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TK0l - FB-MR-000005

This inspection report summarizes an inspection of a stack for an incinerator package being fabricated for the SOCAR HAOR Modernization and Reconstruction Project in Baku, Azerbaijan. The dimensional check of the stack sections and platforms found all measurements to be within tolerances. During assembly, support plates needed for the ladders were not welded but the vendor noted they would be welded and coated. The inspection concluded by recommending follow up on the observations in the report.

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0% found this document useful (0 votes)
154 views4 pages

TK0l - FB-MR-000005

This inspection report summarizes an inspection of a stack for an incinerator package being fabricated for the SOCAR HAOR Modernization and Reconstruction Project in Baku, Azerbaijan. The dimensional check of the stack sections and platforms found all measurements to be within tolerances. During assembly, support plates needed for the ladders were not welded but the vendor noted they would be welded and coated. The inspection concluded by recommending follow up on the observations in the report.

Uploaded by

TomasPavlovic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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SOCAR HAOR

MODERNIZATION AND RECONSTRUCTION PROJECT


BAKU- AZERBAIJAN REPUBLIC
EPC CONTRACT PACKAGE A

INSPECTION REPORT
TCM-KT JV n. EMPLOYER n.: Page 1 of 4
Inspection Report Num.
7500074092-018 TK01-FB-VDQC00341PU301403

Project name & location SOCAR HAOR M ODERNIZATI ON TCM Job no. TK01
AND RECONSTR UCTION PROJECT

Purchase Order no. ITI1792 Material Requisition no. ITT 1792 – MR02 Rev. 0

VENDOR John Zink Hamworthy Combustion Srl Vendor job no. 78778
SUB VENDOR Dominion Steelcon Sub vendor job no.
Inspection place Lillebaeltsvej 62, DK-671S Esbjerg - Denmark

Material Description Stack for Incinerator Package Inspection date 20.08.2019.


Vendor Notification no. - in process inspection

RESULTS OF INSPECTION Accepted Non-conformity issued Placed on Hold Other (Explain)

NEXT INSPECTION DATE TBC

INSPECTION SUMMARY AND CONCLUSION


Follow the inspection notification. Dominion Steelcon provided technical documentation related to this inspection.

Dimensional check performed on main dimensional of stack section and platforms has been check. All measurements under tolerances.
All measurement are marked on the drawings in Annex 2. Prior to the inspection Steelcon assembly ladders and platforms on the
stack. Two support beams position 18 (marked on drawing) for this trial assembly used temporary from another project.
Four support plates position 4 (marked on drawing) between stack and ladders were not welded. Steelcon forgot to weld support
plates during a fabrication. Support plates will be welded in next days and coating will be applied afterwards.
Note. One part of the platform assembled in Steelcon Slovakia and Steelcon present pictures as prove.
RECOMMENDED ACTION
Follow up observations from the report.

SCOPE OF INSPECTION
INCOMING MATERIAL FIT-UP CHECK FUNCTIONAL TEST
INTERMEDIATE WELDING CHECK ELECTRICAL TEST
FINAL NDT NO LOAD TEST FOR MOTOR
MILL TEST CERTIFICATE REVIEW P.M.I. (Positive Material Identification) MOTOR TYPE TEST
VISUAL & DIMENSIONAL CHECK HARDNESS TEST ELECTRICAL OPERATION TEST
ASSEMBLING CHECK PWHT (Post weld heat treatment) MARKING / TAGGING CHECK
HYDROSTATIC TEST FERRITE CHECK CLEANLINESS CHECK
LEAK TEST CRYOGENIC TEST LINING CHECK
ROTOR HIGH SPEED BALANCING TEST MECHANICAL TESTS PAINTING / COATING
PERFORMANCE TEST TRIAL ASSEMBLY CHECK NAMEPLATE CHECK
MECHANICAL RUN TEST COMPLETENESS CHECK
NPSH TEST INSULATION RESISTANCE TEST PACKING / SHIPPING CHECK
VIBRATION AND NOISE LEVEL CHECKS HIGH VOLTAGE TEST
SHOP RUN TEST DIELECTRIC RESISTANCE TEST FINAL DOCUMENTATION REVIEW
F.A.T. (Factory acceptance test) ROUTINE TEST OTHER INSPECTION / TESTS / CHECKS

Report Issue Date Inspector name Checked by


21.08.2019. Tomas Pavlovic

Document1
This document is Tecnimont’s property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Group’s Portal
SOCAR HAOR
MODERNIZATION AND RECONSTRUCTION PROJECT
BAKU- AZERBAIJAN REPUBLIC
EPC CONTRACT PACKAGE A
INSPECTION REPORT
TCM-KT JV n. EMPLOYER n.: Page 2 of 4
Inspection Report Num.
7500074092-012 TK01-FB-VDQC00341PU301403

ATTENDEES
Company name Contact person JOB TITLE Phone no. Email address
Mr. Mohamud Ghalami mahmoud0gholami@gmail.com
JZHC Q.C. Inspector
Gildas.Lescouezec@dominion-
Dominion Steelcon Mr. Gildas Lescouezec Project Manager
global.com
On behalf of Applus Mr. Tomas Pavlovic tomas.pavlovic@bilfinger.com
Velosi Q.C. Inspector 004526898844
Identify contact person(s) of Supplier with name, telephone number and e-mail address

MATERIAL OFFERED FOR INSPECTION

ORDERED PRESENTED INSPECTED ACCEPTED ACCEPTED


ITEM no. PRODUCT / MATERIAL / ITEM NAME QUANTITY THIS VISIT THIS VISIT THIS VISIT TO DATE
41-ST-301 Stack for Incinerator Package 1 1 1 1 20.08.
2019.

APPLICABLE REFERENCE / SPECIFICATION / CODES / STANDARDS


APPROVAL
DOCUMENT no. REV. TITLE
STATUS
HS84218-7500074092-41-BID-0285-
2 Stock – Stairs, Ladders and drawings A
0000
HS84218-7500074092-41-C0B-0403-
2 STACK ITP A
0000

APPROVAL STATUS: A (ACCEPTED), AC (ACCEPTED WITH COMMENTS), NA (NOT ACCEPTED)

INSPECTION AND TESTS WITNESSED / EXECUTED AND RESULTS


RESULT / CLAUSE
ITP ACTIVITY no. ITP ACTIVITY DESCRIPTION ITEM
OUTCOME SR no.
TK01-FB-
VDQC00341PU30 Platform trial assembly 41-ST-301 A 1
1403 – POS-280
TK01-FB-
DIMENSIONAL
VDQC00341PU30 41-ST-301 A 2
INSPECTION LADDER AND PLATFORM
1403 Pos-270

RESULTS / OUTCOME: A (ACCEPTED), H (HOLD), R (REJECTED), NCR (NON CONFORMITY REPORT ISSUED)

This document is Tecnimont’s property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Group’s Portal
SOCAR HAOR
MODERNIZATION AND RECONSTRUCTION PROJECT
BAKU- AZERBAIJAN REPUBLIC
EPC CONTRACT PACKAGE A
INSPECTION REPORT
TCM-KT JV n. EMPLOYER n.: Page 3 of 4
Inspection Report Num.
7500074092-012 TK01-FB-VDQC00341PU301403

NARRATIVE OF INSPECTION AND TESTS WITNESSED / EXECUTED


SR no.
INSPECTION / TEST ACTIVITY DESCRIPTION
(Clause)
1 Prior to the inspection Steelcon assembly ladders and platforms on the stack. Four support plates position 4 (marked on
drawing) between stack and ladders were not welded. Steelcon forgot to weld support plates during a fabrication.
Support plates will be welded in next days and coating will be applied afterwards. Two support beams position 18
(marked on drawing) for this trial assembly used temporary from another project. Reason – beams are in the paint shop.

2 Dimensional check performed on main dimensional of stack platforms and ladders. All measurements under tolerances.
All measurement are marked on the drawings in Annex 2.

T.P.I. OR STATUTORY INSPECTION/AUTHORITY Participant to inspection YES (see below ) NO


SR no. COMPANY NAME
- - -

TEST EQUIPMENT USED / CALIBRATION & PERSONNEL QUALIFICATION


EQUIPMENT / INSTRUMENT DESCRIPTION / PERSONNEL QUALIFICATION CALIBRATION CERTIFICATE no. EXPIRE DATE
Measuring tape 20m - -

CERTIFICATION / REPORTS REVIEWED AND SIGNED


SR no. CERTIFICATE / REPORTS
- -

ACTION LIST AND RECOMMENDATION YES (see below ) NO


SR no. TYPE OF ACTION ACTION BY DUE DATE
- - - -

This document is Tecnimont’s property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Group’s Portal
SOCAR HAOR
MODERNIZATION AND RECONSTRUCTION PROJECT
BAKU- AZERBAIJAN REPUBLIC
EPC CONTRACT PACKAGE A
INSPECTION REPORT
TCM-KT JV n. EMPLOYER n.: Page 4 of 4
Inspection Report Num.
7500074092-012 TK01-FB-VDQC00341PU301403

ANNEXES YES (total number of pages: ) NO


SR no. CERTIFICATE / REPORTS
1 Annex 1 – Pictures

2 Annex 2 – Drawings with comments

ACTUAL DELIVERY DATE OF MATERIAL / EQUIPMENT


-

NON-CONFORMITY
NCR # DESCRIPTION DATE RAISED DATE CLOSED
- - - -

VERIFICATION OF PROGRESS vs SCHEDULE AND ANTICIPATE DELIVERY SLIPPAGE PERCEIVED BY INSPECTOR:

Purchase Order delivery date


By Order Expected Delivery condition Main reason of delay (detail in narrative)
02-07-2019 TBC - Engineering/Production

HSE REMARKS (IF OBSERVED)


None

-------------------------------------------------------END OF REPORT--------------------------------------------------------

This document is Tecnimont’s property and cannot be used by others for any purpose, without prior written consent
Controlled copy is available on the Maire-Tecnimont Group’s Portal

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