Lixise LXC31X0 - V1.3 - EN
Lixise LXC31X0 - V1.3 - EN
Lixise LXC31X0 - V1.3 - EN
LXC31X0 /LXC39X0
LXC31X0/LXC39X0
Series Genset Controller
LXC31X0/LXC39X0 Series
Software version
Symbol Instruction
Contents
1. Summary................................................................................................................................................................. 4
2. Performance and characteristics.........................................................................................................................4
3. Specification........................................................................................................................................................... 5
4. Operation................................................................................................................................................................ 6
4.1. Push buttons............................................................................................................................................... 6
4.2. Indicator light............................................................................................................................................... 7
4.3. Automatic start/stop operation..................................................................................................................8
4.3.1. Auto Start Sequence,......................................................................................................................8
4.3.2. Auto Stop Sequence,......................................................................................................................8
4.4. Manual start/stop operation...................................................................................................................... 9
5. Protection................................................................................................................................................................ 9
5.1. Warnings......................................................................................................................................................9
5.2. Shutdown alarm........................................................................................................................................10
6. Connections..........................................................................................................................................................11
7. Parameters setting.............................................................................................................................................. 13
7.1. Password Management...........................................................................................................................13
7.2. Language...................................................................................................................................................14
7.3. Mode Select.............................................................................................................................................. 14
7.4. Definition and range of parameters....................................................................................................... 14
7.5. Programmable input 1-4 table (Active when connect GND (B-))...................................................... 19
7.6. Programmable output 1-5....................................................................................................................... 20
7.7. Sensor select............................................................................................................................................ 22
7.8. Conditions of crank disconnect.............................................................................................................. 22
7.9. Sensor select............................................................................................................................................ 23
7.10. Sensor unit conversion table................................................................................................................ 24
8. Commissioning.....................................................................................................................................................24
9. Typical application............................................................................................................................................... 25
10. Installation...........................................................................................................................................................26
10.1. Fixing clips...............................................................................................................................................26
10.2. Overall dimension and panel cutout....................................................................................................27
11. Fault finding........................................................................................................................................................28
12. Product packaging.............................................................................................................................................28
1. Summary
LXC31X0 Series automation controller uses 32-bit ARM processor, the module is realized intelligent
generator control technology.There are used for genset automation and monitor control system of single
unit to achieve automatic start/stop, data measurement, alarm protection.It fit with LCD display, optional
languages interface (Chinese, English, Spanish and Russian), and it is reliable and easy to use.It’s
achieve a precision measuring,fixed value adjustment, time setting and set value adjusting and etc.All
parameters can be configured from front panel or through programmable USB interface via PC. It can
be widely use in all types of automatic genset control system with compact structure, advanced circuits,
simple connections and high reliability.
� Display
Display:132×64 LCD with emerald green backlight;
� Language
anguage:Chinese, English, Spanish and Russian;
� Operating
Operating:good feeling button pushing, long button life;
� Suitable for
for:3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systems with
voltage 120/240V and frequency 50/60Hz.
� Detection parameters:
Mains Gens
Line Voltage Uab,Ubc,Uca Line Voltage Uab,Ubc,Uca
Phase Voltage Ua,Ub,Uc Phase Voltage Ua,Ub,Uc
Frequency Hz Frequency Hz
� Load
Load:
Current IA,IB,IC
Active Power (KW)
Reactive Power (KVar)
Apparent Power (KVA)
Power Factor (PF)
Accumulated Energy (kWh)
Specificattion
3. Specifica
Items Contents
Working Voltage DC8. 0V to 35. 0V, Continuous Power Supply.
Overall Consumption <3W(Standby mode: ≤2W)
AC voltage Input:
3 Phase 4 Wire 15V AC - 360 V AC (ph-N)
2 Phase 3 Wire 15V AC - 360 V AC (ph-N)
Single phase 2 Wire 15V AC - 360 V AC (ph-N)
3 Phase 3 Wire 30V AC - 620 V AC (ph-ph)
Alternator Frequency 50 Hz /60Hz
Speed Sensor Voltage 1.0V to 24V (effective value)
Speed Sensor Frequency 10,000 Hz (max)
Start Relay Output 5A DC28V power supply
Programmable Relay Output 1 5A DC28V power supply
Programmable Relay Output 2 5A DC28V power supply
Programmable Relay Output 3 5A DC28V power supply
Programmable Relay Output 4 5A AC250V voltage-free output
4. Operation
4.1. Push buttons
Stop running generator in Auto/Manual mode;
In case of alarm condition, pressing the button will reset alarm;
During stopping process, press this button again to stop generator
Stop/ Reset
immediately;
In Standby mode, pressing and holding the button for 3 seconds will test
indicator lights (lamp test).
Manual Pressing this key will set the module into manual mode.
Automatic Pressing this key will set the module into auto mode.
Auto mode is selected by pressing the button; a LED besides the button will illuminate to confirm the
operation.
� LXC3X20:Manual mode is selected by pressing the button; a LED besides the button will
illuminate to confirm the operation.
� Press key, select “Mode Select”, then choose “Test Mode”. Under the two modes,
press button to start the genset, it can automatically judge crank success and accelerate to high
speed running. If high temperature, low oil pressure, over speed and abnormal voltage occur during
genset running, controller can effectively protect genset to stop. Under Manual Mode, if mains normal,
load breaker won’t transfer; if mains abnormal, load breaker will transfer to generator. Under Test
Mode, after genset high speed normal running, no matter mains normal or not, load will be transferred
to generator.
� LXC3X10:Manual mode is selected by pressing the button; a LED besides the button will
illuminate to confirm the operation; Then press button to start the generator, it can automatically
judge crank success and accelerate to high speed running. If high temperature, low oil pressure, over
speed and abnormal voltage occur during genset running, controller can effectively protect genset to
stop. After genset high speed normal running, controller will send Gen Closed signal.
� Manual stop: pressing key can shut down the running genset.
5. Protection
5.1. Warnings
When controller detects the warning signal, only alarm and not lead to shutdown. The alarm information
will be displayed on LCD.
Warnings types are as follows:
No. Items Description
When the controller detects that engine temperature has exceeded the pre-set
High value while shutdown is prohibited, or detects that the Aux. input high temperature
1
Temperature while shutdown is prohibited, it will initiate a warning alarm and the corresponding
alarm information will be displayed on LCD.
When the controller detects that the oil pressure has fallen below the pre-set
Low Oil value while shutdown is prohibited, or detects that the Aux. input low oil pressure
2
Pressure while shutdown is prohibited, it will initiate a warning alarm and the corresponding
alarm information will be displayed on LCD.
When the controller detects that the genset current has exceeded the pre-set
Gen Over
3 value and the over current delay has expired, it will initiate a warning alarm and
Current
the corresponding alarm information will be displayed on LCD.
After “fail to stop” delay/ ETS delay, if gen-set does not stop completely, it will
4 Fail To Stop initiate a warning alarm and the corresponding alarm information will be displayed
on LCD.
When the controller detects that the fuel level has fallen below the pre-set value
Low Fuel while shutdown is prohibited, or detects that the Aux. input low fuel level while
5
Level shutdown is prohibited, it will initiate a warning alarm and the corresponding alarm
information will be displayed on LCD.
When the controller detects that charger voltage has fallen below the pre-set
Charge Alt
6 value, it will initiate a warning alarm and the corresponding alarm information will
Failure
be displayed on LCD.
When the controller detects that the genset current has exceeded the pre-set value
Gen Over
9 and delay is not 0, it will initiate a shutdown alarm and the corresponding alarm
Current
information will be displayed on LCD.
Fail To If the engine does not fire after the pre-set number of attempts, it will initiate a
10
Start shutdown alarm and the corresponding alarm information will be displayed on LCD.
When the controller detects that the genset frequency has exceeded the pre-set
Gen Over
11 value, it will initiate a shutdown alarm and the corresponding alarm information will
Frequency
be displayed on LCD.
When the controller detects that the genset frequency has fallen below the pre-set
Gen Under
12 value, it will initiate a shutdown alarm and the corresponding alarm information will
Frequency
be displayed on LCD.
Genset When the controller detects that the genset frequency is 0, it will initiate a shutdown
13
Failed alarm and the corresponding alarm information will be displayed on LCD.
When the controller detects that the fuel level has fallen below the pre-set value or
Low Fuel
14 detects that the low fuel level input is active, it will initiate a shutdown alarm and the
Level
corresponding alarm information will be displayed on LCD.
Low
When the controller detects the low coolant level input is active, it will initiate a
15 Coolant
shutdown alarm and the corresponding alarm information will be displayed on LCD.
Level
Temp. When the controller detects that the temperature sensor is open circuit and the
16 Sensor action select “Shutdown”, it will initiate a shutdown alarm and the corresponding
Open alarm information will be displayed on LCD.
Oil When the controller detects that the oil pressure sensor is open circuit and the
17 Pressure action select “Shutdown”, it will initiate a shutdown alarm and the corresponding
Sensor alarm information will be displayed on LCD.
Open
6. Connections
Compared with LXC3X20, LXC3X10 has no Mains AC Voltage input terminals.
Cable
No. Function Description
Size
DC power supply. Connected with negative of starter
1 B- 1.5mm2
battery.
DC power supply. Connected with positive of starter
2 B+ 1.5mm2 battery. If wire length is over 30m, better to double
wires in parallel. Max. 20A fuse is recommended.
3 Aux. Output 1 1.0mm2 B+ is supplied by 2 point, rated 5A.
32 RS232 TX 0.5mm2
7. Parameters setting
Start the controller, then press to enter into the parameters setting menu, see fig below:
1 Ser Parameters
2 Information
3 Language
4 Mode Select
� NOTES:
1 For LXC3X10, there are no items from 1 to 5 in Table 1; there are no digital outputs about
mains .
� Information
This interface display controller related information is as follows:
If you forget the password you can provide the information to the controller manufacturers, manufacturers
will provide a one-time password, you can modify the password to enter configuration menu.
7.2. Language
Chinese, English, Spanish and Russian interface can be selected.
0 Mains Normal Delay (0-3600)s 10 The time from mains abnormal to normal or from
normal to abnormal; suitable for ATS (automatic
Mains Abnormal transfer switch).
1 (0-3600)s 5
Delay
When mains voltage has fallen below the set
value, Mains Under Voltage is active. When set
Mains Under
2 (30-620)V 184 the value as 30V, the controller does not detect
Voltage
under voltage signal. Back lash: 10V (delay of 1
second)
When mains voltage has exceed the set value,
Mains Over Mains Over Voltage is active. When set the value
3 (30-620)V 276
Voltage as 620V, the controller does not detect over
voltage signal. Back lash: 10V(delay of 1 second)
16 Cooling Time (3-3600)s 10 Radiating time before genset stop, after it unloads.
54 Digital Input 2 Type (0-29) 4 Factory default: Low Oil Pressure Warning Input.
7.5. Programmable input 1-4 table (Active when connect GND (B-)
(Active (B-)))
No Type Description
Including following functions:
------------------------------------------------------------------------------------------------------------
Warning: warn only, not shutdown.
Shutdown: alarm and shutdown immediately.
Trip and stop: alarm, generator unloads and shutdown after hi-speed
cooling.
0 Users Configured Trip: alarm, generator unloads but not shutdown.
Indication: indicate only, not warning or shutdown.
------------------------------------------------------------------------------------------------------------
From safety on: detecting after safety on run delay.
From crank: detecting as soon as start.
Always: input is active all the time.
Never: input inactive
1 Alarm Mute Can prohibit“Audible Alarm”output when input is active.
2 Reset Alarm Can reset shutdown alarm and trip alarm when input is active.
3 Aux High Temp Connected sensor digital input.
4 Aux Low OP Connected sensor digital input.
5 Inhibit Alarm Stop Prohibit any alarm and shutdown action.
In Auto mode,when input active,genset can be started and with load
6 Remote Start On Load
after genset is OK;when input inactive, genset will stop automatically.
In Auto mode, when input is active, genset can be started and without
Remote Start Not On
7 load after genset is OK; when input is inactive, genset will stop
Load
automatically.
In Auto mode,when input active, genset will start automatically;when
8 Aux Manual Start
input inactive,genset will stop automatically.
9 Simulation Mains OK In Auto mode,mains are normal when input is active.
10 Simulation Mains Fail In Auto mode, mains are abnormal when input is active.
11 Panel Lock Generator related operations are banned, switch query interface can be used.
In Auto mode, during generator normal running, when input is active,
12 Inhibit Auto Stop
inhibit generator shutdown automatically.
13 Inhibit Auto Start In Auto mode, inhibit generator start automatically when input is active.
14 Inhibit Gens Load Prohibit genset switch on when input is active.
15 Inhibit Mains Load Prohibit mains switch on when input is active.
When the input is active, the controller will operate in automatic mode,
16 Auto Mode Lock
you can not select the test mode and manual mode.
When input is active,controller won’t work under Auto mode. AUTO
17 Auto Mode Invalid
key and simulate auto key input does not work.
18 Idle Control Mode Under voltage/frequency/speed protection is inactive.
19 Instrument Mode All outputs are prohibited in this mode.
20 Generator Closed Connect generator loading switch's Aux. Point.
21 Mains Closed Connect mains loading switch’s Aux. Point.
This configuration is for the use of motor adjust the speed of the unit,
22 Aux Raise Speed and raise speeding output with control motor.When this switch is
closed, raise speed output will turn off.
This configuration is for the use of motor adjust the speed of the unit,
23 Aux Drop Speed and drop speeding output with control motor.When this switch is
closed, raise speed output will turn off.
NOTE
NOTE:
� Is there a difference if standard curve of sensor with the use of sensors,can be change by itself in the
custom curve,when the sensor selection is "no", the curve of sensor doesn't work.
� If the corresponding sensors, only alarm switch, is the sensor must be set to "no", otherwise likely
stop alarm or warning.
“curve type ” via PC. After the adjustment is completed, the data will be saved to the "custom
resistance curve" option.Using a custom sensor when choosing the sensor options "Custom
resistance curve."
� In the control panel, the same can customize the sensor curve, such as setting the project is "85.
Custom sensor curve."
The specific operation as follows:
1 Switch to【85 custom sensor curve】interface.
2 Press key to enter the sensor type selected, press to switch type.
3 Select Custom sensor curve type, pass button to enter the data setting interface.
8. Commissioning
commissioning..
Please make the under procedures checking before commissioning
� Ensure all the connections are correct and wires diameter is suitable.
� Ensure that the controller DC power has fuse, controller’s positive and negative connected to start
battery are correct.
� Take proper action to prevent engine to crank success (e. g. Remove the connection wire of fuel
valve). If checking is OK, make the start battery power on; choose manual mode and controller will
executive routine.
� Set controller under manual mode, press “start” button, genset will start. After the cranking times as
setting, controller will send signal of Start Failure; then press “stop” to reset controller. Recover the
action to prevent engine to crank success (e. g. Connect wire of fuel valve), press start button again,
genset will start. If everything goes well, genset will normal running after idle running (if idle run be
set). During this time, please watch for engine’s running situations and AC generator’s voltage and
frequency. If abnormal, stop genset and check all wires connection according to this manual.
� Select the AUTO mode from controller’s panel, connect mains signal. After the mains normal delay,
controller will transfer ATS (if fitted) into mains load. After cooling time, controller will stop genset and
make it into “at rest” mode until there is mains abnormal situation.
� When mains is abnormal again, genset will be started automatically and enter into normal running,
then controller send signal to making generator switch on, and control the ATS transfer into generator
load. If not like this, please check ATS’ wires connection according to this manual.
CAUTION!! Expand relay with high capacity in start and fuel output is recommend.
CAUTION
CAUTION! Let its normally closed contact series connect between fuel relay output port and
electromagnetic valve when you connect emergency stop button on the controller. Emergency stop
alarm can be displayed if you configure one input port as “Auxiliary Shutdown” (one end connect to
normally open contact, the other end connect to ground).
9. Typical application
LXC3X
LXC3 X10 Typical wiring diagram
LXC3
LXC3XX20 Typical wiring diagram
CAUTION!! Expand relay with high capacity in start and fuel output is recommend.
CAUTION
CAUTION! Let its normally closed contact series connect between fuel relay output port and
electromagnetic valve when you connect emergency stop button on the controller. Emergency stop alarm
can be displayed if you configure one input port as “Auxiliary Shutdown” (one end connect to normally
open contact, the other end connect to ground).
10. Installation
10.1. Fixing clips
Controller is panel built-in design; it is fixed by clips when installed.
LXC31X0/LXC39X0 series controller can suit for widely range of battery voltage DC(8~35)V.Negative
of battery must be connected with the engine shell. The diameter of wire which from power supply to
battery must be over 1.5mm. If floating charge configured, please firstly connect output wires of
charger to battery’s positive and negative directly, then, connect wires from battery’s positive and
negative to controller’s positive and negative input ports in order to prevent charge disturbing the
controller’s normal working.
Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth.
Its connection wires to controller should apply for 2 cores shielding line. The shielding layer should
connect to No. 1 terminal in controller while another side is hanging in air. The else two signal wires
are connected to No.1 and No.17 terminals in controller. The output voltage of speed sensor should
be within AC(1~24)V (effective value) during the full speed. AC12V is recommended (in rated speed).
When install the speed sensor, let the sensor is spun to contacting flywheel first, then, port out 1/3 lap,
and lock the nuts of sensor at last.
All outputs of controller are relay contact output type. If need to expand the relays, please add
freewheel diode to both ends of expand relay’s coils (when coils of relay has DC current) or, add
resistance-capacitance return circuit (when coils of relay has AC current), in order to prevent
disturbance to controller or others equipment.
� AC Input
LXC31X0/LXC39X0 series controller must be connected to outside current transformer. And the
current transformer’s secondary side current must be 5A. At the same time, the phases of current
transformer and input voltage must correct. Otherwise, the collected current and active power maybe
not correct.
CAUTION
CAUTION!ICOM port must be connected to negative pole of battery.
WARNING! When there is load current, transformer’s secondary side prohibit open circuit.
When controller had been installed in control panel, if need the high voltage test, please disconnect
controller’s all terminal connections, in order to prevent high voltage into controller and damage it.