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Measure insulation resistance

The breaker trips at once when it
to ground to see if there is any
is set to “ON”.
Trip of breaker or leakage.
blow of fuse
The circuit or the part of the air
conditioner has malfunction.
They heat and break the insula-
The breaker trips in few minutes tion and lead to short circuit or
when it is set to “ON”. creepage. Measure the insula-
tion resistance or eliminate the
malfunction one by one. If the
breaker itself has malfunction,
Air conditioner can not

then replace the breaker.

No power Check power supply circuit.

The air condi-
tioner does not Check if the plug is properly
Power plug is not well plugged in
react after it is plugged in and make the loose
and poor connection.
start up

powered ( after contact firm.

the plug is
inserted, the Fuse of controller burnt out Change controller fuse
buzzer does not
sound and the Fasten the wiring; measure the
remote startup The transformer connection is
output voltage of the trans-
has no loose or has bad contact or the
former , if it is incorrect, change
response) transformer has malfunction.
the transformer.

Controller is broken Check remote controller

Remote controller is short of power Change batteries

The remote
First, press the manual switch
controller does
button AUTO,if there is no
not receive
Remote controller malfunction response,check based on the
signals (after it
above methods. If it runs nor-
is powered, the
mally after pressing the button,
buzzer will Receiver loose or poor connection check again whether the instal-
sound, unless it
lation position and the connec-
has
tion wire of the reception head
malfunction) Receiver is broken
is correct. If it is correct,then re-
place the receiver or the remote
controller.

Check the voltage. If it is lower than 10% of

Power voltage is too low the rated voltage, check the cause, improve
the power supply condition and add the sta-
bilized voltage power supply.


 6TQWDNGUJQQVKPI

Improper set of temperature Adjust set temperature

If cooling (heating) load is Check the forecasted load of cooling (heating)

proper

Check and fill the leakage, then

The refrigerant has leakage or is
vacuumize it and supplement the re-
insufficient
frigerant as required
Leakage between the high pres-
sure and the low pressure in- Replace the compressor
Malfunction of
side the compressor
refrigerant
flow Malfunction of four-way valve Replace the four-way valve

Local block of capillary Replace the capillary

Judge whether the system is blocked by

Poor COOL(HEAT) operation

observing the condensation of evapora-

Blockage of cooling system
tor and the pressure value of the high
pressure manometer and take measures
to deal with the system.

Heat insulation for the connection Make sure that heat insulation for the thick and thin pipes
pipes of the indoor unit and the out-
is good. Heat insulation must also be provided for the
door unit is bad.
joint andthe exposed part of the copper pipe .

Block of outdoor heat ex- Clean the dust accumulated on the surface
changer of the heat exchanger.

Air filter were blocked Clean the filter

To set the fan speed to high or

Fan speed was set too slow
middle speed
Air circulation
is insufficient
Capacitor Replace the capaci-
Fan rotation speed becomes damage tor
low
Motor damage Replace the motor

The installation position of the Good ventilation must be provided for the
outdoor unit is not appropriate. installation position of the outdoor unit.

Properly install the rainproof plate or the sunproof plate. If the

The outdoor temperature is too high.
maximum cool air still can not meet the requirement, it is sug-
gested to replace the air conditioner.

The air tightness is not enough. People

Keep certain air tightness indoors, try not to use
come in and out too frequently. There
electricalappliance with large quantity of heat
are heating devices indoors.


6TQWDNGUJQQVKPI

The indoor fan motor is burned or

breaks or has the heat protector Replace the fan motor or the defective part.
malfunction.

The built-in heat protector of the

The fan does not motor breaks frequently because the Replace the fan motor
run when it is set motor is abnormal.
to supply air. Make the correction connection based on
Wrong connection
the circuit drawing.

The fan capacitor has open circuit or

Replace the fan capacitor of the same type
is damaged.
and same specification.

In the cooling and The outdoor fan motor is damaged. Replace the fan motor
heating mode,
the compressor Wrong connection Make the correct connection based on the
runs, but the out- circuit drawing
door fan does not
run. The outdoor fan capacitor is damaged. Replace the fan capacitor

Malfunction of compressor Replace the compressor

Breakage of running capacitor of

In the cooling Replace the capacitor
compressor
and heating
mode, the
outdoor fan The voltage is too low or too
runs, but the Manostat is recommended.
high.
compressor
does not run.
Wrong wire connection Connect the circuit diagram correctly

Use the multimeter to check whether the

The protector itself has malfunction.
contact of the compressor is on when it is
not overheated. If it is not on, then replace
the protector

The refrigerant is not enough or is too

Adjust the volume of the refrigerant
much.

The capillary is blocked and the tem- Replace the capillary

The compres- perature rises.
sor is too hot
and leads to the
The compressor does not run Replace the compressor
action of the
smoothly or is stuck. The air discharge
protector.
valve is damaged

The protector itself has malfunction. Replace the protector


 6TQWDNGUJQQVKPI

The torque of the swing motor is not

enough

First, check whether the connection is

The swing fan Wrong connection
wrong. If no, replace the parts
does not run.
The controller is damaged(IC2003 is
damaged, the swing relay can not
close, etc)

Controller malfunction (IC2003

broken, creepage of parallel capaci- Change controller
In cool, heat tor of relay loop, relay is broken etc.)
mode, the
outdoor unit Wire loose or wrong connection Correctly wire according to the drawing
and compres-
sor will not run.
Improper setting of temperature Adjust setting temp.

Drainage pipe blocked or broken Change drainage pipe

Water leakage
Wrap of refrigerant pipe joint is not Re-wrap and make it tight.
close enough.

Fan of indoor unit contacts other parts Adjust fan location

Foreign object in indoor unit Take out the foreign object

Compressor shakes too much Adjust support washer of compressor, and

tighten loosen screws

Abnormal sound
Touch of pipeline of outdoor unit Separate the touching pipeline.
and shake

1. Tighten connect screw.

Touch of inner plates
2. Stick absorbing clay between plates.

Louver of outdoor unit touched outer

case. Adjust location of louver.

Abnormal sound inside compressor Change compressor


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testing circuit on Replace the control
Voltage higher than 200V? Y
control panel AP1 panel AP1

Measure the AC voltage between

terminalL and N on wiring board
XT(power supply)

Shut down the power

Voltage within and repair the power power on and If the fault is
210VAC~250VAC? N supply to restore the restart the unit Y
eliminated?
range
210VAC~250VAC

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or use DC voltmeter to measure the voltage
N
on the two ends of capacitor , until the
voltage is lower than 20V

Check the
connection of reactor
(L in the Electrical
Wiring Diagram)

Connect the reactor

If the wiring of Laccording to Elec- Re-energize and If the fault is
reactor Lis normal? N trical Wiring Diagr- Y
turn on the unit eliminated?
am correctly

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panel AP1 N

End


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switch on

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occurs after the voltage between and N on wiring voltage and
machine has run for Y terminal L and N N restore it to
board XT is within
a period of time? on the wiring 210VAC~250VAC? 210VAC~250VAC
board XT)

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Voltage between protection occurs,
use DC voltmeter to If the unit can
Y the two ends of celectrolytic measure the voltage N Y
capacitor is between the two work
higher than ends of electrolytic normally?
capacitor on control
250V panel AP1
Please confirm:
1. If the indoor and N
outdoor heat
exchangers are Stop the unit and Reconnect the
dirty? If they are disconnect the power capacitor C2 according
obstructed by other supply. Then, check The connection to Electrical Wiring
objects which affect the connection of of capacitor C2 Y Diagram. Then,
the heat exchange capacitor C2 Restart the
of indoor and according to Electrical is loose.
outdoor unit. Wiring Diagram. unit.
2. If the indoor and N
outdoor fans are
working normally?
3. If the environment Remove the wires Stop the unit and
temperature is too on the two ends of disconnect the power
high, resulting in capacitor C2. Then, supply. Wait 20 minutes,
that the system use capacitance or use DC voltmeter to If the unit can
pressure is too high meter to measure measure the voltage N work normallv? Y
and exceeds the the capacitor C2. between the two ends of
permissible range? Verify as per the capacitor C2, until the
4. If the charge Parameters Sheet. voltage is lower than 20V
volume of
refrigerant is too
much, resulting in
that the system Replace the capacitor
pressure is too If capacitor If the unit can Y
high? C2 is failed? Y C2. Then, energize work normally?
5. Other conditions and start the unit.
resulting in that the
system pressure
becomes too high. Replace the
N N
control panel AP1
Refer to the
Electrical Wiring Take corrective actions
Diagram and check If there is any according to Technical
if the connection abnormality Y Service Manual, and If the unit can
between AP1 and described above? Y
COMP is loose and if then energize and start work normally?
the connection order the unit.
is correct.
N Replace the
control panel AP1 N

If the connection Connect the control panel

between AP1 and AP1 and compressor
COMP is unsecure Y COMP correctly according
or the connection to the Electrical Wiring
order is wrong? Diagram. Then, energize
and start the unit. If the unit can
work Y
normally?

Use ohmmeter to
measure the resistance
between the three If the Replace the
terminals on compressor resistance is compressor
COMP, and compare the normal? N
measurements with the COMP
compressor resistance on
Service Manual.
N
Use ohmmeter to
measure the resistance Resistance higher
between the two than 500MΩ?
terminals of compressor
COMP and copper tube.
Y

Replace the
control panel
AP1

END


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Overheat and high

temperature protection

Normal protection, please operate

Is outdoor ambient temperature higher than 53? Y it after the outdoor ambient temp-
erature is normalized.

20 minutes after the complete

unit is powered off.

Improve the heat

Is heat dissipation of the indoor unit Y dissipation environ-
and outdoor unit abnormal? ment of the unit

1. Check if the fan terminal OFAN

is connected correctly
Does the outdoor fan work normally? N 2. Resistance between any two
terminals is measure by an ohm
gauge and should be less than 1K
Ohm.

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capacitor C1
Replace the
control panel AP1

Replace the
outdoor fan

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Power on the unit

Is stop time of the compressor N Restart it up after

longer than 3 minutes? 3 minutes

Does startup fail?

Connect the wires as

Are the wires for the compressor connected N per the connection
correctly? Is connection sequence right? diagram

Replace the control panel AP1

If the fault is eliminated?

Replace the
compressor

End


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Out of step occurs once the Out of step occurs in

unit is powered on. operation

Is stop time of the Check if the fan terminal

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compressor longer than OFAN is connected correctly
normally? capacitor C1
3 minutes?

Replace the
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by foreign objects?
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correctly? Is connection sequence right?
Is the connection made in clockwise
direction?
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wires correctly

Replace the control

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If the fault is eliminated?

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Replace the
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End
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complete unit is
powered off

Is the terminal FA for the Connect the

electronic expansion valve wires correctly
connected correctly?

Resistances between the first four pins

close to the terminal hole and the fifth
pin are almost the same, less than 100
ohm.

Replace the electronic

expansion valve

If the fault is eliminated?

Replace the
control panel
AP1

If the fault is eliminated?

Coolant leakage, refilling

the coolant

End


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Start

Check wiring of the

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outdoor unit and the
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Replace it as per the

Whether there is any wiring diagram and
damage or Y If the fault is eliminated?
reconnect the wires
short-circuit?

Remove the PFC capacitor

and measure resistance N
between the two terminals.

The capacitor is
Is the resistance around zero? Y short circuited and Restart the unit If the fault is eliminated? Y
the capacitor
should be repla-
ced
N

Disconnect the terminals for the

reactor and measure the resistance N
between the two terminals of the
reactor by an ohm gauge

Whether there is any damage Y Replace the reactor Restart the unit If the fault is eliminated? Y
or short-circuit?

Replace the control

N
panel AP1

End


6TQWDNGUJQQVKPI

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Start

Did the equipment operate

N
normally before the failure
Y occurs?

Check the wiring of the indoor and

outdoor units with reference to the
wiring diagram

Check wiring inside of

the indoor and outdoor Y Is the connection right?
units N

Correctly connect the

The AP1 voltage corresponding wires for
detection circuit Y Are wires broken? the indoor and outdoor
is at fault units with reference to
the wiring diagram
N

Check the communication

If the fault is eliminated? N
circuit of the outdoor unit

If the fault is eliminated?

The communication Replace the main board

Y
circuit is abnormal AP1 of the outdoor unit

N
If the fault is eliminated?

N
Replace the main board
of the indoor unit

Y Y
End


 6TQWDNGUJQQVKPI

Appendix 1: Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(15K)

Temp.˄ć˅ Resistance˄kΩ˅ Temp.˄ć˅ Resistance˄kΩ˅ Temp.˄ć˅ Resistance˄kΩ˅ Temp.˄ć˅ Resistance˄kΩ˅

-19 138.1 20 18.75 59 3.848 98 1.071

-18 128.6 21 17.93 60 3.711 99 1.039
-17 121.6 22 17.14 61 3.579 100 1.009
-16 115 23 16.39 62 3.454 101 0.98
-15 108.7 24 15.68 63 3.333 102 0.952
-14 102.9 25 15 64 3.217 103 0.925
-13 97.4 26 14.36 65 3.105 104 0.898
-12 92.22 27 13.74 66 2.998 105 0.873
-11 87.35 28 13.16 67 2.896 106 0.848
-10 82.75 29 12.6 68 2.797 107 0.825
-9 78.43 30 12.07 69 2.702 108 0.802
-8 74.35 31 11.57 70 2.611 109 0.779
-7 70.5 32 11.09 71 2.523 110 0.758
-6 66.88 33 10.63 72 2.439 111 0.737
-5 63.46 34 10.2 73 2.358 112 0.717
-4 60.23 35 9.779 74 2.28 113 0.697
-3 57.18 36 9.382 75 2.206 114 0.678
-2 54.31 37 9.003 76 2.133 115 0.66
-1 51.59 38 8.642 77 2.064 116 0.642
0 49.02 39 8.297 78 1.997 117 0.625
1 46.6 40 7.967 79 1.933 118 0.608
2 44.31 41 7.653 80 1.871 119 0.592
3 42.14 42 7.352 81 1.811 120 0.577
4 40.09 43 7.065 82 1.754 121 0.561
5 38.15 44 6.791 83 1.699 122 0.547
6 36.32 45 6.529 84 1.645 123 0.532
7 34.58 46 6.278 85 1.594 124 0.519
8 32.94 47 6.038 86 1.544 125 0.505
9 31.38 48 5.809 87 1.497 126 0.492
10 29.9 49 5.589 88 1.451 127 0.48
11 28.51 50 5.379 89 1.408 128 0.467
12 27.18 51 5.197 90 1.363 129 0.456
13 25.92 52 4.986 91 1.322 130 0.444
14 24.73 53 4.802 92 1.282 131 0.433
15 23.6 54 4.625 93 1.244 132 0.422
16 22.53 55 4.456 94 1.207 133 0.412
17 21.51 56 4.294 95 1.171 134 0.401
18 20.54 57 4.139 96 1.136 135 0.391
19 19.63 58 3.99 97 1.103 136 0.382


6TQWDNGUJQQVKPI

Appendix 2: Resistance Table of Outdoor and Indoor Tube Temperature Sensors(20K)

Temp.˄ć˅ Resistance˄kΩ˅ Temp.˄ć˅ Resistance˄kΩ˅ Temp.˄ć˅ Resistance˄kΩ˅ Temp.˄ć˅ Resistance˄kΩ˅

-19 181.4 20 25.01 59 5.13 98 1.427

-18 171.4 21 23.9 60 4.948 99 1.386
-17 162.1 22 22.85 61 4.773 100 1.346
-16 153.3 23 21.85 62 4.605 101 1.307
-15 145 24 20.9 63 4.443 102 1.269
-14 137.2 25 20 64 4.289 103 1.233
-13 129.9 26 19.14 65 4.14 104 1.198
-12 123 27 18.13 66 3.998 105 1.164
-11 116.5 28 17.55 67 3.861 106 1.131
-10 110.3 29 16.8 68 3.729 107 1.099
-9 104.6 30 16.1 69 3.603 108 1.069
-8 99.13 31 15.43 70 3.481 109 1.039
-7 94 32 14.79 71 3.364 110 1.01
-6 89.17 33 14.18 72 3.252 111 0.983
-5 84.61 34 13.59 73 3.144 112 0.956
-4 80.31 35 13.04 74 3.04 113 0.93
-3 76.24 36 12.51 75 2.94 114 0.904
-2 72.41 37 12 76 2.844 115 0.88
-1 68.79 38 11.52 77 2.752 116 0.856
0 65.37 39 11.06 78 2.663 117 0.833
1 62.13 40 10.62 79 2.577 118 0.811
2 59.08 41 10.2 80 2.495 119 0.77
3 56.19 42 9.803 81 2.415 120 0.769
4 53.46 43 9.42 82 2.339 121 0.746
5 50.87 44 9.054 83 2.265 122 0.729
6 48.42 45 8.705 84 2.194 123 0.71
7 46.11 46 8.37 85 2.125 124 0.692
8 43.92 47 8.051 86 2.059 125 0.674
9 41.84 48 7.745 87 1.996 126 0.658
10 39.87 49 7.453 88 1.934 127 0.64
11 38.01 50 7.173 89 1.875 128 0.623
12 36.24 51 6.905 90 1.818 129 0.607
13 34.57 52 6.648 91 1.736 130 0.592
14 32.98 53 6.403 92 1.71 131 0.577
15 31.47 54 6.167 93 1.658 132 0.563
16 30.04 55 5.942 94 1.609 133 0.549
17 28.68 56 5.726 95 1.561 134 0.535
18 27.39 57 5.519 96 1.515 135 0.521
19 26.17 58 5.32 97 1.47 136 0.509


 6TQWDNGUJQQVKPI

Appendix 3: Resistance Table of Outdoor Discharge Temperature Sensor(50K)

Resistance
Temp.˄ć˅ Temp.˄ć˅ Resistance˄kΩ˅ Temp.˄ć˅ Resistance˄kΩ˅ Temp.˄ć˅ Resistance˄kΩ˅
˄kΩ˅
-29 853.5 10 98 49 18.34 88 4.754
-28 799.8 11 93.42 50 17.65 89 4.609
-27 750 12 89.07 51 16.99 90 4.469
-26 703.8 13 84.95 52 16.36 91 4.334
-25 660.8 14 81.05 53 15.75 92 4.204
-24 620.8 15 77.35 54 15.17 93 4.079
-23 580.6 16 73.83 55 14.62 94 3.958
-22 548.9 17 70.5 56 14.09 95 3.841
-21 516.6 18 67.34 57 13.58 96 3.728
-20 486.5 19 64.33 58 13.09 97 3.619
-19 458.3 20 61.48 59 12.62 98 3.514
-18 432 21 58.77 60 12.17 99 3.413
-17 407.4 22 56.19 61 11.74 100 3.315
-16 384.5 23 53.74 62 11.32 101 3.22
-15 362.9 24 51.41 63 10.93 102 3.129
-14 342.8 25 49.19 64 10.54 103 3.04
-13 323.9 26 47.08 65 10.18 104 2.955
-12 306.2 27 45.07 66 9.827 105 2.872
-11 289.6 28 43.16 67 9.489 106 2.792
-10 274 29 41.34 68 9.165 107 2.715
-9 259.3 30 39.61 69 8.854 108 2.64
-8 245.6 31 37.96 70 8.555 109 2.568
-7 232.6 32 36.38 71 8.268 110 2.498
-6 220.5 33 34.88 72 7.991 111 2.431
-5 209 34 33.45 73 7.726 112 2.365
-4 198.3 35 32.09 74 7.47 113 2.302
-3 199.1 36 30.79 75 7.224 114 2.241
-2 178.5 37 29.54 76 6.998 115 2.182
-1 169.5 38 28.36 77 6.761 116 2.124
0 161 39 27.23 78 6.542 117 2.069
1 153 40 26.15 79 6.331 118 2.015
2 145.4 41 25.11 80 6.129 119 1.963
3 138.3 42 24.13 81 5.933 120 1.912
4 131.5 43 23.19 82 5.746 121 1.863
5 125.1 44 22.29 83 5.565 122 1.816
6 119.1 45 21.43 84 5.39 123 1.77
7 113.4 46 20.6 85 5.222 124 1.725
8 108 47 19.81 86 5.06 125 1.682
9 102.8 48 19.06 87 4.904 126 1.64

Note: The information above is for reference only.