Manual Sopa

Air gap sensor
SOPA-...
en Operating
instructions
8078142
2017-09b
[8068125]
SOPA-...
Original instructions
SOPA-EN
Identification of hazards and instructions on how to prevent them:
Danger
Immediate dangers which can lead to death or serious injuries
Warning
Hazards that can cause death or serious injuries
Caution
Hazards that can cause minor injuries
Other symbols:
Note
Material damage or loss of function
Recommendations, tips, references to other documentation
Essential or useful accessories
Information on environmentally sound usage
Text designations:
Activities that may be carried out in any order
1. Activities that should be carried out in the order stated
– General lists
è Result of an action/References to more detailed information
2 Festo – SOPA-... – 2017-09b

SOPA-...
English – Air gap sensor SOPA-...
Table of contents
1 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Function and application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Operating statuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Function range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Binary signals and switching signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Graphic distance monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.3 Spurious pulse suppression – parameter options . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.4 Switching off the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.5 Security code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.6 Min/max values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Requirements for product use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 Mechanical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.2 Pneumatic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Symbols on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2 Bar graph on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3 Symbols for representing the menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4 RUN mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5 INFO/SHOW mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.6 Edit mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.6.1 Start EDIT mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.6.2 Setting the switching characteristic of binary signals . . . . . . . . . . . . . . . . . . . . . 29
5.6.3 Setting special menu [SPEC] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.7 TEACH mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Festo – SOPA-... – 2017-09b English 3

SOPA-...
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Resetting the sensor module to its factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.2 Using the differential pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7 Maintenance and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9 Fault clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
12 Quick commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4 Festo – SOPA-... – 2017-09b English

SOPA-...
1 Product description
For all available product documentation è www.festo.com/pk
1.1 Overview
1 2 3
aJ
4
9 8 6 7 6
1 Control module (optional) 6 Threaded sleeve (M4)

2 Sensor module (max. 4 modules permitted 7 Blanking plug (M7)
incombination with control module) 8 Label holder
3 Plug for electrical connection 9 Adapter plate for wall mounting
4 Display aJ Plug for electrical connection
5 Fastening slides
Fig. 1 Mechanical and electrical connections

SOPA-...
2 3
5
1
6
aB aA aJ 9
1 Manual LED (green) – Ready indication for 7 Pneumatic connection for measuring nozzle
manual override1) (output)
2 Pushbutton – Clean (exhaust air)1) 8 Supply port for operating pressure
3 Pushbutton – Sense (instrumentair)1) 9 Vent screw (width across flats 14)
4 EDIT button aJ Supply port for supply pressure
5 B pushbutton aA Status LED (yellow) – Sense(instrument air)
6 A pushbutton aB Status LED (yellow) – Clean(exhaust air)
1) Only for product variants with manual override (SOPA-C-...-H)
Fig. 2 Operating elements and pneumatic connections

SOPA-...
1.2 Features
Feature Order Type
code
Air gap sensor SOPA Air gap sensor for contact and distance monitoring with LCD
Modules CM1- Control module with one sensor module
CM2- Control module with two sensor modules, pneumatically
interlinked
CM3- Control module with three sensor modules, pneumatically
interlinked
CM4- Control module with four sensor modules, pneumatically
interlinked
M1- Single sensor module 1)
Manual override of H- Control module with electrically activatable manual override
control module
Sensing range R1- 20…200 μm
Type of mounting H H-rail mounting/through-hole
W Additional wall mounting
Pneumatic connection Q6- Push-in connector 6 mm
Electrical inputs/ 2P- 2x PNP
outputs 2N- 2x NPN
Electrical connection M12- Plug connector; M12x1, 4-pin; A-coded
Electrical accessories E1 Connecting cable with straight socket, cablelength 2.5 m2)
E2 Connecting cable with straight socket, cablelength 5 m2)
E3 Connecting cable with angled socket, cablelength 2.5 m2)
E4 Connecting cable with angled socket, cablelength 5 m2)
1) Optional manual override not selectable
2) Number of connecting cables dependent on the number of modules
Tab. 1 Overview of variants

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1.3 Factory settings

Settings Menu option Value/function
[SPEC]
Spurious pulse suppression [Option] Off
Signal assignment Out x to Pin 2 [P 2] c
Display timeout [di.] ON
Security code [lock] OFF
[OutA]
Switching point [SP] 100
Hysteresis [Hy] 5
Switching characteristic NO (normally open contact)
[OutB]
Switching point [SP] 150
Hysteresis [Hy] 5
[OutC]
Lower switching point [SP min] 0.6 bar (60 kPa)
Upper switching point [SP max] 1.8 bar (180 kPa)
Tab. 2

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2 Function and application

The air gap sensor SOPA-... is intended for distance monitoring in a range of 20...200 μm. The distance
measurement is performed using a non-contact pneumatic measuring process. This enables it to be
used in harsh ambient conditions.
2.1 Design
The system consists of two sub-components. The control module provides acompressed air
preparation that is adapted to the supply pressure of the sensor module, as well as the functionality for
switching measuring and exhaust air. Up to 4 sensor modules contain the sensory functions. The sensor
modules can be operated both individually and in combination with the control module.
1 2 3 4 5
aJ 9
1 3/2-way valve (instrument air) 7 Measuring nozzles

2 Pressure regulator (1 per sensor module)
3 3/2-way valve (exhaust air) 8 Air gap
4 Supply pressure 9 Vent screw
5 Sensor modules (pneumaticallylinked) aJ Supply port for operating pressure
6 Object (example)
Fig. 3 Configuration – with a control module and two sensor modules here
The compressed air flows from the sensor modules to the measuring nozzles. If the object is very close
to a measuring nozzle, the air gap is very small and only a small amount of air flows through. As the
object gets further away, the air gap becomes larger and more air flows through. The change in flow
rate is detected by the sensor modules, converted into a distance-correlated value and displayed
(speed measuring method with ejector).

SOPA-...
2.2 Operating statuses
RUN mode
INFO mode EDIT mode TEACH mode
SHOW mode
Fig. 4 Overview of the SOPA operating statuses
Operating status Function

RUN mode – Basic status after the operating voltage is applied
– Numerical and graphical display of distance-correlated values (bar graph)
– Display of measured values for supply pressure (in bar)
– Display of signal statuses for binary signals Out A, Out B, Out C
INFO mode – Display of input variables in the display.
– Switching of the display by pressing the A and/or B pushbutton.
SHOW mode – Display of current settings for the binary signals,
– Display and reset of the min/max values for the distance-correlated value
and supply pressure.
EDIT mode – Setting or alteration of the parameters for the air gap sensor
(switchingoutputs, display).
TEACH mode – Teaching-in of the switching points for the distance-correlated values
(transfer of the current value as the trigger level).
Tab. 3 SOPA operating statuses

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2.3 Function range
2.3.1 Binary signals and switching signals
1 2 3 4 5
In A Out A Pin 4
Distance
In B Out B
Pin 2
Supply
pressure In C OUT C
1 Sensing variable 4 Binary signal

2 Input signal 5 Switching signal at sensor module plug
3 Controller in sensor module
Fig. 5 Binary signals and switching signals
Switching output at Pin 4 (Out A):

The switching output at Pin 4 is assigned to the binary signal OUT A and the distance input variable.
Switching output at Pin 2 (Out B or Out C):

The switching output at Pin 2 can be assigned alternatively to one of the following input variables via
the special SPEC menu (Edit mode):
– to binary signal Out C for monitoring the correct supply pressure input variable (delivery status),
– to binary signal Out B for monitoring an additional distance threshold value.
The allocation of Pin 2 to Out B makes it possible to set two independent binary signals for distance
monitoring over the entire measuring range.
The binary signal Out C for monitoring the supply pressure always acts as an enable signal for the
binary signals Out A and Out B. If the supply pressure is outside the switching window of Out C, SUP.P
appears in the display. The sensor module is then unable to conduct a correct distance monitoring
procedure. It is not possible to teach the binary signals in this case.
Binary signals and switching function

The binary signals Out A and Out B can be configured independently of one another. The threshold
value switching function is assigned to the binary signal OUT A and OUT B (distance input variable).
Thewindow comparator switching function is assigned to the binary signal OUT C (supply pressure
input variable).
– The switching element function normally closed contact (NC) or normally open contact (NO) can be
assigned to each binary signal.
– The switching point (SP) and hysteresis (HY) can be set for the binary signals Out A and Out B.
Onlythe switching points can be adjusted for Out C.

SOPA-...
In: Distance In: Supply pressure

Threshold value comparator Out: Window comparator
Switching
element
function NO
(normally open
contact)
Switching
element
function NC
(normally
closed contact)
Tab. 4 Switching point (SP) and hysteresis (HY) of the binary signals
Hysteresis serves to suppress switching signals in the event of fluctuations around the switching point.
The reset points function as long as the value is within the hysteresis range.
– Upper reset point = switching point + hysteresis
– Lower reset point = switching point – hysteresis
1
2
1 Range in which switching signals are 3 Sensing distance

suppressed in the event of fluctuations 4 Measuring nozzle
around the switching point (SP)
2 Object SP Switching point
HY Hysteresis
Fig. 6 Sensing range with switching points

SOPA-...
2.3.2 Graphic distance monitoring
Function of the bar graph in RUN mode

The “distance” input variable is assigned to the two bar graphs. These show the current position of the
object proportional to the value of the respective switching point.
– Object outside the measuring range: All segments illuminate (maximum distance).
– Object approaches the switching point: The red segments switch off one after the other.
– Object has reached the switching point: All red segments are switched off, all green segments are
illuminated.
– Object approaches the measuring nozzle: The green segments switch off one after the other.
Note
Both sets of bars are only active if the switching output at Pin 2 is assigned to the binary
signal Out B.
The bars run synchronously if Out A and Out B have the same switching point. If
different switching points have been set, the bars are asynchronous to one another.
No. Bar graph Switches off if Position of the object

In A In B
9 Display Distance < 1.6 x switching point Object outside the specified
8 red Distance < 1.4 x switching point switching range1)
7 Distance < 1.2 x switching point
5 Display Distance < 0.8 x switching point Object within the specified
4 green Distance < 0.6 x switching point switching range1)
1 Is always lit up Status indicator
1) The switching point of Out A and Out B is between segment 5 and 6

Tab. 5 Bar graph in the RUN mode

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2.3.3 Spurious pulse suppression – parameter options

If measuring or exhaust air is switched on and off during operation, spurious pulses are generated
(excessive fluctuations in supply pressure). Normally, such spurious pulses must be suppressed by
programming the higher-order controller.
Spurious pulses can be suppressed in the air gap sensor SOPA by adjusting the parameters [Options].
Option Meaning
Off Spurious pulse suppression switched off (factory setting).
Setting optimised for short response times (spurious pulse suppression can be
implemented using a higher-order controller).
1 Spurious pulse suppression when using the instrument air on/off function with
deactivated exhaust air.
2 Spurious pulse suppression with use of the function exhaust air on/off and with
instrument air switched off.
Tab. 6 Options for spurious pulse suppression
2.3.4 Switching off the display

The numerical (7-segment) display for the distance-correlated value can be switched off permanently or
for a defined time delay. Both switch-off modes allow the usage of the INFO mode and the SHOW mode
for a limited time.
2.3.5 Security code

The settings can be protected from unauthorised access by setting a numerical code which is up to
4digits in length. The security code must be entered each time a setting is changed (EDIT mode and
TEACH mode).
2.3.6 Min/max values

The min/max values for supply pressure monitoring and distance monitoring can be displayed and reset
in the SHOW mode èChapter 5.5.
Note
Switching off the supply voltage resets the min/max values.

SOPA-...
3 Requirements for product use

Warning
Depending on the functioning of the machine/system, manipulation of signal statuses
may cause serious personal injury.
Note that if the switching characteristics of the outputs are modified in Edit mode,
the new characteristics will become effective immediately.
Enable the password protection option (security code) to prevent accidental
alteration by an unauthorised third party è Chapter 5.6.3, section “Setting the
security code”.
Note
Improper handling can result in malfunctions.
Make sure that the specifications shown below are always observed.
Observe the limit values (e.g. operating medium, pressures, forces, torques, temperatures, loads,
speeds, operating voltages, flow rates).
Take the ambient conditions at the location of use into consideration.
Comply with the regulations of the workers’ compensation trade association, the German Technical
Control Board (TÜV), of the VDE or relevant national regulations.
Remove all transport packing, such as protective wax, foils (polyamide), caps (polyethylene),
cardboard boxes (except for the sealing elements of the pneumatic connections).
The material used in the packaging has been specifically chosen for its recyclability (exception:
oiled paper = residual waste).
Use the product in its original status. Unauthorised modification is not permitted.
Measuring nozzle geometry

Caution
Damage from ingress of foreign matter!
In the event of an inappropriate measuring nozzle configuration or inappropriate routing
of the compressed air lines, foreign matter can enter the sensor modules and cause
amalfunction or damage to the device.
Take the ambient conditions at the location of use into consideration by means of
suitable design measures – for example a suitable arrangement of the measuring
nozzles.

SOPA-...
1 Measuring nozzle (diameter 1.5 mm/2.0 mm (nominal diameter)/2.5 mm)

Fig. 7 Measuring nozzle geometry
Take into consideration the necessary measuring nozzle geometry.

Execute the outlet of the nozzle with sharp edges. Angled edges at the outlet opening are not
permissible.
Measuring nozzle configuration

Safeguard air discharge.
In the event of gap distance queries of <30 μm, it may be necessary to reset the outlet openings of
the nozzles by 30 … 60 μm after the bearing surface in order to permit air discharge.
The bearing surface, in which the measuring nozzles are mounted, must be provided with ducts that
permit exhaust to the outside (è Fig. 8).
Observe the permissible tube lengths between the sensor module and measuring nozzle
(èTechnical Data, Chapter 11).
Recessed measuring nozzle Exhaust Invalid
1 d 1
2
2
1 Air duct (example)

2 Measuring nozzle
d Distance 30 … 60 μm
Fig. 8 Measuring nozzle configuration

SOPA-...
Range of application and certifications

In combination with the UL mark on the product, the information included in this section is also
applicable for compliance with the certification requirements of Underwriters Laboratories Inc. (UL)
forUSA and Canada. Observe the following English-language remarks from UL:
This device is intended to be used with a Class 2 power source or Class 2 transformer in accordance
with UL1310 or UL1585.
As an alternative a LV/C (Limited Voltage/Current) power source with one of the following properties
can be used:
– This device shall be used with a suitable isolating source such that the maximum open circuit
voltage potential available to the product is not more than 30 V DC and the current is limited to
avalue not exceeding 8 amperes measured after 1 minute of operation.
– This device shall be used with a suitable isolating source in conjunction with a fuse in accordance
with UL248. The fuse shall be rated max. 3.3 A and be installed in the 30 V DC power supply to the
device in order to limit the available current.
Note that, when more than one power supply or isolating device is used, connection in parallel is not
permitted.
UL approval information
Product category code NRNT2 (USA) or
NRNT8 (Canada)
File number E253738
Considered standards UL 508, 17th edition,
C22.2 No. 14-2005
UL mark
Tab. 7 UL approval information

SOPA-...
4 Installation
4.1 Mechanical system
Fitting sensor modules (a maximum of 4 with a control block)

1. Remove the blanking plug 1 by using an
internal hexagon socket spanner size AF 3 mm.
2. Make sure the sealing ring on the sensor
module to be mounted is seated properly.
3. Press on the sensor module lightly and tighten
the threaded sleeves 2 by using an internal
hexagon socket spanner size AF 2.5 mm;
2
max.tightening torque 0.7 Nm.
4. Tighten the blanking plug 1 on the last sensor
module (max. 4) so it is hand-tight – spanner
size AF 3 mm. Make sure the seal is seated
1
properly.
Fig. 9 Mounting the sensor module
Attaching the sensor module

Caution
Material damage caused by fluid in the sensor module.
If the sensor module is located below the measuring nozzles, condensed water or other
fluids can enter the module via the nozzles.
Always position the sensor module so it is above the measuring nozzles.
Placing the sensor module

Above the measuring nozzles è Fig. 3.
According to the specified tube lengths (0.5…8 m).
H-rail mounting:
Hang the SOPA on the H-rail and press it until
the mounting tabs engage in place.
Fig. 10 H-rail mounting

SOPA-...
Plate mounting:
1. Create 4 x M5 threaded holes.
Hole patterns and dimensions è Fig. 23.
2. Tighten the screws with a tightening torque
of 0.8 Nm. Use washers.
Fig. 11 Plate mounting
Wall mounting:
1. Mount 2 adapter plates (e.g. 2 x M3).
Holepatterns and dimensions è Fig. 23.
2. Hang the SOPA on the mounting plates and
press it until the mounting tabs engage in
place.
Fig. 12 Wall mounting
Attaching the sensor module without a control module

Use a suitable pressure regulator to guarantee the required supply pressure for all pneumatically
linked sensor modules (è Technical Data, Chapter 11).
The supply pressure can be fed from the left
and/or right-hand side.
1. Mount the threaded M7 fitting onto the supply
2
pressure connection 1 or 2.
1
Max. thread length: 5.5 mm.
2. Seal the opposite connection with the M7
blanking plug.
Spanner size AF 3 mm, tighten by hand.
Fig. 13 Attaching sensor modules

SOPA-...
4.2 Pneumatic system
1 2 2
1 Control module
2 Sensor modules
Fig. 14 Pneumatic arrangement
1. Insert the tube (outside diameter: 6 mm) into the push-in fittings.
2. Connect the supply port for the measuring nozzle to the corresponding measuring nozzle (è Fig. 3).
3. For operation with a control module: Connect the supply port for the operating pressure to the
compressed air source.
For operation without a control module: Connect the supply port for the supply pressure to the
precision pressure regulator.
4. Ensure adequate exhaust at the vent screw connection (è Fig. 2) (via vent screw or differential
pressure regulator (LRLL-1/8-QS-6).
Avoiding contamination of the measuring nozzles during downtimes

The vent screw (è Fig. 2) can be removed and this connection used with a deactivated main air supply
and power supply, if necessary, to feed purge air.

SOPA-...
4.3 Electrical connection

Warning
Only use power sources which guarantee reliable electrical isolation of the operating
voltage according to IEC/DIN EN 60204-1. Also observe the general requirements for
PELV power circuits according to IEC/DIN EN 60204-1.
Switched-mode power supplies are permitted, provided that they ensure reliable
separation in accordance with EN 60950/VDE 0805.
Note
Long signal lines pick up more interference.
Make sure that the signal lines are always shorter than 10 m.
The max. tightening torque of the plugs is max. 0.3 Nm.
PIN allocation and control module circuit diagrams

Pin Allocation Core colours1) Plug connector
1 Operating voltage +24 V DC Brown (BN) 5-pin M12
– SOPA-...-H: Supply voltage for manual override 1
– SOPA-...-...-2N: Supply voltage for NPN inputs
2 Switch on signal input exhaust air (Clean) White (WH) 2 4
3 Operating voltage 0 V Blue (BU)
5
– SOPA-...-H: Supply voltage for manual override
3
– SOPA-...-...-2P: Supply voltage for PNP inputs
4 Switch on signal input instrument air (Sense) Black (BK)
5 n.c = free (not connected) Grey (GY)
1) Using the connecting cable from the electrical accessories è Chapter 1.2 Features
Tab. 8 Pin allocation for control module

SOPA-...
Manual override of control module

SOPA-C...-H-...-...-2P-M12-... SOPA-C...-H-...-...-2N-M12-...
No manual override of control module

SOPA-C...-...-...-2P-M12-... SOPA-C...-...-...-2N-M12-...
Tab. 9 Circuit diagrams for control module with/without manual override
PIN allocation and sensor module circuit diagrams

Pin Allocation Core colours1) Plug connector
1 Operating voltage +24 V DC Brown (BN) 5-pin M12
1
2 Switching output for Out B or Out C (factory setting), White (WH)
3 Operating voltage 0 V Blue (BU)
2 4
4 Switching output for Out A Black (BK)
5
5 n.c = free (not connected) Grey (GY)
3
1) Using the connecting cable from the electrical accessories è Chapter 1.2 Features
Tab. 10 Pin allocation for sensor module
Sensor module
SOPA-...-...-...-2P-M12-... SOPA-...-...-...-2N-M12-...
Tab. 11 Circuit diagrams for sensor module

SOPA-...
5 Commissioning
5.1 Symbols on the display

Display Symbol Description
A B C Display for binary signals set/not set
(in the example A, B: set – C: not set)
Threshold value comparator
A B C
Window comparator
[SP] Switching point
[SP] [min] Lower switching point
[SP] [max] Upper switching point
msec [HY] Hysteresis
[NO] Switching characteristic of normally open contact
SP HY [NC] Switching characteristic of normally closed contact
min max
[min]/[max] Minimum/maximum input value (In A/B/C)
NO NC
Delay
[TeachIn] TeachIn mode active
[Option] Options for spurious pulse suppression (Off, 1, 2)
TeachIn [LOCK] Security code active
Option (block to prevent unauthorised parameterisation)
Lock
Special menu (SPEC) is active
[P2-] Allocation of the switching output for Pin 2 with the binary
signal In B or In C
[di.] Activation/deactivation of the numerical display
[Delay] Switch-off delay for the numerical display
[– – – –] Numerical display is switched off
[SUP.P] Error message: Supply pressure is outside the range of values
Graphical display of the current distance-correlated value
forIn A and In B in relation to the set switching point
(è Chapter 5.2).
– The bar graph for In A is always active.
– The bar graph for In B is only active if the binary signal
OutB is assigned to the switching output at Pin 2.
Tab. 12 Symbols on the display

SOPA-...
5.2 Bar graph on the display

Display Meaning
Segment at the bottom left and – INFO mode active.
[A] flash – 7-segment display shows the input value In A.
Segment at the bottom left and – SHOW mode active.
[A] illuminate, – 7-segment display shows the minimum or
[min] or [max] flash. maximum value In A.
Segment at the bottom right and – INFO mode active.

[B] flash – 7-segment display shows the input value In B.
Segment at the bottom right and – SHOW mode active.
[B] illuminate, – 7-segment display shows the minimum or
[min] or [max] flash. maximum value In B.
Both of the bottom segments and – INFO mode active.

[C] flash. – 7-segment display shows the input value In C.
Segment at the bottom left and – SHOW mode active.
right and [C] illuminate, – 7-segment display shows the minimum or
[min] or [max] flash. maximum value In C.
Marked segments illuminate and – EDIT mode active.

[Option] flashes: – Special menu opens.
– 7-segment display shows the set option.
Marked segments illuminate and – EDIT mode active.
[Lock] flashes: – Special menu opens.
– 7-segment display shows the security code.
Tab. 13 Special bar graphs on the display

SOPA-...
5.3 Symbols for representing the menu structure

Symbol Meaning
Automatic return to the basic status (RUN mode) when the monitoring time has
expired (here 80 seconds).
In order to return manually to the basic status (RUN mode), press the EDIT
button for 3 seconds.
Establish distance (for teaching the value TP).
Symbol on the display flashes (here Out A).
Security code active (lock – blocked against unauthorised programming).

Security code inactive.
Press pushbutton (A pushbutton here). Advance/switch to the menu.

Press the A pushbutton or B pushbutton. The SOPA then switches to the setting
/
indicated by the arrow.
C pushbutton: Press A pushbutton and B pushbutton simultaneously
+
(= C pushbutton).
+ Press pushbutton (here A pushbutton) and the EDIT button simultaneously.
/ Press the A pushbutton or B pushbutton. Set the value.

Press the Edit button.
Branch in the menu.
The setting last selected in the EDIT mode is indicated in the SHOW mode.
Display of current errors.
Delete minimum/maximum value.
Tab. 14 Symbols for representing the menu structure
5.4 RUN mode

In the basic status, the product is in RUN mode. The current distance-correlated values are displayed.
The basic status can be reached from other modes by:
– pressing Edit button for 3 seconds or
– expiration of a monitoring time, timeout.
The following are displayed in the RUN mode (depending on the setting of the switching output at
Pin2):
– the numerical distance-correlated value or the values for supply pressure (in bar) and
– a graphical display (bar graph) of the distance-correlated values in relation to the respective
switching points for binary signals Out A and/or Out B and
– the signal statuses of the switching outputs Out A, Out B, Out C (set, not set).
A flashing value indicates that the measuring range has been exceeded.

SOPA-...
Note
The supply pressure display is temporally limited to 80 seconds. After this time has
lapsed the numerical distance-correlated value is displayed again.
Calling RUN mode:

1. Pressurise the SOPA with the required operating pressure and/or supply pressure
(è TechnicalData, Chapter 11).
2. Switch on the operating voltage.
The SOPA is in the RUN mode.
3. Check the SOPA settings (è Chapter 5.5).
5.5 INFO/SHOW mode
Fig. 15 Menu structure for the INFO mode/SHOW mode

SOPA-...
The following are displayed in the INFO mode:

– the input values In A, In B (distance) and In C (supply pressure).
The following are displayed in the SHOW mode:
– the setting values for the switching signals (switching point, hysteresis, switching characteristic)
and
– the extreme values of the input values (minimum distance, maximum distance) or
– in the event of an error: display of the error number.
The following pushbutton allocations are applicable here:
– A pushbutton: input values In A and the settings for the binary signal Out A.
– B pushbutton: input values In B and the settings for the binary signal Out B.
– A pushbutton + B pushbutton (C pushbutton): input values In C and the settings for the binary signal
Out C.
Note
The supply pressure display is temporally limited to 80 seconds. After this time has
lapsed the numerical distance-correlated value is displayed again.
Calling the INFO mode and SHOW mode:

Requirement: SOPA is in RUN mode.
1. Press the A, B or C pushbutton.
è SOPA displays the respective input value (or an error number).
2. Press the A, B or C pushbutton again.
è SOPA displays the settings for the respective switching output one after the other.
Note
At the end of the SHOW mode, the respective minimum and maximum values are
displayed. If no other pushbuttons are pressed, this remains permanently on display
(notimeout).
The display of the minimum and maximum values can be reset by pressing the
Editbutton.
3. Press the A, B or C pushbutton again.

è SOPA switches to RUN mode.

SOPA-...
5.6 Edit mode
Fig. 16 Menu structure (EDIT mode)
5.6.1 Start EDIT mode

The following can be configured in the EDIT mode:
– the settings for the binary signals Out A, Out B, Out C and
– the special menu [SPEC].
Warning
Manipulation of signal statuses may cause serious personal injury, depending on the
functioning of the machine/system.
Note that if the switching characteristics of the outputs are modified in EDIT mode,
the new characteristics will be effective immediately.

SOPA-...
5.6.2 Setting the switching characteristic of binary signals

The distance monitoring function can be set for the binary signals Out A and Out B. The supply pressure
monitoring function can be set for binary signal Out C (è Chapter 2.3.1).
Setting distance monitoring for Out A:

1. Press the Edit button.
è The EDIT mode is active and [Out A] flashes or, if there is an active security lock, [Lock] flashes.
2. If there is an active security lock, it must be released:
Press the A/B pushbuttons until the chosen security code is set.
è The EDIT mode is active and [Out A] flashes.
3. Press the A/B pushbutton if you want to switch to a different setting menu (Out B, Out C, SPEC).
4. Press the Edit button to confirm the selection.
è [SP] flashes.
5. Set the switching point by using the A/B pushbuttons.
6. Press the Edit button to confirm the value.
è [HY] flashes.
7. Set the value for the hysteresis by using the A/B pushbuttons.
è [NO] or [NC] flashes.
9. Select the switching element function using the A/B pushbuttons.
10.Press the Edit button to confirm the value.
Conduct a test run and vary the distance to check whether the SOPA switches as desired.
Note
To set the distance monitoring function for Out B, select [Out B] at point 3 and then
continue the setting procedure as described above.

SOPA-...
Setting supply pressure monitoring for Out C:

Note
The binary signal Out C is pre-configured for monitoring the supply pressure with the
control module SOPA-C. When using the control module SOPA-C, we recommend you
keep these factory settings.
Changing the switching points for the binary signal Out C is only expedient if you are
using a precision controller to operate the sensor modules instead of the control
module.

The EDIT mode is active and [Out A] flashes or, if there is an active security lock, [Lock] flashes.
3. Press the A/B pushbuttons until [Out C] flashes.
è [SP min] flashes.
5. Set the switching point by using the A/B pushbutton.
è [SP max] flashes.
7. Set the value for the switching point by using the A/B pushbuttons.
è [NO] or [NC] flashes.
9. Select the switching element function using the A/B pushbuttons.
10.Press the Edit button to confirm the value.
Conduct a test run and vary the supply pressure to check whether the SOPA switches as desired.
Recommendation: Teach-in the value for Out A again after changing the switching points for Out C.

SOPA-...
5.6.3 Setting special menu [SPEC]

è The EDIT mode is active and [Out A] flashes or, if there is an active security lock, [Lock] flashes.
3. Press the A/B pushbuttons until [SPEC] flashes.
è [Option] flashes. The signal processing option can now be set
Setting the signal processing option:

5. Select the desired setting (OFF, 1 or 2) using the A/B pushbuttons.
è [P2-] flashes. The allocation of the switching output at Pin 2 can now be set.
Setting the allocation of the switching output at Pin 2:

7. Set the desired binary signal by using the A/B pushbuttons.
– c = Out C = supply pressure monitoring at Pin 2,
– b = Out B = additional switching point for distance monitoring at Pin 2.
è [di.] flashes. The mode for deactivating the numerical display can be set.
Setting the mode for deactivating the numerical display:

9. Select the mode using the A/B pushbuttons.
– on = numerical display is always on,
– off = numerical display is always off,
– 1…90 = duration for which the display remains active after the last pushbutton is pressed
(inmin).
The numerical display is deactivated after this time expires.
[----] appears on the display.
10.Press the Edit button to confirm the selection.
è [Lock] flashes. The security code can be set.
Setting the security code
Note
If you forget the security code, the SOPA must be reset to its factory settings (è Chapter 6).
11.Use the A/B pushbuttons to select between an inactive security code (OFF) or a maximum 4-digit
security code.
12.Press the Edit button to confirm the selection.

SOPA-...
5.7 TEACH mode
Fig. 17 Menu structure for TEACH mode
The TEACH mode can be used to teach-in the switching points of the distance monitoring function for
the threshold value comparator switching function. The binary signals Out A and Out B can be provided
with two values that are independent of one another.
Note
The procedure for teaching the binary signals Out A (A pushbutton) and Out B (B push
button) is the same. The procedure is described below based on the binary signal Out A.
1. Set the desired sensing distance between the object and measuring nozzle.
2. First press the A pushbutton and then the Edit button as well.
è [Out A] and [TeachIn] flash. The value is transferred as the switching point.
è If [Lock] flashes (security lock active): The value is stored in the buffer.
If the security lock is active [Lock]:
3. Set the security code by using the A/B pushbuttons.
è [Out A] and [TeachIn] flash. The value that is stored in the buffer in step 2 is transferred as the
switching point.

SOPA-...
6 Operation
Type SOPA-C…
You can generally switch the instrument air on continuously to prevent the contamination of the sensor
modules and the measuring nozzles. Activate the exhaust air to clean contaminated measuring nozzles.
The switching status of the valves, which are integrated in the control module and used for activating
the measuring and exhaust air, is indicated by the status LED [Sense] and [Clean].
Type SOPA-C…-H
The electric manual override function for the measuring and exhaust air on the control module can be
deactivated by switching off the supply voltage for the manual override. The LED which indicates the
ready status of the manual override is then switched off.
6.1 Resetting the sensor module to its factory settings

Note
By resetting to factory settings, the current settings are lost. If required, make a note of
these settings before resetting.
Parameters Factory setting

Out A Switching point = 100; hysteresis = 5, switching characteristic = NO
Out B Switching point = 150; hysteresis = 5, switching characteristic = NO
OUT C Switching point lower limit = 0.6 bar (60 kPa); switching point upper limit = 1.8 bar
(180 kPa); switching characteristic = NO
Option Option for spurious pulse suppression = off
P2- Allocation of the switching output for Pin 2 with the binary signal Out C
di. Numerical display = on
Lock Lock = off (security code inactive)
Tab. 15 Sensor module factory settings
To reset the sensor module to its factory settings:

1. Switch off the operating voltage.
2. Press and hold all three setting elements (A pushbutton + B pushbutton + the Edit button).
3. Switch the operating voltage off and then on again.
è The sensor module switches to RUN mode.

SOPA-...
6.2 Using the differential pressure regulator

In order to enable faster response times with low measuring distances or completely sealed measuring
nozzles, a differential pressure regulator (LRLL-1/8-QS-6) can be used instead of the vent screw. The
valve function enables the pressure to be exhausted significantly quicker than via the vent screw.
Connecting the differential pressure regulator

1. Remove the vent screw (spanner size AF 14) and mount the differential pressure regulator
(LRLL-1/8-QS-6) to this port (è Fig. 2).
2. Press the CLEAN pushbutton (CLEAN = OFF) and then the SENSE pushbutton (SENSE = ON) on the
control module.
3. Make sure that no workpiece is inserted.
4. Turn the adjusting screw on the differential pressure regulator clockwise (towards LOW) until no air
flows from the differential pressure regulator.
5. Turn the adjusting screw on the differential pressure regulator counter-clockwise (towards HIGH)
until air starts to flow from the differential pressure regulator.
Checking the settings of the differential pressure regulator

1. Seal the measuring nozzles (e.g. clamp workpiece).
2. Press the CLEAN pushbutton (CLEAN = OFF) and then the SENSE pushbutton (SENSE = ON) on the
control module.
è The “ready for operation” signal switches on after a short delay.
è If the delay is too long: reduce the time by turning the adjusting screw on the differential
pressure regulator towards HIGH.
7 Maintenance and care

Cleaning the SOPA from the outside
2. Switch off the compressed air.
3. Clean the SOPA from the outside.
Soap suds (max. +60 °C), petroleum ether and all non-abrasive cleaning agents may be used.

SOPA-...
8 Disassembly
2. Switch off the compressed air.
3. Disconnect the connections for the control module and the sensor modules.
4. Disassemble the device (è Fig. 18).
Wall mounting/H-rail mounting Plate mounting
1 1
1 Lift the device 1 Loosen the screws

2 Tilt the device forwards 2 Remove the device
Fig. 18 Disassemble SOPA

SOPA-...
9 Fault clearance
Malfunction Possible cause Remedy
No indication on display No supply voltage or Switch on the supply voltage;
impermissible operating voltage observe the voltage range.
Electrical connections swapped Connect the sensor module in
(incorrect polarity) accordance with the plug
pattern.
Sensor module defective Replace sensor module.
Incomplete display Display defective Replace sensor module.
Incorrect pressure indicated Sensor module fouled Replace the sensor module
for supply pressure (In C) and only operate the SOPA
with filtered compressed air
(è Chapter 11)
Measured value indicator Value In C (supply pressure) outside Observe the pressure range
(7-segment) flashes the measuring range (>2 bar) (è Chapter 11)
Overpressure above permitted Replace sensor module.
overload pressure
(devicedamaged)
Outputs do not switch in Short circuit or overload at the Eliminate short
accordance with the settings output circuit/overload
Sensor module defective Replace sensor module.
Settings cannot be edited Access protection active Entering the security code
(Lock) Reset device to its factory
settings1)
Long response times after the Pressure reduction for the Replace the vent screw with a
CLEAN function with virtually measuring nozzle too slow differential pressure regulator
closed or completely closed (è Chapter 6.2)
measuring nozzles
No “ready for operation” No pressure reduction for the Adjust the differential
signal when using a measuring nozzle pressure regulator
differential pressure regulator (è Chapter 6.2)
1) If the security code can no longer be found.
Tab. 16 Fault clearance

SOPA-...
Indication on display Error Remedy

Er1 Sensor module defective Replace sensor module.
Er171) Undervoltage in supply voltage Observe the voltage range.
(è Chapter 11).
Er42 Supply pressure (In C) outside the Observe the measuring range
measuring range (>2 bar, > 200 kPa); (è Chapter 11).
no signal evaluation possible
SUP.P Supply pressure switched off or not Observe pressure range
within the monitoring window (feed pressure/supply pressure
è Chapter 11).
1) Display flashes. The lowest current error number is shown. The outputs are reset automatically.
Tab. 17 Possible error messages of the sensor module
10 Accessories
Designation Type
Connecting cable – Straight socket NEBU-M12G5-K-...
– Angled socket NEBU-M12W5-K-...
Differential pressure regulator LRLL-1/8-QS-6
Adapter plate for wall mounting1) SXE3-...-W...
Blanking plug B-M7
Push-in fitting QSM-M7-6-I
1) Included in the scope of delivery of SOPA-...-W-...
Tab. 18 SOPA accessories
11 Technical data
Technical data SOPA-C SOPA-M
General information
Certification RCM Mark, c UL us – Recognized (OL)
CE mark (Declaration of Conformity According to EU EMC Directive
è www.festo.com/sp)
Note on materials RoHS-compliant
Input signal/measuring element
Measured variable Distance
Measuring principle Pneumatic system
Sensing range [μm] 20...200
Operating pressure [bar] 4...7
Operating pressure [MPa] 0.4…0.7
Supply pressure [bar] 0.8...1.6

SOPA-...

Supply pressure [MPa] 0.08…0.16
Max. overload pressure [bar] 7
Max. overload pressure [MPa] 0.7
Nominal pressure [bar] 5 1.2
Nominal pressure [MPa] 0.5 0.12
Operating medium Compressed air according to ISO 8573-1:2010 [7:4:4]
Temperature of medium [°C] 0...+50
Ambient temperature [°C] 0...+50
Nominal temperature [°C] 20
Switching output
Switching output
– SOPA-...-2P 2 x PNP
– SOPA-...-2N 2 x NPN
Switching function
– Distance monitoring (Out A/B): Threshold value comparator
– Supply pressure monitoring (Out C ): Window comparator
Switching element function N/C or N/O contact,
adjustable
Repetition accuracy of switching point
– Sensing range 30 μm…150 μm +/–2.5
– Sensing range 20 μm…200 μm +/–5
Temperature coefficient [%] Typically 2
of switching point/10 K
Switch-on time See Fig. 19 and Fig. 20
Max. output current [mA] 100
Max. voltage drop [V] 1.5
Measured value indicator
Display range In A/In B (distance) 0…400 (dimensionless)
Display range In C (supply pressure) [bar] 0…2
Display range In C (supply pressure) [MPa] 0…0.2
Output, additional data
Short circuit protection Yes (pulsed)
Overload protection Present
Electronics
Rated operating voltage DC [V] 24
Operating voltage DC [V] 22.8…26.4 15.0…30.0
Max. idle current [mA] 10 50
Reverse polarity protection For all electrical connections
Electromechanics
Electrical connection Plug connector M12x1, 4-pin
Max. cable length [m] 30

SOPA-...

Mechanical system
Installation position Any1)
Nominal diameter of measuring [mm] 2
nozzle
Specified measuring nozzle [mm] 1.5/2/2.5
diameter
Pneumatic connection QS-62)
Specified tube length [m] 0.5…8
Product weight [g] 450 60
Information on housing materials Reinforced PA/ PA reinforced
anodised aluminium
Keypad material information PET TPU
Inspection window material PC
information
Sealing ring material information Nitrile rubber
Adapter plate material information Chromated steel3)
Display/operation
Setting range 20…300 (dimensionless)
Threshold value Out A/Out B (distance)
Setting range [bar] 0.5 … 1.9
Threshold value Out C
(supplypressure)
Setting range [MPa] 0.05 … 0.19
Threshold value Out C
(supplypressure)
Setting range 3…20 (dimensionless)
Hysteresis Out A/Out B (distance)
Hysteresis Out C (supply pressure) [mbar] 204) (2 kPa)
Immissions/emissions
Storage temperature [°C] –20…+80
Degree of protection IP65 (according to EN 60529)
Internal air consumption [SLPM] 4 ... 5
Instrument air consumption (sense) [SLPM] 15
Blow out air consumption (clean) [SLPM] 35
Protection class according to DIN VDE 0106-1 III
Shock resistance 30 g acceleration with 11 ms duration (half-sine)
according to DIN/IEC 68/EN 60068 Part 2-27
Vibration resistance 0.35 mm travel at 10 … 60 Hz,
according to DIN/IEC 68/EN 60068, Part 2-6 5 g acceleration at 60 … 150 Hz
1) No condensed water should be able to accumulate in the sensor module
2) Plug-ing connector for outer diameter of tubing 6 mm
3) When selecting feature …-W-..
4) Not adjustable
Tab. 19

SOPA-...
Response times for different tube lengths
Tube length in [m]

0.5 m
2m
3m
t [ms]
5m
8m
x [μm]
Fig. 19 Typical response time t as a function of distance x after switching on the instrument air
(measuring nozzle: 2 mm)
Tube length in [m]

0.5 m
2m
3m
t [ms]
5m
8m
x [μm]
Fig. 20 Typical response time t as a function of distance x after switching off the exhaust air
(measuring nozzle: 2 mm)

SOPA-...
Displays for different tube lengths

[dimensionless]
Display value
Tube length in [m]

0.5 m
2m
3m
5m
8m
x [μm]
Fig. 21 Influence of the tubing length on the dimensionless display value (measuring nozzle 2 mm)
Repetition accuracy of the switching point

Repetition accuracy of the
switching point [±μm]
x [μm]
Sensing range (standard)
Extended sensing range – only possible for type SOPA-M1under 20 μm
in combination with recessed measuring nozzles,
over 200 μm with appropriate precision pressure regulator
Fig. 22 Repetition accuracy of the switching point [±μm] as a function of the switching point
distancex (measuring nozzle: 2 mm)

SOPA-...
Adapter plate hole patterns SXE3-W
X Distance dimension, dependent on the number of sensor modules used (è Tab. 20)
Fig. 23 Adapter plate hole patterns SXE3-W
Number of sensor modules 1 2 3 4

Dimension X [mm]1) 83.5 104.0 124.5 145.0
1) èFig. 23
Tab. 20 Dimensions X

SOPA-...
12 Quick commissioning
Switch on the operating voltage.
è The sensor modules are automatically set to RUN mode.
Note
If you are unsure as to whether a sensor module is in RUN mode:
Press and hold the Edit button for 3 seconds. The sensor module switches to
RUNmode.
The switching output Out A is used for distance monitoring. In the event of a quick commissioning
procedure, you will need to set or teach-in the switching point for Out A.
Option 1: Manually setting the switching point for Out A

è The EDIT mode is active. [Out A] flashes or [Lock] flashes if there is an active security lock
(release security lock è Chapter 5.6.2).
2. Press the Edit button again to confirm the selection.
è [SP] flashes.
3. Set the switching point by using the A/B pushbuttons.
4. Press and hold the Edit button for 3 seconds.
Option 2: Teaching-in the switching point for Out A

1. Set the desired sensing distance between the object and measuring nozzle.
2. First press the A pushbutton and then the Edit button as well.
[Out A] and [TeachIn] flash.
3. Release both pushbuttons.
è The value is transferred as the switching point or [Lock] flashes (release security lock
è Chapter 5.7).

Copyright:
Festo AG & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
Phone:
+49 711 347-0
Fax:
+49 711 347-2144
Reproduction, distribution or sale of this document or communica E-mail:

tion of its contents to others without express authorization is service_international@festo.com
prohibited. Offenders will be liable for damages. All rights re
served in the event that a patent, utility model or design patent is Internet:
registered. www.festo.com

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Air gap sensor

Identification of hazards and instructions on how to prevent them:

Recommendations, tips, references to other documentation

Essential or useful accessories

Information on environmentally sound usage

2 Festo – SOPA-... – 2017-09b

English – Air gap sensor SOPA-...

2 Function and application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Requirements for product use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1 Mechanical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1 Symbols on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Festo – SOPA-... – 2017-09b English 3

6.1 Resetting the sensor module to its factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7 Maintenance and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4 Festo – SOPA-... – 2017-09b English

1 Control module (optional) 6 Threaded sleeve (M4)

Festo – SOPA-... – 2017-09b English 5

6 Festo – SOPA-... – 2017-09b English

Festo – SOPA-... – 2017-09b English 7

1.3 Factory settings

8 Festo – SOPA-... – 2017-09b English

2 Function and application

1 3/2-way valve (instrument air) 7 Measuring nozzles

Festo – SOPA-... – 2017-09b English 9

2.2 Operating statuses

INFO mode EDIT mode TEACH mode

Fig. 4 Overview of the SOPA operating statuses

Operating status Function

10 Festo – SOPA-... – 2017-09b English

2.3 Function range

2.3.1 Binary signals and switching signals

1 Sensing variable 4 Binary signal

Switching output at Pin 4 (Out A):

Switching output at Pin 2 (Out B or Out C):

Binary signals and switching function

Festo – SOPA-... – 2017-09b English 11

In: Distance In: Supply pressure

1 Range in which switching signals are 3 Sensing distance

Fig. 6 Sensing range with switching points

12 Festo – SOPA-... – 2017-09b English

2.3.2 Graphic distance monitoring

Function of the bar graph in RUN mode

No. Bar graph Switches off if Position of the object

1) The switching point of Out A and Out B is between segment 5 and 6

Festo – SOPA-... – 2017-09b English 13

2.3.3 Spurious pulse suppression – parameter options

2.3.4 Switching off the display

2.3.5 Security code

2.3.6 Min/max values

14 Festo – SOPA-... – 2017-09b English

3 Requirements for product use

Measuring nozzle geometry

Festo – SOPA-... – 2017-09b English 15

1 Measuring nozzle (diameter 1.5 mm/2.0 mm (nominal diameter)/2.5 mm)

Take into consideration the necessary measuring nozzle geometry.

Measuring nozzle configuration

1 Air duct (example)

16 Festo – SOPA-... – 2017-09b English

Range of application and certifications

Tab. 7 UL approval information