ASCII format, LRC error-checking (7 data bits)
Set this parameter identical for each Modbus device on the link.
Addressing Specify the device type:
Master
Slave
Modbus Master
When the controller is configured as a Modbus Master, the following function blocks are supported
from the PLCCommunication Library:
ADDM
READ_VAR
SEND_RECV_MSG
SINGLE_WRITE
WRITE_READ_VAR
WRITE_VAR
For further information, see Function Block Descriptions (see SoMachine, Modbus and ASCII
Read/Write Functions, PLCCommunication Library Guide) of the PLCCommunication Library.
Modbus Slave
When the controller is configured as Modbus Slave, the following Modbus requests are supported:
This table contains the sub-function codes supported by the diagnostic Modbus request 08:
This table lists the objects that can be read with a read device identification request (basic identifi-
cation level):
The following section describes the differences between the Modbus memory mapping of the
controller and HMI Modbus mapping. If you do not program your application to recognize these
differences in mapping, your controller and HMI will not communicate correctly. Thus it will be
possible for incorrect values to be written to memory areas responsible for output operations.
WARNING
UNINTENDED EQUIPMENT OPERATION
Program your application to translate between the Modbus memory mapping used by the
controller and that used by any attached HMI devices.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
When the controller and the Magelis HMI are connected via Modbus (HMI is master of Modbus
requests), the data exchange uses simple word requests.
There is an overlap on simple words of the HMI memory while using double words but not for the
controller memory (see following diagram). In order to have a match between the HMI memory
area and the controller memory area, the ratio between double words of HMI memory and the
double words of controller memory has to be 2.
The following gives examples of memory match for the double words:
%MD2 memory area of the HMI corresponds to %MD1 memory area of the controller because
the same simple words are used by the Modbus request.
%MD20 memory area of the HMI corresponds to %MD10 memory area of the controller
because the same simple words are used by the Modbus request.
The following gives examples of memory match for the bits:
%MW0:X9 memory area of the HMI corresponds to %MX1.1 memory area of the controller
because the simple words are split in 2 distinct bytes in the controller memory.
Adding a Modem
To add a Modem to the Modbus Manager, refer to Adding a Modem to a Manager (see page 188).
ASCII Manager
Introduction
The ASCII manager is used to transmit and/or receive data with a simple device.
Parameter Description
Start Character If 0, no start character is used in the frame. Otherwise, in Receiving Mode, the
corresponding character in ASCII is used to detect the beginning of a frame. In Sending
Mode, this character is added at the beginning of the frame.
First End If 0, no first end character is used in the frame. Otherwise, in Receiving Mode, the
Character corresponding character in ASCII is used to detect the end of a frame. In Sending Mode,
this character is added at the end of the frame.
Second End If 0, no second end character is used in the frame. Otherwise, in Receiving Mode, the
Character corresponding character in ASCII is used to detect the end of a frame. In Sending Mode,
this character is added at the end of the frame.
Frame Length If 0, this parameter is not used. This parameter allows the system to conclude an end of
Received frame at reception when the controller received the specified number of characters.
Note: This parameter cannot be used simultaneously with Frame Received Timeout (ms).
Frame Received If 0, this parameter is not used. This parameter allows the system to conclude the end of
Timeout (ms) frame at reception after a silence of the specified number of ms.
Serial Line Parameters specified in the Serial Line configuration window (see page 170).
Settings
NOTE: In the case of using several frame termination conditions, the first condition to be TRUE will
terminate the exchange.
Adding a Modem
To add a Modem to the ASCII manager, refer to Adding a Modem to a Manager (see page 188).
Introduction
The Modbus IOScanner is used to simplify exchanges with Modbus slave devices.
Element Description
Transmission Specifies the transmission mode to use:
Mode RTU: uses binary coding and CRC error-checking (8 data bits)
ASCII: messages are in ASCII format, LRC error-checking (7 data bits)
Set this parameter identical for each Modbus device on the network.
Response Timeout Timeout used in the exchanges.
(ms)
Time between Delay to reduce data collision on the bus.
Frames (ms) Set this parameter identical for each Modbus device on the network.
NOTE: Do not use function blocks of the PLCCommunication library on a serial line with a Modbus
IOScanner configured. This disrupts the Modbus IOScanner exchange.
The Bus cycle task parameter allows you to select the application task that manages the scanner:
Use parent bus cycle setting: associate the scanner with the application task that manages the
controller.
MAST: associate the scanner with the MAST task.
Another existing task: you can select an existing task and associate it to the scanner. For more
information about the application tasks, refer to the SoMachine Programming Guide
(see SoMachine, Programming Guide).
The scan time of the task associated with the scanner must be less than 500 ms.
Introduction
This section describes how to add a device on the Modbus IOScanner.
Step Action
1 In the Devices tree, double-click Generic Modbus Slave.
Result: The configuration window is displayed.
2 Enter a Slave Address value for your device (choose a value from 1 to 247).
3 Choose a value for the Response Timeout (in ms).
Step Action
1 Click the Modbus Slave Channel tab:
Step Action
2 Click the Add Channel button:
Step Action
3 Configure an exchange:
In the field Channel, you can add the following values:
Channel: Enter a name for your channel.
Access Type: Choose the exchange type: Read or Write or Read/Write multiple registers
(i.e. %MW) (see page 187).
Trigger: Choose the trigger of the exchange. It can be either CYCLIC with the period
defined in Cycle Time (ms) field or started by a RISING EDGE on a boolean variable (this
boolean variable is then created in the Modbus Master I/O Mapping tab).
Comment: Add a comment about this channel.
In the field READ Register (if your channel is Read or Read/Write one), you can configure the
%MW to be read on the Modbus slave. Those will be mapped on %IW (see Modbus Master I/O
Mapping tab):
Offset: Offset of the %MW to read. 0 means that the first object that will be read will be %MW0.
Length: Number of %MW to be read. For example, if 'Offset' = 2 and 'Length' = 3, the channel
will read %MW2, %MW3 and %MW4.
Error Handling: choose the behavior of the related %IW in case of loss of communication.
In the fieldWRITE Register (if your channel is Write or Read/Write one), you can configure the
%MW to be written to the Modbus slave. Those will be mapped on %QW (see Modbus Master I/O
Mapping tab):
Offset: Offset of the %MW to write. 0 means that the first object that will be written will be
%MW0.
Length: Number of %MW to be written. For example, if 'Offset' = 2 and 'Length' = 3, the
channel will write %MW2, %MW3 and %MW4.
5 Click OK to validate the configuration of this channel.
NOTE: You can also:
Click the Delete button to remove a channel.
Click the Edit button to change the parameters of a channel.
Step Action
1 Click the Modbus Slave Init tab:
Step Action
4 Click OK to create a new Initialization Value.
NOTE: You can also:
Click Move up to change the position of a value in the list.
Click Delete to remove a value in the list.
Click Edit to change the parameters of a value.
Step Action
1 Click the Modbus Master I/O Mapping tab:
Access Types
This table describes the different access types available:
Introduction
A modem can be added to the following managers:
ASCII Manager
Modbus Manager
SoMachine Network Manager
NOTE: Use Modem TDW-33 (which implements AT & A1 commands) if you need a modem
connexion with SoMachine Network Manager.
Chapter 13
CANopen Configuration
CANopen Configuration
Step Action
1 In the Devices tree, double-click CAN_1.
2 Configure the baudrate (by default: 250000 bits/s):
NOTE: The Online Bus Access option allows you to block SDO, DTM, and NMT sending
through the status screen.
When connecting a DTM to a device using the network, the DTM communicates in parallel with the
running application. The overall performance of the system is impacted and may overload the
network, and therefore have consequences for the coherency of data across devices under
control.
WARNING
UNINTENDED EQUIPMENT OPERATION
You must consider the impact of DTM connections on the CANopen fieldbus load.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Step Action
1
Click the Plus Button next to the CAN_1 node in the Devices Tree. In the Add Device window,
select CANopen Performance and click the Add Device button.
For more information on adding a device to your project, refer to:
Using the Drag-and-Drop Method (see SoMachine, Programming Guide)
Using the Contextual Menu or Plus button (see SoMachine, Programming Guide)
2 Double-click CANopen_Performance.
Result: The CANopen Manager configuration window appears:
NOTE: If Enable Sync Producing is checked, the CAN_x_Sync task is added to the Application →
Task Configuration node in the Applications tree tab.
Do not delete or change the Type or External event attributes of CAN_x_Sync tasks. If you do so,
SoMachine will detect an error when you attempt to build the application, and you will not be able
to download it to the controller.
If you uncheck the Enable Sync Producing option on the CANopen Manager subtab of the
CANopen_Performance tab, the CAN0_Sync task is automatically deleted from your program.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect more than 63 CANopen slave devices to the controller.
Program your application to use 252 or fewer Transmit PDO (TPDO).
Program your application to use 252 or fewer Receive PDO (RPDO).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Chapter 14
J1939 Configuration
J1939 Configuration
Introduction
J1939 capabilities are available with the J1939 Add-on for SoMachine 4.3.
Step Action
1 Click the Plus button next to the CAN_1 node in the Devices tree.
2 In the Add Device window, select J1939_Manager and click the Add Device button.
For more information on adding a device to your project, refer to:
• Using the Drag-and-drop Method (see SoMachine, Programming Guide)
• Using the Contextual Menu or Plus Button (see SoMachine, Programming Guide)
3 Close the Add Device window.
4 Double-click J1939_Manager (J1939_Manager).
Result: The J1939_Manager configuration window appears:
Step Action
1 Click the Plus button next to the J1939_Manager (J1939_Manager) node in the Devices
tree.
2 In the Add Device window, select J1939_ECU and click the Add Device button.
For more information on adding a device to your project, refer to:
• Using the Drag-and-drop Method (see SoMachine, Programming Guide)
• Using the Contextual Menu or Plus Button (see SoMachine, Programming Guide)
3 Close the Add Device window.
4 Double-click J1939_ECU (J1939_ECU).
Result: The J1939_ECU configuration window appears:
5 To configure the J1939_ECU, refer to Configuring J1939 ECUs (see page 195).
Step Action
1 Add a J1393_ECU node to the J1939_Manager. Refer to ECU Creation and Configuration
(see page 194).
2 Select the Local Device option in the General tab.
3 Configure signals sent from the controller to other J1939 devices in the TX Signals tab. Parameter
groups are either of type Broadcast, that is, sent to all devices, or P2P (Peer-to-Peer), that is, sent
to one specified device.
4 For P2P signals, configure the Destination Address of the receiving J1939 ECU device in the
parameter group properties window.
5 Add P2P signals sent by another J1939 device to the controller in the RX Signals (P2P) tab of the
J1939 (local) device representing the controller.
6 Configure the Source Address of the parameter group by specifying the address of the sending
J1939 device.
Chapter 15
OPC UA Server Configuration
Introduction
This chapter describes how to configure the OPC UA server of the M251 Logic Controller.
NOTE: The OPC UA feature is available with a dedicated license code for SoMachine V4.3. For
information concerning the dedicated license, contact your local Schneider Electric representative.
Overview
The OPC Unified Architecture server (OPC UA server) allows the M251 Logic Controller to
exchange data with OPC UA clients. Server and client communicate through sessions.
The monitored items of data (also referred to as symbols) to be shared by the OPC UA server are
manually selected from a list of the IEC variables used in the application.
OPC UA uses a subscription model; clients subscribe to symbols. The OPC UA server reads the
values of symbols from devices at a fixed sampling rate, places the data in a queue, then sends
them to clients as notifications at a regular publishing interval. The sampling interval can be shorter
than the publishing interval, in which case notifications may be queued until the publishing interval
elapses.
Symbols that have not changed value since the previous sample are not re-published. Instead, the
OPC UA server sends regular KeepAlive messages to indicate to the client that the connection is
still active.
OPC UA Services
The following table describes the supported OPC UA services:
Introduction
The OPC UA Server Configuration window allows you to configure the OPC UA server.
Step Action
1 In the Devices tree, double-click MyController.
2 Select the OPC UA Server Configuration tab.
Sampling rates (ms) 200...5000 500 The sampling rate indicates a time interval, in
1000 milliseconds (ms). When this interval has
2000 elapsed, the server sends the notification
package to the client. The sampling rate can
be shorter than the publishing interval, in
which case notifications are queued until the
publishing interval has elapsed.
Sampling rates must be in the range
200...5000 (ms).
Up to 3 different sampling rates can be
configured.
Double-click on a sampling rate to edit its
value.
To add a sampling rate to the list, right-click
and choose Add a new rate.
To remove a sample rate from the list, select
the value and click
Click Reset to default to return the configuration parameters on this window to their default values.
Introduction
Symbols are the items of data shared with OPC UA clients. Symbols are selected from a list of all
the IEC variables used in the application. The selected symbols are then sent to the logic controller
as part of the application download.
Each symbol is assigned a unique identifier. As certain client types may require a specific format,
identifiers can be configured to be in either string or numeric format.
The OPC UA server supports the following IEC variable types:
Boolean
Byte
Int16, Int32, Int64
UInt16, UInt32, UInt64
Float
Double
String (80 bytes)
Sbyte
Step Action
1 On the Applications tree tab, right-click Application and choose Add object → OPC UA Symbol
Configuration.
Result: The OPC UA Symbols window is displayed. The logic controller starts the OPC UA
server.
2 Click Add.
Select IoConfig_Globals_Mapping to select all the available variables. Otherwise, select individual
symbols to share with OPC UA clients. A maximum of 1000 symbols can be selected.
Each symbol has the following properties:
Name Description
Symbols The variable name followed by the address of the variable.
Type The data type of the variable.
Access type
Click repeatedly to specify the access rights of the symbol: read-only ( )
(default), write-only ( ), or read/write ( ).
NOTE: Click in the Access type column of IoConfig_Globals_Mapping to set
the access rights of all the symbols at once.
Comment An optional comment.
Overview
The following provides capacity and performance information for the OPC UA server of the M251
Logic Controller. Design considerations are also provided to help optimize the performance of the
OPC UA server.
This table presents average read/write request times for each of the sample configurations and for
different numbers of symbols:
The following tables present the average time required to refresh a monitored set of symbols using
a sampling rate of 200 ms and a publishing interval of 200 ms.
This table presents the average time required to refresh 100% of symbols for each of the sample
configurations:
This table presents the average time required to refresh 50% of symbols for each of the sample
configurations:
This table presents the average time required to refresh 1% of symbols for each of the sample
configurations:
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not allow safety-related data in OPC UA server data exchanges.
Do not use OPC UA server data exchanges for any critical or time-dependent purposes.
Do not use OPC UA server data exchanges to change equipment states without having done
a risk analysis and implementing appropriate safety-related measures.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The above tables can be useful in determining whether OPC UA server performance is within
acceptable limits. Be aware, however, that other external factors influence overall system
performance, such as the volume of Ethernet traffic.
To optimize OPC UA server performance, consider the following:
Minimize Ethernet traffic by setting the Min. publishing interval to the lowest value that yields an
acceptable response time.
The task cycle time (see page 39) configured for the M251 Logic Controller must be less than
the configured Min. publishing interval value.
Configuring a Max. number of sessions (the number of OPC UA clients that can simultaneously
connect to the OPC UA server) value of greater than 1 decreases the performance of all
sessions.
The sampling rate determines the frequency at which data is exchanged. Tune the Sampling
rates (ms) value to product the lowest response time that does not adversely affect the overall
performance of the logic controller.
Chapter 16
Post Configuration
Post Configuration
Introduction
This chapter describes how to generate and configure the post configuration file of the Modicon
M251 Logic Controller.
Introduction
Post configuration is an option that allows you to modify some parameters of the application
without changing the application. Post configuration parameters are defined in a file called
Machine.cfg, which is stored in the controller.
By default, all parameters are set in the application.The parameters defined in the Post
Configuration file are used instead of the corresponding parameters defined in the application. Not
all parameters have to be specified in the Post Configuration file (for example: one parameter can
change the IP address without changing the Gateway Address).
Parameters
The Post Configuration file allows you to change network parameters.
Ethernet parameters:
IP Address
Subnet Mask
Gateway Address
Transfer Rate
IP Config Mode
Device Name
IP Master Address (see page 145)
Serial Line parameters, for each serial line in the application (embedded port or PCI module):
Baud rate
Parity
Data bits
Stop bit
NOTE: Parameter updates with a Post Configuration file that impacts parameters used by other
devices via a communication port are not updated in the other device.
For example, if the IP address used by an HMI is updated in the configuration with a Post
Configuration file, the HMI will still use the previous address. You must update the address used
by the HMI independently.
Operating Mode
The Post Configuration file is read:
after a Reset Warm command (see page 60)
after a Reset Cold command (see page 60)
after a reboot (see page 62)
after an application download (see page 64)
Refer to Controller States and Behaviors (see page 45) for further details on controller states and
transitions.
Introduction
The file Machine.cfg is located in the directory /usr/cfg.
Each parameter specified by a variable type, variable ID, and value. The format is:
id[moduleType].param[paramId].paramField=value
where:
moduleType is a numerical value, for example 111.
paramId is a numerical value specifying the parameter to be modified, for example 10000.
paramField is a string value that must be used in addition to the paramId to specify serial line
parameters, for example, “Bauds”.
value is the value assigned to the parameter. Its type depends on the parameter data type.
Step Action
1 In the menu bar, choose Build → Post Configuration → Generate...
Result: an explorer window appears.
2 Select the destination folder of the Post Configuration file.
3 Click OK.
NOTE: When you use SoMachine to create a Post Configuration file, it reads the value of each
parameter currently assigned in your application program and then writes the new files using these
values. This automatically generated a file explicitly assigns a value to every parameter that can
be specified via Post configuration. After generating a Post configuration file, review the file and
remove any parameter assignments that you wish to remain under the control of your application.
Retain only those parameters assignments that you wish changed by the Post configuration
function that are necessary to make you application portable.
Step Action
1 In the Devices tree, click the controller name.
2 Click Build → Post Configuration → Edit...
Result: The Post Configuration file opens in a text editor.
3 Edit the file.
4 If you want to apply the modifications after saving them, select Reset device after sending.
5 Click Save as.
6 Click Close.
For more information on Files tab of the Device Editor, refer to SoMachine Programming Guide.
NOTE:
The parameters defined in the application will be used instead of the corresponding parameters
defined in the Post Configuration file after:
A Reset Warm command (see page 60)
A Reset Cold command (see page 60)
A reboot (see page 62)
An application download (see page 64)
Chapter 17
Connecting a Modicon M251 Logic Controller to a PC
Overview
To transfer, run, and monitor the applications, connect the controller to a computer, that has
SoMachine installed, using either a USB cable or an Ethernet connection (for those references that
support an Ethernet port).
NOTICE
INOPERABLE EQUIPMENT
Always connect the communication cable to the PC before connecting it to the controller.
Failure to follow these instructions can result in equipment damage.
WARNING
INSUFFICENT POWER FOR USB DOWNLOAD
Do not use a USB cable longer than 3m (9.8 ft) for USB powered download.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: It is not intended that you use the USB Powered Download on an installed controller.
Depending on the number of I/O expansion modules in the physical configuration of the installed
controller, there may be insufficient power from your PC USB port to accomplish the download.
WARNING
UNINTENDED EQUIPMENT OPERATION OR INOPERABLE EQUIPMENT
You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional
ground (FE) of the system for any long-term connection.
Do not connect more than one controller at a time using USB connections.
Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The communication cable should be connected to the PC first to minimize the possibility of
electrostatic discharge affecting the controller.
To connect the USB cable to your controller, follow the steps below:
Step Action
1 1a If making a long-term connection using the cable BMXXCAUSBH018, or other cable with a
ground shield connection, be sure to securely connect the shield connector to the functional
ground (FE) or protective ground (PE) of your system before connecting the cable to your
controller and your PC.
1b If making a short-term connection using the cable TCSXCNAMUM3P or other non-grounded
USB cable, proceed to step 2.
2 Connect your USB cable to the computer.
3 Open the hinged access cover.
4 Connect the Mini connector of your USB cable to the controller USB connector.
Step Action
1 Connect the Ethernet cable to the PC.
2 Connect the Ethernet cable to either of the Ethernet 1 ports on the controller.
Chapter 18
SD Card
SD Card
Introduction
This chapter describes how to transfer firmware, application, using an SD card to the Modicon
M251 Logic Controller.
Script Files
Overview
The following describes how to write script files (default script file or dynamic script file) to be
executed from an SD card or by an application using the ExecScript function block.
Script files can be used to:
Configure the Ethernet firewall (see page 149).
Perform file transfer operations. The script files for these commands can be generated
automatically and the necessary files copied to the SD card using the Mass Storage (USB or
SD Card) command.
Change the Modbus slave port (see page 157) for Modbus TCP data exchanges.
SD Card Commands
Introduction
The Modicon M251 Logic Controller allows file transfers with an SD card.
To upload or download files to the controller with an SD card, use one of the following methods:
The clone function (see page 222) (use of an empty SD card)
A script stored in the SD card
When an SD card is inserted into the SD card slot of the controller, the firmware searches and
executes the script contained in the SD card (/sys/cmd/Script.cmd).
NOTE: The controller operation is not modified during file transfer.
For file transfer commands, the Mass Storage (USB or SDCard) editor lets you generate and copy
the script and all necessary files into the SD card.
NOTE: The Modicon M251 Logic Controller accepts only SD cards formatted in FAT or FAT32.
The SD card must have a label. To add a label, insert the SD card in your PC, right-click on the
drive in Windows Explorer and choose Properties.
WARNING
UNINTENDED EQUIPMENT OPERATION
You must have operational knowledge of your machine or process before connecting this
device to your controller.
Ensure that guards are in place so that any potential unintended equipment operation will not
cause injury to personnel or damage to equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If you remove power to the device, or there is a power outage or communication interruption during
the transfer of the application, your device may become inoperative. If a communication
interruption or a power outage occurs, reattempt the transfer. If there is a power outage or
communication interruption during a firmware update, or if an invalid firmware is used, your device
will become inoperative. In this case, use a valid firmware and reattempt the firmware update.
NOTICE
INOPERABLE EQUIPMENT
Do not interrupt the transfer of the application program or a firmware change once the transfer
has begun.
Re-initiate the transfer if the transfer is interrupted for any reason.
Do not attempt to place the device (logic controller, motion controller, HMI controller or drive)
into service until the file transfer has completed successfully.
Failure to follow these instructions can result in equipment damage.
Clone Function
The clone function allows you to upload the application from one controller and to download it only
to a same controller reference.
This function clones every parameter of the controller (for example applications, firmware, data file,
post configuration). Refer to Memory Mapping (see page 23). However, for security reasons, it
does not duplicate the Web Server/FTP password, nor any user access-rights, on any targeted
machine.
NOTE: Ensure access-rights are disabled in the source controller before doing a clone operation.
For more details about Access Rights, refer to the SoMachine Programming Guide
(see SoMachine, Programming Guide).
This procedure describes how to upload the application stored in the controller to your SD card:
Step Action
1 Erase an SD card and set the card label as follows:
CLONExxx
NOTE: The label must begin with ‘CLONE’ (not case sensitive), followed by any normal character.
2 Remove power from the controller.
3 Insert the prepared SD card in the controller.
Step Action
4 Restore power to the controller.
Result: The clone procedure starts automatically. During the clone procedure, the PWR and I/O
LEDs are ON and the SD LED flashes regularly.
NOTE: The clone procedure lasts 2 or 3 minutes.
Result: At the end of the clone procedure, the SD LED is ON and the controller starts in normal
application mode. If an error was detected, the ERR LED is ON and the controller is in STOPPED
state.
5 Remove the SD card from the controller.
This procedure describes how to download the application stored in the SD card to your controller:
Step Action
1 Remove power from the controller.
2 Insert the SD card into the controller.
3 Restore power to the controller.
Result: The download procedure starts and the SD LED is flashing during this procedure.
4 Wait until the end of the download:
If the SD LED (green) is ON, and the ERR LED (red) flashes regularly, the download ended
successfully.
If the SD LED (green) is OFF, and the ERR and I/O LEDs (red) flash regularly, an error is
detected.
5 Remove the SD card to restart the controller.
NOTE: If you wish to control access to the cloned application in the target controller, you will need
to enable and establish user access-rights, and any Web Server/FTP passwords, which are
controller-specific. For more details about Access Rights, refer to the SoMachine Programming
Guide.
NOTE: Downloading a cloned application to the controller will first remove the existing application
from controller memory, regardless of any user access-rights that may be enabled in the target
controller.
Element Description
New Create a new script.
Open Open a script.
Macros Insert a Macro.
A macro is a sequence of unitary commands. A macro helps to perform many common
operations such as upload application, download application, and so on.
Generate Generate the script and all necessary files on the SD card.
Command Basic instructions.
Source Source file path on the PC or the controller.
Destination Destination directory on the PC or the controller.
Add New Add a script command.
Move Up/Down Change the script commands order.
Delete Delete a script command.
Commands descriptions:
NOTE: When User Rights are activated on a controller and if the user is not allowed to
read/write/delete file system, scripts used to Upload/Download/Delete files are disabled. It includes
the clone operation. For more details about User Rights, refer to the SoMachine Programming
Guide (see SoMachine, Programming Guide).
This table describes the macros:
Download Sources Download the project archive from the SD card to the /usr/App/*.prj
controller.
Upload Sources Upload the project archive from the controller to the
SD card.
(1) If OPC UA (see page 199) is configured.
Transfer Procedure
WARNING
UNINTENDED EQUIPMENT OPERATION
You must have operational knowledge of your machine or process before connecting this
device to your controller.
Ensure that guards are in place so that any potential unintended equipment operation will not
cause injury to personnel or damage to equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Step Action
1 Create the script with the Mass Storage (USB or SDCard) editor.
2 Click Generate... and select the SD card root directory.
Result: The script and files are transferred on the SD card.
3 Insert the SD card into the controller.
Result: The transfer procedure starts and the SD LED is flashing during this procedure.
4 Wait until the end of the download:
If the SD LED (green) is ON, and the ERR LED (red) flashes regularly, the download ended
successfully.
If the SD LED (green) is OFF, and the ERR and I/O LEDs (red) flash regularly, an error is
detected.
5 Remove the SD card from the controller.
NOTE: Changes will be applied after next restart.
When the controller has executed the script, the result is logged on the SD card (file
/sys/cmd/Cmd.log).
WARNING
UNINTENDED EQUIPMENT OPERATION
Consult the controller state and behavior diagram in this document to understand the state that
will be assumed by the controller after you cycle power.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Introduction
The firmware updates for Modicon M251 Logic Controller are available on the
http://www.schneider-electric.com website (in .zip format).
Updating the firmware is possible by:
Using an SD card with a compatible script file
Using the Controller Assistant
Performing a firmware update will delete the current application program in the device, including
the Boot Application in Flash memory.
NOTICE
LOSS OF APPLICATION DATA
Perform a backup of the application program to the hard disk of the PC before attempting a
firmware update.
Restore the application program to the device after a successful firmware update.
Failure to follow these instructions can result in equipment damage.
If you remove power to the device, or there is a power outage or communication interruption during
the transfer of the application, your device may become inoperative. If a communication
interruption or a power outage occurs, reattempt the transfer. If there is a power outage or
communication interruption during a firmware update, or if an invalid firmware is used, your device
will become inoperative. In this case, use a valid firmware and reattempt the firmware update.
NOTICE
INOPERABLE EQUIPMENT
Do not interrupt the transfer of the application program or a firmware change once the transfer
has begun.
Re-initiate the transfer if the transfer is interrupted for any reason.
Do not attempt to place the device (logic controller, motion controller, HMI controller or drive)
into service until the file transfer has completed successfully.
Failure to follow these instructions can result in equipment damage.
The serial line ports of your controller are configured for the SoMachine protocol by default when
new or when you update the controller firmware. The SoMachine protocol is incompatible with that
of other protocols such as Modbus Serial Line. Connecting a new controller to, or updating the
firmware of a controller connected to, an active Modbus configured serial line can cause the other
devices on the serial line to stop communicating. Make sure that the controller is not connected to
an active Modbus serial line network before first downloading a valid application having the
concerned port or ports properly configured for the intended protocol.
NOTICE
INTERRUPTION OF SERIAL LINE COMMUNICATIONS
Be sure that your application has the serial line ports properly configured for Modbus before
physically connecting the controller to an operational Modbus Serial Line network.
Failure to follow these instructions can result in equipment damage.
Step Action
1 Extract the .zip file to the root of the SD card.
NOTE: The SD card folder \sys\cmd\ contains the download script file.
2 Remove power from the controller.
3 Insert the SD card into the controller.
4 Restore power to the controller.
NOTE: The SD LED (green) is flashing during the operation.
5 Wait until the end of the download:
If the SD LED (green) is ON, and the ERR LED (red) flashes regularly, the download ended
successfully.
If the SD LED (green) is OFF, and the ERR and I/O LEDs (red) flash regularly, an error is
detected.
6 Remove the SD card from the controller.
Result: The controller restarts automatically with new firmware if the download ended successfully.
Step Action
1 On the Home dialog, click the Read from.... controller button.
Result: The Controller selection dialog opens.
2 Select the required connection type and controller and click the Reading button.
Result: The image is transmitted from the controller to the computer.
After this has been accomplished successfully, you are automatically redirected to the Home dialog.
3 Click the button New / Process... and then Update firmware....
Result: The dialog for updating the firmware opens.
4 Execute individual steps for updating the firmware in the current image (Changes are only effected in
the image on your computer).
In the final step, you can decide whether you want to create a backup copy of the image read by the
controller.
Result: Following the update of the firmware, you are automatically returned to the Home dialog.
5 On the Home dialog, click the Write on.... controller button.
Result: The Controller selection dialog opens.
6 Select the required connection type and controller and click the Write button.
Result: The image is transmitted from your computer to the controller.
After the transmission, you are automatically returned to the Home dialog.
For more information about the firmware update and creating a new flash disk with firmware, refer
to Project Settings - Firmware Update and Flash Memory Organization (see page 28).
EIO0000001462 03/2018
Appendices
Overview
This appendix lists the documents necessary for technical understanding of the Modicon M251
Logic Controller Programming Guide.
Appendix A
How to Change the IP Address of the Controller
Graphical Representation
Parameter Description
Appendix B
Functions to Get/Set Serial Line Configuration in User Program
Overview
This section describes the functions to get/set the serial line configuration in your program.
To use these functions, add the M2xx Communication library.
For further information on adding a library, refer to the SoMachine Programming Guide.
Function Description
GetSerialConf returns the configuration parameters for a specific serial line communication
port.
Graphical Representation
Parameter Description
Example
Refer to the SetSerialConf (see page 240) example.
Function Description
SetSerialConf is used to change the serial line configuration.
Graphical Representation
NOTE: Changing the configuration of the Serial Line(s) port(s) during programming execution can
interrupt ongoing communications with other connected devices.
WARNING
LOSS OF CONTROL DUE TO UNEXPECTED CONFIGURATION CHANGE
Validate and test all the parameters of the SetSerialConf function before putting your program
into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Parameter Description
Example
VAR
MySerialConf: SERIAL_CONF
result: WORD;
END_VAR
Structure Description
The SERIAL_CONF structure contains configuration information about the serial line port. It
contains these variables:
Appendix C
Controller Performance
Controller Performance
Processing Performance
Introduction
This chapter provides information about the M251 processing performance.
Logic Processing
This table presents logic processing performance for various logical instructions:
Glossary
A
analog output
Converts numerical values within the logic controller and sends out proportional voltage or current
levels.
application
A program including configuration data, symbols, and documentation.
application source
The collection of human-readable controller instructions, configuration data, HMI instructions,
symbols, and other program documentation. The application source file is saved on the PC and
you can download the application source file to most logic controllers. The application source file
is used to build the executable program that runs in the logic controller.
ARP
(address resolution protocol) An IP network layer protocol for Ethernet that maps an IP address to
a MAC (hardware) address.
B
BCD
(binary coded decimal) The format that represents decimal numbers between 0 and 9 with a set of
4 bits (a nybble/nibble, also titled as half byte). In this format, the 4 bits used to encode decimal
numbers have an unused range of combinations.
For example, the number 2,450 is encoded as 0010 0100 0101 0000.
BOOL
(boolean) A basic data type in computing. A BOOL variable can have one of these values: 0
(FALSE), 1 (TRUE). A bit that is extracted from a word is of type BOOL; for example, %MW10.4 is a
fifth bit of memory word number 10.
Boot application
(boot application) The binary file that contains the application. Usually, it is stored in the controller
and allows the controller to boot on the application that the user has generated.
BOOTP
(bootstrap protocol) A UDP network protocol that can be used by a network client to automatically
obtain an IP address (and possibly other data) from a server. The client identifies itself to the server
using the client MAC address. The server, which maintains a pre-configured table of client device
MAC addresses and associated IP addresses, sends the client its pre-configured IP address.
BOOTP was originally used as a method that enabled diskless hosts to be remotely booted over a
network. The BOOTP process assigns an infinite lease of an IP address. The BOOTP service
utilizes UDP ports 67 and 68.
byte
A type that is encoded in an 8-bit format, ranging from 00 hex to FF hex.
C
CFC
(continuous function chart) A graphical programming language (an extension of the IEC 61131-3
standard) based on the function block diagram language that works like a flowchart. However, no
networks are used and free positioning of graphic elements is possible, which allows feedback
loops. For each block, the inputs are on the left and the outputs on the right. You can link the block
outputs to the inputs of other blocks to create complex expressions.
configuration
The arrangement and interconnection of hardware components within a system and the hardware
and software parameters that determine the operating characteristics of the system.
continuous function chart language
A graphical programming language (an extension of the IEC61131-3 standard) based on the
function block diagram language that works like a flowchart. However, no networks are used and
free positioning of graphic elements is possible, which allows feedback loops. For each block, the
inputs are on the left and the outputs on the right. You can link the block outputs to inputs of other
blocks to create complex expressions.
control network
A network containing logic controllers, SCADA systems, PCs, HMI, switches, ...
Two kinds of topologies are supported:
flat: all modules and devices in this network belong to same subnet.
2 levels: the network is split into an operation network and an inter-controller network.
These two networks can be physically independent, but are generally linked by a routing device.
controller
Automates industrial processes (also known as programmable logic controller or programmable
controller).
CRC
(cyclical redundancy check) A method used to determine the validity of a communication
transmission. The transmission contains a bit field that constitutes a checksum. The message is
used to calculate the checksum by the transmitter according to the content of the message.
Receiving nodes, then recalculate the field in the same manner. Any discrepancy in the value of
the 2 CRC calculations indicates that the transmitted message and the received message are
different.
D
data log
The controller logs events relative to the user application in a data log.
device network
A network that contains devices connected to a specific communication port of a logic controller.
This controller is seen as a master from the devices point of view.
DHCP
(dynamic host configuration protocol) An advanced extension of BOOTP. DHCP is more
advanced, but both DHCP and BOOTP are common. (DHCP can handle BOOTP client requests.)
DINT
(double integer type) Encoded in 32-bit format.
DNS
(domain name system) The naming system for computers and devices connected to a LAN or the
Internet.
DTM
(device type manager) Classified into 2 categories:
Device DTMs connect to the field device configuration components.
CommDTMs connect to the software communication components.
The DTM provides a unified structure for accessing device parameters and configuring, operating,
and diagnosing the devices. DTMs can range from a simple graphical user interface for setting
device parameters to a highly sophisticated application capable of performing complex real-time
calculations for diagnosis and maintenance purposes.
DWORD
(double word) Encoded in 32-bit format.
E
EDS
(electronic data sheet) A file for fieldbus device description that contains, for example, the
properties of a device such as parameters and settings.
equipment
A part of a machine including sub-assemblies such as conveyors, turntables, and so on.
Ethernet
A physical and data link layer technology for LANs, also known as IEEE 802.3.
expansion bus
An electronic communication bus between expansion I/O modules and a controller.
F
FBD
(function block diagram) One of 5 languages for logic or control supported by the standard IEC
61131-3 for control systems. Function block diagram is a graphically oriented programming
language. It works with a list of networks, where each network contains a graphical structure of
boxes and connection lines, which represents either a logical or arithmetic expression, the call of
a function block, a jump, or a return instruction.
FE
(functional Earth) A common grounding connection to enhance or otherwise allow normal
operation of electrically sensitive equipment (also referred to as functional ground in North
America).
In contrast to a protective Earth (protective ground), a functional earth connection serves a purpose
other than shock protection, and may normally carry current. Examples of devices that use
functional earth connections include surge suppressors and electromagnetic interference filters,
certain antennas, and measurement instruments.
firmware
Represents the BIOS, data parameters, and programming instructions that constitute the operating
system on a controller. The firmware is stored in non-volatile memory within the controller.
flash memory
A non-volatile memory that can be overwritten. It is stored on a special EEPROM that can be
erased and reprogrammed.
freewheeling
When a logic controller is in freewheeling scan mode, a new task scan starts as soon as the
previous scan has been completed. Contrast with periodic scan mode.
FTP
(file transfer protocol) A standard network protocol built on a client-server architecture to exchange
and manipulate files over TCP/IP based networks regardless of their size.
H
HE10
Rectangular connector for electrical signals with frequencies below 3 MHz, complying with IEC
60807-2.
I
I/O
(input/output)
ICMP
(Internet control message protocol) Reports errors detected and provides information related to
datagram processing.
IEC
(international electrotechnical commission) A non-profit and non-governmental international
standards organization that prepares and publishes international standards for electrical,
electronic, and related technologies.
IEC 61131-3
Part 3 of a 3-part IEC standard for industrial automation equipment. IEC 61131-3 is concerned with
controller programming languages and defines 2 graphical and 2 textual programming language
standards. The graphical programming languages are ladder diagram and function block diagram.
The textual programming languages include structured text and instruction list.
IL
(instruction list) A program written in the language that is composed of a series of text-based
instructions executed sequentially by the controller. Each instruction includes a line number, an
instruction code, and an operand (refer to IEC 61131-3).
instruction list language
A program written in the instruction list language that is composed of a series of text-based
instructions executed sequentially by the controller. Each instruction includes a line number, an
instruction code, and an operand (see IEC 61131-3).
INT
(integer) A whole number encoded in 16 bits.
IP
(Internet protocol Part of the TCP/IP protocol family that tracks the Internet addresses of devices,
routes outgoing messages, and recognizes incoming messages.
K
KeepAlive
Messages sent by the OPC UA server to keep a subscription active. This is necessary when none
of the monitored items of data have been updated since the previous publication.
L
ladder diagram language
A graphical representation of the instructions of a controller program with symbols for contacts,
coils, and blocks in a series of rungs executed sequentially by a controller (see IEC 61131-3).
LD
(ladder diagram) A graphical representation of the instructions of a controller program with symbols
for contacts, coils, and blocks in a series of rungs executed sequentially by a controller (refer to
IEC 61131-3).
LINT
(long integer) A whole number encoded in a 64-bit format (4 times INT or 2 times DINT).
LRC
(longitudinal redundancy checking) An error-detection method for determining the correctness of
transmitted and stored data.
LREAL
(long real) A floating-point number encoded in a 64-bit format.
LWORD
(long word) A data type encoded in a 64-bit format.
M
MAC address
(media access control address) A unique 48-bit number associated with a specific piece of
hardware. The MAC address is programmed into each network card or device when it is
manufactured.
MAST
A processor task that is run through its programming software. The MAST task has 2 sections:
IN: Inputs are copied to the IN section before execution of the MAST task.
OUT: Outputs are copied to the OUT section after execution of the MAST task.
MIB
(management information base) An object database that is monitored by a network management
system like SNMP. SNMP monitors devices are defined by their MIBs. Schneider Electric has
obtained a private MIB, groupeschneider (3833).
monitored items
In OPC UA, the items of data (samples) made available by the OPC UA server that clients
subscribe to.
ms
(millisecond)
MSB
(most significant bit/byte The part of a number, address, or field that is written as the left-most
single value in conventional hexadecimal or binary notation.
N
network
A system of interconnected devices that share a common data path and protocol for
communications.
NMT
(network management) CANopen protocols that provide services for network initialization,
detected error control, and device status control.
node
An addressable device on a communication network.
notifications
In OPC UA, messages sent by the OPC UA server to inform clients that new items of data are
available.
P
PDO
(process data object) An unconfirmed broadcast message or sent from a producer device to a
consumer device in a CAN-based network. The transmit PDO from the producer device has a
specific identifier that corresponds to the receive PDO of the consumer devices.
PE
(Protective Earth) A common grounding connection to help avoid the hazard of electric shock by
keeping any exposed conductive surface of a device at earth potential. To avoid possible voltage
drop, no current is allowed to flow in this conductor (also referred to as protective ground in North
America or as an equipment grounding conductor in the US national electrical code).
post configuration
(post configuration) An option that allows to modify some parameters of the application without
changing the application. Post configuration parameters are defined in a file that is stored in the
controller. They are overloading the configuration parameters of the application.
program
The component of an application that consists of compiled source code capable of being installed
in the memory of a logic controller.
protocol
A convention or standard definition that controls or enables the connection, communication, and
data transfer between 2 computing system and devices.
publishing interval
In OPC UA, the frequency at which the OPC_UA server sends notifications to clients informing
them that data updates are available.
R
REAL
A data type that is defined as a floating-point number encoded in a 32-bit format.
RJ45
A standard type of 8-pin connector for network cables defined for Ethernet.
RPDO
(receive process data object An unconfirmed broadcast message or sent from a producer device
to a consumer device in a CAN-based network. The transmit PDO from the producer device has a
specific identifier that corresponds to the receive PDO of the consumer devices.
RPI
(requested packet interval) The time period between cyclic data exchanges requested by the
scanner. EtherNet/IP devices publish data at the rate specified by the RPI assigned to them by the
scanner, and they receive message requests from the scanner with a period equal to RPI.
RTC
(real-time clock) A battery-backed time-of-day and calender clock that operates continuously, even
when the controller is not powered for the life of the battery.
S
sampling rate
In OPC UA, the frequency at which the OPC UA server reads items of data from connected
devices.
scan
A function that includes:
reading inputs and placing the values in memory
executing the application program 1 instruction at a time and storing the results in memory
using the results to update outputs
SDO
(service data object) A message used by the field bus master to access (read/write) the object
directories of network nodes in CAN-based networks. SDO types include service SDOs (SSDOs)
and client SDOs (CSDOs).
SFC
(sequential function chart) A language that is composed of steps with associated actions,
transitions with associated logic condition, and directed links between steps and transitions. (The
SFC standard is defined in IEC 848. It is IEC 61131-3 compliant.)
SINT
(signed integer) A 15-bit value plus sign.
SNMP
(simple network management protocol) A protocol that can control a network remotely by polling
the devices for their status and viewing information related to data transmission. You can also use
it to manage software and databases remotely. The protocol also permits active management
tasks, such as modifying and applying a new configuration.
ST
(structured text) A language that includes complex statements and nested instructions (such as
iteration loops, conditional executions, or functions). ST is compliant with IEC 61131-3.
string
A variable that is a series of ASCII characters.
T
task
A group of sections and subroutines, executed cyclically or periodically for the MAST task or
periodically for the FAST task.
A task possesses a level of priority and is linked to inputs and outputs of the controller. These I/O
are refreshed in relation to the task.
A controller can have several tasks.
TCP
(transmission control protocol) A connection-based transport layer protocol that provides a
simultaneous bi-directional transmission of data. TCP is part of the TCP/IP protocol suite.
terminal block
(terminal block) The component that mounts in an electronic module and provides electrical
connections between the controller and the field devices.
TPDO
(transmit process data object) An unconfirmed broadcast message or sent from a producer device
to a consumer device in a CAN-based network. The transmit PDO from the producer device has a
specific identifier that corresponds to the receive PDO of the consumer devices.
U
UDINT
(unsigned double integer) Encoded in 32 bits.
UDP
(user datagram protocol) A connectionless mode protocol (defined by IETF RFC 768) in which
messages are delivered in a datagram (data telegram) to a destination computer on an IP network.
The UDP protocol is typically bundled with the Internet protocol. UDP/IP messages do not expect
a response, and are therefore ideal for applications in which dropped packets do not require
retransmission (such as streaming video and networks that demand real-time performance).
UINT
(unsigned integer) Encoded in 16 bits.
V
variable
A memory unit that is addressed and modified by a program.
W
watchdog
A watchdog is a special timer used to ensure that programs do not overrun their allocated scan
time. The watchdog timer is usually set to a higher value than the scan time and reset to 0 at the
end of each scan cycle. If the watchdog timer reaches the preset value, for example, because the
program is caught in an endless loop, an error is declared and the program stopped.
WORD
A type encoded in a 16-bit format.
Index
A F
ASCII Manager, 177 Fast Device Replacement, 167
features
key features, 15
C file transfer with SD card, 221
changeIPAddress, 233 firewall
changing the controller IP address, 233 configuration, 155
changeModbusPort default script file, 155
command syntax, 149 script commands, 157
script example, 150 FTP client, 117
Controller Configuration FTP Server
Controller Selection, 72 Ethernet, 115
PLC Settings, 73 FTPRemoteFileHandling library, 117
Services, 75
cyclic data exchanges, generating EDS file
for, 120 G
GetSerialConf
getting the serial line configuration, 238
D
DHCP server, 166
Download application, 64 H
Hardware Initialization Values, 57
E
ECU, creating for J1939, 194 I
EDS file, generating, 120 I/O bus configuration, 84
Ethernet I/O configuration general information
changeIPAddress function block, 233 general practices, 78
EtherNet Industrial Ethernet
EtherNet/IP device, 119 overview, 162
Ethernet IP address
FTP Server, 115 changeIPAddress, 233
Modbus TCP Client/Server, 101
Modbus TCP slave device, 144
Services, 93 J
SNMP, 118 J1939
Web server, 103 creating ECU for, 194
ExecuteScript example, 150 interface configuration, 193
External Event, 41
K P
KeepAlive (OPC UA), 198 Post Configuration, 207
KeepAlive interval (OPC UA), 200 baud rate, 208, 208
data bits, 208
device name, 208
L Example, 212
libraries, 19 file management, 210
Libraries gateway address, 208
FTPRemoteFileHandling, 117 IP address, 208
IP configuration mode, 208
IP master name, 208
M parity, 208
M2•• communication presentation, 208
GetSerialConf, 238 station address, 208
SetSerialConf, 239 stop bit, 208
Memory Mapping, 23 subnet mask, 208
Modbus transfer rate, 208
Protocols, 101 programming languages
Modbus Ioscanner, 179 IL, LD, grafcet, 15
Modbus Manager, 173 Protocols, 93
Modbus TCP Client/Server IP, 95
Ethernet, 101 Modbus, 101
Modbus TCP port, changing, 149 protocols
monitored items (OPC UA), 198 SNMP, 118
publishing interval (OPC UA), 198, 200
O
OPC UA server R
configuration, 199 Reboot, 62
KeepAlive interval, 200 Remanent variables, 66
overview, 198 Reset cold, 60
publishing interval, 200 Reset origin, 61
sampling interval, 200 Reset warm, 60
selecting symbols, 203 Run command, 59
symbols configuration, 202
Output Behavior, 57, 57, 58
Output Forcing, 58 S
sampling interval (OPC UA), 198, 200
script commands
firewall, 157
script file
syntax rules, 220
SD card
commands, 221
serial line
ASCII Manager, 177
GetSerialConf, 238
Modbus Manager, 173
SetSerialConf, 239
SERIAL_CONF, 242
SetSerialConf, 239
setting the serial line configuration, 239
SNMP
Ethernet, 118
protocols, 118
Software Initialization Values, 57
State diagram, 47
Stop command, 59
symbols (OPC UA), 202
T
Task
Cyclic task, 39
Event task, 41
External Event Task, 41
Freewheeling task, 40
Types, 39
Watchdogs, 42
W
Web server
Ethernet, 103