UMESH CHAND SHARMA

Mobile: +91 – 9899586544

JOB OBJECTIVE

Seeking senior level assignments in Operation & Maintenance of Automatic Systems with an organisation of repute in OEM
Sector, located preferably in Delhi / NCR

PROFILE SUMMARY

 Automation Systems experienced professional with over 30 years in Design Engineering, Project Management, Installation,
Commissioning, Maintenance, Process Enhancement and Engineering ,Testing of different Automatic Machinery &
Robotics with Six Sigma & TPM.
 Expertise in managing end to end erection & commissioning and preventive & breakdown maintenance of a wide spectrum
of Process Control Equipment and Instrumentation Systems
 Adept in managing the entire gamut of pre-commissioning/commissioning activities involving preparation of process field
instrumentation & commissioning, providing support to start-up scope and coordination for Project Performance Tests;
expertise in plant commissioning entailing planning, resource utilisation & manpower management
 Specialisation in handling latest Automation technologies (PLCs, Robotics -Welding and pick & Place, Fixtures) for Auto
components manufacturing and CRT Manufacturing, Testing and Yamming Equipments, rich experience in problem solving
using tools like FMEA, Why-Why Analysis, etc.
 Enterprising leader with excellent analytical, interpersonal, problem solving, planning & negotiation skills

CORE COMPETENCIES

 Planning, scoping, tracking & implementing project plans within preset budgets and deadlines; screening new projects &
conducting feasibility studies to determine the financial viability; ensuring optimum utilisation of available resources
 Developing skills in specific control disciplines such as Programmable Logic Controllers (PLC); supervising the preparation and
development of Control System Configuration Drawings & Control Logics
 Selecting control schemes, identifying appropriate control system, handling enquiry specifications
 Performing predictive / breakdown / preventive maintenance for reducing machinery downtime to minimum; studying the
downtime of machinery and identifying alternative solutions to reduce the same
 Driving smooth implementation of TPM in Front, Back & Middle End Manufacturing
 Identifying areas of obstruction and taking steps to rectify it; reviewing existing processes and re-designing them to enhance
operational efficacy; sponsoring, facilitating, guiding and reviewing Green Belt Projects
 Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting
of production targets

ORGANISATIONAL EXPERIENCE

Since Nov’12 working with RASNDIK Industries Limited, Gurgaon as Dy. General Manager (Maintenance)
Highlights:
 Holds the distinction of spearheading complete Plant Maintenance and operations with
TWB (Tailored Welding Blanks) machinery ( Laser Welding Automatic machines with
siemens S7 control system with distributed I/Os and Trumpf Laser ( Tru-disk & Lamp
Laser) with ABB Robot IRB6400 for Sheets unloading at TWB Plant, and Utility
Department (consisting of DG Sets and Utilities Equipment) Sohna, Gurgaon
 Played a key role in rejuvenating an old Robotic System and making it functional
 Distinctively developed the Preventive System for:
o TWB (Tailored Welded Blanks) machine, Make: SOUTEC – Automation systems with distributed Control system.
o Utility Equipment (Like: DG Sets / Compressors etc.)
 Steered efforts in increasing the uptime of system from 89% to 96% through implementing the effective preventive
maintenance systems.
 Installation & Commissioning of ABB & Fanuc MIG Welding Robot at Surajpur (G. Noida) Plant. Develop Automation System
to Integrate Robot & Fixtures for Auto components.

Sep’88 – Feb’12 worked with Samtel Color Ltd., Ghaziabad and Feb’12 – Nov’12 with
Samtel Glass Ltd. / Samtel Color Ltd., Kota as Manager

Highlights:
 Functioned effectively as HOD (Electronics Lab) and Maintenance Functions
 Instrumental in keeping track of overall effectiveness of equipment and uptime of fully
automated Picture Tube Manufacturing Facility (Line 1 & 2)
 Played a key role in:
o Automation of Factory
o Identification and execution of breakthrough projects of OEE
 Excellent track record of developing & maintaining Advance Maintenance Systems as required for new/old lines (already
developed for Line 1 & Line 2)
 Managed the entire gamut of operations with accountability of Preventive Maintenance, Spare Parts Management,
Visualisation, Documentation, TPM, MIS / Reporting and Competency & Skill Development of team
 Successfully prepared, controlled and tracked budget for maintenance functions; prepared Annual Business Plan and action
plan for smooth execution of projects
 Worked in close coordination with cross-functional departments such as Production, Purchase and Process
 Served as an external interface with machine suppliers for ramp up and for timely resolution of design improvements
 Steered the implementation of ISO 9001: 14001
Projects Executed:
 Commissioning of Picture Tube Manufacturing Line (Line 1 & 2) involving installation and commissioning in coordination with
Mitsubishi and Hirata teams in Japan
 Development of Semi-Automatic ITC machines (Camera Systems) with local & VisionSys, Singapore
 Development & Integration of Local Control System for Obsolesce Management of Equipment
 Productivity Improvement & Index Reduction of Line (Line 1 & Line 2) aimed at reducing cycle time of machines
 Picture Tube Tracking through Bar Coding Technology Project
 Enterprise Integration Project for tracking products during various manufacturing stages: The project involved
collection of data through barcode scanners network and processing of data on CIMPLICITY HMI SCADA Software
running through a Network Computer .
EQUIPMENT PURVIEW
 PLCs: Mitsubishi F-series, K-series, FX-series, A-series, Qn series using GPPF, GPPA, GPPW, MEDOC, GX Developer
 OMRON, CPM, CQM, C200H Series PLC using LSS, SSS, SYSWIN Software, Allen Bradley SLC-500 Series using APS
 RS LOGIX, Siemens S-95U, 115H PLC using Step-5, AG-90, PG615, Messung XMP-80 PLC using DOX-1000 Software
 Mitsubishi ABB and Fanuc make Robots (Welding & process )
 PLC controlled Hydraulic and Pneumatic Machines
 Electrical and Gas Fired Furnaces
 Various Make AC Drives like Mitsubishi, Omron, A-B, Siemens, Fuji
 Computer Controlled Test and Measuring Equipment for CPTs
 Different Types of Miyachi Welders
 T.V. Based Circuits; FANUC CNC Controllers and NC Controllers
 Touch Screen Panels (MMI) Make: Hakko (Japan) using GD-80 Software, Beijers MAC
 Different types of Process Controllers: Level Controllers, Temperature Controllers, Specific Density Controllers
 Oriental Make stepper Motors and Controllers
 Laser Welding machines ( Soutec) .
 Siemens Distributed I/Os with S7-300 & S7-400 PLC .
 PILZ Safety systems.
 Camera system for Laser welding Defects measurements.
EDUCATION
 B.E. (Electronics & Communication) from Jamia Milia Islamia, New Delhi in 1998

CERTIFICATION
 Six Sigma Green Belt Certified by Samtel in Apr 2003

TRAININGS ATTENDED
 Internal OMS Auditor Training Course during 30th – 31st July 2003
 FESTO Didactic Course “Introduction to Electro pneumatics EP 211” during 27 th – 31st Aug 2001
 GE Fanuc Cimplicity HMI Training on 19th Jan 2000; Simatic S5 PLCs during 27th – 31st May 1997
 S4 Basic Programming at Training Centre ABB, Bangalore during 22 nd – 24th July 1996
 Trainings on Leadership, Mentoring and Coaching
 MBTI and other Behavioural Trainings by Prof. Somnath
 PLC Training by Siemens; AB, Mitsubishi and Robotics Training by ABB

PERSONAL DETAILS
Date of Birth : 30th June 1963
Languages Known : English and Hindi