2005 Precedent Electric Gas 102680201 PDF
2005 Precedent Electric Gas 102680201 PDF
2005 Precedent Electric Gas 102680201 PDF
Manual
NOTICE
The Club Car Limited Lifetime Warranty for owners of Precedent golf cars appears at the end of this manual.
No other warranties, expressed or implied, are contained herein. Your authorized representative checked the
vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registra-
tion form.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
This vehicle conforms to the current American National Standards Institute’s Z130 Safety and Performance
Requirements for Golf Cars. This standard, which promotes safety in the design, application, and operation of
golf cars, defines a golf car as “a vehicle used to convey a person or persons and equipment to play the game
of golf in an area designated as a golf course.” Throughout this manual, the words “golf car” and “vehicle” are
used interchangeably.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to vehicles without obligation to make these changes on
units previously sold.
These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500
for low-speed vehicles, and are not equipped for operation on public streets, roads, or highways.
P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone 706-863-3000
Service Parts Fax 706-855-7413
www.clubcar.com
Safety Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Battery Disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Committee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Precedent Villager 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Vehicle Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
ELECTRIC VEHICLES
OPERATING INSTRUCTIONS
• Read owner’s manual and dash-mounted safety warnings prior to driving.
• Study and understand controls.
TO OPERATE
• Turn wheels to desired direction and ensure path is clear.
• Turn key to ON position.
• While stopped, place Forward/Reverse switch in desired position:
F – Forward N – Neutral R – Reverse (Buzzer will sound)
• Park brake will release and vehicle will start moving when
accelerator pedal is pressed.
• Slowly press accelerator pedal to increase speed.
• To stop, release accelerator pedal and press brake pedal.
BEFORE LEAVING
• Press park brake pedal until it locks and holds vehicle.
• Place Forward/Reverse switch in NEUTRAL position.
• Turn key OFF and remove key when not in use.
This vehicle does not conform to ANSI Z130.1 - MOTOR BRAKING
• Electric motor braking provides speed regulation functions.
“Standard for Golf Cars - Safety and Performance
IMPORTANT Requirements” because it is capable of speeds in
•
•
For parked vehicle, beeping alarm indicates vehicle roll away.
In operation, beeping alarm indicates reduction in motor braking.
KEY SWITCH
OFF ON
BATTERY
WARNING
LIGHT
ELECTRIC VEHICLES
WATER EXPOSURE DECAL
HEAVY LIFTING DECAL (ON ELECTRICAL COMPONENT COVER)
(ON REAR WALL OF BATTERY BUCKET)
CAUTION
EXPOSURE TO WATER MAY
! WARNING DAMAGE ELECTRONIC COMPONENTS
• Do not operate vehicle without this cover properly installed.
HEAVY LIFTING CAN CAUSE SEVERE PERSONAL INJURY • Do not direct water stream in the area of the cover without
• The weight of each battery is in excess of 80 lb (36.3 kg). cover securely in place.
• See vehicle maintenance and service manual before servicing.
• Use battery lifting tool (CCI 102519101) only with the aid of an assistant. CCI 102518301
CCI 102518201
CHARGER
RECEPTACLE
F
R
FORWARD/REVERSE
SWITCH
TOW/RUN DECAL
(ON REAR WALL OF BATTERY BUCKET)
TOW/RUN DECAL
(ON ELECTRICAL COMPONENT COVER) ! WARNING
BATTERY EXPLOSION /
! WARNING ELECTRICAL COMPONENT
BATTERY EXPLOSION COULD DAMAGE BATTERY TERMINAL WARNING DECAL
RESULT IN SEVERE (ON ELECTRICAL COMPONENT
PERSONAL INJURY • Place Run/Tow switch in TOW MOUNTING PLATE, 2 PLACES)
position before performing any of
the following:
• Do not store items in battery
compartment.
- Disconnecting or connecting
battery cables
! WARNING
• Place Run/Tow switch in TOW - Towing this vehicle
position before performing any of - Extended storage SHORTING OF BATTERY
the following: - Servicing the vehicle TERMINALS CAN CAUSE
- Disconnecting or connecting • Do not store items in battery PERSONAL INJURY OR DEATH.
battery cables
compartment. • Do not place component mounting
- Towing this vehicle
- Extended storage • Do not operate vehicle without the plate directly on top of batteries,
- Servicing the vehicle cover properly installed. when removing or installing plate.
• Keep electronic components dry. • Remove plate from vehicle
CCI 102518101 • See vehicle maintenance and completely. 102527501
service manual before servicing.
CCI 102519401
GASOLINE VEHICLES
OPERATING INSTRUCTIONS
• Read owner's manual and safety warnings located on dash panel prior
to driving.
• Study and understand controls.
TO OPERATE
• Turn wheels to desired direction and ensure path is clear.
• Turn key to ON position.
• While stopped, place shift lever in desired position:
F – Forward N – Neutral R – Reverse (Buzzer will sound)
• Park brake will release and vehicle will start moving when accelerator
pedal is pressed.
• Slowly press accelerator pedal to increase speed.
• To stop, release accelerator pedal and press brake pedal.
BEFORE LEAVING
• Press park brake pedal until it locks and holds vehicle.
• Place Forward/Reverse switch in NEUTRAL position.
• Turn key OFF and remove key when not in use.
CCI 102519201
OPERATING INSTRUCTIONS
DECAL
KEY SWITCH
OFF ON
LOW OIL
WARNING
LIGHT
ACCELERATOR
BRAKE PEDAL PEDAL
GASOLINE VEHICLES
ROTATING PARTS AND
HOT MANIFOLD DECAL
(ON STARTER/GENERATOR, ENGINE, AND TRANSAXLE)
FRAME GROUND
(NEAR BATTERY) ! WARNING
CAN CAUSE SEVERE INJURY
! WARNING Rotating parts
BATTERY EXPLOSION / FIRE
CAN CAUSE SEVERE INJURY HOT
• Do not contact positive (+) manifold & muffler
battery post or cable to frame. KEEP CLEAR CCI 101960501
• Disconnect negative (–) cable first.
• Negative (–) frame ground.
CCI 102517901
F N R CHOKE
GASOLINE WARNING DECAL
FORWARD/REVERSE
AND GOVERNOR WARNING DECAL
HANDLE (NEAR FUEL TANK)
! WARNING
GASOLINE EXPLOSION / FIRE CAN CAUSE SEVERE INJURY OR DEATH
• No sparks or open flame near fuel or fuel tank. • Turn fuel valve ( ) on during operation.
• No smoking near fuel or fuel tank. • Turn fuel valve ( ) off during storage or transport.
• Stop engine and allow to cool before refueling.
Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.
Your safety and satisfaction are of the utmost importance to Club Car. That is why
before operating the vehicle, we urge you to review the information in this manual.
Understand and become familiar with the DANGER, WARNING and CAUTION state-
ments and procedures it contains, along with the safety decals that are affixed to your
vehicle.
Take time to understand the language of safety. It is a language that can save your life.
ý WARNING
This product contains or emits chemicals or substances that have been determined by the state of
California to cause cancer and birth defects or other reproductive harm.
SAFETY DETAILS
ý WARNING
• This owner’s manual should be read completely before attempting to drive or service the
vehicle. Failure to follow the instructions in this manual could result in property damage,
severe personal injury, or death.
It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi-
cle are preceded by the words DANGER, WARNING, or CAUTION. For your protection, we recommend that
you take special notice of these safety precautions. Safety precautions are essential and must be followed.
Throughout this manual and on the operation and safety decals affixed to the vehicle, the words “golf car” and
“vehicle” are used interchangeably. “Golf car” is defined in the Notice of this manual and no other representa-
tion is stated or implied.
If any of the operation or safety decals on the vehicle become damaged, have been removed or cannot be
easily read, they should be replaced immediately to avoid possible property damage, personal injury, or
death. Contact your Club Car distributor/dealer.
ý DANGER
• A DANGER indicates an immediate hazard that will result in severe personal injury or death.
ý WARNING
• A WARNING indicates an immediate hazard that could result in severe personal injury or
death.
ý CAUT ION
• A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could
result in minor personal injury.
CAUT ION
• A CAUTION without the safety alert symbol indicates a potentially hazardous situation that
could result in property damage.
GENERAL WARNINGS
The following safety statements must be heeded whenever the vehicle is being operated, repaired, or ser-
viced. Vehicle feature identification information is also included on pages 4 through 7. Other specific safety
statements appear throughout this manual and on the vehicle.
ý DANGER
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full
face shield and rubber gloves when working on or near batteries.
DANGER CONTINUED ON NEXT PAGE...
ý DANGER
• Gasoline – Flammable! Explosive! Do not smoke. Keep sparks and flames away from the
vehicle and service area. Service only in a well-ventilated area.
• Do not operate gasoline vehicle in an enclosed area without proper ventilation. The engine
produces carbon monoxide, which is an odorless, deadly poison.
• A Club Car vehicle will not provide protection from lightning, flying objects, or other storm-
related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek
shelter in accordance with applicable safety guidelines for your location.
ý WARNING
• Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and
CAUTION statements in this manual as well as those on the vehicle and battery charger.
• Do not leave children unattended on vehicle.
• Prior to leaving the vehicle unattended or servicing the vehicle, set the park brake, place the
Forward/Reverse handle or switch in the NEUTRAL position, turn the key switch to the OFF
position, and remove the key. Chock the wheels when servicing the vehicle.
• Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle
performance, severe personal injury, or death.
• Any modification or change to the vehicle that affects the stability or handling of the vehicle,
or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.
• Check the vehicle for proper location of all vehicle safety and operation decals and make sure
they are in place and are easy to read. See vehicle feature identification information on pages
4 through 7.
• Only trained technicians should service or repair the vehicle or battery charger. Anyone doing
even simple repairs or service should have knowledge and experience in electrical and
mechanical repair. The appropriate instructions must be used when performing maintenance,
service, or accessory installation.
• Wear safety glasses or approved eye protection when servicing the vehicle or battery charger.
Wear a full face shield and rubber gloves when working on or near batteries.
• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the
vehicle or battery charger.
• Use insulated tools when working near batteries or electrical connections. Use extreme
caution to avoid shorting of components or wiring.
ý WARNING
Gasoline vehicle only:
• To avoid unintentionally starting the vehicle:
- Disconnect battery cables, negative (–) cable first (Figure 2).
- Disconnect the spark plug wire from the spark plug.
• Frame ground – Do not allow tools or other metal objects to contact frame when
disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch
the vehicle frame, engine, or any other metal component.
BATTERY DISCONNECTION
Refer to the following figures for correct battery disconnection information for your vehicle.
Remove
negative (–)
RUN
TOW
CCI 102519501
4 3
cable first.
FRONT
OF VEHICLE CCI 102519501
RUN
TOW
Figure 1 Battery Cable Removal – Electric Figure 2 Battery Cable Removal – Gasoline
GENERAL INFORMATION
Precedent Golf Cars are available with either electric or gasoline power. Electric vehicles use a 48-volt system
known as the IQ System. Throughout this manual, important features unique to each model are highlighted.
We urge the owner/operator to read and understand this manual, and to pay special attention to the features
specific to his/her vehicle(s).
MODEL IDENTIFICATION
The serial number of your Club Car is printed on a bar code decal mounted on the passenger side inner dash
(Figure 3, Page 12). See following NOTE.
NOTE: Have the vehicle serial number available when ordering parts or making inquiries.
SERIAL NUMBER
SAFETY COMMITTEE
If the golf car is to be rented or is part of a fleet, we strongly recommend that a safety committee be appointed.
One of the main concerns of this committee should be the safe operation of the golf cars.
This should include at a minimum:
• Where golf cars should be driven.
• Ensuring that proper warnings of driving hazards are displayed and visible.
• Who should and who should not drive golf cars.
• Instructing first time drivers.
• Maintaining golf cars in a safe driving condition.
• How various rules are to be enforced.
The safety committee should include all these items and such others as the committee feels necessary or
appropriate. Warning signs available from Club Car are listed below.
ý WARNING
• If renting or loaning the vehicle, make sure the driver is familiar with all controls and
operating procedures before allowing the vehicle to be driven.
• Do not shift the Forward/Reverse switch while the vehicle is moving. To avoid injury to an
unsuspecting passenger or damage to the vehicle, always bring the vehicle to a full stop
before shifting the Forward/Reverse switch.
• Release the accelerator pedal and then press the brake pedal firmly until the vehicle stops. To
avoid unintentionally starting or rolling the vehicle, set the park brake, place the Forward/
Reverse switch in the NEUTRAL position, turn the key switch to the OFF position, and remove
the key when leaving the vehicle.
KEY SWITCH
The key switch is mounted on the dash to the right of the steering column (Figure 4). It has two positions,
OFF and ON, which are clearly labeled. See following NOTE.
NOTE: The key can be removed only when the key switch is in the OFF position.
IN
RN
! WA
N
O
F
F
O
FORWARD/REVERSE CONTROL
The Forward/Reverse rocker switch is located on the seat support panel, below and to the right of the driver’s
right knee (Figure 5). The F (FORWARD) and R (REVERSE) are clearly marked. Push down the FORWARD
side of the switch to operate the vehicle in the forward direction, or push down the REVERSE side of the
switch to operate the vehicle in reverse. When the rocker switch is positioned in the NEUTRAL position, with
neither side down, the vehicle will not operate if the accelerator pedal is pressed.The reverse buzzer will
sound as a warning when the Forward/Reverse switch is in the REVERSE position.
ACCELERATOR PEDAL
The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 6). The operation of
the accelerator pedal differs from that of an automobile. When the key switch is the ON position, and the For-
ward/Reverse switch is in either the FORWARD or REVERSE position, pressing the accelerator pedal will
automatically release the park brake and start the vehicle moving in the direction selected (forward or
reverse). As the accelerator pedal is pressed, speed will increase until full speed is reached. When the accel-
erator is released, power will be cut off and the motor will stop running.
IQ System vehicles use a special electrical system, which employs motor braking in some modes of opera-
tion. In those modes, the vehicle operates as follows:
• Zero Speed Detect: With the vehicle parked on level ground and the park brake disengaged, place the
Tow/Run switch in the RUN position and attempt to push the vehicle. Motor braking should engage and
cause resistance to rolling (moving at no more than 1 to 3 mph) (1.5 to 4.8 km/h) with the Forward/
Reverse switch in any position. When zero-speed detect motor braking is engaged, the reverse buzzer
should emit a distinct pattern of beeps. See following WARNING.
ý WARNING
• Zero speed detect will not limit vehicle speed to 1 mph (1.6 km/h) on very steep grades. Do not
operate vehicle on slopes exceeding 20% grades.
• “Pedal Up” Motor Braking: Accelerate the vehicle to full speed and then release the accelerator
pedal. Motor braking should quickly and smoothly slow the vehicle to approximately 11 mph (17.7 km/
h). Motor braking will disengage when vehicle slows to 11 mph (17.7 km/h). This feature is selectable
for IQ System vehicles only. Contact your local Club Car dealer/distributor to inquire about this select-
able feature.
• “Pedal Down” Motor Braking: Accelerate down an incline with the accelerator pedal pressed. When
the vehicle reaches maximum designed speed, motor braking should engage and limit the vehicle to its
maximum designed speed. On very steep grades, the vehicle may slightly exceed its maximum
designed speed, requiring the use of the brake pedal.
BRAKE PEDAL
The brake pedal is the large pedal on the left with the word STOP molded into it. To slow or stop the vehicle,
press the brake pedal with your foot (Figure 7).
ý WARNING
• The park brake will release automatically when either the accelerator or brake pedal is
pressed. The park brake has multiple locking positions and should be firmly pressed and
locked to prevent the vehicle from rolling.
NOTE: Vehicles equipped with lights: After the park brake is engaged, the brake lights will remain illu-
minated for up to four minutes.
When the vehicle is in operation, the warning light is controlled by the onboard computer.
• Batteries’ voltage drops below 48 volts when there is no load on the batteries (the vehicle is stopped
and there are no accessories on).
• Batteries have discharged to less than 25% of rated capacity.
If the warning light illuminates when the vehicle is operating, there will be enough power remaining to drive the
vehicle for approximately 30 minutes. However, the vehicle should be charged at the first opportunity. If the
warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distributor/
dealer check the vehicle for a possible battery or electrical system problem.
When the batteries receive an incomplete charge because 1) the DC power cord is disconnected, 2) AC
power to the charger is interrupted, 3) automatic charger shut-off occurs after 16 hours of operation, or 4) the
charger malfunctions, the warning light will indicate as follows:
• The warning light will not illuminate if the charge is 90% or more complete. The onboard computer will
retain in memory the amount of charge needed to fully replenish the batteries and will complete the
charge during the next charge cycle.
• When the charger is unplugged, the warning light will illuminate and remain illuminated for 10 seconds
if the charge is less than 90% complete but the vehicle has enough power for approximately 30 min-
utes of operation. This will alert the operator that the vehicle may be used, but that it must be charged
to completion as soon as possible.
• The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals if the charger times
out at 16 hours and the batteries are not sufficiently charged. This indicates an abnormal charge cycle.
The charger and batteries should be checked by your Club Car distributor/dealer.
• The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals during a charge
cycle (DC plug is still connected) if AC power to the charger is interrupted. The light will go out when
AC power is restored.
LED Light: In addition to the warning light, there is an infrared LED in the dash light assembly, which trans-
mits an infrared signal from the onboard computer (OBC). This signal is received by the optional Communi-
cation Display Module, which provides information on the condition of the vehicle and batteries.
TOW/RUN SWITCH
ý WARNING
• Place Tow/Run switch in the TOW position before disconnecting or connecting the batteries.
Failure to heed this warning could result in a battery explosion or severe personal injury.
• When the Tow/Run switch is in the TOW position, all motor braking functions, including zero
speed detect, are disabled.
The Precedent IQ System vehicles are equipped with a Tow/Run switch, located under the seat between the
batteries (Figure 10). The switch must be in the RUN position in order to operate the vehicle. When the switch
is in the TOW position, power to the vehicle electrical components is turned off and the vehicle will not oper-
ate. See following NOTE.
NOTE: After placing the Tow/Run switch in the TOW position, allow 10 seconds to elapse before switching
back to the RUN position.
After placing the Tow/Run switch in the RUN position, allow 10 seconds to elapse before operating
the vehicle.
• Pla
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• Do
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conn g:
BAT
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CCI 102
519501
The Tow/Run switch should be placed in the TOW position under the following conditions:
• Before Towing the Vehicle: Place the Tow/Run switch in the TOW position to disable all motor braking
functions, thus preventing possible damage that could occur to the vehicle or electrical components if
the vehicle is towed while the zero speed detect motor braking function is operating.
• Before Disconnecting or Connecting Battery Cables: Place the Tow/Run switch in the TOW posi-
tion to turn off power to the vehicle electrical system, thus preventing severe arcing and possible bat-
tery explosion as the battery cables are disconnected.
• For Long Term Storage: Place the Tow/Run switch in the TOW position to turn off power to the vehicle
electrical system, thus preventing vehicle electrical components from discharging the batteries.
ý WARNING
• If renting or loaning the vehicle, make sure the driver is familiar with all controls and
operating procedures before allowing the vehicle to be driven.
• Do not shift the Forward/Reverse handle while the vehicle is moving. To avoid injury to an
unsuspecting passenger or damage to the vehicle, always bring the vehicle to a full stop
before shifting the Forward/Reverse handle.
• Release the accelerator pedal and then press the brake pedal firmly until the vehicle stops. To
avoid unintentionally starting or rolling the vehicle, set the park brake, place the Forward/
Reverse handle in the NEUTRAL position, turn the key switch to the OFF position, and remove
the key.
• Do not tamper with the governor. Doing so will void the warranty, as well as damage the
engine and other components, and could result in property damage, personal injury, or death
due to unsafe speed.
KEY SWITCH
The key switch is mounted on the dash to the right of the steering column (Figure 11). It has two positions,
OFF and ON, which are clearly labeled. See following NOTE.
NOTE: The key can be removed only when the key switch is in the OFF position.
IN
RN
! WA
N
O
F
F
O
FORWARD/REVERSE CONTROL
The Forward/Reverse handle is located on the seat support panel, below and to the right of the driver’s right
knee (Figure 12). The handle has three distinct positions: F (FORWARD), N (NEUTRAL), and R
(REVERSE). Rotate the handle towards the driver (FORWARD) to operate the vehicle in the forward direc-
tion, or towards the passenger (REVERSE) to operate the vehicle in reverse. When the handle is in the
straight up position, (NEUTRAL), the vehicle will not operate. The engine will stop if it is shifted to this position
during operation. Club Car vehicles operate at reduced speed in reverse. The reverse buzzer will sound as a
warning when the Forward/Reverse handle is in the REVERSE position.
ACCELERATOR PEDAL
The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 13). The operation of
the accelerator pedal differs from that of an automobile. When the key switch is in the ON position, and the
Forward/Reverse handle is in either the FORWARD or REVERSE position, pressing the accelerator pedal will
automatically release the park brake and start the vehicle moving in the direction selected (forward or
reverse). As the accelerator pedal is pressed, speed will increase until full speed is reached. When the accel-
erator is released, power will be cut off and the motor will stop running.
BRAKE PEDAL
The brake pedal is the large pedal on the left with the word STOP molded into it. To slow or stop the vehicle,
press the brake pedal with your foot (Figure 14).
ý WARNING
• The park brake will release automatically when either the accelerator or brake pedal is
pressed. The park brake has multiple locking positions and should be firmly pressed and
locked to prevent the vehicle from rolling.
NOTE: Vehicles equipped with lights: After the park brake is engaged, the brake lights will remain illu-
minated for up to four minutes.
NEUTRAL LOCKOUT
For the convenience of the trained technician, there is a neutral lockout cam located on the back of the For-
ward/Reverse shifter. If the neutral lockout cam is pulled out approximately 3/8 inch (10 mm) and then rotated
one-half turn until it snaps into place, the cam will be in the MAINTENANCE position (Figure 16). This will
allow the technician to operate the engine in neutral for certain maintenance procedures. With the cam in this
position, the vehicle will not operate if the Forward/Reverse handle is placed in either the FORWARD or
REVERSE position.
To put the cam back into the OPERATE position, pull the cam out approximately 3/8 inch (10 mm) and rotate
it one-half turn until it snaps into place (Figure 17). See following WARNING and NOTE.
ý WARNING
• With the cam in the MAINTENANCE position and the engine running, the vehicle may move
suddenly if the Forward/Reverse handle is shifted or accidentally bumped. To prevent this,
chock the front and rear wheels and firmly set the park brake before servicing or leaving the
vehicle.
NOTE: Be sure to return the cam to the OPERATE position after servicing the vehicle, or it will not operate
with the Forward/Reverse handle in either the FORWARD or REVERSE position.
NEUTRAL NEUTRAL
CHOKE
The choke is located on the seat support panel below and to the right of the driver’s right knee (Figure 18,
Page 21). If the vehicle is hard to start in cool or cold temperatures, simply push in the choke cover to activate
it. Hold it during start up and release the choke cover after the engine starts and runs smoothly.
F
F
O
CAUT ION
• Failure to add oil immediately when the low oil warning light stays on may result in permanent
engine damage.
Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving
your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect
each vehicle to ensure that it is in proper working condition before accepting delivery.
Use the following checklist as a guide to inspect the vehicle. This checklist should be used daily to ensure that
the vehicle is in proper working condition and in conjunction with the Periodic Service Schedules on page 32.
Any problems should be corrected by a Club Car distributor/dealer or a trained technician.
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent
further damage to the vehicle and avoid the possibility of injury due to unsafe conditions.
All Vehicles
• General: All the parts should be in place and properly installed. Be sure that all nuts, bolts, and screws
are tight.
• Safety and information decals: Check to ensure that all safety and information decals are in place.
See pages 4 through 7.
• Tires: Check for proper tire pressure. Visually inspect tires for wear, damage, and proper inflation on a
daily basis. See Vehicle Specifications on page 47.
Electric Vehicles
• Batteries: Check electrolyte to ensure that it is at its proper level (Figure 26, Page 37). Check battery
posts. Wires should be tight and free of corrosion. Charge batteries fully before first use of vehicle.
• Charger cord, plug, and receptacle: Visually inspect for cracks, loose connections, and frayed wir-
ing. See Plug and Receptacle on page 40.
Gasoline Vehicles
• Battery: Check electrolyte to ensure it is at the proper level (Figure 30, Page 42). Check battery posts.
Wires should be tight and free of corrosion and battery should be fully charged.
• Engine: Check for proper engine oil level. See Engine Oil – Gasoline Vehicles on page 42.
• Fuel: Check fuel level. See Fueling Instructions – Gasoline Vehicles on page 43. Check fuel tank,
lines, cap, pump, fuel filters, and carburetor for fuel leakage.
• Exhaust system: Check for leaks.
ý WARNING
• Be sure the plastic has been removed from the seat bottom before operating the vehicle.
Failure to do so may result in a fire, property damage, personal injury, or death.
PERFORMANCE INSPECTION
After you have familiarized yourself with the vehicle controls and have read and understood the driving
instructions, take the vehicle for a test drive.
Use the following checklist as a guide to inspect the vehicle and check daily for proper operation. Any prob-
lems should be corrected by a Club Car distributor/dealer or a trained technician.
All Vehicles
• Forward/Reverse switch: Check for proper operation. See Controls and Indicators – Electric Vehi-
cles on page 13 or Controls and Indicators – Gasoline Vehicles on page 17.
• Brakes: Be sure the brakes function properly. When brake pedal is pressed using moderate pressure,
the vehicle should come to a smooth, straight stop. If the vehicle swerves or fails to stop, stops
abruptly, or makes a grinding or squeaking noise, have the brake system checked and adjusted as
required. Continued, moderate brake pedal pressure should be able to lock the wheels, but using
lesser pressure should also permit a slow, gradual deceleration.
• Park brake: When latched, the park brake should lock the wheels and hold the vehicle stationary (on
an incline of 20% or less). It should release when either the accelerator or brake pedal is pressed.
• Reverse buzzer: The reverse buzzer will sound as a warning when the Forward/Reverse handle or
switch is in the REVERSE position.
• Steering: The vehicle should be easy to steer and should not have any play in the steering wheel.
• General: Listen for any unusual noises such as squeaks or rattles. Check the vehicle’s ride and perfor-
mance. Have a Club Car distributor/dealer or a trained technician investigate anything unusual.
Electric Vehicles
• Accelerator: With the key switch in the ON position and the Forward/Reverse switch in the FOR-
WARD position, as the accelerator pedal is pressed, the motor should start and the vehicle should
accelerate smoothly to full speed. When the pedal is released it should return to the original position.
All Club Car vehicles operate at reduced speed in reverse.
Check the following features for correct functionality as described on page 14.
• Zero-Speed Detect
• “Pedal Up” Motor Braking
• “Pedal Down” Motor Braking
Gasoline Vehicles
• Accelerator: With the key switch in the ON position and the Forward/Reverse switch in the FOR-
WARD position, as the accelerator pedal is pressed, the engine should start and the vehicle should
accelerate smoothly to full speed. When the pedal is released it should return to the original position.
All Club Car vehicles operate at reduced speed in reverse.
• Governor: Check maximum speed of the vehicle. The vehicle should operate at 12-15 mph (19-24 km/
h) on a level surface.
DRIVING INSTRUCTIONS
ý WARNING
• Only licensed drivers should be allowed to drive the vehicle.
• If renting or loaning the vehicle, make sure the driver is familiar with all controls and
operating procedures before allowing the vehicle to be driven.
• No more than two persons per bench seat should be on the vehicle at one time. Do not allow
passenger to ride in the bagwell.
• The vehicle is not specially equipped for handicapped persons:
- Be sure all persons can properly operate the vehicle prior to allowing them to drive the
vehicle.
- Be sure all passengers are capable of securing themselves in a vehicle before allowing
them to ride in one.
• For night use, the vehicle must be equipped with headlights and taillights.
• Stop the vehicle before shifting the Forward/Reverse switch. Failure to do so may result in
injury to an unsuspecting passenger and (or) damage to the vehicle.
• To help avoid being struck, do not stand in front of or behind the vehicle.
• Operate the vehicle from the driver seat only.
• To help prevent falls from the vehicle, remain seated in a moving vehicle and hold on to hand
holds or handrails at all times. Driver should keep both hands on the steering wheel when the
vehicle is in motion.
• To help prevent the possibility of serious injury, keep your entire body inside the vehicle.
• Do not leave children unattended on vehicle.
• To help prevent overturning the vehicle, drive slowly straight up and down slopes. Avoid
driving the vehicle on slopes exceeding 20% incline.
• To help avoid possible injury to an inattentive passenger and (or) damage to the vehicle, avoid
sudden starts, sudden stops, and abrupt turns.
• To help avoid the possibility of losing control of or overturning the vehicle, reduce speed for
adverse driving conditions such as wet grass or rough terrain.
WARNING CONTINUED ON NEXT PAGE...
ý WARNING
• Do not use the vehicle on public roads. It is not designed or intended for street use and
should not be licensed for use on public roads.
• Obey all local rules concerning golf cars.
• The vehicle should be driven in only specified areas by trained drivers.
• Do not drive while under the influence of alcohol, drugs, or medications.
• To prevent overturning the vehicle, drive slowly in turns.
• Use brakes to reduce speed when coasting downhill.
No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle’s
controls. An experienced operator should accompany each first-time driver on a test drive before allowing
him/her to operate the vehicle alone.
To ensure safe operation of the vehicle, follow exactly and in order, all of the following procedures. Read and
understand all instructions prior to driving the vehicle.
ý WARNING
• Operator must control vehicle speed when going downhill.
Electric vehicles:
• “Pedal down” or “pedal up” motor braking may be used to help control speed when going
downhill; however, steep terrain or other conditions will require that pedal braking be used in
conjunction with motor braking.
Gasoline vehicles:
• Do not shift the vehicle out of forward while going downhill. If you do, you will not be able to
shift into reverse or back into forward until stopped.
• Press the brake pedal as necessary and partially press the accelerator when descending a
hill. With the accelerator pedal partially pressed, the governor will cause the engine to assist
the brakes in controlling downhill speed.
NOTE: If the Forward/Reverse handle is shifted into the NEUTRAL position, power will be cut off and the
engine will stop running.
ý WARNING
• Driving through water may affect the brakes. After driving through water, check effectiveness
of the brakes by gently pressing the brake pedal. If the vehicle does not slow down at the
normal rate, continue to press the brake pedal until the brakes dry out and normal
performance returns.
ý CAUT ION
• When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator
pedal.
To stop the vehicle, release the accelerator pedal and press the brake pedal with your right foot until the vehi-
cle comes to a complete stop.
NOTE: Vehicles equipped with lights: After the park brake is engaged, the brake lights will remain illu-
minated for up to four minutes.
2. Turn the key switch to the OFF position and place the Forward/Reverse handle or switch in the NEU-
TRAL position. Remove the key when the vehicle is not in use. For gasoline vehicles, also turn off the
fuel shut-off valve (Figure 20, Page 29).
3. IQ System vehicles only: When the Tow/Run switch is in the RUN position, (with the Forward/Reverse
switch or key switch in any position), the Zero-Speed Detect function will prevent the vehicle from rolling
at more than 1 to 3 mph (1.5 to 4.8 km/h) unless the accelerator is pressed. This prevents the possibility
of a parked vehicle (with the park brake disengaged) rolling away too fast to be overtaken on foot.
TOWING
ý WARNING
• Do not tow the vehicle on public streets or highways.
• Use only approved Club Car tow bars.
• Turn the key switch to OFF and place the Forward/Reverse handle or switch in the NEUTRAL
position before towing the vehicle.
• IQ System vehicles only: Place the Tow/Run switch in the TOW position; otherwise, the
vehicle will not roll while being towed.
• Extreme caution should be used when towing any vehicle.
• Do not exceed 5 mph (8 km/h) towing speed.
• Do not allow people in the vehicles being towed.
• Avoid sudden starts, sudden stops, and tight turns when towing.
• Avoid stopping on a hill when towing. If you must stop on a hill, avoid sudden starts or rolling
backwards and stopping suddenly. Failure to heed this warning could cause the vehicle to
overturn, possibly resulting in severe personal injury.
WARNING CONTINUED ON NEXT PAGE...
ý WARNING
• Do not tow more than one Club Car vehicle with another Club Car vehicle. If more than one
vehicle must be towed, an adequately powered vehicle (tractor or full sized truck) properly
fitted, with a tow hitch height of 11 inches (28 cm) should be used. Only heavy-duty tow bars
should be used for multi-vehicle towing. Never tow more than five vehicles at one time.
• Gasoline vehicles only: Turn the fuel shut-off valve to closed (OFF) position (Figure 20,
Page 29).
A light duty tow bar is available for break-down towing and single vehicle towing. A heavy duty tow bar and an
onboard tow bar are available for multi-vehicle towing. Observe all of the previous WARNING statements
when towing.
TRANSPORTING ON A TRAILER
ý WARNING
• For use on public roads, the trailer must meet all federal, state, and local requirements such
as taillights, brake lights, etc.
• Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is
on an approved trailer.
• The vehicle to be towed should be tied securely to the trailer, with the Forward/Reverse
handle or switch in the NEUTRAL position, the key switch the OFF position, and the park
brake firmly pressed and locked.
• Do not allow people in the trailer or vehicle being towed.
• Avoid sudden starts, sudden stops, and tight turns when towing.
• Avoid stopping on a hill when towing. If you must stop on a hill, avoid sudden starts or rolling
backwards and stopping suddenly. Failure to heed this warning could cause the vehicle to
overturn, possibly resulting in severe personal injury.
• When towing on a trailer, normal road speed of the tow vehicle should be reduced.
• Because of the added length of the trailer, caution should be used when turning a corner.
• Remove the vehicle windshield and secure the seat bottom before transporting on a trailer.
ý WARNING
• Gasoline vehicles only: Turn the fuel shut-off valve to the closed (OFF) position (Figure 20,
Page 29).
If the vehicle must be transported over long distances or on public highways, it should be transported on an
approved trailer that has the approved load rating of 1200 lb. (544 kg) per vehicle being transported.
NOTE: A two-car trailer should be rated at 2 x 1200 = 2400 lb. (2 x 544 = 1088 kg).
ý WARNING
• Turn the key switch to the OFF position, remove the key, and leave the Forward/Reverse
switch in the NEUTRAL position during storage. This is to prevent unintentionally starting the
vehicle or a fire hazard.
• Do not attempt to charge frozen batteries or batteries with bulged cases. Discard the battery.
Frozen batteries can explode.
ý CAUT ION
• To avoid exposing electrical components to moisture and subsequent damages, do not use
any type of pressure washing or steam cleaning equipment to wash the vehicle.
2. Batteries should be clean and free of corrosion. Wash tops and terminals of batteries with a solution of
baking soda and water (1 cup (237 mL) baking soda per 1 gallon (3.8 L) of water). Rinse solution off bat-
teries. Do not allow this solution to enter the batteries. Be sure terminals are tight. Let the terminals dry
and then coat them with Battery Terminal Protector Spray (CCI P/N 1014305).
3. Store vehicle in a cool, dry place. This will minimize battery self-discharge.
4. Adjust tires to recommended tire pressure. See Vehicle Specifications on page 47.
5. Perform all semiannual periodic lubrication. See Periodic Lubrication Schedules on page 34.
6. Thoroughly clean front body, rear body, seats, battery compartment, and underside of vehicle.
7. Do not engage the park brake. Chock the wheels to prevent the vehicle from rolling.
• Leave PowerDrive chargers plugged in during storage. The onboard computer will automatically acti-
vate the charger when necessary. If the battery charger is left plugged in during extended storage, the
electrolyte should be checked monthly to ensure that proper level is maintained. AC power should also
be checked periodically.
• If charger cannot remain plugged in, or AC power will not be available during extended storage, discon-
nect the batteries for storage (Figure 1, Page 11).
CAUT ION
• Be sure to check the vehicle and charger monthly to ensure the charger is operating correctly
during storage.
ý WARNING
• Do not attempt to charge frozen batteries or batteries with bulged cases. Discard the battery.
Frozen batteries can explode.
3. Adjust tires to recommended tire pressure. See Vehicle Specifications on page 47.
4. Perform the Pre-Operation and Daily Safety Checklist on page 21.
ý DANGER
• Do not attempt to drain gasoline when the engine is hot or while it is running.
• Be sure to clean up any spilled gasoline before operating the vehicle.
• Store gasoline in an approved gasoline container only. Store in a well-ventilated area away
from sparks, open flames, heaters, or heat sources.
• Keep gasoline out of reach of children.
• Do not siphon gasoline from the vehicle.
ý WARNING
• Turn the key switch to the OFF position, remove the key, and leave the Forward/Reverse
handle in the NEUTRAL position during storage. This is to prevent unintentionally starting the
vehicle or a fire hazard.
• Turn the fuel shut-off valve to closed (OFF) position (Figure 20).
ý CAUT ION
• Batteries in a low state of charge will freeze at low temperatures.
2.2. Loosen, but do not remove, the carburetor drain screw and drain fuel remaining in bowl into a small,
clean container, then pour the fuel from the container into vehicle fuel tank. Tighten the carburetor
drain screw.
2.3. Disconnect fuel vent line from fuel tank vent nipple.
2.4. Plug the fuel tank vent nipple so that it is air tight. We recommend using a slip-on vinyl cap.
3. Disconnect the battery cables, negative (–) cable first.
4. Battery should be clean and free of corrosion. Wash top and terminals of battery with a solution of baking
soda and water (1 cup (237 mL) baking soda per 1 gallon (3.8 L) of water). Rinse solution off battery. Do
not allow this solution to enter the battery. Be sure terminals are tight. Let the terminals dry and then coat
them with Battery Terminal Protector Spray (CCI P/N 1014305).
5. To protect the engine, remove spark plug and pour 1/2 ounce (14.2 mL) of SAE 10 weight oil into the
engine through the spark plug hole. Rotate engine crankshaft by hand several times and then install the
spark plug.
6. Adjust tires to recommended tire pressure. See Vehicle Specifications on page 47.
7. Perform semiannual periodic lubrication. See Periodic Lubrication Schedules on page 34.
8. Thoroughly clean front body, rear body, seats, engine compartment, and underside of vehicle.
9. Do not engage the park brake. Chock the wheels to prevent the vehicle from rolling.
OFF OFF
Figure 20 Fuel Shut-off Valve – Closed Position Figure 21 Fuel Shut-off Valve – Open Position
NOTE: Due to the oil added to the engine in preparation for storage, engine may smoke excessively for a
short time when it is run for the first time after storage.
5. Adjust tires to recommended tire pressure. See Vehicle Specifications on page 47.
6. Perform the Pre-Operation and Daily Safety Checklist on page 21.
MAINTENANCE
To ensure trouble-free vehicle performance, it is very important to follow an established preventive mainte-
nance program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive
repairs that can result from neglect. Use the Pre-Operation and Daily Safety Checklist on page 21 and the fol-
lowing Periodic Service Schedules and Periodic Lubrication Schedules to keep the vehicle in proper working
condition.
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent
further damage to the vehicle and avoid the possibility of injury due to unsafe conditions.
Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service.
ý WARNING
• If any problems are found during scheduled inspection or service, do not operate the vehicle
until repairs are made. Failure to make necessary repairs could result in fire, property
damage, severe personal injury, or death.
• Only trained technicians should service or repair the vehicle or battery charger. Anyone doing
even simple repairs or service should have knowledge and experience in electrical and
mechanical repair. The appropriate instructions must be used when performing maintenance,
service, or accessory installation.
Electric vehicles:
• Hot! Do not attempt to service hot motor. Attempting to do so could cause severe burns.
• To avoid unintentionally starting the vehicle, disconnect the batteries as shown (Figure 1,
Page 11).
• After disconnecting the batteries, wait 90 seconds for the controller capacitors to discharge.
Gasoline vehicles:
• Moving parts: Do not attempt to service gasoline vehicle while the engine is running.
• Hot! Do not attempt to service hot engine or exhaust system. Failure to heed this warning
could result in severe burns.
• Turn the fuel shut-off valve to the closed (OFF) position (Figure 20, Page 29).
• To avoid unintentionally starting the vehicle, before servicing always disconnect the battery,
negative (–) cable first (Figure 2, Page 11) and disconnect the spark plug wire from the spark
plug.
• Frame ground – Do not allow tools or other metal objects to contact frame when
disconnecting batteries or other electrical wiring. Never allow a positive wire to touch the
vehicle frame, engine, or other metal component.
ý WARNING
• Service, repairs, and adjustments must be made per instructions in the maintenance and
service manual.
NOTE: If the vehicle is constantly subjected to heavy use or severe operating conditions, the preventive
maintenance procedure should be performed more often than recommended in the periodic ser-
vice and lubrication schedules.
Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep
vehicle in optimum operating condition.
ý WARNING
• If any problems are found during scheduled inspection or service, do not operate the vehicle
until repairs are made. Failure to make necessary repairs could result in fire, property
damage, severe personal injury, or death.
Annually by trained Check/fill transaxle to plug level 22 oz. (0.67 liters) SAE 30 WT. API
technician only 4 Class SE, SF, or SG Oil (or higher)
(every 100 hours of
operation or 200 rounds Dupont™ Performance Dry Multi-Use
Pedal group 5
of golf) Lubricant
2 5
3
4
Semiannually by owner Shifter cable pivots Dry Moly Lube (CCI P/N 1012151)
1
or trained technician
(every 50 hours of Brake system, per maintenance Dry Moly Lube (CCI P/N 1012151),
operation or every 100 and service manual. 2 white lithium grease NLGI #2
rounds of golf)
Front suspension (two fittings) 3 Chassis Lube - EP NLGI Grade 2
2
5
1
6 3
4
2
4
The Precedent electric vehicle is equipped with a solid state speed controller. In order to properly service and
maintain the solid state controller vehicle, it is necessary to understand the electrical circuitry and the func-
tions of all components. Therefore, if any repair or servicing needs to be performed, we recommend that it be
performed by an authorized Club Car distributor/dealer using Club Car OEM parts.
ý DANGER
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full
face shield and rubber gloves when working on or near batteries.
• Charge batteries in a well-ventilated area only. Batteries emit hydrogen while being charged.
Hydrogen is an explosive gas and must never exceed a level of 2% of the air.
• Battery – Poison! Contains acid! Causes severe burns. Avoid contact with skin, eyes, or
clothing. Antidotes:
- Internal: Drink large quantities of milk or water followed with milk of magnesia or vegetable
oil. Call a physician immediately.
ý WARNING
• Wear safety glasses or approved eye protection when servicing the vehicle or battery charger.
Wear a full face shield and rubber gloves when working on or near batteries.
• Use insulated tools when working near batteries or electrical connections. Use extreme
caution to avoid shorting of components or wiring.
CAUT ION
NOTE: Recycle or dispose of discarded batteries in accordance with local, state, and federal regulations.
Precedent electric vehicle12-volt batteries are deep-cycle batteries, specially built for electric vehicle applica-
tion. Automotive batteries should never be used.
New batteries will not deliver their full capabilities until they have been discharged and recharged 20 to 50
times. To obtain the maximum service life from new batteries, restrict Precedent electric vehicles with new
batteries to 36 holes of use between charges in the first two months of operation. Batteries should be fully
charged before first use of new vehicle, before first use of a vehicle after storage, and before releasing vehicle
for use each day.
BATTERY CARE
To keep batteries in good working condition, follow this maintenance program on a regular basis:
1. The batteries should be kept clean and free of corrosion. Wash tops and terminals of batteries with a
solution of baking soda and water (1 cup (237 mL) baking soda per gallon (3.8 L) of water). Rinse solution
off of the batteries. Do not allow this solution to enter the battery. Be sure terminals are tight. Let the ter-
minals dry and then coat with Battery Terminal Protector Spray (CCI P/N 1014305). See following
NOTE.
2. The electrolyte level in the batteries should be checked weekly (Figure 26). Add water only after charg-
ing unless the electrolyte level is below the top of the plates. In this case, add just enough water to cover
the plates, charge and then check the level again. Never charge batteries if plates are exposed above
electrolyte level. For best battery life, add only distilled water. See following NOTE.
NOTE: A battery watering gun or bottle is available at many auto parts dealers.
3. The battery hold-downs should be tight enough so that the batteries do not move while the vehicle is in
motion, but not so tight as to crack or buckle the battery case. Tighten hold-down retaining nuts to 40 in-
lb (4.5 N·m). The terminal connections should be clean and tight, and any worn insulation or frayed wires
should be replaced. Tighten battery terminals to 110 in-lb (12.4 N·m). See following WARNING.
ý WARNING
• If battery wire terminals are damaged or corroded, they should be replaced or cleaned as
necessary. Failure to do so may cause them to overheat during operation and could result in
fire, property damage, or personal injury.
4. After use, the batteries should be placed on charge. The batteries should never be left discharged any
longer than absolutely necessary (do not leave discharged overnight).
ELECTROLYTE
LEVEL AT LEAST
1/2 INCH (13 MM)
ABOVE PLATES
OR TO LEVEL
INDICATOR
ý DANGER
• The charging area must be ventilated. Hydrogen level in the air must never exceed 2%. The
total volume of air in the charging area must be changed five times per hour. Exhaust fans
should be located at the highest point of the roof. Contact a local HVAC engineer.
• Do not charge the vehicle batteries with the vehicle covered or enclosed. Any enclosure or
cover should be removed or unzipped and pulled back when batteries are being charged. An
accumulation of hydrogen gas could result in an explosion.
ý WARNING
• Only trained technicians should repair or service the charger. Contact your nearest Club Car
distributor/dealer.
• Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit
breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes
for the location.
• Connect the charger AC supply cord to a properly grounded, three-wire outlet of the proper
voltage and frequency as shown on the charger.
• Do not use an adapter to plug the charger with a three-prong plug into a two-prong outlet.
Improper connection of the equipment-grounding conductor can result in a fire or an
electrical shock.
• An extension cord or electrical outlet must accept a three-prong plug. Extension cord should
be a three-wire No. 12 AWG (American Wire Gauge) or no. 14 (British Standard Wire Gauge),
and be as short as possible. The use of improper extension cord could result in fire or an
electrical shock.
• Do not operate the charger if it has received a sharp blow, was dropped, or otherwise
damaged in any way.
• Have worn, cut, or damaged power cords or wires replaced immediately.
• Do not use near fuels, grain dust, solvents, thinners, or other flammables. Chargers can ignite
flammable materials and vapors.
• Do not expose to rain or any liquid. Keep the charger dry.
• Never push objects of any kind into the charger through cabinet slots. They may touch
dangerous voltage points or cause an electrical short circuit that could result in fire or
electrical shock.
• Do not connect a stationary charger to the receptacle if the charger cord, plug, or the vehicle
receptacle is broken, damaged, or does not make a good electrical connection. Fire or
personal injury can result. Have a qualified technician replace the parts.
• When the charger is on, the charger DC cord may be disconnected from the vehicle receptacle
slowly. Jerking or pulling the DC cord out quickly could cause arcing and burning that could
damage the plug and receptacle and could cause batteries to explode.
• Do not block or cover the charger ventilation slots. The slots provide ventilation and protect
the charger from overheating.
• Do not allow clothing, blankets, or other material to cover the charger.
• Do not allow the charger to operate for more than 30 minutes at 19 or more amperes.
• Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical
components in the charger and on the vehicle from all but direct or close lightning strikes.
NOTE: Because the vehicle’s onboard computer (OBC) has a storage charge feature that automatically
checks and recharges the batteries as necessary every 15 days, the charger can remain plugged
to an IQ System vehicle throughout the storage period.
Shortly after charging begins, the charger will shut off in order to run a self-diagnostic program
(ammeter will drop to zero). Charging will resume in a few moments (ammeter returns to previous
rate of charge). This will be repeated at one hour and at two hours into the charge cycle.
Each electric vehicle is supplied with a fully automatic battery charger as standard equipment. The AC cord
to each charger is to be connected to a source capable of supplying 10 amperes minimum per charger.
To reduce the risk of electric shock, the battery charger must be grounded. The charger is equipped with an
AC electric cord having an equipment-grounding conductor and a grounding type plug. The AC plug must be
connected to an appropriate receptacle that is properly installed and grounded in accordance with the
National Electrical Code and all local codes and ordinances. See the owner’s manual supplied with the
charger for specific operating instructions before using the charger.
The use of an extension cord with the charger should be avoided. If an extension cord must be used, use a
three-conductor no. 12 AWG (American Wire Gauge) or no. 14 SWG (British Standard Wire Gauge), heavy-
duty cord with ground, properly wired and in good electrical condition. Keep it as short as possible (no more
than 12 feet (3.7 m)). Place all cords so they will not be stepped on, tripped over, or otherwise subject to dam-
age or stress.
Ensure that the charger ventilation slots are unobstructed and that there is adequate ventilation.
CHARGING BATTERIES
ý WARNING
• Be sure all wire connections at the receptacle and the fuse link are clean and tight.
• Do not rock or bend the plug. To connect the charger plug to the vehicle receptacle, grasp the
plug handle and push the plug straight into the receptacle (Figure 27, Page 40).
• Do not pull on the DC cord (Figure 28, Page 40). Do not twist, rock or bend the plug. To
disconnect the charger plug from the vehicle receptacle, grasp the plug by the handle and pull
the plug straight out of the receptacle.
• Do not connect a charger to the receptacle if the charger cord, plug, or the vehicle receptacle
is broken, damaged in any manner, or does not make a good electrical connection. Fire or
personal injury can result. Have it replaced by a qualified service person immediately.
• Failure to follow these instructions could result in damage to the charger cord, the plug, and
(or) the vehicle receptacle.
• Do not use a charger if:
- The plug is too loose or does not make a good connection.
- The plug and receptacle feel hotter than normal during charge.
- The plug pins or receptacle contacts are bent or corroded.
- The plug, receptacle, or cords are cut, worn, have any exposed wires or are damaged in any
way.
• Using the charger with any of the above symptoms could result in a fire, property damage,
personal injury, or death.
NOTE: When temperatures fall below 65 °F (18.3 °C), batteries charged in unheated areas should be
placed on charge as soon as possible after use. Batteries are warmest immediately after use, and
cold batteries require more time to fully charge.
Insert the charger DC plug into the vehicle receptacle. The charger will turn on two to ten seconds later
(Figure 27, Page 40).
When inserting the DC plug, align the raised guide on the plug with the guide slot in the receptacle and push
straight in slowly.
The charger interacts with an onboard computer on IQ System vehicles. The computer records the amount of
energy consumed during vehicle use. While the charger is plugged in, the vehicle’s control circuit is locked
out, preventing operation of the vehicle, as well as the possibility of consequent damage to the charger and
the vehicle.
Once the lockout is actuated, the charger turns on. The onboard computer then records the amount of energy
being returned to the batteries. When the optimum amount of energy needed to replenish the batteries is
returned, the charger will shut off. The control circuit lockout remains activated until the charger plug is dis-
connected from the vehicle.
Only Club Car PowerDrive battery chargers are compatible with Precedent electric vehicles.
As long as the charger is allowed to shut off by itself, the batteries will be fully charged. Overcharging and
undercharging will normally be prevented.
Batteries should be put on charge even if they have been used for only a short period (9 holes of golf or 10
minutes). The charger is automatic and will turn off when batteries are fully charged. If the charger does not
seem to be operating properly, or if the batteries seem weak, contact your local Club Car distributor/dealer.
Figure 27 Correct Insertion of Charger DC Plug Figure 28 Incorrect Removal of Charger DC Plug
The charger cord, plug, and receptacle are wear items and should be inspected daily. Visually inspect them
for cracks, loose connections, and frayed wiring; they must be replaced when worn or damaged. If charger
plug or receptacle show signs of corrosion or the plug is difficult to insert or remove, the receptacle contacts
and plug terminals should be cleaned with a good electrical contact cleaner or lightly sprayed with WD-40®
brand spray lubricant. The plug should then be inserted and removed several times to ensure ease of inser-
tion, ease of removal, and good electrical contact. See following NOTE.
NOTE: If the warning tag has been damaged or removed from the DC cord, have it replaced immediately.
ý DANGER
• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full
face shield and rubber gloves when working on or near batteries.
• Tools, wires, and metal objects can cause sparks when shorted across a battery.
• Follow all instructions carefully when working with batteries.
• Charge battery in a well-ventilated area only.
• Battery – Poison! Contains acid! Causes severe burns. Avoid contact with skin, eyes, or
clothing. Antidotes:
- External: Flush with water. Call a physician immediately.
- Internal: Drink large quantities of milk or water followed with milk of magnesia or vegetable
oil. Call a physician immediately.
ý WARNING
• Do not jump start a dead battery using another battery and jumper cables.
The battery in the Club Car gasoline vehicle is a 12-volt, low maintenance battery that requires infrequent
watering (Figure 29).
Any corrosion around the positive (+) or negative (–) terminals should be washed off with a solution of baking
soda and water (1 cup (237 mL) per gallon (3.8 L) of water). Rinse solution off the battery. Do not allow this
solution to enter battery. Be sure terminals are tight (battery terminals should be tightened to 20 ft-lb (27.1
N·m). Let the terminals dry and then spray them with Battery Terminal Protector Spray (CCI P/N 1014305).
See preceding and following WARNINGS.
ý WARNING
• If battery wire terminals are damaged or corroded, they should be replaced or cleaned as
necessary. Failure to do so may cause them to overheat during operation and could result in
fire, property damage, or personal injury.
BATTERY
CAP
LEVEL
INDICATOR PLATES
ELECTROLYTE
LEVEL AT LEAST
1/2 INCH (13 MM)
ABOVE PLATES
OR TO LEVEL
INDICATOR
Be sure battery clamp is properly tightened. Tighten to 12 ft-lb (16.3 N·m). A loose battery clamp may allow
the battery to become damaged from vibration or jarring.
If battery appears weak, have it charged by a trained technician. The battery should never be left discharged
any longer than absolutely necessary (do not leave discharged overnight).
ý CAUT ION
• Do not remove dipstick while engine is running.
2. Check oil by fully inserting the dipstick into the oil filler tube and immediately removing it.
3. If the oil level is at or below the low level mark on the dipstick gauge, add oil until the level is between
low and full levels (safe level).
4. Reinsert dipstick into the oil filler tube.
NOTE: Properly recycle or dispose of used oil in accordance with local, state, and federal regulations.
Full
Level
Safe
Level
Low
Level
OIL VISCOSITY
Choose the viscosity according to the temperature as indicated by the oil viscosity chart (Figure 32,
Page 43). See following NOTE.
NOTE: Using multi-grade oils (5W-20, 10W-30, and 10W-40) will increase oil consumption. Check oil level
more frequently when using them.
SAE 40
SAE 30
SAE 10W-30/SAE
° 10W-40
SAE 5W-20
ý DANGER
• To avoid electric arc caused by static electricity, the fuel storage/pumping device must be
grounded. If the pump is not grounded, the vehicle must be grounded to the pump before and
during the fueling operation.
• If the vehicle has an all-weather enclosure installed, be sure the fuel tank is properly vented as
shown (Figure 23, Page 30).
• To avoid the possibility of fire, clean up any spilled gasoline before operating the vehicle.
ý CAUT ION
• To allow for expansion, do not fill higher than one inch from the top of the fuel tank. Avoid fuel
spillage.
NOTE: Whenever possible, avoid using oxygenated fuels and fuels that are blended with alcohol. Vehicles
to be stored for extended periods should be prepared for storage as instructed. See Preparing the
Gasoline Vehicle for Extended Storage on page 28.
CAUT ION
• Use of leveling or rubbing compounds will permanently dull finish of vehicle.
• Do not apply wax products to the black plastic material of the front and rear underbody, the
front bumper, or the textured area of the rear beauty panel marked “NO STEP”. Wax will cause
these surfaces to become discolored.
The seats of the vehicle will last longer with proper cleaning. Use a solution of 10% liquid soap and warm
water applied with a soft cloth. For imbedded dirt, a soft bristle brush may be used. For heavy soiling, difficult
stains or scratches, blemishes, or other body damage, see Section 4 of the appropriate maintenance and ser-
vice manual.
ACCESSORIES
There is a complete line of accessory equipment available from Club Car and our dealers/distributors. You
can obtain the name and phone number of your closest Club Car contact by visiting our web site at
www.clubcar.com and clicking the "Find a Dealer" link.
Care should be taken that these accessories are properly installed by trained technicians, and that they are
used in the manner for which they were designed. See following WARNING.
ý WARNING
• Windshields and weather-proof enclosures will not protect occupants from flying objects (golf
balls, etc.).
In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with
Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial
number(s) of the vehicle(s) to CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia 30917-4658, Attention:
Vehicle Registration.
PRECEDENT VILLAGER 4
The Precedent Villager 4 is designed to provide a smooth and comfortable ride for four passengers, and is
offered in both gasoline and electric power configurations. This owner’s manual should be read thoroughly
prior to operating the vehicle.
The Precedent Villager 4 should be driven and maintained as stated in this owner’s manual with the following
additions:
ý WARNING
• Vehicle should be driven at slower speeds when four persons are in the vehicle.
• Passengers should hold on to hand holds or hand rails at all times (Figure 33, Page 46). Driver
should keep both hands on the steering wheel while vehicle is moving.
• Do not leave children unattended on the rear seat while vehicle is moving.
• No more than four persons should be on the vehicle at one time.
MAINTENANCE
Refer to pages 32 through 35 for Periodic Service and Lubrication Schedules. See following NOTE.
NOTE: If the vehicle is constantly hauling heavy loads, the preventive maintenance procedures should be
performed more often than recommended in the service and lubrication schedules.
ý WARNING
• Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit
breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes
for the location.
ý CAUT ION
• Before charging batteries, turn off all accessories on all vehicles.
• If using an onboard charger, be sure the AC plug is unplugged from the outlet before
attempting to drive the vehicle.
• Be sure the AC cord is properly wound up on the reel before driving the vehicle.
• Study all general information and WARNING, CAUTION, and NOTE statements in the Battery
Charger section on page 38.
HAND HOLD
HAND RAIL
FOOT REST
PASSENGER
WARNING DECAL
(ON REAR HANDRAIL
FACING SEAT)
VEHICLE SPECIFICATIONS
POWER SOURCE
Transaxle: Double reduction helical gear with 12.3:1 direct drive axle • •
Engine: 4-cycle OHV, 286 cc, 9.0 hp rated, single-cylinder, air-cooled, with
• •
pressure lubrication system
Fuel system: Side-draft carburetor with float bowl, fixed jets, fuel filters, and
• •
impulse fuel pump
Unitized transaxle: Fully synchronized forward and reverse with neutral and
reduced speed reverse (11.8:1 forward, 17.1:1 reverse) • •
Electrical system: 12 volt, 500 cca at 0 °F (-17.8 °C), 650 at 32 °F (0 °C). 105-
• •
minute reserve capacity and 35-amp charging capacity
STEERING/SUSPENSION/BRAKES
Suspension: Front and rear tapered mono-leaf springs with dual hydraulic
• • • •
shocks
Brakes: Dual rear wheel self-adjusting brakes with cast iron drums and single
brake pedal with automatic-release park brake • • • •
BODY/CHASSIS
DIMENSIONS/WEIGHT
LIQUID CAPACITIES
22 oz. 22 oz.
Transaxle
(.67 liters) (.67 liters)
32 oz. 32 oz.
Engine crankcase (without filter)
(.95 liter) (.95 liter)
38 oz. 38 oz.
Engine crankcase (with filter)
(1.12 liters) (1.12 liters)
27 oz. 27 oz.
Unitized transaxle
(0.8 liter) (0.8 liter)
TIRE PRESSURE
WARRANTY:
Professional
CLUB CAR, INC., (CLUB CAR) hereby warrants its new 2005 Precedent golf car purchased from
Champion
Precedent
Precedent
Precedent
Villager 4
CLUB CAR or an authorized distributor, dealer, or agent shall be free from defects in material and
workmanship under normal use and service for the period as stated in years below, as terms are
defined herein, and subject to the provisions, limitations and exclusions contained in this warranty.
VEHICLE MAIN FRAME LIFETIME*
SUSPENSION defined as Steering Gearbox, Steering Column, Shocks, and Leaf Springs. 4 4 4
MAJOR ELECTRONICS defined as Onboard Computer (OBC), Solid State Speed Controller, and
4 4 4
Battery Charger.
12V DEEP CYCLE BATTERY Four Years or 1000 Rounds or 20,000 Energy Units (EU’s) as recorded
4 4 4
by the OBC, whichever first occurs.
PEDAL GROUP defined as Pedal Group, Brake Cluster Assemblies, and Brake Cables 4 4 4
SEATS defined as Seat Bottom, Seat Back, and Arm Rests 4 4 4
CANOPY SYSTEM defined as Canopy, Rear Canopy Supports, Drainage System and Structural
4 4 4
Accessory Module
POWERTRAIN defined as Gasoline Engine, Electric Motor, Gasoline and Electric Transaxle, Starter
3 3 3
Generator, Air Intake, Exhaust System, and Torque Converter (Drive and Driven).
BODY GROUP defined as Beauty Panels, and Front and Rear Underbody. 3 3 3
ALL REMAINING COMPONENTS Options, and Accessories supplied by CLUB CAR, not specified
2 2 2
otherwise.
IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF
THE ORIGINAL RETAIL SALE, PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY
WARRANTY CLAIM.
EXCLUSIONS:
Excluded from any CLUB CAR warranty is damage to a golf car or component resulting from a cause other than a defect
including poor maintenance, neglect, abuse, accident & collision, maintenance adjustments, unreasonable or unintended
strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment,
nonapproved alteration, and acts of god. Also excluded from any CLUB CAR warranty are all fuses, filters, decals (except
safety decals), lubricants, routine wear items such as the charger plug and receptacle, brake shoes, belts, brushes,
bushings, cosmetic deterioration, and items which deteriorate, fade or fail due to exposure or ordinary wear and tear.
Transportation expenses for warranty services are also excluded from this warranty.
VOIDING OF WARRANTY:
THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE GOLF CAR IS ABUSED OR USED IN AN UNINTENDED
MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY, INCLUDING, BUT NOT LIMITED TO,
MODIFICATION OF THE SPEED GOVERNOR, BRAKING SYSTEM, STEERING, TRANSAXLE, OR OTHER
OPERATING SYSTEMS OF THE CAR TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS. THE
WARRANTY IS LIKEWISE VOID IF THE CAR INVOLVED SHOWS INDICATIONS THAT REASONABLE OR
NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER’S MANUAL AND MAINTENANCE AND SERVICE
MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS.
SOLE REMEDY:
CLUB CAR’s liability under this limited warranty, or in any action whether based upon warranty, contract, negligence, strict
product liability or otherwise, shall be the repair or replacement, at CLUB CAR’s option, of the golf car or component thereof
that CLUB CAR deems to be defective. Replacement shall mean furnishing, during the applicable limited warranty period, a
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Periodic Lubrication Schedules
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Thank You!
Club Car Technical Publication Department