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    Module of Adour 871

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    MURUGAN. A
    The document describes the 11 modules involved in the installation of the Adour 871 turbofan engine. It then provides details on the type, arrangement, specifications of the low pressure compressor, high pressure compressor, high pressure turbine, and low pressure turbine. Finally, it outlines the CNC machinery used in the shop that machines parts for the Adour 871, including wire cut EDM machine, surface grinding machine, cylindrical grinding machine, 5-axis impeller machine, and robotic deburring machine.

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    Module of Adour 871

    Uploaded by

    MURUGAN. A
    83 views7 pages
    The document describes the 11 modules involved in the installation of the Adour 871 turbofan engine. It then provides details on the type, arrangement, specifications of the low pressure compressor, high pressure compressor, high pressure turbine, and low pressure turbine. Finally, it outlines the CNC machinery used in the shop that machines parts for the Adour 871, including wire cut EDM machine, surface grinding machine, cylindrical grinding machine, 5-axis impeller machine, and robotic deburring machine.

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    Adour module

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    11 Modules

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    The document describes the 11 modules involved in the installation of the Adour 871 turbofan engine. It then provides details on the type, arrangement, specifications of the low pressure compressor, high pressure compressor, high pressure turbine, and low pressure turbine. Finally, it outlines the CNC machinery used in the shop that machines parts for the Adour 871, including wire cut EDM machine, surface grinding machine, cylindrical grinding machine, 5-axis impeller machine, and robotic deburring machine.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    83 views7 pages

    Module of Adour 871

    Uploaded by

    MURUGAN. A
    The document describes the 11 modules involved in the installation of the Adour 871 turbofan engine. It then provides details on the type, arrangement, specifications of the low pressure compressor, high pressure compressor, high pressure turbine, and low pressure turbine. Finally, it outlines the CNC machinery used in the shop that machines parts for the Adour 871, including wire cut EDM machine, surface grinding machine, cylindrical grinding machine, 5-axis impeller machine, and robotic deburring machine.

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    Module of Adour 871

     Module 1 - Low Pressure Compressor stage 1 and stage 2 stator module


    installations.
     Module 2 – Low Pressure Stage 2 stator & static seals module.
     Module 3 – Intermediate case, internal gearbox & High Pressure
    Compressor & stub/internal shafts and bearings module installation.
     Module 4 – High Pressure Compressor Assembly, Drum, Blades & Stators
    Module installation.
     Module 5 – High Pressure N.GV’S locating rings & seal module installation.
     Module 6 – High Pressure turbine rotor module installation.
     Module 7 – Low Pressure N.G.V’s case, bearings & support module
    installation.
     Module 8 – Low Pressure Turbine rotor installation.
     Module 9 – Exhaust Mixer & Cone module installation.
     Module 10 - High speed gear box module installation.
     Module 11 – oil tank, cooler, & filter module installation.

    ABOUT ADOUR 871


    Type of engine: turbofan

    Arrangement: two spool axial flow

    Bypass ratio: 10:80:1

    Trust: 5900lbs (26.24) K.N

    Nominal Length: 1997mm

    Weight: 639kg
    Low pressure compressor (LPC)
    2 Stage axial flow-pressure ration/speed

    -2.75:1/13600rpm (100%rpm)

    -Nominal NL108% rpm

    Air mass flow =44.4kg/sec (97.8lb/sec)

    High pressure compressor (HPC)


    5 stage axial high pressure compressor (HPC)

    -3:75:1/15512rpm (100%)

    -nominal NH100.1% rpm

    Air mass flow =24.8Kg/sec (54.6lb/sec)

    High pressure turbine (HPT)


    Single stage axial flow cooling – Nozzle guide vanes & turbine blade air cooled

    Low pressure turbine (LPT)


    Single stage axial flow cooling – Nozzle guide vanes air cooled & turbines blades
    uncooled

    ADOUR 871 CNC SHOP


    CNC shop is the place where all the machining process is done there various CNC
    machines used namely:
     Wire cut EDM machine
     Electrode EDM machine
     Broaching machine
     Surface grinding machine
     Cylindrical grinding machine
     5 axis impeller machine
     Flexible grinding center part(1)
     Flexible grinding center part(2)

    Briefly we have specified the specification of CNC machine in Adour 871:

    Wire cut EDM machine:

     Supplier: M/S Electronica Machine tools,pune


     Model :Ultron F3
     Landed cost :86.16 lakhs
     Parts mechanized: general EDM
     Numbers of Axis : 5
     Stroke length
     X-axis =900mm
     Y-axis =650mm
     Z-axis =410mm
     U-axis =+/- 75mm
     V-axis =+/- 75mm
    Surface Grinding Machine:

     Supplier: M/S Jones & Shipman UK


     Model: Progrind 1045 Easy
     Landed cost:184.62 lakhs
     Max Grinding Length: 1000mm
     Cross grinding width: 580mm
     Vertical Grinding width: 600mm
     Working Surface: 1000*400mm
     Speed Of Grinding Wheel: 1400rpm
     Accuracy: 2microns
     Parallel over 1000*1000mm=0.005mm
     Electro-permanent magnetic chuck= 1000*500mm

    Cylindrical Grinding Machine:


     Supplier: M/S Gloria, Italy
     Landed Cost: 191.18lakhs
     Max Grinding Diameter:600mm
     Distance b/w centers: 1500mm
     Max weight of component in chuck:80kg
     Workhead spindle speed range:0-250rpm
     Wheelhead swelling angle:45(degree)
     Internal attachment spindle speed- 30000rpm
     Table swelling angle- +/-6(degree)
     Workhead swelling angle-+/-90(degree)
     Wheel size*thickness*bore- 500*80*203mm

    DMU 60MB 5-Axis Impeller Machine

     Supplier: M/S DMG, Germany


     Model: DMU 60MB
     Landed cost: 332.44lakhs
     Parts Machined: impeller & other complex parts
     No of axis: 5
     X-axis: 730mm
     Y-axis: 560mm
     Z-axis: 560mm
     B-axis: 20/30(degree)
     C-axis: 360(degree)

    Broaching machine
     Supplier: Hoffmann Rautechnith Gmbh, Germany.
     No of axis: 5
     X-axis: 5000mm
     Y-axis: 285mm
     Z-axis: 250mm
     A-axis: 360(degree)
     C-axis: 360(degree)
     Broaching ram normal speed: 1-50mm/min
     CNC system: Siemens 840D control
     Parts machined: turbine disc, compered disc.

    Robotic Deburring machine:


     Suppliers: robotics NC, USA
     Application: Shakti stage 1&2 turbine disc & lathe
     Make of robot: ABB six axis
     Max length: 200mm length
     Max disc of size: 480mm diameter
     Capacity: 50 blades & 2 discs in 1 lot.

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