Advanced Ultrasonic Flaw Detectors With Phased Array Imaging
Advanced Ultrasonic Flaw Detectors With Phased Array Imaging
Advanced Ultrasonic Flaw Detectors With Phased Array Imaging
920-163E-EN
EPOCH 1000 Series —
Advanced Ultrasonic Flaw Detectors with Phased Array Imaging
The EPOCH® 1000 series digital ultrasonic flaw detectors com‑ Key Features
bine the highest level of performance for conventional portable
flaw detection with the power of phased array imaging. The ■■ Available with Phased Array Imaging package
EPOCH 1000, 1000iR, and 1000i feature a horizontal case design
with full VGA display, knob and navigation arrows for param‑ ■■ EN12668-1 compliant
eter adjustment, and full EN12668‑1 compliance. The advanced ■■ 37 digital receiver filter selections
conventional ultrasonic functionality of the EPOCH 1000 series
has been enhanced with phased array imaging capabilities in the ■■ 6 kHz pulse repetition rate for high-speed scanning
EPOCH 1000i.
■■ Encoded or time-based C-scan option
■■ Automatic phased array probe recognition
■■ Intuitive wedge delay and sensitivity calibration for all
focal laws
■■ Programmable analog/alarm outputs
■■ Designed for IP66 environmental rating
■■ Horizontal design with a navigation panel and knob param-
eter adjustment
■■ Digital high dynamic range receiver
■■ Full VGA sunlight readable display
■■ ClearWave® visual enhancement package for
conventional A-scan interpretation
■■ SureView® visualization feature
■■ Reference and measurement cursors
■■ Standard dynamic DAC/TVG
■■ Standard onboard DGS/AVG
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Three Instrument Configuration Levels to Suit Many Inspection Needs
Field-Remote Upgradable,
Software
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Advanced Conventional Ultrasound
Upgradeable to Phased Array
The EPOCH® 1000, EPOCH 1000iR, and EPOCH 1000i
provide advanced conventional ultrasound capabilities
for both basic and advanced level users. These portable
instruments can also be integrated into small systems for
high speed scanning and single- channel imaging and
come standard with a host of high performance features,
including a 6 kHz maximum Pulse Repetition Frequency
(PRF) with single-shot measurements for accurate high-
speed scanning applications, tunable square wave pulser
with PerfectSquare™ technology, and comprehensive digi‑
tal filter sets for exceptional signal-to-noise clarity.
Pulser/Receiver Features
• Adjustable pulse repetition frequency (PRF):
5 Hz to 6 kHz.
• Single-shot measurements in all standard modes.
• Tunable square wave pulser with PerfectSquare™
technology.
• Programmable analog and alarm outputs.
• Over 30 digital filter sets.
• Digital high dynamic range receiver.
Dynamic DAC/TVG Mode Interface Gate with Gate 1 and Gate 2 Tracking
• Dynamic DAC/TVG – This standard feature enables fast and • Interface Gate – This optional third measurement gate enables
dynamic creation of DAC curves using reference reflectors, in real-time tracking of a variable interface echo in order to
addition to single-button switching from DAC to TVG mode. maintain consistent digital measurements.
Includes ASME, ASME-III, JIS, 20% to 80% DAC, Custom, and • AWS Welding Rating – This weld rating calculator provides a
TVG Table. live AWS D1.1/D1.5 code-compliant “D” value weld rating for
• Onboard DGS/AVG – The DGS/AVG flaw sizing technique gated flaw indications.
uses calculated attenuation curves to aid you in sizing • Floating Gate – This option enables you to “float” Gate 1 and/
potential defects. A vast onboard library of characterized or Gate 2 at a selected height compared to a gated echo (–1
probes enables you to quickly and easily setup a DGS/AVG dB to –14 dB). This feature provides more consistent, precise
curve and perform precise flaw sizing. readings, especially in Edge Detection mode.
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ClearWave Conventional Ultrasound Visual Enhancements
™
The EPOCH® 1000 series features a new and exciting set of visual • Persistence Mode – This feature retains previously acquired
enhancement capabilities to improve the quality and ease of A-scans on the instrument display for a user-selectable
detection in advanced applications. duration. This feature provides visual “memory” of an
inspection for enhanced visual detection over a short period
• SureView® – This feature emulates the functionality of analog of time.
CRT displays, allowing you to visualize peak indications from
• Baseline Break – This feature displays “zero-cross” points as
reflectors by adding a point of light along the A-scan trace
lines connecting individual A-scan lobes to the baseline in full
where every peak occurs.
-wave rectified mode.
• Composite A-scan – This feature uses every A-scan acquired
• Min Thickness – This feature displays only the A-scan
in between screen update rates (multiple A-scans when
representing the minimum thickness reading between screen
PRF > 60 Hz) to draw a composite A-scan based on the
updates.
maximum envelope of all the acquired A-scans. This feature
increases confidence of visual detection when scanning • Averaged A-scan – This feature enables you to view the
quickly. average of the acquired A-scans. Averaging is applied in
multipliers of 2x, 4x, 8x, 16x, 32x, and 64x.
• Max Amplitude – This feature displays only the acquired
A-scan with the highest gated amplitude reading between
screen updates.
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Phased Array Imaging Package
with Advanced Conventional Ultrasound
The EPOCH® 1000i provides powerful conven‑
tional ultrasonic and phased array flaw detection
in a portable, rugged instrument. This instrument
offers increased probability of detection of flaws,
better visualization of areas of interest, and im‑
proves inspection efficiency by enabling a single
setup to view A-scans at multiple angles (focal
laws), thus eliminating the need for multiple
probes and wedges. This instrument provides
the same reliable and exceptional performance
for conventional detection as the EPOCH 1000,
with the added benefit of phased array capabili‑
ties. The EPOCH 1000i allows you to perform
code-compliant inspections in accordance with
conventional standards, with the advantage of
phased array for increased accuracy and ef‑
ficiency.
Available with a standard 16:16 configura‑
tion and upgradable to 16:64 configuration via
software, the EPOCH 1000i also includes many
sizing features to facilitate in flaw inspections.
The instrument comes standard with A-scan and
S-scan reference and sizing cursors for flaw-size
evaluation.
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Phased Array Features for Manual Imaging Inspections
Standard DAC/TVG for All Focal Laws Standard Phased Array DGS/AVG
The EPOCH 1000i comes standard with DAC/TVG for all focal The DGS/AVG flaw sizing technique is included as a standard
laws. This allows you to acquire a DAC curve, or create a TVG option in phased array mode. This feature uses the probe ID and
setup from known reflectors for all defined angles/focal laws at wedge information to establish the DGS/AVG curve characteris‑
once. The instrument then allows you to edit individual points tics, and applies the curve at 0°, 45°, 60°, and 70° focal laws. The
acquired during setup for precise DAC or TVG presentation. After standard EPOCH onboard DGS/AVG menu and modified GAIN
completing the setup, you can use the S-scan image to detect calibration tool allow for quick and easy setup. The option also
potential defects at various focal laws. provides an interpolated image TVG for easy detection across a
given soundpath range.
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Weld Inspection Solutions with Phased Array
Phased Array S-scan with Weld Overlay Multi-Angle Phased Array Mode
A-scan and S-scan view with True Depth Gates AWS “D” Weld Rating displayed for 45° focal law
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Linear Scans and Encoded C-scans
This optional software feature expands the EPOCH 1000i to a
16:64 element configuration and enables linear scans in addition
to encoded or timed C-scans. Linear scans are collected using a
probe with up to 64 elements, and a maximum active aperture of
16 elements.
C-scan imaging is created by accumulating image data from the
programmed linear scan or S-scan across a single-line scan axis.
An encoder is required to track the position as the probe is moved
along the scan axis. This encoded C-scan image collects both time
of flight (TOF) and amplitude data from two independent mea‑
surement gates. The live A-scan is viewable during C-scan
acquisition. Compressed A-scan images can be stored for all
points on the C-scan, and can be reviewed along with the S-scan
or liner scan from a particular C-scan location for basic visual
analysis. Data source and type can be adjusted dynamically after
the scan is acquired, and cursors are available for basic scan
sizing. Additional color palettes are available for phased array
image scans. These color palettes provide different color scales for
Zero-degree C-scan
use with varied applications, and can be modified to meet your
specific needs.
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EPOCH 1000i Phased Array Probes and Accessories
The EPOCH® 1000i supports a new series of phased array probes
to meet the demands of critical inspections. These probes include
specialized probes for specific code compliance, and standard
weld inspection probes, including removable or integral wedge
phased array probes. Most common phased array probes with up
to 64 elements are supported.
Ordering Information
Numbering systems used to order standard phased array probes.
5L16-9.6x10-A10P-P-2.5-OM
Frequency Connector Type
Array Type Cable Length
Number of Elements Cable Type
Active Aperture Casing Type
Elevation Probe Type
Probes*
Usage/ Number Active
Probe Item Frequency Elevation Dimensions in mm
Code of Pitch Aperture
Description Number (MHz) (mm) L x W x H (in.)
Compliance Elements (mm)
2.25L8-A10P U8330663 2.25 8 1.2 9.6 x 10 10 22.5 (0.89) 15.6 (0.61) 20 (0.79)
General
5L16-A10P U8330661 5.0 16 0.6 9.6 x 10 10 22.5 (0.89) 15.6 (0.61) 20 (0.79)
Purpose
10L16-A10P U8330662 10 16 0.6 9.6 x 10 10 22.5 (0.89) 15.6 (0.61) 20 (0.79)
AWS D1.1/
2.25L16-AWS1 U8330660 2.25 16 1.0 16 x 16 16 37.6 (1.48) 25.4 (1.0) 17.8 (0.70)
D1.5
2L8-DGS1 U8330598 Integral Wedge/ 2.0 8 1.0 8x9 9 27.3 (1.07) 16.8 (0.66) 22.3 (0.88)
4L16-DGS1 U8330597 DGS-AVG 4.0 16 0.5 8x9 9 27.3 (1.07) 16.8 (0.66) 22.3 (0.88)
General
5L64-A12 U8330593 5.0 64 0.6 38.4 x 10** 10 22.5 (0.89) 44.6 (1.76) 20 (0.79)
Purpose
*All probes are supplied with 2.5-meter cable and OmniScan-style connector. For other variations contact Olympus NDT.
** Represents all 64 elements. Only 16 or fewer elements can be active at one time.
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Mini-Wheel Encoder
The Mini-Wheel encoder can be used with the encoded C-scan
option for the positioning and dimensioning of defects in the scan
axis, and can synchronize data acquisition with probe movement.
The Mini-Wheel encoder is waterproof and can be mounted
onto the Olympus PA wedges using the included bracket kit. This
miniature encoder is made entirely of stainless steel, and features
sealed bearings for long-lasting smooth operation. The custom
electronic circuit was designed for minimal noise induction.
Features
• Waterproof (designed for IP68 rating).
• Small footprint dimensions.
• Double O-ring tire for better adherence.
• Sealed bearing for long-lasting smooth wheel rotation.
• Strain relief for cable protection.
• Two M3 threaded holes on top of the casing for rigid
attachment. Standard Inclusions
• 1 Encoder with standard wheel
• 1 Bracket kit
• 1 Allen key screwdriver for bracket attachment
• 1 Carrying case
Ordering Information
The Mini-Wheel encoder has been designed specifically for use with a variety of instruments. EPOCH 1000i users will require an adaptor
cable to use this encoder.
Cable Item Cable
Description
Number Number Length (m)
ENC1-2.5-DE U8780197 Mini encoder, 2.5 m cable, DE15 connector for OmniScan MX 2.5
ENC1-5-DE U8780198 Mini encoder, 5.0 m cable, DE15 connector for OmniScan MX 5.0
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Onboard Media and Report Generation
The EPOCH 1000 series is equipped with onboard capabilities for Reporting Capabilities
file and database transfers, image capture, and basic reporting.
These features provide you with multiple options for accessing The enhanced reporting capabilities of the EPOCH 1000 series
previously stored data, in addition to live images. enable dynamic output of information in a variety of formats.
Reports from stored data files can be created onboard the instru‑
Two forms of removable media, compact flash (CF) cards and ment and sent to the desired media destination (CF or USB) in
USB memory sticks, can be used to export of images and reports. HTML format. Two report options are available based on the
A compact flash (CF) card is included with every EPOCH 1000 specific information required for the report. A custom logo can be
series instrument. imported and used in place of the standard Olympus logo in the
Instrument Data Logger report header.
The sophisticated data logger is designed for easy data capture for Specifications
image reporting, measurements, and calibration information. The Format HTML
data logger features dedicated calibration files with quick recall
Type Summary (measurement data only)
capability for fast setup adjustment, in addition to inspections files
with either full data or basic image and measurement captures for Data (complete setup and waveform)
quick reporting purposes. Advanced file types are also available Header Logo Customizable (bmp, jpg, png formats)
for a variety of corrosion applications.
Image Capture
Screen shots of the live instrument screen can be captured and ex‑
ported using either removable media format (CF or USB). Specific
file types can also be created to allow for easy export of the saved
file image for use in any kind of report.
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PC Data Management and Reporting
GageView® Pro Data Software
The EPOCH 1000 series is fully compatible with GageView Pro
Olympus’ standard portable instrument PC interface program.
The GageView Pro interface program can be used to download
saved data for review, export, and backup, and to generate reports
containing setup parameters, measurement data, and waveforms.
Database backup files can be viewed directly in GageView Pro
using a USB memory stick without having to connect the EPOCH
1000 series instrument to the PC. This feature allows for backup,
data review, and report generation of instrument files without
having to remove the instrument from in-field work. Other tools,
including an instrument firmware upgrade utility, are also available
as part of this program.
Features
• Download saved inspection data and setup files.
• Review setup information and measurements on a PC.
• Export measurements and calibration data to common
spreadsheet programs.
• Back up calibration and inspection data from the instrument
• Upgrade instrument firmware.
• Generate reports with setup parameters, measurements, and
waveforms.
• Access saved data through unit database backup files.
Accessories
The EPOCH 1000 series offers various optional accessories to al‑
low full functionality of available features.
EPXT-C-VGA-6 (U8779019): VGA output cable
EP4P/C-USB-6 (U8840084): USB client cable
EP1000-C-RS232-6 (U8779197): RS-232 communications cable
EP1000-C-26OUT-6 (U8779018): Hardware I/O cable
(alarm outputs triggering)
EP1000-C-9OUT-6 (U8779017): Hardware I/O cable
(analog output)
Small Transport Case (P/N: EP1000-TC-S)
EP4/CH (U8140055): Chest harness
EPXT-EC-X: External battery charger
EPXT-BAT-L (U8760021): Extra battery (lithium-ion)
EP1000-TC-S (U8764078): Small Transport Case
EP1000-TC-L (U864079): Large Transport Case
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Rugged. Portable. Meets the Demands of the Toughest
Inspection Environments.
The EPOCH® 1000 series is designed to meet the IP66 environ‑
mental rating. Tested for shock, vibration, explosive atmosphere,
and wide temperature range, these instruments can withstand op‑
eration in harsh inspection conditions. Some of the EPOCH 1000
series’ other key physical features include:
• Large, full VGA (640x480) resolution color transflective display
for optimum viewing in low or bright lighting conditions.
• Rugged rubber handle for easy transport.
• Durable instrument-mounted D-rings for chest harness use.
• Front and rear stands for table-top or steep inclined viewing.
• USB Client and Host ports for PC communication, direct
printing and communication with peripheral devices.
• VGA output for presentations, training, and remote instrument
monitoring.
• Programmable analog outputs, alarm outputs, and RS-232
communication.
• Standard internal, rechargeable lithium-ion battery.
General Specifications
Overall Dimensions (W x H x D) 252 mm x 177 mm x 107 mm (9.92 in. x 6.97 in. x 4.2 in.)
Weight 3.67 kg (8.1 lb), including lithium-ion battery
Keypad English, International, Japanese, Chinese
Languages English, Spanish, French, German, Japanese, Chinese, Russian, Italian, Polish
Transducer Connections BNC or Number 1 LEMO
Data Storage Onboard up to 10,000 IDs with waveform, standard 4 GB compact flash card (removable)
Battery Type Single lithium-ion rechargeable standard
Battery Life 8 hours (conventional UT mode); 7 hours (phased array mode)
Power Requirements AC Mains: 100 VAC to 120 VAC, 200 VAC to 240 VAC, 50 Hz to 60 Hz
Standby Mode Adjustable from 15 minutes to 120 minutes with 50% less battery consumption.
Display Type Full VGA (640 x 480 pixels) Transflective Color LCD, 60 Hz update rate
Display Dimensions (W x H, Diag.) 132.5 mm x 99.4 mm, 165.1 mm (5.2 in. x 3.9 in., 6.5 in.)
Inputs/Outputs
USB Ports 1 USB Client, 3 USB Host ports
RS-232 Yes
Video Output VGA output standard
Analog Output 4 analog outputs, Selectable 1V/10V Full Scale, 4 mA max
Alarm Output 6 alarm outputs, 5V TTL, 10 mA
Trigger I/O Trigger input 5V TTL; trigger output, 5 V TTL, 10 mA
Encoder Inputs 2-axis encoder line (quadrature)
Environmental Ratings
IP Rating Designed to meet requirements of IP66
Tested to MIL-STD-810F, Method 511.4, Procedure 1. Atmosphere defined per NFPA 70, Article 500 as Class I, Division
Explosive Atmosphere
2, Group D.
Shock Tested IEC 600689-2-27, 60 g’s, 6 µsec Half-Sine, 18 Axes total
Vibration Tested Sine vibration, IEC 60068-2-6, 5 Hz to 150 Hz @ 0.03 in. or 2 g’s Displacement Amplitude, 20 sweep cycles
Operating Temperature –10 °C to 50 °C (–14 °F to 122 °F)
Battery Storage Temperature –20 °C to 60 °C (–4 °F to 140 °F)
Battery Recharge Temperature 0 °C to 40 °C (32 °F to 104 °F)
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EPOCH 1000 Series Conventional/Phased Array Specifications*
EPOCH® 1000, EPOCH 1000iR, EPOCH 1000i EPOCH 1000i
(conventional UT mode) (PA mode)
Pulser
Pulser Type Tunable Square Wave
PRF 5 Hz to 6,000 Hz in 5 Hz increments Manually adjustable. Maximum 1,520 Hz
Energy Settings 50 V to 475 V in 25 V increments 40 V or 80 V
Adjustable from 25 ns to 5,000 ns (0.1 MHz) with Per‑ Adjustable from 40 ns to 1,000 ns with PerfectSquare™ Technol‑
Pulse Width
fectSquare™ Technology ogy
Damping 50 Ω, 100 Ω, 200 Ω, 400 Ω Not applicable
Pulser Delay Not applicable 0 to 10 µs, 2.5 ns resolution
Receiver
Gain 0 to 110 dB 0 to 80 dB
Maximum Input Signal 20 Vp-p 250 mVp-p per channel
Receiver Input Imped‑
400 Ω ± 5% 50 Ω ± 10%
ance
Receiver Bandwidth 0.2 MHz to 26.5 MHz @ –3 dB 0.5 MHz to 12.5 MHz @ –3 dB
Receiver Delay NA 0 µs to 10 µs, 2.5 ns resolution
Standard filter set (EN12668-1 Test & Compliant): 7 filters
Digital Filter Settings 6 filters
Advanced filter set (not tested to EN12668-1): 30 filters
Rectification Full wave, positive half wave, negative half wave, RF
Reject 0 to 80% FSH with visual warning
Amplitude Measurement 0% to 110% full-screen height with 0.25% resolution
Measurement Rate Equivalent to PRF in all modes
Calibration
• Velocity, Zero Offset
• Velocity, Zero Offset, Sensitivity
Automated Calibration • Straight Beam (first back wall or echo-to-echo)
• Soundpath or Depth (Zero Offset)
• Angle Beam (Soundpath or Depth)
Test Modes Pulse Echo, Dual, or Through Transmission Pulse Echo
Units Millimeters, inches, or microseconds
3.60 mm to 26,808 mm (0.143 in. to 1055 in.) 31 focal laws, 2.58 mm to 37.5 mm (0.101 in. to 14.76 in.)
Range
Longitudinal velocity in steel Longitudinal velocity in steel
Velocity 635 to 15, 240 m/s (0.0250 to 0.6000 in./µs)
Zero Offset 0 µs to 750 µs Not applicable
Display Delay –59 mm to 25,400 mm (–2.323 in. to 1000 in.) 0 to max range
61 angular focal laws, 0.5°, 1.0, 1.5°, or 2.0° increments
Refracted Angle 0° to 85° in 0.1° increments
Adjustable from –80° to +80°
Gates
Measurement Gates Two fully independent gates for amplitude and time-of-flight measurements
Measurement Mode Soundpath Soundpath, Depth
Interface Gate Optional, with Gate 1 and Gate 2 tracking Not applicable
Gate Start Variable over entire displayed range
Gate Width Variable from gate start to end of displayed range
Gate Height Variable from 2% to 95% full-screen height
• Positive and negative threshold • Positive and negative threshold (for selected focal law)
Alarms
• Minimum depth • Minimum depth (for selected focal law)
Two reference cursors for A-scans; four reference cursors for im‑
Reference Cursors Two reference cursors for A-scans
ages
Measurements
Displayed Measurement Six locations available (manual or auto selection)
Gate 1 Thickness, soundpath, projection, depth, amplitude, time-of-flight, min./max. depth, min./max. amplitude
Gate 2 Same as Gate 1
IF Gate (optional) Thickness Not applicable
Echo-to-Echo Standard. Choose between Gate2-1, Gate2-IF, and Gate1-IF Standard
Other Measurements Overshoot (dB) value for DGS/AVG, ERS (equivalent reflector size) for DGS/AVG, AWS D1.1/D1.5 rating (D), reject value
DAC/TVG Standard
DAC Points Up to 50 points, 110 dB dynamic range Up to 20 points, 40 dB dynamic
Special DAC Modes 20% to 80% DAC, Custom DAC (up to 6 curves) Not applicable
Up to 50 points, 110 dB dynamic range, compatible with IF Up to 20 points, 40 dB dynamic
TVG Table
Gate at all PRF settings
Curved Surface Correction Standard. Tube or bar OD correction for angle beam measurements
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The EPOCH® Flaw Detector Family: The EPOCH flaw detector
line features vertical and horizontal layout instruments that span
the range of inspection capabilities from basic to advanced.
The EPOCH 600 and EPOCH 1000 series flaw detectors feature
horizontal layout instruments for enlarged A-scan and image
representation in a portable format, and provide an exceptionally
high quality of digital flaw detection technology.
www.olympus-ims.com
info@olympusNDT.com is ISO 9001 and 14001 certified.
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