45atv31im PDF

Altivar® 31
Adjustable Speed Drive Controllers

Variadores de velocidad ajustable
Variateurs de vitesse
Installation Manual
Guía de instalación
Guide d’installation
Retain for future use.
Conservar para uso futuro.
À conserver pour usage ultérieur.
*
Altivar® 31 Adjustable Speed Drive Controllers
ENGLISH
Installation Manual
Variadores de velocidad Ajustable Altivar® 31
ESPAÑOL
Guía de instalación
Variateurs de vitesse Altivar® 31
FRANÇAIS
Guide d’installation
© 2004 Schneider Electric All Rights Reserved 3

ENGLISH
ESPAÑOL
FRANÇAIS
4 © 2004 Schneider Electric All Rights Reserved

VVDED303041NAR6/04 Altivar® 31 Installation Manual
06/2004 Table of Contents
TABLE OF CONTENTS Before You Begin ........................................................................................ 7

Introduction ................................................................................................. 8
ENGLISH
Catalog Numbers ........................................................................................ 8
Receiving and Preliminary Inspection ......................................................... 8
Storing and Shipping ................................................................................... 8
Precautions ................................................................................................. 9
Technical Specifications ........................................................................... 10
Ratings ...................................................................................................... 12
Dimensions and Weights .......................................................................... 15
Mounting ................................................................................................... 16
Clearances .......................................................................................... 16
Removing the Protective Cover ........................................................... 16
Mounting Methods ............................................................................... 17
Derating Curves .................................................................................. 17
Minimum Air Flow Rates ..................................................................... 18
Electromagnetic Compatibility ............................................................. 19
Mounting in a Type 12 or IP54 Metal Enclosure ....................................... 20
Calculating Enclosure Size .................................................................. 20
Ventilation ............................................................................................ 21
Bus Voltage Measurement Procedure ...................................................... 22
General Wiring Practices .......................................................................... 22
Branch Circuit Connections ................................................................. 23
Output Wiring ...................................................................................... 24
Grounding ................................................................................................. 25
Wiring ........................................................................................................ 26
Access to Terminals ............................................................................ 26
Power Terminals ................................................................................. 26
Arrangement of the Power Terminals .................................................. 28
Control Terminals ................................................................................ 29
Wiring Diagram for Factory Settings ................................................... 31
Logic Input Switch ............................................................................... 32
Recommended Circuit Diagrams:
Positive (Source) Logic ....................................................................... 33
Recommended Circuit Diagrams: Negative (Sink) Logic .................... 34
Operation on an Impedance Grounded System .................................. 35
Recommended Fuses ............................................................................... 36
Available Torque ....................................................................................... 37
Drive Controller Ventilation ....................................................................... 38
Motor Thermal Protection ......................................................................... 38
Electromagnetic Compatibility ................................................................... 39
Installation Recommendations for Meeting EN 55011 Class A ........... 39
Index .......................................................................................................... 41

Altivar® 31 Installation Manual VVDED303041NAR6/04
Hazard Categories and Special Symbols 06/2004
HAZARD CATEGORIES AND SPECIAL Read these instructions carefully and look at the equipment to become
SYMBOLS familiar with the device before trying to install, operate, service, or maintain
ENGLISH
it. The following special messages may appear throughout this bulletin or on
the equipment to warn of potential hazards or to call attention to information
that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety label
indicates that an electrical hazard exists which will result in personal injury if
the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not
avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially
hazardous situation which, if not avoided, can result in property damage.
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and

maintained only by qualified personnel. No responsibility is assumed by
Schneider Electric for any consequences arising out of the use of this
material.
DRIVES PRODUCT SUPPORT The Product Support Group is staffed from 8:00 am until 6:00 pm Eastern
time to assist with product selection, start-up, and diagnosis of product or
application problems. Emergency phone support is available 24 hours a
day, 365 days a year.
Toll free 888-Square D (888-778-2733)

Telephone 919-266-8600
E-mail drive.products.support@us.schneider-
electric.com
Fax 919-217-6508

06/2004 Before You Begin
BEFORE YOU BEGIN Read and follow these precautions before beginning any procedure with this
drive controller.
ENGLISH
DANGER
HAZARDOUS VOLTAGE
• Read and understand this manual before installing or operating the
Altivar 31 drive controller. Installation, adjustment, repair, and
maintenance must be performed by qualified personnel.
• For more information on Altivar 31 drive controllers, see the Altivar 31
Start-Up Guide, VVDED303043US, and the Altivar 31 Programming
Manual, VVDED303042US. Both manuals are shipped on a CD with the
drive controller. They are also available from www.us.SquareD.com or
from your Schneider Electric representative.
• The user is responsible for conforming to all applicable code
requirements with respect to grounding all equipment.
• Many parts in this drive controller, including printed wiring boards,
operate at line voltage. DO NOT TOUCH. Use only electrically insulated
tools.
• DO NOT touch unshielded components or terminal strip screw
connections with voltage present.
• DO NOT short across terminals PA and PC or across the DC bus
capacitors.
• Install and close all covers before applying power or starting and
stopping the drive controller.
• Before servicing the drive controller:
• Disconnect all power.
• Place a “DO NOT TURN ON” label on the drive controller
disconnect.
• Lock the disconnect in the open position.
• Disconnect all power including external control power that may be
present before servicing the drive controller. WAIT 3 MINUTES for the
DC bus capacitors to discharge. Then follow the DC bus voltage
measurement procedure on page 22 to verify that the DC voltage is less
than 45 Vdc. The drive controller LEDs are not accurate indicators of the
absence of DC bus voltage.
Electric shock will result in death or serious injury.

Introduction 06/2004
INTRODUCTION The Altivar 31 (ATV31) family of adjustable frequency AC drive controllers is

used for controlling three-phase asynchronous motors. The controllers
ENGLISH
range from:
• 0.25 to 3 hp (0.18 to 2.2 kW), 208/230/240 V, single-phase input
• 0.25 to 20 hp (0.18 to 15 kW), 208/230/240 V, three-phase input
• 0.5 to 20 hp (0.37 to 15 kW), 400/460/480 V, three-phase input
• 1 to 20 hp (0.75 to 15 kW), 525/575/600 V, three-phase input
This manual contains installation instructions for ATV31 drive controllers.
The following documentation is also provided with the controller:
• Altivar 31 Start-Up Guide, VVDED303043US
• Altivar 31 Programming Manual, VVDED303042US (on CD only)
CATALOG NUMBERS Refer to Table 1 for a guide to interpreting ATV31 drive controller catalog
numbers. ATV31HU15M2A is used as an example catalog number.
Table 1: ATV31 Catalog Numbers
Drive
Controller Type: Rating: Voltage Range: Variation:
Family:
ATV31 H U15 M2 A
M2: 200 V / 240 V,
1 phase
H: Heatsink
product 0: 0 to 0.99 kW M3X: 200 V / 240 V,
3 phase without filter A: with local
C: Enclosed U: 1 to 9.99 kW
N4: 380 V / 500 V, control panel
product
D: 10 to 99.99 kW 3 phase
K: Kit product
S6X: 525 V / 600 V,
3 phase without filter
RECEIVING AND PRELIMINARY Before installing the ATV31 drive controller, read this manual and follow all
INSPECTION precautions.
• Before removing the drive controller from its packaging, verify that the
carton was not damaged in shipping. Carton damage usually indicates
improper handling and the potential for device damage. If any damage is
found, notify the carrier and your Schneider Electric representative.
• After removing the drive controller from its packaging, visually inspect
the exterior for shipping damage. If any is found, notify the carrier and
your sales representative. Do not install a damaged device.
• Verify that the drive controller nameplate and label conform to the
packing slip and corresponding purchase order.
CAUTION
DAMAGED EQUIPMENT
Do not operate or install any drive controller that appears damaged.
Failure to follow this instruction can result in injury or equipment

damage.
STORING AND SHIPPING If the drive controller is not being immediately installed, store it in a clean,
dry area with an ambient temperature between -25 and +70 °C
(-13 to +158 °F). If the drive controller must be shipped to another location,
use the original shipping carton and packing material to protect it.

06/2004 Precautions
PRECAUTIONS Before powering up and configuring the drive controller, read and observe
the following precautions.
ENGLISH
DANGER
UNINTENDED EQUIPMENT OPERATION
• Before powering up and configuring the drive controller, ensure that the
logic inputs are switched off (state 0) to prevent unintended starting.
• An input assigned to the run command may cause the motor to start
immediately on exiting the configuration menus.
Failure to follow these instructions will result in death or serious

injury.
CAUTION
INCOMPATIBLE LINE VOLTAGE
• Before powering up and configuring the drive controller, ensure that the
line voltage is compatible with the supply voltage range shown on the
drive controller nameplate.
• The drive controller may be damaged if the line voltage is not
compatible.
Failure to follow this instruction can result in equipment damage.

Technical Specifications 06/2004
TECHNICAL SPECIFICATIONS
Table 2: Environment
ENGLISH
• IP20 without protective vent cover, NEMA 1, UL open type.

• IP21 on wiring terminals
Degree of Protection • IP31 and IP41 all other areas
• UL Type 1 without removal of the protective vent cover from the top of the controller and with the addition
of the Conduit Entry Kit (see page 16).
Resistance to vibrations Conforming to IEC/EN 60068-2-6: 1.5 mm peak to peak from 3 to 13 Hz, 1 gn from 13 to 150 Hz
Resistance to shocks 15 gn for 11 ms conforming to IEC/EN 60068-2-27
Pollution degree 2 according to UL 840. Protect the drive controller against dust, corrosive gas, and falling
Pollution degree
liquid.
96% maximum, non-condensing and without dripping (provide heating system if there is condensation)
Maximum relative humidity
Conforms to IEC 60068-2-3
Storage: -13 to +158 ° F (-25 to +70 ° C)
Operation:+14 to +122 ° F (-10 to +50 ° C) without vent cover removed and without derating
Maximum ambient temperature
+14 to +140 ° F (-10 to +60 ° C) with vent cover removed and with derating. Refer to derating curves on
page 17.
Altitude Up to 3,300 ft (1,000 m) without derating; derate by 1% for each additional 330 ft (100 m)
Table 3: Electrical Characteristics

ATV31••••M2 (1 phase): 200 V -15% to 240 V +10%
ATV31••••M3X (3 phase): 200 V -15% to 240 V +10%
Input voltage
ATV31••••N4 (3 phase): 380 V -15% to 460 V +15%
ATV31••••S6X (3 phase): 525 V -15% to 575 V +15%
Input frequency 50/60 Hz ±5%
ATV31••••M2: 1
ATV31••••M3X: 3
Input phases
ATV31••••N4: 3
ATV31••••S6X: 3
Output voltage Maximum voltage equal to input voltage
Output frequency 0 to 500 Hz
Output phases 3
Max. transient current Up to 150% of nominal drive controller current for 60 seconds (see Tables 4–7 on pages 12–13)
With braking resistor: 100% of nominal motor torque continuously and up to 150% for 60 s.
Without braking resistor:
Braking torque Drive controllers ≥ ATV31•U22••: 30% of nominal motor torque
Drive controllers ≤ATV31•U15••: 50% of nominal motor torque
Drive controllers ≤ATV31•075••: 100% of nominal motor torque
Drive controllers ≤ATV31•018M2: 150% of nominal motor torque
Display: 0.1 Hz
Frequency resolution
Analog inputs: 0.1 Hz to 100 Hz maximum [(high speed - low speed)/1024]
Switching frequency Adjustable from 2.0 kHz to 16 kHz. Randomly modulated by default, but this can be disabled.
Galvanic isolation between power and control (power supplies, inputs, outputs)
Protection against short circuits:
• within internal power supplies
• between output phases
• between output phases and ground
Drive controller protection
Protection against input phase loss
Thermal protection against overheating and overcurrents
Undervoltage and overvoltage faults
Overbraking fault
Thermal protection integrated in the drive controller by I2t calculation
Motor protection
Protection against motor phase loss

06/2004 Technical Specifications
Table 3: Electrical Characteristics (continued)

Between ground and power terminals:
ENGLISH
• ATV31••••M2 and M3X: 2040 Vdc
• ATV31••••N4: 2410 Vdc
• ATV31••••S6X: 2550 Vdc
Dielectric strength
Between control and power terminals:
• ATV31••••M2 and M3X: 2880 Vac
• ATV31••••N4: 3400 Vac
• ATV31••••S6X: 3600 Vac
Resistance to ground >500 MΩ (electrical isolation) 500 Vdc for 1 minute
Communication Modbus and CANopen are integrated into the drive controller and available via an RJ45 connector.
Modbus RS-485 multidrop serial link characteristics:
• Modbus in RTU mode
• Services supported: decimal function codes 03, 06, 16, 23, and 43
• Broadcasting
• Number of addresses: drive address can be configured via the integrated terminal from 1 to 247
• Maximum number of ATV31 drive controllers: 31 (two 470 Ω master pull-down resistors)
• Transmission speed: 4800, 9600, or 19200 bps
The following devices can be connected to the RS-485 link:
• Remote keypad display
• PowerSuite software workstation
• PLC
• Microprocessor card
• PC
CANopen To connect the ATV31 drive controller to a CANopen network, use the VW3CANTAP2 adapter. The following
services are supported:
• Implicit exchange of Process Data Object (PDO):
- 2 PDOs depending DSP 402 velocity mode.
- 2 configurable PDOs (data and transmission type).
- PDOs can be exchanged between slave devices.
• Explicit exchange of Service Data Object (SDO):
- 1 receive SDO and 1 transmit SDO
• Boot-up messages, emergency messages, node guarding, and producer and consumer heartbeat.
• Number of addresses: drive controller address can be configured via the integrated terminal
from 1 to 127.
• Maximum number of drive controllers: 127
• Transmission speed: 10, 20, 50, 125, 250, 500 kbps or 1 Mbps
UL Listed per UL 508C as incorporating electronic overload protection:
UL File E164874 CCN NMMS.
CSA Certified to CSA C22.2 No. 14: CSA File LR96921 Class 3211 06.
Codes and standards
CE Marked in accordance with the European low voltage (73/23/EEC and 93/68/EEC) and EMC
(89/336/EEC) directives.
Conforms to applicable NEMA ICS, IEC, NOM, C-TICK, and ISO 9001 standards.
Altivar 31 drive controllers meet IEC and EN requirements, the strictest international standards for electrical
industrial control devices. They conform to EN 50178 governing electromagnetic compatibility and
conducted and radiated emissions.
Electromagnetic compatibility • IEC/EN 61000-4-2 level 3
• IEC/EN 61000-4-3 level 3
• IEC/EN 61000-4-4 level 4
• IEC/EN 61000-4-5 level 3 (power access)
• IEC/EN 61800-3, environments 1 and 2
All ratings:
• IEC/EN 61800-3, environments 2 (industrial network) and 1 (public utility network) in limited distribution.
ATV31H018M2 to CU40N4:
• EN 55011, Class A, Group 1; EN 61800-3 Category C2 with additional EMC filter;
• EN 55022, Class B, Group 1; EN 61800
Conducted and radiated emissions
ATV31HU22M2 to HD15N4:
for drive controllers
• EN 55011, Class A, Group 2; EN 61800-3 Category C3 with additional EMC filter
(Consult the ATV31 Catalog for optional EMC filters)
• EN 55022, Class A, Group 1; EN 61800-3 Category C2
• EN 55022, Class B, Group 1; EN 61800-3 Category C1
ATV31H018M3X to HD15M3X:
With additional EMC filter:
• EN 55011, Class A, Group 1; EN 61800-3 Category C2
• EN 55022, Class B, Group 1; EN 61800-3 Category C1

Ratings 06/2004
RATINGS
Table 4: 208 V -15% / 240 V +10% at 50/60 Hz, Single-Phase Input, Three-Phase Output
ENGLISH
Altivar 31 Motor Line supply (input) Drive controller (output)
Max. line Nominal Total

Power current 3 Short-circuit Max.
rated
Transient
dissipated
Catalog no.1 indicated on current inrush output
output power at
nameplate2 at at rating current4 2 current2,5
208 V 240 V current In rated load
kW hp A A kA A A A W
ATV31H018M2 0.18 0.25 3.0 2.5 1 10 1.5 2.3 24
ATV31H037M2 0.37 0.5 5.3 4.4 1 10 3.3 5.0 41
ATV31H055M2 0.55 0.75 6.8 5.8 1 10 3.7 5.6 46
ATV31H075M2 0.75 1 8.9 7.5 1 10 4.8, 4.6, 4.2 6 7.2 60
ATV31HU11M2 1.1 1.5 12.1 10.2 1 19 6.9 10.4 74
ATV31HU15M2 1.5 2 15.8 13.3 1 19 8.0 12.0 90
ATV31HU22M2 2.2 3 21.9 18.4 1 19 11.0 16.5 123
Table 5: 208 V -15% / 240 V +10% at 50/60 Hz, Three-Phase Input, Three-Phase Output

rated
Transient
dissipated
Catalog no.1 indicated on current inrush output
output power at
nameplate2 at at rating current4 current2,5
208 V 240 V current In2 rated load
ATV31H018M3X 0.18 0.25 2.1 1.9 5 10 1.5 2.3 23
ATV31H037M3X 0.37 0.5 3.8 3.3 5 10 3.3 5.0 38
ATV31H055M3X 0.55 0.75 4.9 4.2 5 10 3.7 5.6 43
ATV31H075M3X 0.75 1 6.4 5.6 5 10 4.8 7.2 55
ATV31HU11M3X 1.1 1.5 8.5 7.4 5 10 6.9 10.4 71
ATV31HU15M3X 1.5 2 11.1 9.6 5 10 8.0 12.0 86
ATV31HU22M3X 2.2 3 14.9 13.0 5 10 11.0 16.5 114
ATV31HU30M3X 3 3 19.1 16.6 5 19 13.7 20.6 146
ATV31HU40M3X 4 5 24.2 21.1 5 19 17.5 26.3 180
ATV31HU55M3X 5.5 7.5 36.8 32.0 22 23 27.5 41.3 292
ATV31HU75M3X 7.5 10 46.8 40.9 22 23 33.0 49.5 388
ATV31HD11M3X 11 15 63.5 55.6 22 93 54.0 81.0 477
ATV31HD15M3X 15 20 82.1 71.9 22 93 66.0 99.06 628
1
Catalog number for a drive controller without a reference potentiometer and RUN/STOP buttons. For a drive controller with a reference potentiometer and RUN/STOP
buttons, add an “A” at the end of the catalog number. For example, ATV31HO18M2A.
2
These power ratings and currents are for a maximum ambient temperature of 50 °C (122 °F) and a switching frequency of 4 kHz in continuous operation. The
switching frequency is adjustable from 2 to 16 kHz. Above 4 kHz, the drive controller will reduce the switching frequency in the event of excessive temperature rise.
The temperature rise is controlled by a PTC probe in the power module. Derate the nominal current if continuous operation above 4 kHz is required. Derating curves
are shown on page 17 as a function of switching frequency, ambient temperature, and mounting conditions.
3
Current on a line supply with the indicated short-circuit current rating.
4
Peak current on power-up, for the maximum voltage (240 V +10%).
5
For 60 seconds.
6
4.8 A at 200 V, 4.6 A at 208 V, 4.2 A at 240 V.

06/2004 Ratings
Table 6: 400 V -15% / 460 V +15% at 50/60 Hz, Three-Phase Input, Three-Phase Output
ENGLISH
Max. line Short- Nominal Total

Power current 4 circuit
Max.
rated
Max.
dissipated
2
Catalog no. indicated on inrush transient
current output power at
nameplate3 at at current 5 current 3,6
400 V 460 V rating current In3 rated load
ATV31H037N4 0.37 0.5 2.2 1.7 5 10 1.5 2.3 32
ATV31H055N4 0.55 0.75 2.8 2.2 5 10 1.9 2.9 37
ATV31H075N4 0.75 1 3.6 2.7 5 10 2.3 3.5 41
ATV31HU11N4 1.1 1.5 4.9 3.7 5 10 3.0 4.5 48
ATV31HU15N4 1.5 2 6.4 4.8 5 10 4.1 6.2 61
ATV31HU22N4 2.2 3 8.9 6.7 5 10 5.5 8.3 79
ATV31HU30N4 3 3 10.9 8.3 5 10 7.1 10.7 125
ATV31HU40N4 4 5 13.9 10.6 5 10 9.5 14.3 150
ATV31HU55N4 5.5 7.5 21.9 16.5 22 30 14.3 21.5 232
ATV31HU75N4 7.5 10 27.7 21.0 22 30 17.0 25.5 269
ATV31HD11N4 11 15 37.2 28.4 22 97 27.7 41.6 397
ATV31HD15N4 15 20 48.2 36.8 22 97 33.0 49.5 492
Table 7: 525 V -15% / 575 V +15% at 50/60 Hz, Three-Phase Input, Three-Phase Output1

rated
Max.
dissipated
2
Catalog no. indicated on current inrush transient
output power at
nameplate 3 at at rating current5 current 3,6
525 V 600 V current In3 rated load
ATV31H075S6X 0.75 1 2.8 2.4 5 12 1.7 2.6 36
ATV31HU15S6X 1.5 2 4.8 4.2 5 12 2.7 4.1 48
ATV31HU22S6X 2.2 3 6.4 5.6 5 12 3.9 5.9 62
ATV31HU40S6X 4 5 10.7 9.3 5 12 6.1 9.2 94
ATV31HU55S6X 5.5 7.5 16.2 14.1 22 36 9.0 13.5 133
ATV31HU75S6X 7.5 10 21.3 18.5 22 36 11.0 16.5 165
ATV31HD11S6X 11 15 27.8 24.4 22 117 17.0 25.5 257
ATV31HD15S6X 15 20 36.4 31.8 22 117 22.0 33.0 335
1 A 3% line reactor is required for all 575 V drive controller installations.
2 Catalog number for a drive controller without a reference potentiometer and RUN/STOP buttons. For a drive with a control potentiometer and RUN/STOP buttons,
add an “A” at the end of the catalog number. For example, ATV31HO37N4A.
3 These power ratings and currents are for a maximum ambient temperature of 50 °C (122 °F) and a switching frequency of 4 kHz in continuous operation. The
switching frequency is adjustable from 2 to 16 kHz. Above 4 kHz, the drive controller will reduce the switching frequency in the event of excessive temperature rise.
The temperature rise is controlled by a PTC probe in the power module. Derate the nominal current if continuous operation above 4 kHz is required. Derating curves
are shown on page 17 as a function of switching frequency, ambient temperature, and mounting conditions.
4 Current on a line supply with the indicated short-circuit current rating.
5 Peak current on power-up, for the maximum voltage (460 Vac / 575 Vac +15%).
6 For 60 seconds.

Ratings 06/2004
Table 8: Minimum Dynamic Braking Resistance Values

ENGLISH
PA to PB
Drive Controller Catalog No. Min. Resistance Value
Ω
ATV31H/C/K018M2, ATV31H/C/K037M2
40
ATV31H/C/K055M2, ATV31H/C/K075M2
ATV31H/C/KU11M2, ATV31H/C/KU15M2 27
ATV31H018M3X, ATV31H037M3X
40
ATV31H055M3X, ATV31H075M3X
ATV31HU11M3X, ATV31HU15M3X 27
ATV31H/C/K037N4, ATV31H/C/K055N4
80
ATV31H/C/K075N4
AATV31H/C/KU11N4, ATV31H/C/KU15N4
54
ATV31H/C/KU22N4
ATV31H/C/KU22M2
25
ATV31HU22M3X
ATV31HU30M3X 16
ATV31H/C/KU30N4 55
ATV31H/C/KU40N4 36
ATV31HU22M3X 25
ATV31HU30M3X 16
ATV31H/C/KU30N4 55
ATV31H/C/KU40N4 36
ATV31H/KU55N4 29
ATV31H/KU75N4 19
ATV31HU55S6X 34
ATV31HU75S6X 23
ATV31HU40M3X 16
ATV31H/KD11N4, ATV31H/KD15N4 20
ATV31HD11S6X, ATV31HD15S6X 24
ATV31HU55M3X, ATV31HU75M3X 8
ATV31HD11M3X, ATV31HD15M3X 5

06/2004 Dimensions and Weights
DIMENSIONS AND WEIGHTS

2Ø
ATV31 Size 1 to 6 Dimensions.eps

h
ENGLISH
H
b
c = G =
a
Table 9: Frame Sizes 1–6
a b c2 G3 h H3 Ø Weight
ATV31•••••••1 Frame Size mm mm mm mm mm mm mm kg
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (lb.)
72 145 120 60 5 121.5 5 0.9
H018M3X, H037M3X 1 (5.71) (4.72) (2.36) (0.20) (4.78) (0.20) (1.99)
(2.83)
72 145 130 60 5 121.5 5 0.9
H055M3X, H075M3X 2 (5.71) (5.12) (2.36) (0.20) (4.78) (0.20) (1.99)
(2.83)
72 145 130 60 5 121.5 5 1.05
H018M2, H037M2 3 (5.71) (5.12) (2.36) (0.20) (4.78) (0.20) (2.32)
(2.83)
72 145 140 60 5 121.5 5 1.05
H055M2, H075M2 4 (5.71) (5.51) (2.36) (0.20) (4.78) (0.20) (2.32)
(2.83)
105 143 130 93 5 121.5 5 1.25
HU11M3X, HU15M3X 5 (4.13) (5.63) (5.12) (3.66) (0.20) (4.78) (0.20) (2.76)
HU11M2, HU15M2,
HU22M3X,
105 143 150 93 5 121.5 2x5 1.35
H037N4, H055N4, H075N4, 6 (4.13) (5.63) (5.91) (3.66) (0.20) (4.78) (0.20) (2.92)
HU11N4,HU15N4,
H075S6X, HU15S6X
4Ø
ATV31 Size 7 to 8 Dimensions.eps

b
c = G =
a
Table 10: Frame Sizes 7–9
a b c2 G3 h H3 Ø Weight
1
ATV31••••••• Frame Size mm mm mm mm mm mm mm kg
(in.) (in.) (in.) (in.) (in.) (in.) (in.) (lb.)
HU22M2, HU30M3X, HU40M3X,
140 184 150 126 6.5 157 5 2.35
HU22N4, HU30N4, HU40N4, 7 (5.51) (7.24) (5.91) (4.96) (0.26) (6.18) (0.20) (5.19)
HU22S6X, HU40S6X
HU55M3X, HU75M3X,
180 232 170 160 5 210 5 4.70
HU55N4, HU75N4, 8 (7.09) (9.13) (6.69) (6.30) (0.20) (8.27) (0.20) (10.39)
HU55S6X, HU75S6X
HD11M3X, HD15M3X,
245 330 190 225 7 295 6 9.0
HD11N4, HD15N4, 9 (9.65) (13.0) (7.48) (8.86) (1.93) (11.61) (0.24) (19.89)
HD11S6X, HD15S6X
1
The symbol “•” in a catalog number indicates the part of the number that varies with drive controller size or rating.
2
For controllers with a potentiometer and Run/Stop buttons, add 8 mm (0.31 in.) for the potentiometer.
3
The values for this dimension are ±1 mm (0.04 in.).

Mounting 06/2004
MOUNTING
ENGLISH
Clearances
≥ 50 mm Install the drive controller vertically, ± 10°.
ATV31 Clearances.eps
(1.97 in.)
Do not place the drive controller close to heating
sources.
Leave sufficient free space around the drive controller
to ensure that air can circulate from the bottom to the
top of the unit.
Leave a minimum of 10 mm (0.4 in.) of free space in
≥ 50 mm
(1.97 in.) front of the drive controller.
Removing the Protective Cover When IP20 protection is adequate, remove the protective cover on top of
the drive controller as shown in the figure below. Consult “Mounting
Methods” on page 17 to determine the type of mounting appropriate for your
application before removing the protective cover from the drive controller.
For UL Type 1 protection, the protective cover must remain installed on the
top of the controller and a conduit entry kit must be installed.
ATV31Protective Cover.eps
Example: ATV31HU11M3X

06/2004 Mounting
Mounting Methods
ENGLISH
Refer to the derating curves below to determine
which mounting method best fits the application. Type A Mounting Free space ≥ 50 mm (1.97 in.) on each side, with the protective cover
in place.
ATV31 Mounting A.eps

≥ 50 mm ≥ 50 mm
(1.97 in.) (1.97 in.)
Type B Mounting Drive controllers mounted side-by-side, with the protective cover
removed (degree of protection becomes IP20).
ATV31 Mounting B.eps

Type C Mounting Free space ≥ 50 mm (1.97 in.) on each side, with the protective cover
removed (degree of protection becomes IP20).
ATV31 Mounting C.eps

≥ 50 mm ≥ 50 mm
(1.97 in.) (1.97 in.)
Derating Curves The following figure contains derating curves for the drive current (In) as a
function of temperature, switching frequency, and type of mounting. For
intermediate temperatures, such as 55 °C (131 °F), interpolate between two
curves.
ATV31 drive controllers can be used at altitudes up to 3,300 ft. (1,000 m)
without derating. Derate by 1% for each additional 330 ft. (100 m.).
I/In
ATV31 Derating.eps
In = 100 %
-5%
90 % - 10 % - 10 %
- 15 %
80 % - 20 % 40 °C (104 °F),
Mounting Types A, B, C
- 25 % - 25 %
70 % - 30 % 50 °C (122 °F),
- 35 % Mounting Type C
- 35 %
60 % - 40 % 50 °C (122 °F),
Mounting Types A and B
- 45 %
50 % - 50 % 60 °C (140 °F),
Mounting Type C
- 55 %
40 % 60 °C (140 °F),
Mounting Types A and B
- 65 %
30 %
Switching Frequency
4 kHz 8 kHz 12 kHz 16 kHz

Mounting 06/2004
Minimum Air Flow Rates If you are installing the drive controller in an enclosure, provide an air flow at
least equal to the value listed in Table 11 for your drive controller.
ENGLISH
Table 11: Minimum Air Flow Rates
Flow Rate
ATV31•••••••1 Cubic Feet

m3/hour per Minute
(CFM)
H018M2, H037M2, H055M2,
H018M3X, H037M3X, H055M3X,
18 10.6
H037N4, H055N4, H075N4, HU11N4
H075S6X, HU15S6X
H075M2, HU11M2, HU15M2
H075M3X, HU11M3X, HU15M3X
33 19.4
HU15N4, HU22N4
HU22S6X, HU40S6X
HU22M2,
HU22M3X, HU30M3X, HU40M3X
93 54.8
HU30N4, HU40N4
HU55S6X, HU75S6X
HU55M3X
HU55N4, HU75N4 102 60.1
HD11S6X
HU75M3X, HD11M3X,
HD11N4, HD15N4 168 99.0
HD15S6X
HD15M3X 216 127.2
1
The symbol “•” in a catalog number indicates the part of the number that varies with controller
size or rating.

06/2004 Mounting
Electromagnetic Compatibility An EMC mounting plate is supplied with the drive controller for grounding
the shields of the power cables when it is necessary for the installation to
ENGLISH
meet EN 55011 Class A requirements. Secure the mounting plate to the
holes in the ATV31 drive controller’s heatsink using the two screws (A)
supplied as shown in the figure below. Refer to page 39 for instructions on
grounding the cable shields on the EMC plate.
Frame Sizes 1–4 Frame Sizes 5–6 Frame Size 7 Frame Size 8 Frame Size 9
ATV31 EMC.eps
A A
(1.93)
(1.97)
50
49
A
(1.89)
48
(2.95)
C B C B
75
C B
A
Screws supplied:
(2.95)
75
A Two screws for securing the EMC mounting plate to the heatsink C B
B Four M4 screws for securing the EMC clamps (clamps not
supplied)
C One M5 screw for grounding C B
ATV31••••••1 Frame Size ATV31••••••1 Frame Size
H018M3X, H037M3X 1 HU22M2, HU30M3X, HU40M3X,

HU22N4, HU30N4, HU40N4, 7
H055M3X, H075M3X 2 HU22S6X, HU40S6X
H018M2, H037M2 3 HU55M3X, HU75M3X,

HU55N4, HU75N4, 8
H055M2, H075M2 4 HU55S6X, HU75S6X
HU11M3X, HU15M3X 5
HD11M3X, HD15M3X,
HU11M2, HU15M2, HU22M3X, HD11N4, HD15N4, 9
H037N4, H055N4, H075N4, HU11N4, HU15N4, 6 HD11S6X, HD15S6X
H075S6X, HU15S6X
1
The symbol “•” in a catalog number indicates the part of the number that varies with controller size or rating.

Mounting in a Type 12 or IP54 Metal Enclosure 06/2004
MOUNTING IN A TYPE 12 OR IP54

METAL ENCLOSURE
ENGLISH
Calculating Enclosure Size The equation for calculating Rth (° C/W), the maximum allowable thermal
resistance of the enclosure, is as follows:
T i = Max. internal ambient temp. (°C) around the controller

Ti – To T o = Max. external ambient temp. (°C) around enclosure
Rth = ----------------
-
P P = Total power dissipated in enclosure (W)
For the power dissipated by the drive controllers at rated load, see
Tables 4–7 on pages 12–13.
The useful heat exchange surface area, S (in2), of a wall-mounted
enclosure generally consists of the sides, top, and front. The minimum
surface area required for a drive controller enclosure is calculated as
follows:
NOTE: Contact the enclosure manufacturer for K factors.
K- K = Thermal resistance per square inch of the enclosure

S = ---------
Rth Rth = Thermal resistance of the enclosure (calculated previously)
Consider the following points when sizing the enclosure:

• Use only metal enclosures, since they have good thermal conduction.
• Do not install enclosures where external heat sources (such as direct
sunlight) can add to the enclosure heat load. This procedure does not
consider radiant or convected heat load from external sources.
• If additional devices are present inside the enclosure, consider the heat
load of those devices in the calculation.
• The actual useful area for convection cooling of the enclosure will vary
depending upon the method of mounting. The mounting method must
allow for free air movement over all surfaces considered for convection
cooling.
The following sample illustrates calculation of the enclosure size for an
ATV31HU40N4 (5 hp) drive controller mounted in a Type 12 or IP54
enclosure.
• Maximum external temperature: To = 25 ° C
• Power dissipated inside the enclosure: P = 150 W
• Maximum internal temperature: Ti = 40 ° C
• Thermal resistance per square inch of the enclosure: K = 186
Calculate the maximum allowable thermal resistance, Rth:
40 °C – 25 °C
Rth = ------------------------------------ = 0.115 °C/W
150 W
Calculate the minimum useful heat exchange surface area, S:
186 2
S = --------------- = 1624.4 in
0.115

06/2004 Mounting in a Type 12 or IP54 Metal Enclosure
Useful heat exchange surface area (S) of the proposed wall-mounted

enclosure:
ENGLISH
• Height: 28 in (711 mm)
• Width: 24 in (610 mm)
• Depth: 12 in (305 mm)
front area top area side area
2
S = ( 24 × 28 ) + ( 24 × 12 ) + 2 ( 28 × 12 ) = 1632 in
If the selected enclosure does not provide the required surface area or does
not meet application needs, consider the following:
• Use a larger enclosure.
• Add a passive heat exchanger to the enclosure.
• Add an air conditioning unit to the enclosure.
Ventilation When mounting the drive controller inside a Type 12 or IP54 enclosure,
follow these ventilation precautions:
• Observe the minimum clearance distances shown on page 16.
• Follow the installation precautions on page 9.
• If necessary, install a stirring fan to circulate the air inside the enclosure,
to prevent hot spots in the drive controller, and to distribute the heat
uniformly to surfaces used for convection cooling.
CAUTION
CONDENSATION
Where condensation is possible, keep the drive controller powered up
when the motor is not running, or install thermostatically controlled strip
heaters.

damage.

Bus Voltage Measurement Procedure 06/2004
BUS VOLTAGE MEASUREMENT

PROCEDURE DANGER
ENGLISH
HAZARDOUS VOLTAGE
Read and understand the precautions on page 7 before performing this
procedure.
Failure to follow this instruction will result in death or serious injury.
The bus voltage can exceed 1000 Vdc. Use appropriately rated measuring
equipment when performing this procedure. To measure the bus capacitor
voltage:
1. Disconnect all power from the drive controller.
2. Wait 3 minutes to allow the DC bus to discharge.
3. Measure the DC bus voltage between the PA (+) and PC (–) terminals to
verify that the DC voltage is less than 45 Vdc. Refer to page 28 for the
location of the power terminals. It may take up to 15 minutes for the
DC bus voltage to discharge.
4. If the bus capacitors do not fully discharge, contact your local Schneider
Electric representative—do not service or operate the drive controller.
GENERAL WIRING PRACTICES Good wiring practice requires the separation of control circuit wiring from all
power (line) wiring. In addition, power wiring to the motor must have the
maximum possible separation from all other power wiring, whether from the
same drive controller or other drive controllers; do not run in the same
conduit. This separation reduces the possibility of coupling electrical
transients from power circuits into control circuits or from motor power wiring
into other power circuits.
CAUTION
IMPROPER WIRING PRACTICES
• Follow the wiring practices described in this document in addition to
those already required by the National Electrical Code and local
electrical codes.
• The drive controller will be damaged if input line voltage is applied to the
output terminals (U, V, W).
• Check the power connections before energizing the drive controller.
• If replacing another drive controller, verify that all wiring connections to
the ATV31 drive controller comply with all wiring instructions in this
manual.

damage.
Follow the practices below when wiring ATV31 drive controllers:

• Verify that the voltage and frequency of the input supply line and the
voltage, frequency, and current of the motor match the rating on the
drive controller nameplate.
• Use metallic conduit for all drive controller wiring. Do not run control and
power wiring in the same conduit.
• Separate the metallic conduits carrying power wiring from those carrying
control wiring by at least 76 mm (3 in.).

06/2004 General Wiring Practices
• Separate the non-metallic conduits or cable trays used to carry power

wiring from the metallic conduit carrying control wiring by at least
ENGLISH
305 mm (12 in.).
• Whenever power and control wiring cross, the metallic conduits and
non-metallic conduits or trays must cross at right angles.
• Equip all inductive circuits near the drive controller (such as relays,
contactors, and solenoid valves) with noise suppressors, or connect
them to a separate circuit.
Branch Circuit Connections Refer to NEC Article 430 for sizing of branch circuit conductors. Ensure that
all branch circuit components and equipment (such as transformers, feeder
cables, disconnect devices, and protective devices) are rated for the input
current of the ATV31 drive controller, or for the rated output current,
whichever value is larger. The input current of the controller depends on the
impedance of the power distribution system and the available short-circuit
current at the drive input terminals.
Tables 4–7 on pages 12–13 provide input current information to optimally
size branch circuit conductors. Do not exceed the short-circuit rating shown
in the tables. The short-circuit rating is the available short-circuit current
capability on the line side of the fuses or circuit breakers. A line reactor can
be used to add impedance and reduce the available short-circuit current
capability to the level allowed by the drive controller.
NOTE: Ensure that the branch circuit feeder protection rating is not less
than the rated output current of the drive controller.
CAUTION
NUISANCE TRIPPING
A 3% line reactor is required in all 575 V drive installations.
Failure to follow this instruction can result in equipment damage.
When more than two drive controllers are installed in parallel on a common
power line voltage, regardless of voltage rating, an individual line reactor per
drive controller is recommended. This provides filtering between controllers
and reduces harmonic distortion when the system is partially loaded.
If starting the drive controller from line power, limit operations of the line
contactor to less than once per minute to avoid premature failure of the filter
capacitors and precharge resistor. Use the logic inputs to command the
drive controller.
WARNING
INADEQUATE OVERCURRENT PROTECTION
• Overcurrent protective devices must be properly coordinated.
• The National Electrical Code requires branch circuit protection. Use the
fuses recommended in Tables 15–17 on pages 36–37 to achieve
published short-circuit current ratings.
• Do not connect the drive controller to a power feeder whose short-circuit
capacity exceeds the drive controller short-circuit current rating listed on
the drive controller nameplate or Tables 4–7 on pages 12–13.
Failure to follow these instructions can result in death, serious

injury, or equipment damage.

General Wiring Practices 06/2004
Output Wiring The drive controller is sensitive to the amount of capacitance (either phase-
to-phase or phase-to-ground) present on the output power conductors.
ENGLISH
Excessive capacitance can cause an overcurrent trip. Follow these

guidelines when selecting output cable:
• Cable type: The cable selected must have a low capacitance phase-to-
phase and phase-to-ground. Do not use mineral-impregnated cable
because it has a very high capacitance. Immersion of cables in water
increases capacitance.
• Cable length: The longer the cable, the greater the capacitance. Cable
lengths greater than 30.5 m (100 ft.) can affect controller and motor
performance.
• A load filter is recommended on all 575 V applications, especially when
the motor leads exceed 12 m (40 ft.).
• When the output cable is in close proximity to other output cables, the
drive controller may fault under some conditions because of high
frequency switching and increased capacitance.
• Do not use lightning arrestors and/or power factor correction
capacitors on the output of the drive controller.
Provide at least 500 mm (20 in.) of cable at the drive controller output (U, V,
W) to ensure a minimum inductance to protect the drive controller output
from short circuits.
CAUTION
INSUFFICIENT OUTPUT INDUCTANCE
For proper drive controller short circuit protection, certain values of
inductance may be required in the output power wiring. Inductance can be
supplied by the power wiring or auxiliary inductors.

damage.

06/2004 Grounding
GROUNDING Ground the drive controller according to the National Electrical Code and all
local codes to ensure safe, dependable operation. To ground the drive
ENGLISH
controller:
• Connect a copper wire from the equipment ground lug or terminal to the
power system ground conductor. Size the wire according to the drive
controller rating and national and local codes.
• Verify that resistance to ground is one ohm or less. Improper grounding
causes intermittent and unreliable operation.
DANGER
HAZARDOUS VOLTAGE
Ground equipment using the provided ground connecting point as shown
in the figure below. The drive controller panel must be properly grounded
before power is applied.
Electric shock will result in death or serious injury.
Ground multiple drive controllers as shown in the figure below. Do not loop
the ground cables or connect them in series.
YES NO
Drive Controller Drive Controller Drive Controller

Wiring 06/2004
WIRING
ENGLISH
Access to Terminals To access the terminals, open the cover as shown in the figure below.
ATV31 Terminals.eps
Example ATV31HU11M2
Power Terminals Connect the power terminals before connecting the control terminals.
Table 12: Power Terminal Characteristics
Maximum Tightening
ATV31•••••••1 Conductor Size Torque
mm2 AWG N•m lb-in

H018M2, H037M2, H055M2, H075M2,
H018M3X, H037M3X, H055M3X, H075M3X, 2.5 14 0.8 7.08
HU11M3X, HU15M3X
HU11M2, HU15M2, HU22M2,
HU22M3X, HU30M3X, HU40M3X,
H037N4, H055N4, H075N4,
5 10 1.2 10.62
HU11N4,HU15N4, HU22N4, HU30N4,
HU40N4
H075S6X, HU15S6X, HU22S6X, HU40S6X
HU55M3X, HU75M3X,
HU55N4, HU75N4, 16 6 2.2 19.47
HU55S6X, HU75S6X
HD11M3X, HD15M3X,
HD11N4, HD15N4, 25 3 4 35.40
HD11S6X, HD15S6X
1 The symbol “•” in a catalog number indicates the part of the number that varies with controller
size or rating.

06/2004 Wiring
Table 13: Power Terminal Functions
ENGLISH
On ATV31 Drive
Terminal Function
Controllers:
t Ground terminal All ratings
R/L1
ATV31••••M21
S/L2
R/L1 Power supply ATV31••••M3X1

S/L2 ATV31••••N41
T/L3 ATV31••••S6X1
NOTE: Never remove the jumper between PO PO DC bus + polarity All ratings
and PA/+. PA/+ Output to braking resistor (+ polarity) All ratings
PB Output to braking resistor All ratings
PC/- DC bus - polarity All ratings
U/T1
V/T2 Outputs to the motor All ratings
W/T3
1 The symbol “•” in a catalog number indicates the part of the number that varies with controller
size or rating.

Wiring 06/2004
Arrangement of the Power Terminals

ENGLISH
ATV31 Power Terminals.eps

ATV31H018M3X, H037M3X, H055M3X, H075M3X ATV31H018M2, H037M2, H055M2, H075M2
R/L1 S/L2 T/L3 R/L1 S/L2
P0 PA/+ PB PC/- U/T1 V/T2 W/T3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3
ATV31HU11M3X, HU15M3X, HU22M3X, HU30M3X, HU40M3X, H037N4,

H055N4, H075N4, HU11N4, HU15N4, HU22N4, HU30N4, HU40N4,
H075S6X, HU15S6X, HU22S6X, HU40S6X ATV31HU11M2, HU15M2, HU22M2
R/L1 S/L2 T/L3

P0 PA/+ PB PC/- U/T1 V/T2 W/T3 R/L1 S/L2
P0 PA/+ PB PC/- U/T1 V/T2 W/T3
ATV31HU55M3X, HU75M3X, HU55N4, HU75N4, HU55S6X, HU75S6X
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3
ATV31HD11M3X, HD15M3X, HD11N4, HD15N4, HD11S6X, HD15S6X
R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

06/2004 Wiring
Control Terminals Connect the control terminals after connecting the power terminals.
ENGLISH
ATV31 Control Terminals.eps
COM
AOC
AOV
R1C
R2C
R1A
R1B
R2A
Source
AI3
Logic input
configuration CLI
switch SINK
COM
10V
CLI
AI1
AI2
LI4
LI5
LI6
Control
terminals
24V
LI1
LI2
LI3
RJ45 connector RJ45
Maximum conductor size is 2.5 mm2 (14 AWG)

Maximum tightening torque is 0.6 N•m (5.31 lb-in).
Table 14: Control Terminal Characteristics
Terminal Function Electrical characteristics

R1A is a N.O. contact.
• Min. switching capacity: 10 mA for 5 Vdc
R1B is a N.C. contact.
• Max. switching capacity on a resistive load
R1C is the common.
(power factor = 1 and L/R time constant = 0 ms):
R1A 5 A for 250 Vac and 30 Vdc
R1B R1 is a programmable relay, • Max. switching capacity on an inductive load
R1C factory set as a fault relay. (power factor = 0.4 and
As a fault relay, R1A is L/R time constant = 7 ms): 1.5 A for 250 Vac and
closed and R1B is open 30 Vdc
when the controller is • Sampling time: 8 ms
powered with no fault. • Service life: 100,000 operations at max.
switching power; 1,000,000 operations at min.
R2A N.O. contact of
switching power
R2C programmable relay R2
COM Analog I/O common 0V
Analog input 0 to +10 V (max. safe voltage is 30 V)
• Impedance: 30 kΩ
• Resolution: 0.01 V, 10-bit converter
AI1 Analog voltage input • Precision: ± 4.3% of max. value
• Linearity: ± 0.2% of max. value
• Sampling time: 8 ms
• Shielded cable length: 100 m max.
Power supply for setpoint
+10 V (+ 8%, - 0%), 10 mA max, protected against
10 V potentiometer
short circuits and overloads
1 to 10 kΩ
Bipolar analog input 0 to ±10 V (max. safe voltage is
±30 V)
The + or - polarity of the voltage on AI2 affects
the direction of the setpoint and therefore the
direction of operation.
AI2 Analog voltage input • Impedance: 30 kΩ
• Resolution: 0.01 V, 10-bit + sign converter
• Precision: ± 4.3% of max. value
• Shielded cable length: 100 m max.
Analog input X to Y mA; X and Y programmable from
0–20 mA
• Impedance: 250 Ω
AI3 Analog current input • Resolution: 0.02 mA, 10-bit converter
• Precision: ± 4.3% of max. value
COM Analog I/O common 0V

Wiring 06/2004
Table 14: Control Terminal Characteristics (continued)
Terminal Function Electrical characteristics

ENGLISH
Analog output 0 to 10 V, min. load impedance 470 Ω

or
Analog output X to Y mA; X and Y programmable
Analog voltage output AOV from 0–20 mA,
or max. load impedance 800 Ω:
AOV Analog current output AOC
or • Resolution: 8 bits1
1
AOC Logic voltage output on AOC • Precision: ± 1% 1
• Linearity: ± 0.2%
Either AOV or AOC can be • Sampling time: 8 ms
assigned, but not both.
or
AOC can be configured as a 24 V logic output with a
min. load impedance of 1.2 kΩ.
+ 24 V protected against short circuits and
24 V Logic input power supply overloads, min. 19 V, max. 30 V
Max. available current is 100 mA.
LI1 Programmable logic inputs
LI2
• + 24 V power supply (max. 30 V)
LI3
• Impedance: 3.5 kΩ
LI4 Logic inputs • State 0 if the voltage difference between LI- and
LI5
CLI is < 5 V, State 1 if the voltage difference
LI6 between LI- and CLI is > 11 V
CLI Logic input common See page 31.
1 Characteristics of the digital/analog converter.

06/2004 Wiring
Wiring Diagram for Factory Settings
ENGLISH
ATV31••••M2
ATV31 Wiring.eps
(1)
(1) Single-phase supply
L1
L2
R // L1
SS // L2
R
ATV31••••M3X/N4/S6X
3-phase supply
(1)
(1)
(4)
(4)
Using the analog
output as
(2)
(2) (3)
(3) a logic output
L1
L2
L3
R1A
R1C
R1B
R2A
R2C
CLI
LI1
LI2
LI3
LI4
LI5
LI6
24V
R // L1
SS // L2
TT // L3
R1A
R1C
R1B
R2A
R2C
CLI
LI1
LI2
LI3
LI4
LI5
LI6
24V
R
T3
PA // ++
W // T3
T1
T2
U // T1
PC // --
VV // T2
COM
COM
AOC
COM
AOV
COM
AOC
AOV
A0C
+10
A0C
AI1
AI3
AI2
+10
AI1
AI3
AI2
PB
P0
PA
PC
PB
P0
W
U
W1
U1
V1
W1
U1
V1
24 V relay
(5)
(5) or
Reference X–Y mA 24 V PLC input
potentiometer or
Braking resistor, 0 ± 10 V LED
if used
M
M
33 c
c
NOTE: The line supply terminals are shown at the top and the motor
terminals are shown at the bottom. Connect the power terminals before
connecting the control terminals. Install surge suppressors on all inductive
circuits located near the drive controller or coupled to the same circuit.
(1) Refer to the drive controller nameplate or to the tables on pages 36–37
for recommended fuses. Fast acting or time delay Class J fuses can be
used.
(2) Fault relay contacts for remote indication of drive controller status.
(3) Internal +24 V. If an external source is used (30 V max.), connect the 0 V
terminal of the source to the 0 V (COM) terminal, and do not use the
+24 V terminal on the drive controller for any purpose.
(4) Line reactor, if used. All 575 V installations must include a line reactor.
See page 23.
(5) Installation of a load filter is recommended for all 575 V applications. See
page 24.

Wiring 06/2004
Logic Input Switch The logic input switch assigns the logic input common link to 0 V (Source
logic), 24 V (Sink logic), or floating.
ENGLISH
NOTE: When the logic input is configured for Sink logic, grounding the input
signals can result in unintended activation of drive controller functions.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Protect the signal conductors against damage that could result in
unintentional conductor grounding.
• Follow NFPA 79 and EN 60204 guidelines for proper control circuit
grounding practices.
Failure to follow these instructions can result in death, serious

injury, or equipment damage.
s
ATV31 Logic Input Switch.eps

0V
Source
(Factory
Setting) CLI at 0 V
CLI LI1 LIx
Floating
CLI Floating
CLI LI1 LIx
24V
Sink
CLI at 24 V
CLI LI1 LIx

06/2004 Wiring

Positive (Source) Logic
ENGLISH
Internal 24 V Supply
Logic Input Switch in

24 V Internal Source Source Position
(Factory Setting for
controllers other than
ATV31•••A).
+24 COM Note: The heavy

CLI dashed line represents
the drive controller.
LI1
PosLogicInternalSupply.eps
LIx
Relay Contacts
External Supply or PLC

24 V Internal Source Source Position or
Floating Position with
a Jumper Installed
+24
from COM to CLI.
COM Note: The heavy
+24 dashed line represents
CLI
LI1
PosLogicExternalSupply.eps
LIx
PLC with either transistor outputs or

relay contacts and its own internal
supply

Wiring 06/2004

Negative (Sink) Logic
ENGLISH
Internal 24 V Supply
NegLogicInternalSupply.eps
24 V Internal Source Sink Position
Note: The heavy
dashed line represents
+24 +24 COM
CLI
LI1
LIx
Relay Contacts
External Supply or PLC

NegLogicExternalSupply.eps
24 V Internal Source Floating Position

Note: The heavy
+24 dashed line represents
COM
CLI
+24
LI1
LIx
PLC with either transistor outputs or

relay contacts and its own internal
supply
Negative (Sink) Logic is not recommended in cases where COM can

become grounded. If COM is grounded, and any of the logic input wires
have an insulation fault to ground, that input will be activated, possibly
causing an unintended start of the motor. Refer to the precaution on
page 32.

06/2004 Wiring
Operation on an Impedance Grounded When using the ATV31 drive controller on a system with an isolated or
System impedance grounded neutral, use a permanent insulation monitor
ENGLISH
compatible with non-linear loads.
ATV31••••••M2 and N4 drive controllers feature built-in radio frequency
interference (RFI) filters with grounded capacitors. When using the drive
controller on an impedance grounded system, we recommend that you
isolate the RFI filters from ground to prevent reduction of their operating life.
• ATV31H018M2 to U22M2 and ATV31H037N4 to U40N4: Pull out the
jumper to the left of the ground terminal as illustrated below to isolate the
RFI filters.
ATV31 Jumper.eps
Normal
(filter connected)
Impedance
grounded system
(filter
disconnected)
• ATV31HU55N4 to D15N4: Connect the cable to the top left of the power
terminals as illustrated below to isolate the filters (ATV31HU55N4
shown).
ATV31 Jumper.eps
Impedance grounded system
(filter disconnected)
Normal (filter
connected,
factory setting)

Recommended Fuses 06/2004
RECOMMENDED FUSES
Table 15: Recommended Fuses for 208/230 V Drive Controllers
ENGLISH
Motor Drive Controller 600 V Fuses
kW hp ATV31H••••••1 Class CC Class J2

0.18 0.25 018M2 6A 6A
0.37 0.5 037M2 10 A 10 A
0.55 0.75 055M2 10 A 10 A
0.75 1 075M2 15 A 15 A
1.1 1.5 U11M2 20 A 20 A
1.5 2 U15M2 20 A 20 A
2.2 3 U22M2 30 A 30 A
0.18 0.25 018M3X 3A 3A
0.37 0.5 037M3X 6A 6A
0.55 0.75 055M3X 10 A 10 A
0.75 1 075M3X 10 A 10 A
1.1 1.5 U11M3X 15 A 15 A
1.5 2 U15M3X 15 A 15 A
2.2 3 U22M3X 20 A 20 A
3 3 U30M3X 25 A 25 A
4 5 U40M3X — 35 A
5.5 7.5 U55M3X — 50 A
7.5 10 U75M3X — 60 A
11 15 D11M3X — 80 A
15 20 D15M3X — 110 A
1
The symbol “•” in a catalog number indicates the part of the number that varies with
controller size or rating.
2
Fast acting or time delay.
Table 16: Recommended Fuses for 460 V Drive Controllers

0.37 0.5 037N4 3A 3A
0.55 0.75 055N4 6A 6A
0.75 1 075N4 6A 6A
1.1 1.5 U11N4 10 A 10 A
1.5 2 U15N4 10 A 10 A
2.2 3 U22N4 15 A 15 A
3 3 U30N4 15 A 15 A
4 5 U40N4 20 A 20 A
5.5 7.5 U55N4 30 A 30 A
7.5 10 U75N4 — 35 A
11 15 D11N4 — 50 A
15 2.0 D15N4 — 70 A
1
2
Fast acting or time delay.

06/2004 Available Torque
Table 17: Recommended Fuses for 575 V Drive Controllers
ENGLISH

0.75 1 075S6X 6A 6A
1.5 2 U15S6X 6A 6A
2.2 3 U22S6X 10 A 10 A
4 5 U40S6X 15 A 15 A
5.5 7.5 U55S6X 20 A 20 A
7.5 10 U75S6X 25 A 25 A
11 15 D11S6X — 35 A
15 20 D15S6X — 45 A
1
2
Either fast acting or time delay.
AVAILABLE TORQUE For continuous duty operation:

• With self-ventilated motors, motor cooling depends on speed.
• When running at speeds less than 50% of the nameplate motor speed, it
may be necessary to derate the motor.
For operation in overspeed:
• Since the voltage does not increase with the frequency, reduced
induction in the motor and loss of torque occur. Consult the motor
manufacturer to ensure that the motor can operate in overspeed.
• For a special motor, the nominal frequency and the maximum frequency
are adjustable between 40 and 500 Hz.
CAUTION
MACHINERY OVERSPEED
Some motors and/or loads may not be suited for operation above the
nameplate motor speed and frequency. Consult the motor manufacturer
before operating the motor above its rated speed.

damage.

Drive Controller Ventilation 06/2004
DRIVE CONTROLLER VENTILATION The fan starts automatically when the drive controller is commanded to run
(receives a run command and a speed reference). It stops a few seconds
ENGLISH
after the drive controller is stopped (when output frequency is less than
0.5 Hz and DC injection braking is completed).
NOTE: The fan may start without a run command if the drive controller
temperature exceeds allowable limits.
MOTOR THERMAL PROTECTION Thermal protection is integrated into the drive controller by continuous
calculation of I2t, taking motor speed into account. The motor power rating
must be between 20% (50% for 575 V drive controllers) and 115% of the
drive controller rating.
NOTE: The motor thermal state memory is reset to zero when the drive
controller is switched off.
CAUTION
LOSS OF MOTOR OVERLOAD PROTECTION
• Setting the ItH parameter to its maximum value disables the internal
motor overload protection function. In this case, external motor overload
protection must be provided.
• When using external overload relays connected to the drive controller
output, the overload relay must be capable of operation across the
expected range of drive controller output frequencies (including direct
current).
• When using DC injection braking, the overload relay must be suitable
for operation with direct current flowing in the motor. Do not use
overload relays equipped with current transformers for sensing
the motor current.
Failure to follow these instructions can result in injury or equipment

damage.
CAUTION
MOTOR OVERHEATING
• This drive controller does not provide direct thermal protection for the
motor.
• The motor thermal state memory is reset to zero when the drive
controller is switched off.
• Use of a thermal sensor in the motor may be required for protection at
all speeds and load conditions.
• Consult the motor manufacturer for thermal capability of the motor when
operated over the desired speed range.

damage.

06/2004 Electromagnetic Compatibility
ELECTROMAGNETIC COMPATIBILITY The ATV31 controller is considered to be a component. It is neither a

machine nor a piece of equipment ready for use in accordance with the
ENGLISH
European Community directives (machinery directive or electromagnetic
compatibility directive). It is the user’s responsibility to ensure that the
machine meets those standards.
Installation Recommendations for • Ensure that the grounds of the drive controller, the motor, and the cable
Meeting EN 55011 Class A shields are at equal potential.
• Use shielded cables with the shields connected to ground at both ends
of the motor cable, control cables, and the braking resistor (if used).
Conduit can be used for part of the shielding length, provided that there
is no break in continuity.
• Ensure maximum separation between the power supply cable (line
supply) and the motor cable.
Frame Sizes 1 to 7 Frame Size 8 Frame Size 9
2
2
2
4 3
3 5
3
5 1
1
1
4 8 8 4
8 5
6 6
6 7 7
7
Frame Size
1 2 3 4 5 6 7 8 9
ATV31 H018M3X, H055M3X, H018M2, H055M2, HU11M3X, HU11M2, HU15M2 HU22M2 HU55M3X, HD11M3X,
H037M3X H075M3X H037M2 H075M2 HU15M3X HU75M3X HD15M3X
HU22M3X HU30M3X, HU40M3X
HU55N4, HD11N4,
H037N4, H055N4, HU22N4, HU30N4,
H075N4, HU11N4, HU40N4 HU75N4 HD15N4
HU15N4 HU55S6X, HD11S6X,
HU22S6X, HU40S6X
H075S6X, HU15S6X HU75S6X HD15S6X
1. EMC plate supplied with the drive controller, installed as illustrated on

page 19.
2. ATV31 drive controller.
3. Non-shielded power supply wires or cables.
4. Non-shielded wires for the output of the safety relay contacts.
5. The shields for cables 6, 7, and 8 must be securely attached to the EMC
plate with stainless steel clamps (item 5). Strip cables 6, 7, and 8 to
expose the shields. Apply appropriately-sized clamps around the
stripped portion of the cables and fasten them to the EMC plate.
6. Shielded cable for connection to the motor, with shield connected to
ground at both ends. This shield must not be interrupted. If intermediate
terminal blocks are used, they must be in EMC-shielded metal boxes.

Electromagnetic Compatibility 06/2004
7. Shielded cable for connection to control/command devices. For

applications which require a large number of conductors, small cross-
sections must be used (20 AWG, 0.5 mm2). This shield must not be
ENGLISH
interrupted. If intermediate terminal blocks are used, they must be in

EMC-shielded metal boxes.
8. Shielded cable for connecting the braking resistor, if used. The shield
must be connected to ground at both ends. This shield must be
unbroken, and if there are intermediate terminals, they must be in EMC-
shielded metal boxes.
If using an additional input filter, connect it directly to the line supply with an
unshielded cable. Then make connection 3 on the drive controller using the
filter output cable.
Although there is a high frequency equipotential ground connection
between the drive controller, motor, and cable shielding, you must still
connect the PE protective conductors (green-yellow) to the appropriate
terminals on each of the devices. You may also need to disconnect the
shield at the motor end for very long cable runs to alleviate noise
generation.

06/2004 Index
A DC bus I
+polarity 27
English
AI1 29 ICS 11
-polarity 27
ENGLISH
AI2 29 IEC 11
derating 17
AI3 29 impedance
dielectric strength 11
air flow. See ventilation impedance grounded systems 35
dimensions 15
altitude 10, 17 line 23
disconnect devices 23
AOC 30 of analog input 29
documentation
AOV 30 of analog output 30
programming manual 8
of logic input 30
B start-up guide 8
inductance 24
dynamic braking resistance 14
braking input
DC injection and overload relays 38 E analog current, AI3 29
dynamic braking resistance 14 analog voltage, AI1 29
electrical characteristics 10–11
resistor 10 analog voltage, AI2 29
electromagnetic compatibility 11, 19
output to 27 current. See current
EMC filters 11
torque 10 frequency. See frequency
EMC mounting plate 19
branch circuit connections 23 phases. See phases
installation for 39
bus capacitor voltage. See voltage voltage. See voltage
meeting EN 55011 Class A 39
bus voltage measurement 22 inputs, logic. See logic inputs
EMC. See electromagnetic compatibility
installation 16–21
C emissions 11
two or more drives in parallel 23
EN 11
cable insulation monitor 35
EN 55011 11, 39
output length 24 IP20 16
enclosure
output type 24 ISO 11
IP54 20
CANopen 11
mounting the drive in 18, 20–21 K
capacitance 24
sizing 20–21
capacitors, power factor correction 24 kW
Type 12 20
catalog numbers motor nameplate 12–13
ventilation 21
interpreting drive catalog no. 8
environment 10 L
CE 11
circuit breakers 23 F L1 27
clearances L2 27
fan
mounting 16 L3 27
in enclosure 21
CLI 30 LI1 30
on drive controller 38
codes and standards 11 LI2 30
feeder cables 23
COM 29 LI3 30
filters
common LI4 30
EMC 11
analog I/O, COM 29 LI5 30
input 40
logic input, CLI 30 LI6 30
load 24
communication lightning arrestors 24
RFI 35
CANopen 11 line
floating logic 32
Modbus 11 contactor 23
frequency
condensation 21 impedance. See impedance
input 10
conductors. See wiring reactor 23
output 10
conduit voltage. See voltage
resolution 10
for wiring drive 22 load filter 24
switching 10, 13, 17
routing 22 logic
fuses 23
conduit entry kit 16 floating 32
recommended 36–37
contactors 23 sink 32, 34
control terminals. See terminals G source 32–33
CSA 11 logic input switch 32
ground
C-TICK 11 logic inputs
resistance to 11
current common, CLI 30
terminal 27
drive nominal output 12–13 LI1 30
grounding 25
drive transient output 12–13 LI2 30
input 23 H LI3 30
maximum inrush 12–13 LI4 30
output 23 heat exchanger 21 LI5 30
peak, on power up 12–13 hp LI6 30
short circuit 23 motor nameplate 12–13 power supply 30
transient 10 range of drive 8 state at power up 9
humidity 10
D
damage 8

Index 06/2004
M overcurrent 23 AOC 30
overvoltage 10 AOV 30
English
Modbus 11
thermal 10, 38 CLI 30
ENGLISH
mounting
UL Type 1 10, 16 COM 29
and heating sources 16
undervoltage 10 LI1 30
clearances 16
protective vent cover 17 LI2 30
derating curves 17
removing 16 LI3 30
in an enclosure 18, 20–21
LI4 30
methods 17 R LI5 30
NEMA Type 12 (IP54) 21
R1A 29 LI6 30
on EMC mounting plate 19
R1B 29 logic input power supply 30
N R1C 29 power supply for potentiometer 29
R2A 29 R1A 29
NEMA 11 R1B 29
R2C 29
noise suppressors 23
ratings, of drive 12–13 R1C 29
NOM 11
receiving 8 R2A 29
O relay R2C 29
fault 29 power 26–28
output ground 27
programmable 29
analog voltage, AOV 30 L1 27
relays 23
current. See current resolution frequency. See frequency L2 27
frequency. See frequency L3 27
RFI filters 35
logic voltage, AOC 30 PB 27
RJ45 connector 29
phases. See phases PC 27
terminals 27 S PO 27
voltage. See voltage. T1 27
shipping
overbraking 10 T2 27
damage 8
overcurrent 10, 23–24 T3 27
packing the drive 8
overheating 10, 38 thermal
shock 10
overload relays 38 protection 38
short circuit 10
with DC injection braking 38 resistance 20
current 23
overspeed 37 sensor 38
current rating 12–13
overvoltage 10 torque
sink logic 32, 34
solenoid valves 23 available for continuous duty 37
P
source logic 32–33 available for overspeed 37
PA 27 braking 10
specifications
PB 27 transformers 23
electrical 10–11
PC 27 environment 10 transient current. See current
phases Type 1. See protection
standards. See codes and standards
input 10 Type 12. See enclosure
starting
output 10 from line power 23
PO 27
start-up guide 8
U
pollution degree 10 UL 11
storing
potentiometer 12–13 proper storage area 8 undervoltage 10
power supply for 29
temperature 8, 10
power
supply voltage. See voltage V
dissipated at rated load 12–13 switch ventilation 18, 21, 38
wiring 22
logic input 32 in enclosure 21
power supply
switching frequency. See frequency vibration 10
for logic inputs 30 voltage
for potentiometer 29 T bus capacitor 22
power terminals. See terminals
T1 27 input 10, 12–13
protection
T2 27 line voltage
against phase loss 10 compatibility with supply voltage 9
T3 27
against short circuits 10
temperature 17, 20 output 10
degree of 10
ambient 10 range of drive 8
disabling internal motor overload 38
operating 10
drive controller 10
storing 8, 10
external motor overload 38
terminals
IP20 10, 16
access to 26
IP21 10
control 29–30
IP31 10
AI1 29
IP41 10
AI2 29
motor 10, 38
AI3 29
overbraking 10

06/2004 Index
English
weights 15
ENGLISH
wiring 22–35
branch circuit connections 23
diagram 31
general practices 22
minimum inductance 24
output 24
power 22
routing cable 22
separation of control and power 22
separation of non-metallic and metallic
23
terminal access 26
wiring diagram
drive 31
sink logic 34
source logic 33

Index 06/2004
English
ENGLISH

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Altivar® 31

Adjustable Speed Drive Controllers

Variadores de velocidad Ajustable Altivar® 31

Variateurs de vitesse Altivar® 31

© 2004 Schneider Electric All Rights Reserved 3

4 © 2004 Schneider Electric All Rights Reserved

TABLE OF CONTENTS Before You Begin ........................................................................................ 7

© 2004 Schneider Electric All Rights Reserved 5

PLEASE NOTE Electrical equipment should be installed, operated, serviced, and

Toll free 888-Square D (888-778-2733)

6 © 2004 Schneider Electric All Rights Reserved

© 2004 Schneider Electric All Rights Reserved 7

INTRODUCTION The Altivar 31 (ATV31) family of adjustable frequency AC drive controllers is

Table 1: ATV31 Catalog Numbers

Failure to follow this instruction can result in injury or equipment

8 © 2004 Schneider Electric All Rights Reserved

Failure to follow these instructions will result in death or serious

Failure to follow this instruction can result in equipment damage.

© 2004 Schneider Electric All Rights Reserved 9

• IP20 without protective vent cover, NEMA 1, UL open type.

Table 3: Electrical Characteristics

10 © 2004 Schneider Electric All Rights Reserved

Table 3: Electrical Characteristics (continued)

© 2004 Schneider Electric All Rights Reserved 11

Altivar 31 Motor Line supply (input) Drive controller (output)

Max. line Nominal Total

Altivar 31 Motor Line supply (input) Drive controller (output)

Max. line Nominal Total

12 © 2004 Schneider Electric All Rights Reserved

Max. line Short- Nominal Total

Altivar 31 Motor Line supply (input) Drive controller (output)

Max. line Nominal Total

© 2004 Schneider Electric All Rights Reserved 13

Table 8: Minimum Dynamic Braking Resistance Values

14 © 2004 Schneider Electric All Rights Reserved

DIMENSIONS AND WEIGHTS

ATV31 Size 1 to 6 Dimensions.eps

Table 9: Frame Sizes 1–6

ATV31 Size 7 to 8 Dimensions.eps

Table 10: Frame Sizes 7–9

© 2004 Schneider Electric All Rights Reserved 15

16 © 2004 Schneider Electric All Rights Reserved

ATV31 Mounting A.eps

ATV31 Mounting B.eps

ATV31 Mounting C.eps

© 2004 Schneider Electric All Rights Reserved 17

Table 11: Minimum Air Flow Rates

ATV31•••••••1 Cubic Feet

18 © 2004 Schneider Electric All Rights Reserved

ATV31••••••1 Frame Size ATV31••••••1 Frame Size

H018M3X, H037M3X 1 HU22M2, HU30M3X, HU40M3X,

H018M2, H037M2 3 HU55M3X, HU75M3X,

© 2004 Schneider Electric All Rights Reserved 19

MOUNTING IN A TYPE 12 OR IP54

T i = Max. internal ambient temp. (°C) around the controller

K- K = Thermal resistance per square inch of the enclosure

Consider the following points when sizing the enclosure: