Table of Contents

Lesson One Piping Dimensions and Terminology ..............................................3

Lesson Two Threaded Piping Systems ..............................................................19

Lesson Three

Lesson Four
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Welded Piping Systems .................................................................37

Plastic Piping Systems...................................................................53

Lesson Five

E V Pipefitting Accessories ..................................................................67

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PIPEFITTING

Lesson One

Piping Dimensions
and Terminology

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34501
4

Lesson

Piping Dimensions
1 and Terminology

TOPICS

Piping Standards Flange Facings and Finishes

Basic Pipe Dimensions Using Dimensional Tables
Piping System Symbols Calculating Lengths from Existing Pipes
Pipe Fittings Straight Offsets
Flanges Rolling Offsets

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•
pipe size.
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After studying this Lesson, you should be able to…

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State whether ID or OD identifies a given nominal

Given a nominal pipe size and a copy of the

• Given a drawing showing three lengths of pipe
with and without fittings installed, correctly name
the application dimension for measuring the pipe

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American Standard Code for a Pressure Piping, length.
find the wall thickness of a pipe of a given sched- • Given a schematic drawing showing two parallel

•
•
ule number.

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Name a least four kinds of pipe fittings
Given a schematic drawing of a piping system,
identify all fittings used in the system.
horizontal pipe runs with a 45° run connection,
identify the travel, set, and face-to-face length.

KEY TECHNICAL TERMS

Schedule numbers 1.02 numbers which indicate Pipe run 1.37 a horizontal section of pipe
outside and inside diameters, wall thickness, and Pipe rise 1.37 a vertical section of pipe
weight per foot of pipe Offset (or set) 1.39 change of pipe direction
Reducing fittings 1.11 fittings which connect followed by a return to the original direction
pipes of different diameters

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 5

Many components make up a piping system. These include the pipes them-
selves and various fittings. Over the years, the types and classes of fittings
have been standardized. This means that the user can purchase pipe and fit-
tings from any supplier and be sure they will fit with, and have the same
strength ratings and safety factors as, the fittings from any other supplier.

In this Lesson, you will learn about the sizes of pipe, and the fittings that are
used, to-assemble what is essentially your plant’s vital circulatory system. It is
a system that must operate properly if the plant is to continue to function.

The knowledge you gain will help you maintain existing piping systems, expand
them, or install new systems.

Piping Standards wall thicknesses is produced, allowing engineers to

select the sizes which give the best performance at the
1.01 Over the years, piping systems have been lowest cost.
developed to transport many types of fluids. Because
of their varying pressures and abrasion and corrosion 1.02 In 1935, the American Standards Association
properties, different fluids require different types of (which is now called the American National Stan-
piping material. A wide range of pipe diameters and

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dards Institute, or ANSI) published The American

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Table 1-1. ANSI pipe schedules

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NOMINAL WALL THICKNESS FOR

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Nominal Outside Sched. Sched. Sched. Stan- Sched. Sched. Extra Sched. Sched. Sched. Sched. Sched. XX
pipe size diameter 10 20 30 dard 40 60 strong 80 100 120 140 160 strong

1/8 0.405 – – – 0.068 0.068 – 0.095 0.095 – – – – –

1/4 0.540 – – – 0.088 0.088 – 0.119 0.119 – – – – –

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3/8 0.675 – – – 0.091 0.091 – 0.126 0.126 – – – – –
1/2 0.840 – – – 0.109 0.109 – 0.147 0.147 – – – 0.188 0.294

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3/4 1.050 – – – 0.113 0.113 – 0.154 0.154 – – – 0.219 0.308
1 1.315 – – – 0.133 0.133 – 0.179 0.179 – – – 0.250 0.358
11/4 1.660 – – – 0.140 0.140 – 0.191 0.191 – – – 0.250 0.382
11/2 1.900 – – – 0.145 0.145 – 0.200 0.200 – – – 0.281 0.400
36 O.D. 36.000 0.312 0.500 0.625 0.375 0.750 – 0.500 – – – – – –
42 O.D. 42.000 – 0.375 – – – – 0.500 – – – – – –

Fig. 1-1. Wall thickness of nominal 1-in. pipe

1.315 in. 1.049 in. 1.315 in. 0.957 in. 1.315 in. 0.599 in.

Standard Extra strong Double extra strong

Schedule 40 Schedule 80

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6 Lesson One

Fig. 1-2. Basic pipe measurements

End-to-end Center-to-center

End-to-center Face-to-face

Standard Code for Pressure Piping. This code of pipe has a diameter greater than 12 in., it is identi-

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standards established, among other things, schedule fied by its outside diameter.
numbers, which indicate the outside diameter, the

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inside diameter, the wall thickness, and the weight per Basic Pipe Dimensions

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foot of the pipe being referred to.
1.05 There are four methods used for measur-

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1.03 The schedule numbers range from Schedule
10 to Schedule 160. As the schedule number gets
larger, so does the wall thickness of the pipe it
ing the length of a section of pipe between fittings
(refer to Fig. 1-2). These methods are end-to-end,
end-to-center, center-to-center, and face-to-face.

ous page)
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refers to. (See Table 1-1 and Fig.1-1. on the previ-
1.06 The end-to-end measurement includes the
full length of a section of pipe, including the

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1.04 If a pipe has a nominal diameter of 12 in. threads at both ends. The end-to-center measure-
or less, it is identified by its inside diameter. If the ment is used to measure pipe that has a fitting at

Fig. 1-3. Piping system drawings

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Single-line isometric pipe layout Double-line isometric pipe layout 2'

2" pipe

1' 6"
1'

2' 6" 1' 3" 2' 9"

4' 5" 2' 4"

1' 9"

5" pipe 2' 4"

5' 9"

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 Piping Dimensions and Terminology 7

one end only. This measurement includes the are several different methods used to identify pipe and
threaded end of the pipe to the centerline of the fit- fittings on these drawings (Fig. 1-3). The purpose of
ting. The center-to-center method is used when pipe each method is to indicate the location and size of
has fittings at both ends. It includes the length from each pipe, the location of valves and any accessories,
the centerline of one fitting to the centerline of the and where fittings are needed.
other. The face-to-face method is also used when
pipe has fittings at each end, but it includes the 1.08 Very often, single-line isometric drawings
length from the face of one fitting to the inside face are used. Table 1-2 illustrates some of the common
of the other. symbols, such as the types of connections which
must be used. There are also symbols indicating
Piping System Symbols what fluid the pipe will be used to transport.
Dimensions on the drawings normally refer to the
1.07 You may be called upon to build a piping sys- nominal diameter of the pipe and its center-to-cen-
tem, or part of one, from engineering drawings. There ter distance.

Table 1-2. ANSI single-line pipe and valve symbols

Fitting/valve

Joint
Threaded Welded

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Tee

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Elbow 90° R
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Elbow 45°

Elbow
long radius
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LR
LR

Gate valve

Globe valve

Check valve

Piping symbols

Cold water

Hot water

Compressed air A A A

Gas G G G

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8 Lesson One

Fig. 1-4. Sizes of reducing fittings

4 3 4 4 3 3 4
2 2
2 2 3 2 2 2 2 11/2
4-3-2 4-3-2-11/2
4 4 4 4 4 4 4

1.09 When building a piping system, remember that specified. Figure 1-4 indicates how the sizes are
the standard length of a section of pipe is 21 ft. But described. Note that the largest opening is given
other lengths, sometimes called random lengths, are first. Next is the size on the opposite end. For later-
available. They normally range from 12 to 22 ft long. als or tees, the third size is the outlet off the main

Pipe Fitting
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flow. Cross fittings are described with the third size

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as the larger side outlet and the fourth size is the
opening opposite to it.
1.10

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All elements in a piping system must be

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joined in some way. Fittings are used to do this. Many
sizes and types of fittings are available. The type you
1.12 There are four types of pipe joints:

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use depends on such things as the piping material,

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whether sections must be replaced at certain intervals,
the fluid being carried, and its temperature, pressure,
and abrasion characteristics.
• threaded

• welded

• bolted flanged

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1.11 The common way to describe a fitting is by
the material it is made from, the terms that describe
it (elbow, tee, and so forth), and the nominal pipe
diameter. Some fittings, called reducing fittings,
connect pipes of different diameters. In this case,
• soldered.

Figure 1-5 illustrates an example of each type of

joint. You will usually be working with the first three
the size of both the inlet and the outlet must be and with their corresponding fittings.

Fig. 1-5. Types of pipe joints

Threaded joint Welded joint Flanged joint Soldered joint

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 Piping Dimensions and
Name
Terminology
of lesson 9

Table 1-3. Dimensions of 125-lb cast-iron screwed 90° and 45° elbows, tees, and crosses (straight sizes)
(ASA B16.4)

A A A A
B E
G A A C
H
F
A A A
C

90° elbow Tee Cross 45° elbow

Center to Inside diameter of fitting
end, elbows, Center to F Outside
tees, and end, 45° Length of Width of Metal diameter of
Nominal crosses elbows thread, min band, min thickness band, min
pipe size A C B E Maximun Minimum G H
1 1.50 1.12 0.58 0.62 1.385 1.315 0.170 1.95
11/4
11/2
2
1.75
1.94
2.35
1.29
1.43
1.68
0.67
0.70
0.75
0.69
0.75
0.84

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1.970
2.445
1.660
1.900
2.375
0.185
0.200
0.220
2.39
2.68
3.28

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A
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Table 1-4. Dimensions of 250-lb cast-iron screwed 90° and 45° elbows, tees, and crosses (straight sizes)
(ASA B16.4)

A A A
G

F
B

A
A

A
C O E

H
A

A
C

90° elbow Tee Cross 45° elbow

Center to Inside diameter of fitting
end, elbows, Center to F Outside
tees, and end, 45° Length of Width of Metal diameter of
Nominal crosses elbows thread, min band, min thickness band, min
pipe size A C B E Maximun Minimum G H
1 1.63 1.31 0.75 0.76 1.385 1.315 0.28 2.24
11/4 1.94 1.50 0.84 0.88 1.730 1.660 0.33 2.73
11/2 2.13 1.69 0.87 0.97 1.970 1.900 0.35 3.07
2 2.50 2.00 1.00 1.12 2.445 2.375 0.39 3.74

1.13 Threaded fittings are made from cast iron, withstand reasonably high pressures, but care must be
malleable iron, cast steel, forged steel, or brass. These taken when threading the pipe and installing the fit-
fittings allow pipes to be disconnected. They can ting to ensure a tight joint. ANSI publishes Standard

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10 Lesson One

installing welded fittings are proper joint preparation

Table 1-5. Normal length of thread and quality welding. The fitting should be of the same
engagement material as the pipe, to avoid the need for a special
welding process. Table 1-6 gives dimensions of two
Thread Thread
Pipe size engagement Pipe size engagement types of welded fittings.
(in.) (in.) (in.) (in.)
1/4 2 3/4
1/8
1.15 Bolted flanged fittings are often used to con-
1/4 3/8 21/2 15/16
nect valves or other devices into the system. This type
3/8 3/8 3 1
1/2 1/2 31/2 11/16
of fitting makes disassembly easier. Sealing a flanged
3/4 9/16 4 11/8 joint, however, can be difficult. Proper assembly and
1 11/16 5 11/4 alignment and the use of the correct gasket material
11/4 11/16 6 15/16 are very important.
11/2 11/16 8 17/16

1.16 It is also important that you be certain you

are using the correct fitting for a job. First, make sure
that the fitting has the proper pressure and tempera-
No. B 16.4 for cast-iron threaded fittings. Table 1-3 ture rating. Second, make sure that it will properly fit
on the previous page gives the dimensions of 125 lb with the pipes being connected.

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fittings, and Table 1-4 on the previous page covers
250 lb fittings. The recommended length of the The Programmed Exercises on the next page will

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threads varies with the pipe diameter. Table 1-5 lists tell you how well you understand the material you
the values for pipe diameters from 1/8 to 8 in. have just read. Before starting the exercises,

1.14

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Welded fittings (some flanges are shown in
remove the REVEAL KEY from the back of your
Book. Read the instructions printed on the Reveal

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Fig. 1-6) are most often used in systems that operate Key. Follow these instructions as you work
at high pressures. The main considerations when through the Programmed Exercises.

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Table 1-6. Dimensions of steel butt-welding fittings
A
D

A D
90° long radius elbow
straight and reducing 45° long radius elbow
Size A B C D E F G H
3/4 11/8 9/16 11/8* 21/4
1 11/2 1 7/8 11/2* 11/2 2 3
11/4 17/8 11/4 1 17/8* 11/2 21/2 33/4
11/2 21/4 11/2 31/4 11/8 21/4* 11/2 3 41/2
2 3 2 41/4 13/8 21/2 11/2 4 6
21/2 33/4 21/2 5 13/4 3 11/2 5 71/2
3 41/2 3 53/4 2 33/8 2 6 9
31/4 51/4 31/4 63/4 31/4 33/4 31/4 7 101/4

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S. Copyright
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by any
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optical, electronic,
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or other
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without permission.
permission.
 Programmed Exercises 11

1-1. In The American Standard Code for 1-1. WALL THICKNESS

Pressure Piping, as the schedule
number gets larger, so does the Ref: 1.03
___________ of the pipe.

1-2. If a pipe has a nominal diameter of 12 1-2. INSIDE

in. or less, it is identified by its
__________ diameter. Ref: 1.04

1-3. The standard length of a section of 1-3. 21

pipe is __________ ft.
Ref: 1.09

1-4. To join pipes of different diameters, you

will need to use __________ fittings.
1-4.

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Ref: 1.11

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1-5.
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An advantage of threaded fittings is that
they allow pipes to be __________.
1-5. DISCONNECTED

Ref: 1.13

1-6.
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Bolted flanged fittings are often used to
connect __________ or other devices
1-6. VALVES

into a piping system. Ref: 1.15

1-7. Sealing a flanged joint requires that you 1-7. GASKET

use the correct __________ material.
Ref: 1.15

1-8. Be sure your fitting has the proper 1-8. TEMPERATURE

pressure and __________ ratings.
Ref: 1.16

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12 Lesson One

Flanges fatigue strength rating to about 150% that of double-

welded slip-on flanges.
1.17 Flanges are used to allow repeated disassem-
bly of the components within a piping system. Many 1.22 Blind flanges (Fig. 1-6E) are used to seal the
types of flanges are available, including threaded, end of a pipe. The flange retains full line pressure.
welding neck, slip-on, socket welding, and blind Because of this, the flange and its bolts are subjected
types. They are all illustrated in Fig. 1-6. to high stresses. The highest stress occurs at the
flange’s center.
1.18 Threaded flanges (Fig. 1-6A) are often used
with alloy steel pipe, which could be weakened by the Flange Facings and Finishes
heat of welding. Threaded flanges are not usable in all
applications, however. For instance, they should not 1.23 A variety of flange facings and finishes are
be used in situations where the temperature is high, or available, as shown in Fig. 1-7. Note that the term fac-
where they might have to support weight. ing refers to the type of face, not the surface finish. The
common finishes are smooth, used on female faces, and
1.19 Welding neck flanges (Fig. 1-6B) form very serrated, used on male faces. The purpose of the male-
strong connections when welded to pipe. The tapered face serration is to grip the gasket material that is placed
section reinforces the flange and allows it to with- between the flanges.
stand high loads and temperatures. Welding neck
flanges are the first choice when the fluid being
moved is potentially dangerous and when leaks or
failures must be avoided.
1.24

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In applications where the fluid should not come
in contact with the gasket material, tongue-and-groove
facings are often used. The gasket fits in the groove.

1.20

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Slip-on flanges (Fig. 1-6C) have lower strength
and fatigue ratings than welding neck flanges. Their
The inner diameters of the tongue and the groove are
larger than the flange bore, to protect the gasket.

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internal pressure rating is about one-third less, and their

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fatigue life is about two-thirds shorter. One of the
advantages of the slip-on flange is that alignment is not
as critical as with some other types of flanges.
1.25 Ring joints use a ring-type seal which fits into
matching grooves on each flange face. This type of
seal is very efficient because the pressure in the pipe
holds the seal against the flanges.

1.21

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Socket welding flanges (Fig. 1-6D) are used

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with smaller-diameter pipes. Where line pressures
will be high, these flanges are welded both to the
inside and outside of the pipe. This improves their
Using Dimensional Tables

1.26 When calculating the length of pipe required

between fittings, the first step is to be sure the dimen-

Fig. 1-6. Types of flange

B. Welding neck flange

A. Threaded flange C. Slip-on welding flange

E. Blind flange
D. Socket welding flange

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 Piping Dimensions and Terminology 13

Fig. 1-7. Flange facings

1
Plain face /4-in.-high male face Ring joint on Male and female Tongue-and-groove
(smooth finish) (serrated finish) welding neck flange facings facings

sional table you refer to is the correct one for the fit- 1.29 The drawing tells us that the center-to-center
ting. Check to be sure that the material the fitting is distance between the two fittings is 6 ft 6 in. It also
made from, and its service rating, match the table.

1.27 In fitting pipe, a dimension you will often

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indicates that the diameter of the pipe is 2 in. The fit-
tings are 250 lb, cast-iron elbows.

intersection of its centerlines. Look at the 90°

elbow, tee, or cross in Table 1-4. This is the A
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use is the distance from the face of a fitting to the 1.30 The first thing you need to know is the
dimension A. Then you can subtract this number
from the center-to-center distance to determine the
dimension. The equivalent dimension for a 45°

These dimensions will be shown on all fitting R

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elbow, also shown in Table 1-4, is the C dimension.

charts or tables, and most manufacturers provide

them in their catalogs.
length of pipe between the faces of the fittings.
Table 1-4 gives the distance from the center to the
face of a 2 in., 250 lb elbow as 21/2 in. Now, sub-
tract twice this amount, or 5 in., from the 6-ft 6-in.
distance. This leaves 6 ft 1 in. between faces.

1.28

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Piping system drawings normally give center-
to-center dimensions between fittings. Figure 1-8 is a
drawing of one section of a system. From this, it is
necessary to calculate the length of pipe, including
1.31 Now it is necessary to add the length of the
threads on each end of the pipe. Refer to Table 1-5
for the thread length of a 2 in. pipe. The length is 3/4
in. Because there are threads at each end, add twice
thread length, to fit between the two 90° elbows. this amount, or 11/2 in., to the face-to-face distance of

Fig. 1-8. Pipe length from drawing Fig. 1-9. Pipe length from existing pieces

End-to-end (pipe) 45° elbow 125 lb

90° elbow
A A
250 lb
11/2-in. pipe
(1.900 in. O.D.)

2-in. pipe
A A Tee
C
6 ft 6 in. B

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14 Lesson One

Fig. 1-10. Computing pipe length with welded fittings 1.37 Figure 1-10 illustrates a piping arrangement
using welded fittings on 3 in. pipe. You need to
determine the length of the pipe run, A, and of the
rise, B. A pipe run is usually a section of pipe that is
Slip-on flange
horizontal, and a pipe rise is a section of pipe that is
B vertical.
15 ft 0 in.

1.38 Table 1-6 indicates a value of 41/2 in. for the

3-in. pipe center-to-face dimension of a 3 in., 90°, long radius,
butt-welded elbow. The pipe’s end-to-end run length
90° long-
radius elbow (A) equals 10 ft 0 in. minus 41/2 in., or 9 ft 7/⁄2 in.
A
The rise length required (B) equals 15 ft 0 in. minus
41/2 in., or 14 ft 71/2 in. Note that you will not need
10 ft 0 in.
to make any allowance for thread length, since this
is a welded pipe system.

6 ft 1 in. You now have determined that the required Straight Offsets
end-to-end pipe length is 6 ft 21⁄2 in.

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1.39 An offset (sometimes called set) occurs
Calculating Lengths from Existing Pipes when a pipe changes direction of travel, then returns

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to its original direction. Figure 1-11 illustrates a
1.32 Assume that Fig. 1-9 on the previous page straight offset. In this case the three pipe sections are

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represents a section of a piping system in which you
must replace the horizontal pipe and fittings, includ-
in the same vertical—plane—as they would be if
they were installed against a wall. An elbow changes

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ing the 45° elbow (on the left) and the tee (on the the direction of the second pipe which “travels”
right). Because the system cannot be out of service lower on the wall to the next elbow, where the third

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for long, you must calculate the required lengths and
cut the pipe before removing the existing elements
from the system.
pipe continues the horizontal run.

1.40 In this type of piping layout it is necessary

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to calculate the travel distance, given the amount of
1.33 The first step is to measure the pipe diameter, offset. Travel is defined as the distance from center-

11/2 in. pipe.

1.34
C
which you find to be 1.900 in. Referring to Table 1-1,
you find that this is the outside diameter of a nominal

Now measure the distance B between the

to-center of the fittings. Note that together the trav-
el, the centerline of the lowest pipe, and the offset
distance form a right triangle, as pointed out in Fig.
1-11. This means that the laws of trigonometry
apply to the situation. Rather than going through the
faces of the fittings. Let’s say you find the distance to calculations involved, just remember this rule of
be 4 ft 3 in. thumb: To find the travel for a 45° straight offset,
simply multiply the amount of offset by 1.414. In
1.35 Measure the distance C, center-to-face, of the the example given in Fig. 1-11, for instance, the off-
450 elbow. This measurement is 1.43 in. Table 1-3 set is 12 in. The travel, therefore, is 12 × 1.414, or
indicates that this dimension corresponds to a 125 lb 16.968 in.
cast-iron fitting. This means that you should use a 11⁄2
in., 45° elbow and a tee rated at 125 lb service. 1.41 The pipes in Fig. 1-11 are 2 in. in diameter,
connected by two 250 lb, 45° elbows. The center-to-
1.36 Refer to Table 1-5. There you will find that face dimension of the elbows is 2 in. (Table 1-4).
the thread length for a 11/2 in. pipe is 11/16 in. (the A Subtract twice this amount—4 in.—from the travel,
dimension in Fig. 1-9). Now add twice this amount, leaving 12.968 in. Thread length for 2 in. pipe is 3/4
or 13/8 in., to the 4 ft 3 in. dimension. The total—4 ft in. (Table 1-5). Add twice that, or 1.50 in., for an
43/8 in.—is the required end-to-end length of the pipe. end-to-end pipe length of 14.468 in.
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 Piping Dimensions and Terminology 15

Fig. 1-11. Straight offset

Travel Offset

90° right angle Travel

45°
2-in. pipe
12-in. offset

45°

45° elbow
250 lb

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Rolling Offsets 1.44 Note that S is the hypotenuse of the right tri-
angle 1-2-4. The offset and the roll are the other two

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1.42 A rolling offset is similar to a straight offset sides. The hypotenuse of a right triangle, remember,
except that the two lines are not in the same vertical or is the side opposite the right angle. It is equal to the

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horizontal plane. Figure 1-12 illustrates a rolling offset. square root of the sum of the squares of the other two
sides. That is:

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1.43 To find the travel, you must develop the trian-
gle, 1-2-3, which lies in the plane of the travel dis- S = (offset )2 + ( roll)2

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tance. From the figure you know that the 1 in. pipe is
offset 10 in., the roll is 12 in., and the fittings are 125
lb, threaded, 45° elbows. Given these dimensions, you
For this example:

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can calculate the distance S. Then, combining this S = (10)2 + (12)2
with the travel and fitting angle, you can define the

Fig. 1-12. Rolling offset

C
triangle needed to determine the length of the travel. = 100 + 144

= 244
S = 15.620

Using what you learned in the previous example, you

12-in. can calculate that the travel is equal to 15.620 in. ×
roll 2 1.414, or 22.087 in.

1.45 From the travel, subtract twice the center-to-

Travel
10-in. offset 4 face dimension for the 45° elbows:
S
22.087 - 2.24 = 19.847

Now add twice the thread length for 1 in. pipe to this
1 number:

45° elbow 19.847 + 1.375 = 21.222

125 lb
threaded 3 The end-to-end length of the pipe for the travel is
21.222 in.
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16 Programmed Exercises

1-9. The purpose of a flange is to allow 1-9. DISASSEMBLY

repeated ___________ of the
components within a piping system. Ref: 1.17

1-10. Slip-on flanges have lower strength and 1-10. FATIGUE

__________ ratings than welding neck
flanges. Ref: 1.20

1-11. Socket welding flanges are often used 1-11. SMALL

with __________ diameter pipe.
Ref: 1.21

1-12. A serrated finish is usually used on

__________ flange faces.
1-12.

IE W MALE

Ref: 1.23

E V
1-13.
R
P PY
In applications in which the fluid should
not come in contact with the gasket
material, __________ flange facings
are often used.
1-13. TONGUE-AND-GROOVE

Ref: 1.24

1-14.
C O
For a 90° elbow, tee, or cross joint, the
distance from the face of a fitting to the
1-14. A

intersection of its centerline is called the Ref: 1.27, Table 1-4

___________ dimension.

1-15. Usually, a pipe run is a section of pipe 1-15. HORIZONTAL

that is __________.
Ref: 1.37

1-16. In a welded pipe system, you do not 1-16. THREAD

need to make allowance for
__________ length. Ref: 1.38

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 Self-Check Quiz 17

Answer the following questions by marking an “X”

in the box next to the best answer.

1-1. Which of the following methods of measuring 1-6. Which of the following is the first choice when
the length of a section of pipe includes the leaks and failures must be avoided?
threads at both ends?
□ a. A threaded flange
□ a. Face-to-face □ b. A welding neck flange
□ b. End-to-end □ c. A slip-on flange
□ c. End-to-center □ d. A socket welding flange
□ d. Center-to-center
1-7. In piping system drawings, the dimensions
1-2. The following drawing illustrates a given between fittings are usually

□ a. end-to-end
□ b. end-to-center
□ a. soldered gate valve □ c. center-to-center
□ b. threaded check valve □ d. face-to-face
□ c. flanged gate valve

W
□ d. welded globe valve 1-8. Given a pipe with a 90° elbow at each end, a

IE
4 ft 6 in. center-to-center distance, and a 21⁄2
1-3. Which of the symbols below indicates that a in. A dimension, the distance between faces
pipe contains hot water? is

□ a.

E V □
□
a. 4 ft 1 in.
b. 4 ft 8 1/2 in.

R
□ b.
□ c. 4 ft 9 in.
□

P PY
c.
□ d. 4 ft 11 in.
□ d.
1-9. To find the travel for a 450 straight offset,
1-4. Which of the following joints is usually used in multiply the amount of offset by

□
□
□
a.
b.
c.
Threaded
Soldered
Welded C O
systems which operate at high pressure?
□
□
□
□
a.
b.
c.
d.
0. 5
1.414
2
3.141
□ d. Bolted flanged
1-10. In a rolling offset, the formula for finding
1-5. Which of the following is NOT important in distance S is
selecting a fitting for your pipe?
□ a. (offset)2 + (roll)2
□ a. Proper temperature rating
□ b. (offset)2 + (roll)3
□ b. Proper pressure rating
□ c. Correct size to fit pipe □ c. (offset)2 + (travel)2
□ d. Same manufacturer as pipe □ d. (offset)2 x 1.414

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18 Lesson One

SUMMARY

The American National Standards Institute, or Flanges are used to allow repeated disassembly
ANSI, publishes standard specifications for of the parts of a piping system. Some common
pipes and fittings. The schedule numbers estab- types of flange are threaded, welding neck, slip-
lished by these standards insure that pipes from on, socket welding, and blind.
all manufacturers are compatible.
Isometric drawings are used to show size and
Fittings are used to join pipes in a system, and location of pipes, valves, and fittings. Symbols
are described by. their material, shape, and show types of connections and contents of the
nominal pipe diameter. Reducing fittings, which pipe.
connect pipes of different diameters, are
described by the sizes of both or all openings. When calculating the length of pipe needed
Pipe joints may be threaded, welded, bolted between two fittings, be sure you refer to the cor-
flanged, or soldered, according to their particu- rect dimensional table. The fitting material and its
lar applications. service rating should match those in the table.

Answers to Self-Check Quiz

1-1. b. End-to-end. Ref: 1.06, Fig. 1-2

IE W
1-6. b. A welding neck flange.

V
Ref: 1.19
1-2. d. Welded globe valve.

1-3. c.
Ref: Table 1-2

R E 1-7.

1-8.
c.

a.
Center-to-center. Ref: 1.28

4 ft 1 in. Ref: 1.27-1.30

1-4. c.
Ref: Table 1-2

Welded. Ref: 1.14 P PY 1-9. b. 1.414. Ref: 1.40

(offset)2 + (roll)2

O
1-10. a.
1-5. d. Same manufacturer as pipe. Ref: 1.43-1.44
Ref: 1.16

C
Contributions from the following sources are appreciated:

Table 1-1. From Piping Handbook, Crocker and King 1967

Used with permission of McGraw-Hill Book Co.
Table 1-2. From Piping Handbook, Crocker and King 1967
Used with permission of McGraw-Hill Book Co.

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