This document is a control plan for a manufacturing process. It outlines 10 key characteristics that will be monitored and controlled during prototype, pre-launch, and production phases. Methods for measurement, sample size, frequency of measurement, and error proofing are defined for each characteristic. Reaction plans are also provided to address issues and ensure corrective actions are taken. The key contact for the plan is Mr. S M Muley.
This document is a control plan for a manufacturing process. It outlines 10 key characteristics that will be monitored and controlled during prototype, pre-launch, and production phases. Methods for measurement, sample size, frequency of measurement, and error proofing are defined for each characteristic. Reaction plans are also provided to address issues and ensure corrective actions are taken. The key contact for the plan is Mr. S M Muley.
This document is a control plan for a manufacturing process. It outlines 10 key characteristics that will be monitored and controlled during prototype, pre-launch, and production phases. Methods for measurement, sample size, frequency of measurement, and error proofing are defined for each characteristic. Reaction plans are also provided to address issues and ensure corrective actions are taken. The key contact for the plan is Mr. S M Muley.
This document is a control plan for a manufacturing process. It outlines 10 key characteristics that will be monitored and controlled during prototype, pre-launch, and production phases. Methods for measurement, sample size, frequency of measurement, and error proofing are defined for each characteristic. Reaction plans are also provided to address issues and ensure corrective actions are taken. The key contact for the plan is Mr. S M Muley.
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CONTROL PLAN
Prototype Pre-Launch Production Key Contact / Phone-Mr.S M Muley Date (Orig.) :- 04.10.2011 Date (Rev.)
Control Plan Number CP /ACA/02 Phone : 08605017517 , Fax :
Part Number : PLCPKCO030 CORE TEAM : SMM/AAG/VGH Customer Engineering Approval / Date(If Req'd)
Part Name : K1 K2 BAJAJ Supplier / Plant Approval / Date Customer Quality Approval / Date (If Req'd)
Customer Name : ALICON CASTALLOY LTD. Other Approval / Date (If Req'd) Other Approval / Date (If Req'd)
Characteristics Methods
Error Part / Process Name / Machine,Device, No. Product Process Special Product/Process Evaluation Sample Control Methods Proofing Reaction Plan Corrective Action
Process Operation Jigs,Tools for Char. Specification / Measurement Size Freq.
Number Description Mfg. Class Tolerance Techniques
- Every Lot Inform to -
Raw Material 1 GSM Strength 120 GSM Tester 05 Nos. WPI/F/QA/07 10 supplier & reject Inspection - lot 2 Bursting Strength 7.5 to 8.5 Bursting Tester 05 Nos. Every Lot WPI/F/QA/07 -
Start of the Inform to
- add water or starch powder 3 Glue viscosity 25 to 30 Seconds B 4 Cup 01 Nos. Shift supervisor WPI/F/PROD/13 Start of the Wait until - - 4 Temperature 110° to 120° Visual 01 Nos. M/C specified Temp. 20 Corrugation WPI/COR/ 01 Start of the - 01 Nos. - - 5 Speed 10 to 45 Speed Nob M/C WPI/F/PROD/13 Start of the Stop the cutting - Adjust cutting size 6 Cutting Size 22.5'' X 62.5'' Measuring Tape 02 Nos. lot WPI/F/PROD/13 process Start of the Inform to 7 - Glue viscosity 35 to 40 Seconds B 4 Cup 01 Nos. WPI/F/PROD/13 add water or starch powder Shift supervisor 30 Pasting WPI/PAS/05 Start of the add or remove ply as per - Stop pasting 8 Ply Qty. 5 ply's Visual 01 Nos. lot WPI/F/PROD/13 req. Inform to Check another lot & reject 40 Pressing - Every Lot 9 Bursting Strength 7.5 to 8.5 Bursting Tester 05 Nos. WPI/F/PROD/13 supervisor material if strength is low 10 Box Size - 380 X 380 X 165 mm Measuring Tape 02 Nos. Start of the WPI/F/PROD/13 Stop the rotary Adjust cutting size 50 Rotary WPI/ROT/07 11 Finishing - Cutting Sharpness Visual 02 Nos. lot WPI/F/PROD/13 process Adjust cutting sharpness Start of the 60 Slotting WPI/SLOT/08 12 Finishing - Cutting Sharpness Visual 02 Nos. WPI/F/PROD/13 Stop the Slotting Adjust cutting sharpness lot Start of the 13 - Pin 12 X 25 Visual 02 Nos. WPI/F/PROD/13 lot 70 Stiching Start of the 14 Pin Qty - 06 Nos. Visual 02 Nos. WPI/F/PROD/13 lot Start of the 80 Bundling 15 Box Qty. - 10 Nos./Bundle Visual 02 Nos. WPI/F/PROD/13 lot 16 Box Length - 380 mm Measuring Tape 03 Nos. 17 Box Width - 380 mm Measuring Tape 03 Nos. 18 Box Height - 164 mm Measuring Tape 03 Nos. 19 Bursting Strength - 7.5 to 8.5 Bursting Tester 03 Nos. Pre Dispatch 20 GSM -Top - 120 GSM WPI/F/QA/07 03 Nos. Every 100 % inspection to be 90 WPI/F/QA/08 Hold lot Inspection 21 GSM liner & Flute - 120 GSM WPI/F/QA/07 03 Nos. Dispatch counduct
22 No.of Pins - 6 Nos. Visual 03 Nos.
23 No.of Ply's - 5 ply's Visual 03 Nos. 24 Pasting Bonding - Delaminate free Visual 03 Nos. 25 Type of Flute - B Flute Visual 03 Nos. Every 100 Dispatch 26 Box Qty. - As per requirment Visual 100% WPI/F/MKT/05 Dispatch
FORM NO.:WPI/F/PD/45 REV.NO.DATE : 00/01.09.2011 PAGE : 1 of 2
NOTE:- INPSECTION SHOULD BE DONE ACCORDING TO CONTROL PLAN & RECORD ONLY ONE READING .
FORM NO.:WPI/F/PD/45 REV.NO.DATE : 00/01.09.2011 PAGE : 2 of 2
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