Hyundai - Magnetic Contactor - Overload Relay
Hyundai - Magnetic Contactor - Overload Relay
Hyundai - Magnetic Contactor - Overload Relay
[ Magnetic Contactor
Innovative Technology, High Performance
]
Strong Significantly Extended Lifetime
Reliability
HiMC magnetic contactor series employ a modular design which allows quick and simple
mounting of auxiliary contact blocks, timers, mechanical latching blocks, etc.
HiMC provides convenience, economic benefit and high reliability.
Solution
Featured with superior design for industrial applications such as motor control centers, HiMC
contactors are appropriate for various control systems, and favored by shipyards and power
plants, where high reliability and performance are the critical criteria.
Introduction
Contents
Contactor & Control Relay 20
Thermal Overload Relay 55
Accessory 68
Digital Motor Protection Relay 77
•••• General Description Worldwide Application
High Performance
Contactor & Overload Relay
Standards
Contactor
■ IEC 60947 800
■ EN 60947
■ UL 508
■ BS 47794, BS 5424, BS 4941
■ VDE 0660 630
■ Det Norske Veritas
■ KS C4504
■ JISC 8328, JEM 1038 500
Approvals 400
■ UL / C-UL
.. 300
■ CE (Community European / TUV Rheinland)
■ TSE 260
■ GOST-R
220
■ CCC
■ ISO 18001, 14001, 9001 180
150
130
110
90 HiMC 80
80 HiMC 65
65 HiMC 50
50 HiMC 40
40 HiMC 32
32 HiMC 22
22 HiMC 18
18 HiMC 12
12 HiMC 9
HiTH 50
9
HiTH 40
HiTH 22
(at 380/440 V)
4
Broad Range Covering up to 440 kW 800 A
HiMC 800
HiMC 630
HiMC 500
HiMC 400
HiMC 300
HiMC 260
HiMC 220
HiMC 180
HiMC 130
HiMC 90
HiTH 500
HiTH 220
HiTH 130
HiTH 90
Overload Relay
45 55 55 65 75 75 90 110 132 160 220 250 330 440 kW
5
•••• General Description Contactor
HiMC 9 ~ HiMC 50
[ Small Frame Size Contactor ]
■ The electrical and mechanical lifetime of HiMC has been significantly extended.
■ New materials prevent any generation of corroded substances, and the core maintains
noise-free status with the help of special anti-rust oil treatment.
■ Various accessories can be attached easily.
■ Terminal wiring is designed to meet IEC 60529 and protection degree of IP 20.
■ By using clips, HiMC’s coil can be replaced easily and its frequency is available in both
50 Hz and 60 Hz.
Quick and Easy Disassembly Fast and Easy Coil Change Flexible Installation
6
HiMC 65 ~ HiMC 800
[ Large Frame Size Contactor ]
■ The electrical and mechanical lifetime of HiMC has been significantly extended. The optimized
design of the arc chamber minimizes contact erosion.
■ HiMC contactor maintains noise-free operation through the DC-control method.
■ HiMC contactor is available in both AC/DC and 50 Hz / 60 Hz with an electronic circuit which
enables operation through severe voltage drop.
■ HiMC contactors can be used in various environments by adopting special plastic(CTI/600 V)
which has heat & waterproof characteristics.
■ By adopting a cassette unit, the coil assembly can be replaced conveniently.
■ As the cover of HiMC contactor can be easily opened, maintenance is very convenient.
■ Two auxiliary contact blocks of 1NO+1NC can be attached to each side of HiMC, allowing
auxiliary contacts to be added up to 4NO+4NC.
7
•••• General Description Overload Relay
[ Thermal Type ]
■ Current range covering all HiMC contactor rating 0.12 to 800 A, 9 frame sizes
■ Compensating ambient temperature -25 ℃~55 ℃
■ Safety cover for main terminal & control terminal
■ Separated mechanical part to increase safety
■ Additional auxiliary contact 1NO+1NC (1a1b)
■ Three operational mode : MANUAL (H) / AUTO (A) / TEST (TEST)
■ Trip indicator to indicate relay status
■ Built-in trip free mechanism to make trip at any position
■ Differential trip feature for effective motor protection, 40~60 % of trip time at phase loss
■ Separate mounting unit to mount separately with screws or DIN rail
8
[ Electronic Type ]
9
•••• General Description Accessory Overview
3
1
8
2
2
4
5
Accessories
10
HiMC 65 ~ HiMC 800 [ Large Frame Size Contactor ]
6
4
1 3
1
2
5 6
Accessories
11
•••• General Description Overview of Rating
HiMC Contactor
(3 pole)
Type HiTH 22
Selection Page 56
Setting Range (Overload Trip) 0.12~1.18 A 2~3 A
0.18~0.26 A 2.8~4.2 A
0.25~0.35 A 3~5 A
0.34~0.5 A 4~6 A
0.5~0.7 A 5.6~8 A
0.6~0.9 A 7~10 A
0.8~1.2 A 9~13 A
1.1~1.6 A 12~18 A
1.5~2.1 A 16~22 A
12
HiMC 32 HiMC 40 HiMC 50 HiMC 65 HiMC 80 HiMC 90 HiMC 110B
Page 22 Page 22 Page 22 Page 24 Page 24 Page 24 Page 24
45 A 50 A 65 A 80 A 90 A 100 A 150 A
HP A HP A HP A HP A HP A HP A HP A
2 24 2 24 3 34 - - - - - - - -
5 28 5 28 7.5 40 - - - - - - - -
HP A HP A HP A HP A HP A HP A HP A
10 28 10 28 15 42 20 54 25 68 30 80 30 80
20 27 20 27 30 40 50 52 60 65 60 65 60 77
13
•••• General Description Overview of Rating
HiMC Contactor
(3 pole)
Type HiMC 110 HiMC 130 HiMC 150B HiMC 150 HiMC 180
Selection Page 24 Page 24 Page 24 Page 24 Page 24
Ratings according to IEC 60947
Rated Insulation Voltage 1000 V 1000 V 1000 V 1000 V 1000 V
Rated Operational Voltage 1000 V 1000 V 1000 V 1000 V 1000 V
AC-1 (=Ith) Rated Current with Resistive Load 150 A 160 A 200 A 200 A 230 A
AC-3 Rating of 3-phase Motor 50~60 Hz kW A kW A kW A kW A kW A
200~240 V 30 110 37 130 45 150 45 150 55 180
380~440 V 55 110 65 130 75 150 75 150 90 180
500~550 V 60 110 70 120 90 140 90 140 110 180
660~690 V 55 65 60 70 90 100 90 100 110 120
1000 V 65 50 75 54 90 66 90 66 110 78
Ratings according to UL508
Continuous Current 150 A 160 A 200 A 200 A 230 A
Rating of 1-phase Motor HP A HP A HP A HP A HP A
100~120 V - - - - - - - - - -
220~240 V - - - - - - - - - -
Rating of 3-phase Motor HP A HP A HP A HP A HP A
220~240 V 30 80 40 104 50 130 50 130 60 154
440~480 V 60 77 75 96 100 124 100 124 125 156
14
HiMC 220 HiMC 260 HiMC 300 HiMC 400 HiMC 500 HiMC 630 HiMC 800
Page 24 Page 26 Page 26 Page 26 Page 26 Page 26 Page 26
15
•••• General Description Ordering Information
Magnetic Contactor
HiMC 22 W 22 S / 220 X
Rated Current(440VAC) W AC Control 2 Number of NO Safety Cover Operation Blank X
Blank S Voltage
Type Current Type Current G DC Control 2 Number of NC
60 Hz 50 Hz
Without With W AC 24~600 V
9 9A 110 110 A F Free Voltage Cover Cover
G DC 24~250 V
12 12 A 130 130 A Free voltage type
is available from F AC/DC 220, 440 V
18 18 A 150 150 A HiMC 65 to 800
Please refer to the
22 22 A 180 180 A technical data,
page 34 & 35
32 32 A 220 220 A
40 40 A 260 260 A
50 50 A 300 300 A
65 65 A 400 400 A
80 80 A 500 500 A
90 90 A 630 630 A
800 800 A
HiTH 22 K 22 S
Type Rated Current Safety Cover
Hyundai Type Applied MC
Name
H K Blank S
innovative
22 HiMC 9~22 2 Element 3 Element Please refer to the Without With
THermal (Option) (Standard) technical data Cover Cover
overload 40 HiMC 32~40 page 56 & 58
relay 50 HiMC 50
90 HiMC 65~90
16
Control Relay
HMX 22 / 220 X
Control Relay Number of Contacts Operation Blank X
22 31 40
Voltage
AC : HMX
60 Hz 50 Hz
DC : HMT AC 24~600 V
2a 2b 3a 1b 4a
DC 24~250 V
HiTHMB 22 S
Applied Safety Cover
Type
TOR Blank S
22 HiTH22 Without With
Cover Cover
40 HiTH40
50 HiTH50
90 HiTH90
HiTL 50 HiAB 22
Type Applied MC Mounting
Type Applied MC 2 2
Mechanical 40 HiMC 9~40 Side
Interlock Unit 50 HiMC 50 HiAB Top HiMC 9~50
Number Number
130 HiMC 65~130 HiAL 11 Left HiMC 9~22 of of
NO NC
200 HiMC 150~200 HiAC Top HMX, HMT
HiAL 7S Left
HiMC 150~800
HiAR 8S Right
17
•••• General Description Ordering Information
HiMK 22 W 21 / 220 X
Max. Power (440VAC) AC Control Aux. Contact Operation Blank X
Type kVAR Voltage
Number Number 60 Hz 50 Hz
9 9.7 of NO of NO
12 12.5
18 16.7
22 18
32 30
40 33.3
50 45
HiAD 1A 22
Aux. Contact Type Applied MC
1A 1 NO 22 HiMC 9~22W
1B 1 NC 50 HiMC 32~50W
HiMP-D 06 S Z / 220
Rated Current Connecting Operation
Option
Hyundai innovative Setting Range Method Voltage
Motor Protection 06 0.5~6.0 A T Tunnel Type - Standard 220 AC 220 V
Deluxe type
60 5.0~60 A S Screw Type I Short Circuit Protection 110 AC 110 V
18
Digital Motor Protection Relay [ Economic / Standard Type ]
HiMP 22 H - P D 03 S / 220
Number of CT Wiring Method Characteristics Safety Cover Operation
Hyundai
Economic Type Blank S Voltage
innovative H 2CT P Pin Type E (1c aux.)
Motor Economic Type
Without With 110 110VAC
K 3CT S Screw Type S (1a1b aux.) Cover Cover
Protection 220 220VAC
T Tunnel Type D Definite
Relay
I Inverse
Inverse+
Frame Applied MC N Reverse Phase
22 HiMC 9~22
40 HiMC 32~40
Current Rated Current
50 HiMC 32~50 Characteristics
Name Setting Range
03 0.3~3.0 A
06 0.6~6.0 A
Definite 22 2.2~22 A
40 4.0~40 A
50 5.0/6.0~50 A
01 0.3~1.5 A
05 1.0~5.0 A
Inverse 22 4.4~22 A
40 8.0~40 A
50 10~50 A
HiMP CT 300 H
Current Transformer CT Ratio CT Number of CT
080 80 : 5 H 2CT
Standard
130 130 : 5 Type K 3CT
180 180 : 5
Deluxe
220 220 : 5 D 3CT
Type
300 300 : 5
400 400 : 5
500 500 : 5
630 630 : 5
800 800 : 5
HiMP Rail
35 mm Din-Rail Bracket
19
Contactor & Control Relay
Contents
Qualified Standards & Approvals 21
Technical Description
Contactor Rating 32
Characteristics of Operation Coil 34
Operation Voltage of Coil 34
Inching & Plugging Duty (AC-4 Duty) 36
Rated Operational Current for DC-load 36
Star-delta Starting Contactor 38
Transformer & Condenser Load 39
Auxiliary Contact Rating 39
Utilization Category & Electrical Endurance 40
Electrical Endurance Curve of Contact 42
Wire Size & Tightening Torque 43
Dimension
Location of Contactor 44
Location of Control Relay 45
Contactor 46
Motor Starter 49
Reversing Contactor 52
Ratings Overview
AC-3 AC-1(=Ith)
Type 220/240 V 380/440 V 500/550 V 660/690 V 380/440 V Open
kW kW kW kW A A
HiMC 9 2.2 4 4 5.5 9 20
HiMC 12 3.7 5.5 7.5 7.5 12 20
HiMC 18 4.5 7.5 8.5 7.5 18 25
HiMC 22 5.5 11 15 15 22 32
HiMC 32 7.5 15 18.5 18.5 32 50
HiMC 40 11 18.5 22 22 40 50
HiMC 50 15 22 30 25 50 70
HiMC 65 18.5 30 37 37 65 100
HiMC 80 22 37 45 45 80 110
HiMC 90 25 45 50 50 90 135
HiMC 110B 30 55 60 55 110 150
HiMC 110 30 55 60 55 110 150
HiMC 130 37 65 70 60 130 160
HiMC 150B 45 75 90 90 150 200
HiMC 150 45 75 90 90 150 200
HiMC 180 55 90 110 110 180 230
HiMC 220 63 110 132 132 220 260
HiMC 260 75 132 150 160 260 300
HiMC 300 90 160 160 200 300 350
HiMC 400 125 220 220 250 400 450
HiMC 500 140 250 300 335 500 550
HiMC 630 190 330 330 400 630 750
HiMC 800 220 440 500 500 800 900
Qualified Standards & Approvals
Control HMX ● ● ● ● ● ● ●
Relay HMT ● ● ● ● ● ● ●
HiAB ● ◉ ○ ◉ ○ ◉ ○
Auxiliary HiAC ● ◉ ○ ◉ ○ ◉ ○
Contact
HiAL ● ● ○ ● ○ ● ○
HiAR ● ● ○ ● ○ ● ○
HiTH 22K (H) ● ◉ ● ○ ● ● ○
HiTH 40K (H) ● ◉ ● ○ ● ● ○
HiTH 50K (H) ● ◉ ● ○ ● ● ○
21
•••• Contactor & Control Relay Rating & Selection
HiMC 50 3NO 2 2✽ 15 22 30 25 50 50 45 31 32 32 70 70 x 86 x 99
AC/DC same size
✽The auxiliary contact of HiMC 50 for DC operation is 2NO+1NC (2a1b).
Ordering Information
Type + Operation Voltage : Page 16
22
Contactor & Control Relay
7
1
6
2
2
4
5
Accessories
7. Surge Absorber
HRC for HiMC 9~50
Page 73
23
•••• Contactor & Control Relay Rating & Selection
HiMC 130 3NO 2 2✽ 37 65 70 60 75 130 130 120 70 54 90 90 160 103 x 155 x 154
HiMC 150B 3NO 2 2✽ 45 75 90 90 90 150 150 140 100 66 125 110 200
HiMC 180 3NO 2 2✽ 55 90 110 110 110 180 180 180 120 78 150 150 230 138 x 189 x 171
HiMC 220 3NO 2 2✽ 63 110 132 132 132 220 220 200 150 96 180 180 260
✽The auxiliary contact for DC operation is 2NO+1NC (2a1b).
Ordering Information
Type + Operation Voltage : Page 16
24
Contactor & Control Relay
4
2
3
1
1
2
Accessories
25
•••• Contactor & Control Relay Rating & Selection
HiMC 260 3NO 2 2✽ 75 132 150 160 160 260 260 220 173 113 200 200 300
150 x 210 x 190
HiMC 300 3NO 2 2✽ 90 160 160 200 200 300 300 273 220 141 220 220 350
HiMC 400 3NO 2 2✽ 125 220 220 250 250 400 400 350 300 178 300 300 450
179 x 251 x 238
HiMC 500 3NO 2 2✽ 140 250 300 335 275 500 500 426 360 192 350 350 550
HiMC 630 3NO 2 2✽ 190 330 330 400 300 630 630 500 412 213 400 400 750
276 x 300 x275
HiMC 800 3NO 2 2✽ 220 440 500 500 400 800 800 720 630 284 630 630 900
✽The auxiliary contact for DC operation is 2NO+1NC (2a1b).
Ordering Information
Type + Operation Voltage : Page 16
26
Contactor & Control Relay
4
2
3
1
1
2
Accessories
27
•••• Contactor & Control Relay Rating & Selection
The capacitor switching contactor is fitted with a special mounted block, which ensures
safety and long lifetime of the installation.
Capacitor switching unit is composed of three NO main contacts and one auxiliary
contact (1NO or 1NC).
HiMK 9W
HiMK 9W 21 HiAD 1A 22 1 -
5 5 9.7 9.7 14 14 HiMC 9W
HiMK 9W 12 HiAD 1B 22 - 1
HiMK 12W 21 HiAD 1A 22 1 -
6.7 6.7 12.5 12.5 18 18 HiMC 12W
HiMK 12W 12 HiAD 1B 22 - 1 44 x 166 x 123
HiMK 18W 21 HiAD 1A 22 1 -
8.5 8.5 16.7 16.7 24 24 HiMC 18W
HiMK 18W 12 HiAD 1B 22 - 1
HiMK 22W 21 HiAD 1A 22 1 -
10 10 18 18 26 26 HiMC 22W
HiMK 22W 12 HiAD 1B 22 - 1
HiMK 32W 32 HiAD 1A 50 1 -
14 16 27.5 30 34 45 HiMC 32W
HiMK 32W 23 HiAD 1B 50 - 1
63 x 166 x 123
HiMK 40W 32 HiAD 1A 50 1 -
20 20 30 33.3 48 48 HiMC 40W
HiMK 40W 23 HiAD 1B 50 - 1
HiMK 50W 32 HiAD 1A 50 1 -
70 x 178 x 136
21 24 40 45 50 65 HiMC 50W
HiMK 50W 23 HiAD 1B 50 - 1
Technical Information
Operation Frequency 240 Operations/Hour
Electrical Lifetime Ue ≤ 440Vac 500Vac ≤ Ue ≤ 690Vac
(AC-6b) 250k Operations 100k Operations
Ordering Information
Type + Operation Voltage : Page 18
28
Wiring Diagram
29
•••• Contactor & Control Relay Rating & Selection
Control Relay
HMX HMT
Composition AC-15, Coil Load DC-12, Resistive Load DC-13, Coil Load AC-1 Closing Opening AC DC External Size
NO NC Operational Current Operational Current Operational Current Thermal
Current
Operational Current W x H x D
(a) (b) 220 V 380 V 440 V 500 V 690 V 24 V 48 V 110 V 220 V 24 V 48V 110V 220V 120V 240V 120V 240V
EA EA A A A A A A A A A A A A A A ms ms A A A A mm
2 2
HMX
3 1 10 4 3.5 3 2 5 3 2.5 1 3 2 1 0.6 20 10...25 5...20 6 3 1.1 - 44 x 74 x 80
(AC Operation)
4 0
2 2
HMT
3 1 10 4 3.5 3 2 5 3 2.5 1 3 2 1 0.6 20 20...50 15...35 6 3 1.1 - 44 x 74 x 115
(DC Operation)
4 0
30
Accessories
2
2
3
4
31
•••• Contactor & Control Relay Technical Description
Contactor Rating
Type HiMC 9 HiMC 12 HiMC 18 HiMC 22 HiMC 32 HiMC 40 HiMC 50 HiMC 65 HiMC 80 HiMC 90
Rated Insulation Voltage V 750 750 750 750 750 750 750 750 750 750
Rated Operation Voltage V 690 690 690 690 690 690 690 690 690 690
AC1(Ith) A 20 20 25 32 50 50 70 100 110 135
200~240 V 2.2/10 3.7/13 4.5/18 5.5/22 7.5/32 11/40 15/50 18.5/70 22/80 25/90
380~440 V 4/9 5.5/12 7.5/18 11/22 15/32 18.5/40 22/50 30/65 37/80 45/90
500~550 V kW/A 4/7 7.5/12 8.5/15 15/22 18.5/28 22/32 30/45 37/60 45/64 50/80
660~690 V 5.5/7 7.5/9 7.5/9 15/18 18.5/22 22/26 25/31 37/44 45/52 50/60
AC3 1000 V - - - - - - - - - -
200 V 2 3 5 5 10 10 15 20 25 30
230 V 2 3 5 7.5 10 10 15 20 30 30
HP
IEC 60947
460 V 5 7.5 10 15 20 30 40 50 60 60
575 V 7.5 10 15 20 25 30 40 50 60 75
200~240 V 8 11 15 18 22 25 35 50 55 65
AC4 A
380~440 V 6 9 9 13 17 24 32 47 52 62
Electrical (AC3) x1,000 2,500 2,500 2,500 2,500 2,000 2,000 2,000 2,000 2,000 2,000
Lifetime
Mechanical x1,000 25,000 25,000 25,000 25,000 15,000 15,000 15,000 10,000 10,000 10,000
AC ★★ 220 VAC 100 130 180 220 320 400 500 700 800 900
A
Making Capacity 480 VAC 90 120 180 220 320 400 500 650 800 900
AC★★ 220 VAC 80 104 144 176 256 320 400 560 640 720
A
Breaking Capacity 480 VAC 72 96 144 176 256 320 400 520 640 720
Continuous Current A 20 20 25 32 45 50 65 80 90 100
100~120 V 1-Ph 0.5/9.8 0.5/9.8 1/16 1.5/20 2/24 2/24 3/34 - - -
UL508
230 V 1 3 3 7.5 15
Max. HP 200 V 1.5 3 7.5 10 25
3-Ph
230 V 1.5 3 7.5 15 30
HP
460/575 V 2 5 10 25 50
Mounting Method Screw & DIN-Rail Screw
Auxiliary Contact 1a1b 1a1b 1a1b 1a1b 2a2b 2a2b 2a2b★ 2a2b★ 2a2b★ 2a2b★
W (AC) 0.37 0.37 0.37 0.37 0.47 0.47 0.74 2.1 2.1 2.1
Weight G (DC) Kg 0.68 0.68 0.68 0.68 0.77 0.77 0.77 2.15 2.15 2.15
F (A/DC) 2.23 2.23 2.23
★
The auxiliary contact for DC above HiMC 50 is 2a1b.
★★
AC making and AC breaking capacity are 50 operations.
32
HiMC 110B HiMC 110 HiMC 130 HiMC 150B HiMC 150 HiMC 180 HiMC 220 HiMC 260 HiMC 300 HiMC 400 HiMC 500 HiMC 630 HiMC 800
750 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
33
•••• Contactor & Control Relay Technical Description
Power Consumption
AC Operation Coil DC Operation Coil AC/DC Common Coil
Contactor Type
220 V, 60 Hz DC 220 V, 60 Hz 110 V, 60 Hz DC
Inrush Sealed Inrush Sealed Inrush Sealed Inrush Sealed Inrush Sealed
VA VA/W W W VA VA/W VA VA/W W W
HiMC 9
HiMC 12
HiMC 18
60 14/2.9 6.5 6.5 - - - - - -
HiMC 22
HiMC 32
HiMC 40
HiMC 50 140 16/5 100 14 - - - - - -
HiMC 65
HiMC 80
390 36/10 160 14 180 6.7/3.3 100 2.7/1.6 91 1.7
HiMC 90
HiMC 110B
HiMC 110
HiMC 130 515 36/10 280 16 290 7.4/3.8 180 3.3/2.1 193 2.3
HiMC 150B
HiMC 150
HiMC 180 981 67/21 389 16 360 9.3/5.8 240 6.4/4.4 234 3.4
HiMC 220
HiMC 260
1090 74/23 432 16 380 9.3/5.8 250 6.4/4.4 234 3.4
HiMC 300
HiMC 400
3500 185/70 730 4 1700 14.7/7.2 800 10/5.2 850 5.9
HiMC 500
HiMC 630
4450 200/95 1650 4 1700 17.1/10.6 850 10.5/8 850 9.5
HiMC 800
AC Operation Coil AC Operation Coil AC Operation Coil AC Operation Coil AC/DC Common Coil
Contactor Contactor
60 Hz 50 Hz DC 60 Hz 50 Hz DC
Type Type
V V V V V V V
HiMC 9 24 22 12 HiMC 65 24 22 24
HiMC 12 48 42 24 HiMC 80 48 42 48
HiMC 18 110 48 48 HiMC 90 110 48 60
HiMC 22 120 100 60 HiMC 110B 120 100 80 220 :
HiMC 32 208 110 80 HiMC 110 208 110 100 AC 100~240/
HiMC 40 220 220 100 HiMC 130 220 220 125 DC 110~220
HiMC 50 240 240 125 HiMC 150B 240 240 200
380 380 200 HiMC 150 380 380 220 440 :
440 400 220 HiMC 180 440 400 250 AC 380~450
460 415 250 HiMC 220 460 415
480 440 480 440
575 500 575 500
600 550 600 550
※ - The rated voltage shall be applied to the contactor coil.
- The coil can operate correctly during short period even at 85~110 % of the rated voltage, when it is saturated at 40 ℃ on the rated voltage and frequency.
- If none-rated voltage is applied to the coil continuously, it is apt to be deteriorated in electrical insulation and mechanical operation.
34 - Different voltage range shall be informed in advance.
Operation Time Control Transformer
Closing (Coil ON → Contact ON) Opening (Coil OFF → Contact OFF) Min. Capacity
35
•••• Contactor & Control Relay Technical Description
24 V 8 12 12 20 25 35 45 45 65 65
DC-3, DC-5 Duty 48 V 4 6 6 15 20 20 25 25 40 40
(L/R≤15 ms) 110 V 2.5 4 4 8 10 10 15 15 20 20
220 V 0.8 1.2 1.2 2 3 3 3.5 3.5 5 5
24 V 8 12 12 20 25 35 - - - -
DC-13 Duty 48 V 4 6 6 12 15 15 - - - -
(L/R≤40 ms) 110 V 2 3 3 3 4 4 - - - -
220 V 0.3 0.5 0.5 1.2 1.2 1.2 - - - -
24 V 10 12 18 20 25 35 50 65 75 80
DC-1 Duty 48 V 10 12 18 20 25 35 50 65 75 80
(L/R≤1 ms) 110 V 8 12 18 20 25 35 50 65 75 80
220 V 8 12 18 20 22 30 40 50 55 60
3 Poles Series
24 V 8 12 12 20 25 35 50 50 80 80
DC-3, DC-5 Duty 48 V 6 10 10 20 25 30 35 35 60 60
(L/R≤15 ms) 110 V 4 8 8 15 20 20 30 30 50 50
220 V 2 4 4 8 10 10 12 12 20 20
24 V 8 12 12 20 25 35 - - - -
DC-13 Duty 48 V 6 10 10 15 25 25 - - - -
(L/R≤40 ms) 110 V 3 5 5 10 12 12 - - - -
220 V 0.8 2 2 4 4 4 - - - -
※ - DC-1 duty is applied to resistance load and DC-13 duty is applied to inductive coil load (IEC 60947).
- DC-3 duty is applied to starting or inching of shunt motors and DC-5 duty is applied to starting or inching of series motors (IEC 60947).
36 - DC-3 and DC-5 duty of making & breaking capacity is 4 times to above table and its operation is fifty times.
- Electrical lifetime is up to 500 thousand when the frequency is below than 100 operations per a hour.
HiMC 110B HiMC 110 HiMC 130 HiMC 150B HiMC 150 HiMC 180 HiMC 220 HiMC 260 HiMC 300 HiMC 400 HiMC 500 HiMC 630 HiMC 800
25 25 30 37 37 45 55 65 75 110 132 160 200
15 15 22 25 25 30 37 45 50 65 70 75 132
HiMC 110B HiMC 110 HiMC 130 HiMC 150B HiMC 150 HiMC 180 HiMC 220 HiMC 260 HiMC 300 HiMC 400 HiMC 500 HiMC 630 HiMC 800
100 100 120 150 150 180 220 260 300 400 500 630 800
100 100 100 120 120 180 180 220 240 240 300 630 800
80 80 80 100 100 150 150 180 200 200 220 630 630
50 50 50 100 100 150 150 180 200 200 220 630 630
100 100 120 150 150 180 220 260 300 400 500 630 800
60 60 60 100 100 150 150 180 200 200 260 630 630
40 40 40 80 80 120 120 130 150 150 180 630 630
30 30 30 60 60 80 80 80 90 90 130 210 210
- - - - - - - - - - - - -
- - - - - - - - - - - - -
- - - - - - - - - - - - -
- - - - - - - - - - - - -
100 100 120 150 150 180 220 260 300 400 500 630 800
100 100 120 150 150 180 220 260 300 400 500 630 800
100 100 100 150 150 180 220 260 300 400 500 630 630
80 80 80 150 150 180 220 260 300 300 400 630 630
100 100 120 150 150 180 220 260 300 400 500 630 800
90 90 90 130 130 180 220 260 280 280 400 630 630
80 80 80 120 120 150 150 180 200 200 260 630 630
50 50 50 80 80 100 100 130 150 150 180 310 310
- - - - - - - - - - - - -
- - - - - - - - - - - - -
- - - - - - - - - - - - -
- - - - - - - - - - - - -
37
•••• Contactor & Control Relay Technical Description
Direct 6 Im 1.5T 6 Im Em / √3 Im Im Em / √3
Star-delta 2 Im 0.5T 2 Im Em / √3 Im Im / √3 Em
※Im: Delta wiring load current Em: line-to-line voltage T: Rated torque (assumed torque fluctuations)
5.5 7.5 22 HiMC 22 HiMC 22 HiMC 22 HiTH 22K 5.5 7.5 12 HiMC 22 HiMC 22 HiMC 22 HiTH 22K
7.5 10 32 HiMC 32 HiMC 32 HiMC 22 HiTH 40K 7.5 10 18 HiMC 22 HiMC 22 HiMC 22 HiTH 22K
11 15 40 HiMC 40 HiMC 40 HiMC 32 HiTH 40K 11 15 22 HiMC 22 HiMC 22 HiMC 22 HiTH 22K
15 20 50 HiMC 50 HiMC 50 HiMC 32 HiTH 50K 15 20 32 HiMC 32 HiMC 32 HiMC 22 HiTH 40K
18.5 25 70 HiMC 50 HiMC 50 HiMC 40 HiTH 50K 18.5 25 40 HiMC 40 HiMC 40 HiMC 22 HiTH 40K
22 30 80 HiMC 65 HiMC 65 HiMC 40 HiTH 90K 22 30 50 HiMC 40 HiMC 40 HiMC 32 HiTH 40K
30 40 110 HiMC 90 HiMC 90 HiMC 50 HiTH 90K 30 40 65 HiMC 50 HiMC 50 HiMC 40 HiTH 50K
37 50 130 HiMC 110 HiMC 110 HiMC 65 HiTH 130K 37 50 80 HiMC 65 HiMC 65 HiMC 40 HiTH 90K
45 60 150 HiMC 130 HiMC 130 HiMC 65 HiTH 130K 45 60 90 HiMC 65 HiMC 65 HiMC 40 HiTH 90K
55 75 180 HiMC 150 HiMC 150 HiMC 90 HiTH 220K 55 75 110 HiMC 90 HiMC 90 HiMC 50 HiTH 90K
75 100 260 HiMC 180 HiMC 180 HiMC 110 HiTH 220K 75 100 150 HiMC 110 HiMC 110 HiMC 65 HiTH 130K
90 125 300 HiMC 220 HiMC 220 HiMC 130 HiTH 220K 90 125 180 HiMC 130 HiMC 130 HiMC 90 HiTH 130K
110 150 367 HiMC 300 HiMC 300 HiMC 150 HiTH 300K 110 150 220 HiMC 150 HiMC 150 HiMC 110 HiTH 220K
132 180 434 HiMC 400 HiMC 400 HiMC 220 HiTH 500K 132 180 260 HiMC 180 HiMC 180 HiMC 110 HiTH 220K
160 220 519 HiMC 400 HiMC 400 HiMC 220 HiTH 500K 160 220 300 HiMC 220 HiMC 220 HiMC 130 HiTH 220K
250 350 810 HiMC 630 HiMC 630 HiMC 400 HiTH 800K 250 350 500 HiMC 400 HiMC 400 HiMC 220 HiTH 500K
300 - - - - - - 300 402 560 HiMC 400 HiMC 400 HiMC 300 HiTH 500K
※ - Above data are based on squirrel cage motor (AC-3) and slip-ring motor (AC-2). Those data are subject to change according to motor classes and motor manufacturers.
- Above data are based on less than 10 seconds motor starting time. Motor starting time must be considered when over 10 seconds motor starting time shall be applied.
- Inrush current shall be considered when a capacitor is used.
- Recommendable change-over time from Y to △ is between 30 ms and 80 ms.
- 58 % of motor full load current is recommended for HiOR setting current.
38
Transformer & Condenser Load
AC-12, Resistivel Load AC-15, Coil Load DC-12, Resistive Load DC-13, Coil Load AC Load DC Load
Operational Current Operational Current Operational Current Operational Current Operational Current Operational Current
110 V 220 V 440 V 690 V 110 V 220 V 440 V 690 V 24 V 48 V 110 V 220 V 24 V 48 V 110 V 220 V 120 V 240 V 480 V 600 V 125 V 250 V
A A A A A A A A A A A A A A A A A A A A A A
Auxiliary
Contact 10 8 6 2 6 6 3 2 5 3 2.5 1 3 2 1 0.6 6 3 1.5 1.2 1.1 0.55
HiMC 9~800
39
•••• Contactor & Control Relay Technical Description
The contactors can be operated according to rated thermal current (Ith), rated operating current (Ie),
making & breaking capacities, electrical & mechanical endurance and utilization category.
40
Electrical Endurance According to Utilization Category
1
L=
P1/L1 + P2/L2 + … + Pn/Ln
■ Example
In=80 A, Is=480 A, 95 % non-plugging duty Ia=60 A and 5 % plugging duty Is=360 A. What is the electrical
endurance of contactor HiMC 90.
10 6
L= = 0.57×10 6
(Operation) 0.95/3.0 + 0.05/0.35
41
•••• Contactor & Control Relay Technical Description
42
Wire Size & Tightening Torque
Main Circuit
Control Circuit
Type Terminal Screw Wire Size (mm2) Compressing Terminal (mm2) Tightening Torque (kgf.cm)
HiMC 9~50
M3.5 1.25~2 1.25/M3.5 ~ 2/M3.5 12
HiMC 65~800
43
•••• Contactor & Control Relay Dimension
Location of Contactor
HiAB 13 HiAB 02
1NO+3NC 0NO+2NC
HiMC 32W22 HiMC 32G22
HiMC 40W22 HiMC 40G22
HiMC 50W22
HiAB 31 HiAB 20
3NO+1NC 2NO+0NC
HiMC 50G21
HiAB 04 HiAL 5S
0NO+4NC HiAL 7S
1NO+1NC
44
Location of Control Relay
HiAC 22
HMX 22 2NO+2NC
HiAC 13
HMX 31 1NO+3NC
HiAC 31
HMX 40 3NO+0NC
HiAC 40
4NO+0NC
■ DC Operation Type
HiAC 11
HMT 22
1NO+1NC
HiAC 02
HMT 31 0NO+2NC
HMT 40 HiAC 20
2NO+0NC
45
•••• Contactor & Control Relay Dimension
Contactor
HMX
HMT
(Control Accessories A(mm)
Relays) HiAC 35
HLB2 42.5
HOKZE 39
※( ): HMT(DC)
HiMC 9
HiMC 12
HiMC 18 Accessories A(mm)
HiMC 22 HiAB 35
HLB2 42.5
HOKZE 39
※( ): G type(DC)
HiMC 32W
HiMC 40W
Accessories A(mm)
HiAB 35
HLB2 42.5
HOKZE 39
HiMC 32G
HiMC 40G
Accessories A(mm)
HiAB 35
HLB2 42.5
HOKZE 39
46
Contactor & Control Relay
HiMC 50
Accessories A(mm)
HiAB 35
HLB2 42.5
HOKZE 39
HiMC 65
HiMC 80
HiMC 90
HiMC 110B
HiMC 110
HiMC 130
HiMC 150B
HiMC 150
HiMC 180
HiMC 220
47
•••• Contactor & Control Relay Dimension
Contactor
HiMC 260
HiMC 300
HiMC 400
HiMC 500
HiMC 630
HiMC 800
48
Motor Starter
HiMC 32
HiMC 40
+
HiTH 40
HiMC 50
+
HiTH 50
49
•••• Contactor & Control Relay Dimension
Motor Starter
HiMC 65
HiMC 80
HiMC 90
+
HiTH 90
HiMC 110
HiMC 130
+
HiTH 130
HiMC 150
HiMC 180
HiMC 220
+
HiTH 220
50
Contactor & Control Relay
HiMC 260
HiMC 300
+
HiTH 300
HiMC 400
HiMC 500
+
HiTH 500
HiMC 630
HiMC 800
+
HiTH 800
51
•••• Contactor & Control Relay Dimension
Reversing Contactor
HiMR 9
HiMR 12
HiMR 18
HiMR 22
※( ): G type(DC)
HiMR 32
HiMR 40
HiMR 50
52
Contactor & Control Relay
HiMR 65
HiMR 80
HiMR 90
HiMR 110B
HiMR 110
HiMR 130
HiMR 150B
HiMR 150
HiMR 180
HiMR 220
53
•••• Contactor & Control Relay Dimension
Reversing Contactor
HiMR 260
HiMR 300
HiMR 400
HiMR 500
HiMR 630
HiMR 800
54
Thermal Overload Relay
Contents
Technical Description
Feature 60
Tripping Curve 62
Separate Mounting Unit 64
Surrounding & Installation 64
Dimension 65
Ratings Overview
Relay Types (Standard Type)
Setting Range
HiTH 22K HiTH 40K HiTH 50K HiTH 90K HiTH 130K HiTH 220K HiTH 300K HiTH 500K HiTH 800K
0.12~0.18 A
0.18~0.26 A
CT Operated Type
0.25~0.35 A
0.34~0.5 A
0.5~0.7 A
0.6~0.9 A
0.8~1.2 A
1.1~1.6 A
1.5~2.1 A
2~3 A
2.8~4.2 A
3~5 A
4~6 A
5.6~8 A
7~10 A
9~13 A
12~18 A
16~22 A
18~26 A
24~32 A
28~40 A
36~50 A
45~65 A
60~80 A
70~90 A
48~80 A
78~130 A
108~180 A
132~220 A
180~300 A
240~400 A
300~500 A
378~630 A
480~800 A
•••• Thermal Overload Relay Rating & Selection
Ordering Information
Type + Nominal Current : Page 16
56
Dimension & Suitable Wire
■ Direct Mounting to a Contactor ■ Separate Mounting
WxHxD
mm
㎟
1 1
Thermal OverloadThermal
External Size : 53 x 70 x 88
Wire : 2~14 ㎟ for main
2 x 0.75~2.5 ㎟ Accessories
for control circuit
1. Contactor
HiMC 9~50
External Size : 53 x 73 x 97 Page 22, 24
Wire : 2~22 ㎟ for main
2. Separate Mounting Unit
2 x 0.75~2.5 ㎟
•HiTHMB 22 for HiTH 22
for control circuit
•HiTHMB 40 for HiTH 40
•HiTHMB 50 for HiTH 50
External Size : 79 x 84 x 117 Page 64
Wire : 2~35 ㎟ for main
2 x 0.75~2.5 ㎟
for control circuit
57
•••• Thermal Overload Relay Rating & Selection
300 180~300
HiTH 300 1.94 kg 1.59 kg
HiMC 400
400 240~400 1 1
HiMC 500
HiTH 500
2.25 kg 1.88 kg 500 300~500
Ordering Information
Type + Nominal Current : Page 16
58
Remarks
Dimension
CT Ratio ■ Mounting to the Contactor
WxHxD
mm
80 : 5
1
130 : 5
220 : 5
220 : 5
300 : 5
300 : 5 Accessories
630 : 5
800 : 5
59
•••• Thermal Overload Relay Technical Description
Feature
■ The HiTH series thermal overload relay compensates the ambient temperature automatically.
The compensation range is between -25 ℃ and +55 ℃.
■ The HiTH series has the phase unbalance protection device, which increases the reliability of the motor protection.
■ These relays are provided with the built-in free tripping mechanism, which can be triped regardless of the Reset
Button position.
■ These relays have 1NO and 1NC aux. contact with the galvanic isolation.
■ The HiTH 130~800 are Current Transformer(CT) type relays. HiTH 800 is able to transmit Max. 800 ampere.
■ The Protection cover for the main and control terminal meets IP 20.(HiTH 22, 40, 50 & 90)
■ The HiTH series is pin type relays, so it can be connected to the magnetic contactor directly. (HiTH 22, 40, 50 & 90)
■ Both screw and 35 mm Din rail mounting are available through the separate mounting units.
Tripping Indicator
The indication bar is to be
projected 5~7 mm when
the relay is tripped, so the
relay status can be
recognized easily.
Relay Type
60
Selection of Thermal Overload Relay Protection of Phase Loss
Motors of short starting time Discordant tripping unit
■ For motors of normal starting time within a few seconds, the relays can be When R phase becomes phase loss, the
selected by the table of page 56 & 58. bimetal of R phase remains and the other
■ The full load current(FLC) of the motor must be within the setting range of the bimetals of S & T phase are bended.
thermal overload relay. The bottom slide of the Discordant Tripping
■ The starting time of high-inertia motor is an important factor at the selection of Unit keeps the original position due to the
thermal overload relays. bimetal of R phase; whereas, the top slide
■ The tripping time of the motors, whose starting current is 6~7 times of the rated moves because of the bending bimetals of S
current, can be obtained from the HiTH tripping curves, page 62 & 63. This time & T phase.
should be longer than around 25% of the motor starting time. The difference moving ratio of top and
bottom slides make the Discordant Tripping
Motors of long starting time time to be shorter than normal tripping time;
■ If the starting time of the motor is longer than the tripping time of HiTH 22~90, please refer to the figure.
61
•••• Thermal Overload Relay Technical Description
Tripping Curve
■ Tripping curve of 3 phase thermal overload realy shows the average tripping time of the cold starting condition at
+20 ℃ ambient temperature.
■ Tripping time of hot start : 20~40 % of cold start
■ Average tripping time of single phase is 40~60 % of three phase tripping time based on cold start.
62
63
Thermal Overload Relay
•••• Thermal Overload Relay Technical Description
■ Separate mounting unit(HiTHMB) is for mounting the thermal overload relay separately with screws or DIN rail.
HiTHMB 22 HiTH 22
HiTHMB 40 HiTH 40
DIN Rail Screw
HiTHMB 50 HiTH 50
HiTHMB 90 HiTH 90
Saparate Mounting Unit (HiTHMB)
Installation
1. Please Install in a dry & vibration-free location.
2. Perpendicular installation is recommended, but ±30° slant is acceptable.
3. Over 30° slant and horizonal installation may shorten life-time, and may effect on the other characteristics.
■ Perpendicular Installation
64
Dimension
HiTH 22
HiTH 50
65
•••• Thermal Overload Relay Dimension
Dimension
HiTH 90
HiTH 130
HiTH 220
66
HiTH 300
HiTH 800
67
Accessory
Contents
Ratings
HiAB
6 4 3 3 3 2 6 2.8 1.1 0.55 0.31 0.2
HiAC
AC-12, Resistivel Load AC-15, Coil Load DC-12, Resistive Load DC-13, Coil Load AC Load DC Load
Operational Current Operational Current Operational Current Operational Current Operational Current Operational Current
110 V 220 V 440 V 690 V 110 V 220 V 440 V 690 V 24 V 48 V 110 V 220 V 24 V 48 V 110 V 220 V 120 V 240 V 480 V 600 V 125 V 250 V
A A A A A A A A A A A A A A A A A A A A A A
HiAL
10 8 6 2 6 6 3 2 5 3 2.5 1 3 2 1 0.6 6 3 1.5 1.2 1.1 0.55
HiAR
Auxiliary Contact Block
Pole Contacts Type For use with Mounting Position Contact Arrangement
Composition
NO NC Contactors or
(a) (b) Control Relays
EA EA
Contactors
4 Pole 3NO 1NC HiAB 31
HiMC 9~50
Front
- 4NC HiAB 04
4NO - HiAB 40
- 2NC HiAB 02
Contactors
2 Pole 1NO 1NC HiAB 11
HiMC 9~50
Front
2NO - HiAB 20
Contactors
2 Pole 1NO 1NC HiAL 11 Left
HiMC 9~22
Accessory
HiMC 65~130
2 Pole 1NO 1NC HiAR 6S Right
4NO - HiAC 40
- 2NC HiAC 02
Control Relays
2 Pole 1NO 1NC HiAC 11
HMX, HMT
Front
2NO - HiAC 20
69
•••• Accessory
■ The mechanical interlocking of two contactors for reversing contactors is available with interlock unit.
■ A simultaneous closing of two contactors is prevented.
HiMC 9 HiMC 22
HiMC 18 HiMC 40
3 pcs.
HiTL 50 HiMC 50
HiMC 150
HiMC 260
HiTL 300
HiMC 300
Black
Handling
■ The electrical interlock should be applied via the “ NC”
contact when mechanical interlock is used.
■ Horizontal installation is not allowed.
■ Mechanical interlock shall be installed on HiMC 150-800
after removing auxiliary contact blocks between two
magnetic contactors.
70
Dimensions
Type A B C D E F G H
Accessory
HiMC 9, 12, 15, 18, 22 98 83 50~66 32~35 10 86.2 - 7.5 4.8
HiMC 32, 40 136 83 50~66 33.5~53.5 10 86.7 - 8 4.8
HiMC 50 149.2 85.8 57.6~70 53.8~60.8 10 99.2 - 8 4.8
HiMC 65, 80, 90 201.6 130 110~116 80 14 135.7 7.5 12 5.5
HiMC 110, 130 220 142 120~130 90 14 150.3 3.5 12 6.2
HiMC 150, 180, 220 316 189 161~171 120 40 168 3 15 9
HiMC 260, 300 340 202 180 120~130 40 187.4 3 15 11
HiMC 400, 500 398 251 196~225 154 40 235.5 3 20 11
HiMC 630, 800 592 280 230~250 226~250 40 272.3 3 24 12
Detail Dimensions : Page 46~48
Mounting Base
■ The mounting bases are available from HiMC 65 to HiMC 800.
These are supplied on request.
71
•••• Accessory
HiMC 9 HiMC 32
HiMC 12 HiMC 40
HLB2
HiMC 18 HiMC 50
HiMC 22
Handling
■ How to OFF contactors or control relays
•Manually : Push the lever to the “O” position.
•Electrically : Put power to the coil.
■ Caution
•Do not excite the contactors (or control relays) and
mechanical latching blocks simultaneously.
•Refer to the diagram for the control circuit.
72
Surge Absorber
■ Surge absorber drops surge voltage, which is 10~20 times of the rated voltage occurred at the operation of the
contactor or auxiliary switch, to below 3 times of rated voltage.
■ It is suitable for PLC control circuit.
■ Damage to electronic parts from high surge voltage is prevented by the use of surge absorber.
■ Applicable to 50 Hz and 60 Hz.
■ Diagram
Accessory
Clamping Diode
for DC Operated Contactors
HiMC 9G~50G
HOKYZX 38 DC
HMT (Relay)
73
•••• Accessory
■ On-delay and Interval functions are furnished on the timer block at once.
■ Accurate and multi function through electronic method.
■ Wide voltage range is realized, and both AC & DC are applicable on the block.
■ Fast & Easy mounting.
Ratings
Operation Voltage (0.85~1.1) x Rated Voltage
Making Capacity 90 VA
Maximum Load 15 VA
Position A 10~220 sec.
Delay Time
Position B 0.15~15 sec.
Precision ±5%
0.10%
Repeat Accuracy
50ms
Function Charts
74
Spare Part
Control Coils
Applicable Contactor
Voltage Type Type
or Relay
Accessory
AC HiMCOL 800W
※Ordering Method :
HiMC 630~800 DC HiMCOL 800G
ex) HiMCOL 40W / 220 X (Blank : 60 Hz, X : 50 Hz)
AC/DC Common HiMCOL 800F
75
•••• Accessory
Spare Part
HiMC 9 HiMCTIP 9
HiMC 12 HiMCTIP 12
HiMC 18 HiMCTIP 18
HiMC 22 HiMCTIP 22
HiMC 32 HiMCTIP 32
HiMC 40 HiMCTIP 40
HiMC 50 HiMCTIP 50
HiMC 65 HiMCTIP 65
76
Digital Motor Protection Relay
Contents
Technical Description
Economic/Standard Type
Control & Setting Method 84
Function 88
Characteristic Curve 89
Technical Description
Deluxe Type
Function 90
Control & Setting Method 92
Characteristic Curve 95
Dimension
Economic/Standard Type 96
Deluxe Type 100
Wiring Diagram
Economic/Standard Type 99
Deluxe Type 102
Ratings Overview
Characteristic Relay Selection
Type Current Range
Curve Ecomomic Type Standard Type Deluxe Type
0.3~3.0 A ●
Definite 0.6~6.0 A ●
2.2~22 A ● ●
HiMP 22
0.3~1.5 A ●
Inverse 1.0~5.0 A ●
4.4~22 A ●
Definite 4.0~40 A ● ●
HiMP 40
Inverse 8.0~40 A ●
5.0~50 A ●
Definite
HiMP 50 6.0~50 A ●
Inverse 10~50 A ●
Definite/ 0.5~6.0 A ●
HiMP-D
Inverse 5.0~60 A ●
•••• Digital Motor Protection Relay Rating & Selection
High Reliability
HiMP series provides superior reliability by the Micro Controller Unit (MCU)
78
Operation Voltage (50/60 Hz)
Protective Functions Contactor Type
for Direct 110 V : 75~120 %
Over Phase Phase Reverse Mounting 220 V : 75~120 %
Restriction
Current Failure Unbalance Phase
Protective Functions
Over Current Pick-up over 115 % ±5 % (Definite)
○ ○ - ○ - HiMC 9~22 Delay Time Delay time setting
Operating Time 0.5~30 sec
Phase Failure
79
•••• Digital Motor Protection Relay Rating & Selection
High Reliability
HiMP series provides superior reliability by the Micro Digital Motor Protection Relay
○ ○ ○ ○ - HiMC 32~40
Controller Unit (MCU)
81
•••• Digital Motor Protection Relay Rating & Selection
Basic Type Protection Connection Type Current Range Ordering Type Remarks
0.5~6.0 A HiMP-D06S
Over-current Screw When extension type
Under-current 5.0~60 A HiMP-D60S is selected connecting
Phase Failure cable and display
Phase Unbalance 0.5~6.0 A HiMP-D06T braket should be
Screw Unit Restriction Tunnel ordered separately
5.0~60 A HiMP-D60T
0.5~6.0 A HiMP-D06SI
Over-current
Screw
Screw Extension Under-current
5.0~60 A HiMP-D60SI
Phase Failure
Phase Unbalance Connecting Cable
0.5~6.0 A HiMP-D06TI
Restriction Tunnel
Short Circuit 5.0~60 A HiMP-D60TI
Display Bracket
High-trust Realization
■ The micro controller unit of HiMP series provides superior
reliability.
■ Real time processing and high precision.
82
Rating & Specification
HiMP-D Series
Type
HiMP-D S HiMP-D T
3)
Panel Mount Unit or Extension
Wiring of Main Circuit Screw Tunnel
Allowable Current Partition •06: 0.5~6 A •60: 5~60 A
Current Setting Range •Min. current~Max. current X 105%
Operating Voltage (50 Hz/60 Hz) •110 V: 75~120% •220 V: 75~120% •Special order
Over-current •Over 112.5%±5% - Inverse(cold/hot curve), Definite
Under-current •User setting (30%~70% of operating current/ Min. setting value shall be over 70% of Min. rated current.)
Phase Failure •Over 70% of unbalance rate
Phase Unbalance •Over 50% of unbalance rate
Features Stall •Over 180% of setting current - Definite only
& Restriction
Setting Range Lock •User setting (300%~1800%) - Definite only
Reverse Phase •Reverse phase perception at the beginning.
Short Circuit 1) •User setting (200%~1000% of rated current)
Leakage Current 2) •User setting (100~2500 mA)
Inverse •Delay time: OFF/1~30 sec, Operation time: 1~30 sec (600% basis)
Over-current
Definite •Delay time: OFF/1~30 sec, Operation time: 1~30 sec
Under-current •1~30 sec
Phase Failure •2 sec
Time Phase Unbalance •5 sec
Setting Range Stall •5 sec
Restriction
Lock •Within 500 msec
Reverse Phase •Within 500 msec
Leakage Current 1) •0.1~ 10 sec
Short Circuit 2) •Within 50 msec
Preliminary Alert Function •60%~110% of rated current
Operating Time Function •OFF / 0~9990 hour
Manual •By RESET button manually (Not working during operation)
Reset Method Electrical •By control power off.
Automatic •After setting time.
Test Method •Tripping by the TEST button (Not working during operation)
Number •Trip contact: 1a1b •Alert contact: 1a 4)
Aux. Contact
Capacity •3A/250 VAC (Resistance load)
Over-current Capacity •Over 20 times/2 sec of Max. operating current Digital Motor Protection Relay
Insulation Resistance •Over 100MΩ/500VDC
Between Circuit and Frame •2000 VAC/1 min.
Fast
Between Circuits •2000 VAC/1 min.
Transient Burst
Between Contacts •1000 VAC/1 min.
Operation •-25~70 ℃
Temperature
Environment Storage •-30~80 ℃
Humidity •45~85% RH
1) 2) Leakage and Short Circuit function can not be selected at the same time.
3) Connecting cable and display bracket should be ordered when extension type is required.
4) When the leakage function is selected, alert contact is used as ZCT input terminal
5) Class 5 (Time 1, 2, 3), Class 10 (Time 4, 5, 6, 7, 8),
Class 15 (Time 9, 10, 11, 12, 13), ...
83
•••• Digital Motor Protection Relay Technical Description
Relay Type
LOAD (A) Knob
Setting the rated current O-Time (s) Knob
Setting the operaing time for over
O.C/FAULT LED current
Indication operation state for
over current, phase failure and TEST/RESET Button
reverse phase - Test the trip state of relay before
motor operation
- Reset after that the relay is tripped
Setting Method
1. Cut the up stream power supply for safety 5. Set the operating current
Set the current by considering the rated current of a motor to
2. Check the rated voltage and apply the control power to A1 protect from the over current.
and A2 terminal 1) Check if the rated current of a motor is within the current
setting range of an HiMP
3. Check the TEST/RESET button operation
2) Set the LOAD (Rated current) knob to the maximum value
1) Check of the wiring is correct (Refer to the wiring diagram)
and then start a motor.
2) When you press the TEST/RESET button, the O.C LED is
3) Under normal motor operation, rotate the LOAD knob to
turned on and the HiMP is tripped.
the counterclockwise until the O.C LED turned on and off.
3) When you press the TEST/RESET button under HiMP is
The current at this point is over 105 % rated current.
tripped, the O.C LED is turned off and HiMP is reset.
4) At this point, rotate the LOAD knob to the clockwise until
Caution) For safety, when the motor is operating the TEST/RESET the O.C LED turned off. The current at this point is rated
button do not work.
current of motor.
4. Set the operating time
The operating time is operated to the starting time and
normal operation. Definite Condition
1) Starting : After the operation is automatically delayed by
over current setting time, start operating the over current
protection
2) Normal : The HiMP is tripped after the selected operation
time.
3) Set the operation time by considering starting current and
starting time according to the load.
EX.) Set the operation time between 6 sec and 8 sec
84
6. LED Indication of Economic Type (E & S Type)
- Definite 2CT : Protection for over current, phase failure, and phase unbalance
LED Signal
Condition Remark
Red Green
Normal OFF ON
Phase Failure/ ON
1 sec
Operation Progress of Phase OFF and
interval
Unbalance. OFF
ON
Alert 1) of 1 sec
and OFF
Over Current interval
OFF
Over Current ON ON
Irregular
Trip R-phase ON and 2 sec cycle
Phase OFF
Failure/
Phase
Irregular
Unbalance
T-phase ON and 2 sec cycle
OFF
1) When the current reaches the setting value (113 %) over current alert operate; giving a signal without trip.
85
•••• Digital Motor Protection Relay Technical Description
Relay Type
LOAD (A) Knob
Setting the rated current O-Time (s) Knob
Setting the operaing time for over
O.C/FAULT LED current
Indication operation state for
over current, phase failure and TEST/RESET Button
reverse phase - Test the trip state of relay before
motor operation
- Reset after that the relay is tripped
Setting Method
1. Cut the up stream power supply for safety 5. Set the operating current
Set the current by considering the rated current of a motor to
2. Check the rated voltage and apply the control power to A1 protect from the over current.
and A2 terminal 1) Check if the rated current of a motor is within the current
setting range of an HiMP
3. Check the TEST/RESET button operation
2) Set the LOAD (Rated current) knob to the maximum value
1) Check of the wiring is correct (Refer to the wiring diagram)
and then start a motor.
2) When you press the TEST/RESET button, the O.C LED is
3) Under normal motor operation, rotate the LOAD knob to
turned on and the HiMP is tripped.
the counterclockwise until the O.C LED turned on and off.
3) When you press the TEST/RESET button under HiMP is
The current at this point is over 105 % rated current.
tripped, the O.C LED is turned off and HiMP is reset.
4) At this point, rotate the LOAD knob to the clockwise until
Caution) For safety, when the motor is operating the TEST/RESET the O.C LED turned off. The current at this point is rated
button do not work.
current of motor.
4. Set the operating time
The operating time is set on the based on 600 % of the rated
current in the characteristic curve by O-time (Operating time) Inverse (t5)
knob.
1) Set the operating time by considering the operating time
and start current according to the types of the load.
(EX: If the start current is 600 % of the normal operation
current and the starting is 10 sec, set the time knob around
11~12 sec. with 10~20 % margin)
2) Operate by cold curve at the first operating condition after
that operate by hot curve.
Caution) The HiMP can be tripped to protect the motor when the
motor is started a few times continuously. When a motor is
frequently changing the rotating direction (foward and
reverse), set the operating time longer.
※Please refer to definite setting method (page 84) for D type (Definite characteristics)
86
6. LED Indication of Standard Type (D, I, & N Type)
- Definite 2CT (D Type) : Protection for over current, phase failure, and phase unbalance
- Inverse 2CT/3CT (I Type) : Protection for over current, phase failure, and phase unbalance
- Inverse 3CT (N Type) : Protection for over current, phase failure, phase unbalance, and reverse phase
LED Signal
Condition Remark
Red Green
Normal OFF ON
ON
Over Current 0.3 sec
and OFF
Preliminary Alert 1) interval
OFF
Operation
Phase Failure/ ON
0.3 sec
Progress of Phase OFF and
interval
Unbalance. OFF
ON
Progress of 0.6 sec
and OFF
Over Current 2) interval
OFF
Irregular
R-phase ON and 2 sec cycle
OFF
Phase
Irregular
Failure/ S-phase
Trip ON and 2 sec cycle
Phase (Except 2CT)
OFF
Unbalance
Irregular
T-phase ON and 2 sec cycle
OFF
1) When the current reaches the setting value (105 %), over current preliminary alert operates; giving a signal without trip.
2) When the current reaches the setting value (112.5%), progress of over current operates; giving a signal without trip.
87
•••• Digital Motor Protection Relay Technical Description
Function |
Economic/Standard Type
•Check of relay and sequence without supplying power. Non trip for load
TEST
•Change to the trip state when you press the test button. operation
88
Characteristic Curve |
Economic/Standard Type
89
•••• Digital Motor Protection Relay Technical Description
Function |
Deluxe Type
Ring-Terminal
Ring-terminal type can be applied to the main and control circuit.
Inverse(t30) Definite
90
Function Description Remark
•Prevent the short circuit from insulation fault of motor and wiring failure.
Short Circuit Optional function
•Current is over setting rate of operating current, trip within 50 msec.
•Compensate the tolerance of current between motor and relay. Increase the 0.2/0.5/1/2/5/10/15/
20/24/26/30/32/36/
number of tunnel on the low-current and use the outer CT on the high-current.
CT Ratio 40/44/48/50/60/80/
•Compensate the setting current and indication value by CT ratio. 100/120/126/150/
ex) CT ratio should be 20 when 100:5 CT is used. 160/200/240
Digital Motor Protection Relay
Delay Time •Immovable time of over-current protection. Selective function
91
•••• Digital Motor Protection Relay Technical Description
7 Stall /
8 Lock / 200~1000 %
9 Negative Phase /
10 Phase Fault /
3)
Electric Leakage Current (optional function) 100~2500 mA
111) Electric Leakage Operating Time (optional function) 0.1~10 sec
Short Current Operating Proportion (optional function) / 300~1800 %
2)
12 Pre-alarm Function / 60~110 %
4)
13 CT Ratio 0.2~240
92
1) Display the by pressing the MODE button 4) Setting value is recorded by pressing the ‘SET’ button, and
■ User can be change the function by pressing the then the selected function is displayed.
SELECT button. ■ When value of rated current is set-up, is displayed
■ To return to the current mode, press the MODE button. after setting values recoding.
■ If users do not need to store the setting value, do not press
the SET button.
Push the MODE button without recording.
Operating Current
93
•••• Digital Motor Protection Relay Technical Description
Over-Current
Phase Fall
94
Characteristic Curve |
Deluxe Type
95
•••• Digital Motor Protection Relay Dimension & Wiring Diagram
Dimension |
Economic/Standard Type
Tunnel Types
HiMP22K(H)-T/HiMP40K(H)-T/HiMP50K(H)-T
Fig.1
Screw Types
HiMP22K(H)-S
HiMP40K(H)-S/HiMP50K(H)-S
96
Pin Types
HiMP22K(H)-P
HiMP40K(H)-P
HiMP50K(H)-P
97
•••• Digital Motor Protection Relay Dimension & Wiring Diagram
Dimension |
Economic/Standard Type
Current Transformers
HiMP-CT80~CT500
Fig.7
HiMP-CT630~CT800
Fig.8
98
Wiring Digram |
Economic/Standard Type
1) 3CT Type (Reverse phase) HiMP can not be used to the single phase motor.
99
•••• Digital Motor Protection Relay Dimension & Wiring Diagram
Dimension |
Deluxe Type
Screw Types
■ Panel Mounting
< Cutting Size of Panel >
100
Tunnel Types
■ Panel Mounting
< Cutting Size of Panel >
101
•••• Digital Motor Protection Relay Dimension & Wiring Diagram
Wiring Diagram |
Deluxe Type
★★★
★★
★
It is recommended to install capacitor near the motor side rather than the line side.
★★
Please turn off the reverse phase function when it is used for single phase motor
★★★
When the electrical leakage current function is included, the AL(07 - 08) contact shall be used as the input terminal for ZCT.
102
Zero Current Transformer
Type A B C D E F G
HiMP-ZCT 30 30 75 100 40 80 30 40
HiMP-ZCT 50 50 91 130 40 80 30 48
HiMP-ZCT 65 65 108 130 40 80 30 56.5
HiMP-ZCT 80 80 123 150 40 130 30 64
HiMP-ZCT 100 100 140 180 50 160 40 72.5
HiMP-ZCT 120 120 160 180 50 160 40 82.5
103
HHIS-WC-LE-B31-03, 2007.1 Designed by Design Korea
www.hyundai-elec.com