Boxer S
Boxer S
Boxer S
We have pleasure in presenting the Spare Parts Catalogue for ‘Boxer S’ Motorcycle.
This catalogue has been specially designed to assist you in selecting the correct
parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
CRANKSHAFT 5 TRANSMISSION 6
Pictorial Index Pictorial Index
PLATE NO. : 7 PAGE NO.: PLATE NO. : 8 PAGE NO.: PLATE NO. : 13 PAGE NO.: PLATE NO. : 14 PAGE NO.:
CHANGE DRUM / SHIFT FORK 7 GEAR CHANGE MECHANISM 8 CLUTCH COVER 13 CLUTCH 14
EXHAUSTTECH
PLATE NO. : 9 PAGE NO.: PLATE NO. : 10 PAGE NO.: PLATE NO. : 15 PAGE NO.: PLATE NO. : 16 PAGE NO.:
PLATE NO. : 11 PAGE NO.: PLATE NO. : 12 PAGE NO.: PLATE NO. : 17 PAGE NO.: PLATE NO. : 18 PAGE NO.:
PIPE OIL 11 COVER GENERATOR AND COVER CHAIN 12 AIR FILTER ASSLY. AND BATTERY BOX 17 MUFFLER 18
Pictorial Index Pictorial Index
PLATE NO. : 19 PAGE NO.: PLATE NO. : 20 PAGE NO.: PLATE NO. : 25 PAGE NO.: PLATE NO. : 26 PAGE NO.:
OIL PUMP 19 MAGNETO ASSLY. 20 WHEEL RIM / SPOKES / TYRE / TUBE 25 FRONT HUB 26 & 27
PLATE NO. : 21 PAGE NO.: PLATE NO. : 22 PAGE NO.: PLATE NO. : 27 PAGE NO.: PLATE NO. : 28 PAGE NO.:
FRAME 21 SWING ARM / REAR SHOCK ABSORBER 22 REAR HUB 28 & 29 BRAKE PEDAL 30
PLATE NO. : 23 PAGE NO.: PLATE NO. : 24 PAGE NO.: PLATE NO. : 29 PAGE NO.: PLATE NO. : 30 PAGE NO.:
STAND, STEP AND STAY LH / RH 23 FENDER - FRONT & REAR 24 HANDLE BAR 31 & 32 FRONT FORK 33 & 34
Pictorial Index Pictorial Index
PLATE NO. : 31 PAGE NO.: PLATE NO. : 32 PAGE NO.: PLATE NO. : 37 PAGE NO.: PLATE NO. : 38 PAGE NO.:
PAINTED PARTS 35 MAGNETO ASSLY. 36 HEAD LAMP ASSLY 41 TURN SIGNAL LAMP 42
PLATE NO. : 33 PAGE NO.: PLATE NO. : 34 PAGE NO.: PLATE NO. : 39 PAGE NO.: PLATE NO. : 40 PAGE NO.:
CHAIN CASE 37 FITTINGS-PETROL TANK & SIDE COVER 38 FRONT AND REAR NUMBER PLATE 43 TURN SIGNAL LAMP 44
PLATE NO. : 35 PAGE NO.: PLATE NO. : 36 PAGE NO.: PLATE NO. : 41 PAGE NO.: PLATE NO. : 42 PAGE NO.:
6 8
3 2
9
18
7
7
4
2
5
3
10
14
15
1 11
12 14
12 16
3
13
17
Qty/
No. Part No. Description Veh. Remarks
3 4
5
5
13
3 4 10 6
12
6 11
5
8 1
7
10
11
2
7
14
9
9
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
3 4
16
2
1
1
2
1
5
6
6 4
3 8
14 13
15
5 7
5
11
9
10 12
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
6 2
5
8
4 7
7 1
3
2 4
8
1
16
4 9
9
3
14 6
10 2
12 13
11
5
15
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
6
6
2 7
3
7
1
4 2
1 8
5 13
12 1
13 11
11
2
3 4
8
5 12
12 9
3
9 10
10
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
15 3
11
14
2 4
12
10 2
9 1
1
8
3
2 2
7 2
7
5
4 13
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 01 1701 11 Ball Bearing 1 1 DU 1210 05 Pipe Oil 1 Use with Bkt. Engine Front
2 39 1050 06 Dowel Pin 1 RH DU161094
3 39 1066 04 Bolt Flanged Small 3 DU 1210 10 Pipe Oil 1 Use with Bkt. Engine Front
4 39 1043 19 Oil Seal 1 DD161052
5 39 1080 19 Seal Oil 1 2 31 1210 06 Gasket 4
3 39 1023 04 Bolt 2
6 39 1008 20 Bearing Needle 1 4 39 1062 04 Bolt flanged small 2
7 39 0702 01 Screw Pan Cros 2
8 31 1010 56 Guide 1
9 31 2010 81 Switch Comp. (Neutral) 1
10 39 0703 11 Plain Washer 1
6
4
2 7
1 10
8 9 11 8
3
EXHAUSTTECH 2
7
1
10 3
6
9 5
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
5
1
1
4
3 4
14
10 14
13
9 7 12
6 6
5 15
13
14
11
14
10
8 14 16
9 9
7 8
13
12
11 2 2
3
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
16 31 1010 40 Guide 1
9 1
2
4
3 7
6
12 7
10
3
12/13 5 6
5 13
15
9 15
14 1
4
11 8
11 14
10
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
6 36 DU12 05 Carburettor Float pin Kit 1 Ref. Page No. 6 36 DU12 01 Air filter Kit 1 Ref. Page No.
7 36 DU12 02 Idling Screw kit 1 Ref. Page No. 7 DH 1211 03 Duct (Inlet) 1
8 36 DU12 03 Air Control Screw Kit 1 Ref. Page No. 8 DM 2210 01 Band - Tool kit 1
9 DU 1012 28 Flanged bolt 2 For mounting Carburettor 9 39 1680 04 Flanged bolt (Battery) 1
10 DU 1210 28 Seat for Jet Needle 1 10 39 2407 01 Screw (Mounting air filter) 2
1
1 2
4
3 3
2
5
5
6 4
5
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
6
4 5
3
3 4
5 6
1 15 16
16 2
1
9 11
7
8
6
15
13
14 10 11 7
13
10
18
11
17
14A/14B 12
9
12 2
17
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 DF 1110 15 Magneto assly/Brg. & Oil Seal 1 DX 1110 03 alternate 1 39 2473 04 Flanged Bolt 1
2 DD 1110 48 Cap Spark plug (R) 1 2 31 1910 02 Clamp 1
3 DF 1110 20 Stator assly 1 3 DF 1810 90 Nut 1
4 39 1042 19 Seal Oil (HTA make) 1 4 DF 1810 52 Cap Steering 1
5 39 1003 20 Bearing ball 1 5 36 3118 03 Bearing cone kit 1 Ref. Page No.
6 39 1028 21 Ring O 1 6 30 18 1006 Ball Steel 46
7 39 1659 11 Plain washer 3 7 DM 1611 20 Frame Comp./Brg.races 1
8 DZ 1110 02 Ignitor assly (C.D.I.) / Damper 1 8 39 2222 04 Flange Bolt 4
9 31 1110 58 Pulser Coil 1 9 39 1068 04 Hex.Bolt 1 Engine Mounting Rubber
10 39 1553 04 Flanged Bolt 2 10 39 2469 04 Flanged Bolt 1
11 39 2479 15 Flange Nut 5
11 DU 2010 62 Regulator/Rectifier (R/R) unit 1 12 DM 2210 08 Grip frame 1
12 DD 1110 18 Plug Spark (P-RZ9HC) 1 Alt.DD 1110 36 13 DU 2210 07 Flanged bolt 2
13 DF 1110 40 H. T. Coil 1 14 DU 1610 93 Bracket Engine Front/Bush LH 1
14 39 0745 01 Screw pan cross 1 DU 1610 94 Bracket Engine Front/Bush RH 1
15 DD 1013 18 Bolt 3 15 DD 1612 03 Bracket Engine Upper LH 1
16 31 1110 56 Exciter coil 1 16 DD 1612 04 Bracket Engine Upper RH 1
17 DD 1110 11 Grommet Spark plug Cap 1 17 39 2700 04 Flange Bolt 1
18 DD 1110 12 Grommet H.T.Cable 1 18 DF 1810 24 Lock Set (4 in 1) 1
3 2
2 3 3
16 1 1
1
18 16
17
4
5 5 4
5
6 10
3
8
9 10
9 14
6 8
8
7
7
11
6
11
7
15
12/13
3 13
2 13 14 9
1 14
14 15
12 14
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1
3
15 2
2 11 12
14 5
13 2
3
9 6
4
10
3
6 7
5 12
8
7 9
8
11
8 1
10
3
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
6 DM 1610 09 Fender Rear Front 1 6 DS 1510 49 Tube Front 2.75 X 17 1 Proprietory Parts Not Serviced
7 39 0711 11 Plain Washer 4 7 DS 1510 52 Tyre Rear 3 X 17 1
8 39 0817 15 Hex. Nut Flanged 4 DM 1510 27 Tyre and Tube Rear 1
9 39 2473 04 Flanged Bolt 1 N.I. for Clamp DF191020 8 DS 1510 46 Wheel Rim Rear (1.85 x 17) 1
10 DF 1612 45 Mudflap - Front 1 9 30 1510 29 Band Rim 1
10 DS 1510 09 Spoke Inner Rear 18
11 01 1106 09 Plain Washer 2 Alt. 39171111
12 22 1504 35 Bolt 2 11 DS 1510 10 Spoke Outer Rear 18
13 39 2484 15 Flange Nut 2 12 DS 1510 53 Tube Rear 1
14 39 2473 04 Flange Bolt 1 13 DM 1510 26 Tyre Stud Pattern 3 x 17 1
15 DF 1612 42 Front Fender 1
21 21
6 6
7 9 12 7 9 12
3 3
2 2
20 20
5 5
22 22
17 17
15 15
14 14
1 1
13 18 13 18
4 4
8 8
10 19 10 19
11 25 11 25
16 25 16 25
26 24 26 24
27 13 27 13
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
5 2 5 2
27 27
8 26 8 26
1 3 1 3
4 4
25 25
7 7
11 11
10 10
12 12
17 6 17 6
18 18
14 19 14 19
24 23 24 23
15 15
9 9
16 16
13 13
21 22 21 22
20 20
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 36 DU15 05 Chain Sprocket Kit B' desh 1 DX151013 16 31 1510 08 Panel Rear Brake 1
36 DM00 01 Chain Sprocket 1 Six hole 17 30 1510 38 Ring O 1
2 39 0978 04 ‘D’ bolt 4 18 31 1510 37 Lever Brake 1
3 31 15 1029 Washer 2 19 39 0775 04 Bolt 1
4 39 0794 15 Nut Hex. Fine 4 20 30 1510 17 Axle 1
5 30 1510 75 Bearing Ball 1 30 1510 71 Axle 1
3
4
2
29 30
5 7 1
17 9
6
4 18
3 19
2 21
17
1 5
8
22
8 20 26
23
2
12
11 12 15
10 11
15 8
9
16
13 16 25
14
13 9
24
16 14 7
10 25
6 27
24
28
10
15 12 11
9
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
3
4 10
2 9
29 30 11
1 6
9 12
21/22
19
13
18 20
19
21
17 1
5
8 25
22
20 26
23
7 22
12
15 8
11 21
8
16 2/3
13 16 25
14
9
24
7 26
4
10 25
6 27 16
24 5
28
17
9 18
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
16 36 DU19 01 Cable Adjuster kit 1 Ref. Page No. 1 DL 1810 80 Seal Oil 1
17 DU 2010 46 Plunger with Spring 1 2 DD 1810 31 Pipe Left Fork Outer 1
18 FD 1810 31 Holder Handle Lower 2 3 DD 1810 34 Pipe Right Fork Outer 1
19 DF 1810 91 Damper Handle Upper 2 4 30 1810 26 Gasket 2
20 DF 1810 92 Damper Handle Lower 2 5 30 1810 25 Bolt 2
10
9
6 11 1
12 3
21/22
19
13
20
1
25
7 22
8 2
21
2/3
26
4
4
16
5
17
18
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
16 DD 1810 83 Holder Fork Under 1 1 DM 7105 22 Tank fuel with Decal 1 Jet Black
17 39 0789 12 Washer Spring 2 DM 7105 X4 Tank fuel with Decal 1 Flame Red
18 39 1813 04 Bolt Hex. 2 DM 7105 Y7 Tank fuel with Decal 1 Star Blue
19 DD 1810 11 Dust seal 2
20 30 1810 23 Ring snap 2 2 DM 7305 22 Cover Side LH with Decal 1 Jet Black
DM 7305 X4 Cover Side LH with Decal 1 Flame Red
21 DM 1810 28 Front Fork 1 DM 7305 Y7 Cover Side LH with Decal 1 Star Blue
22 36 3118 03 Bearing cone Kit 1 Ref.page No.
23 DM 1810 29 Damper Assly.LH 1 3 DM 7306 22 Cover Side RH with Decal 1 Jet Black(Full Painted)
24 DM 1810 30 Damper Assly.RH 1 DM 7306 X4 Cover Side RH with Decal 1 Flame Red
25 DD 1810 91 Cover Trail Top 2 DM 7306 Y7 Cover Side RH with Decal 1 Star Blue
26 30 1810 45 Cushion 2
27 DD 1810 90 Cover Trail Bottom 2
1
3
7 3
8
10
9
6
4 1
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 6
8
5
3 7
7
8
2
5
1
4
6 4
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
10
1
2
3
3 4
5
6
1
13
5 4/6
7
11
12
9 11
10 8
9 7
8
2
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1/2
14 17 3 4
4
6
15
5
13
7 3 6
7
10 11
8
1
8 16
9 18 5
19 2
12
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 DM 2010 22 Head light assly with lamp 1 1 DM 2010 28 Dir. ind. Front RH with Lamp 1
2 DD 2010 17 Bracket Head Light 1 2 DM 2010 27 Dir. ind. Front LH with Lamp 1
3 DU 2010 57 Head Light Housing 1 3 DM 2010 29 Dir. ind. Rear LH with Lamp 1
4 DJ 2010 46 Head Light Rim 1 4 DM 2010 30 Dir. ind. Rear RH with Lamp 1
5 DJ 2010 51 Reflector with Lens 1 5 06 2010 83 Lamp 12 V 10 W 4
6 DU 2010 29 Special Screw 2
7 DU 2010 60 Collar 2 6 32 2010 29 Lens 4
8 DD 2010 47 Washer 1 7 DD 1811 92 Bracket Signal 1
9 DD 2010 10 Damper 2 8 39 1225 15 Hex. Nut 4
10 DD 2010 09 Damper 2 9 DU 2010 42 Adopter LH 1 N.I.
11 39 1684 12 Spring Washer 2 10 DU 2010 43 Adopter RH 1 N.I.
12 39 1683 04 Flange Bolt 2
13 39 2479 15 Flange Nut 2 11 DU 2010 08 Front LH indicator 1
14 DF 2011 64 Lamp 12 V 35/35 W 1 12 DU 2010 10 Front RH indicator 1
15 DL 1910 20 Lamp 12 V 3W 1
16 DD 2010 48 Nut (Nylon) 1
17 DF 2010 58 Lamp Holder (Socket) Assly. 1
18 DD 2010 46 Spring for Adjustment 1
19 DD 2010 45 Screw 1
3
7
6
4
4
1
5
2
3
9
6 7
2
10 4
1
5
8
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 DP 1611 44 Front Number plate 1 1 DF 2011 38 Tail Light Assly. with lamp 1
2 DF 1810 97 Bracket Front No. Plate 1 2 31 2010 28 Lamp 12 V, 21/5W 1
3 39 1783 01 Truss Screw 2 3 DF 2011 41 Lens Tail Light 1
4 39 2473 04 Flanged bolt 2 4 DD 2010 11 Damper 2
5 DF 1612 52 Number plate Rear 1 5 30 2110 05 Collar 2
For Mtg. Tail light
6 DF 1612 48 Bracket No. Plate 1 6 39 2429 11 Plain WasheR 2
7 39 2476 04 Hex head bolt / Flange 2 7 39 2430 15 Hex Nut. / Flange 2
8 39 2475 04 Hex. bolt / Flange 2
9 30 2010 69 Reflector Reflex 1
10 39 2484 15 Flanged Nut 1
10
11
3
4
1
8
7
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
3
4
Qty/ Qty/
No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks