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P10800
Parts Book
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Part Number
15275432
PUBLISHED BY:
TR100 Mining Truck CUSTOMER SUPPORT DEPARTMENT
January 2002
Serial Nos. T8081011 through T8081063 Revised: 7th May 2010
THIS PAGE IS INTENTIONALLY LEFT BLANK
WARRANTY ON PARTS AND ATTACHMENTS
Terex Equipment Limited warrants that for a period of six months or 1000 hours, whichever comes first, after the sale of new Terex
replacement parts or attachments by an authorised Terex dealer it will repair, or at its option, replace any defective or malfunctioning part or
attachment. This warranty covers only malfunctions resulting from defects in material or workmanship.
This warranty does not cover malfunctions resulting from negligence, alteration, accident or overloading; use for a purpose for which the part
or attachment is not designed or approved by Terex; loss of time, inconvenience, loss of use of the vehicle or other consequential damages;
or labour for removal or reinstallation of defective or malfunctioning parts or attachments.
Repairs or replacements qualifying under this warranty will be performed by any authorised Terex dealer within a reasonable time following
delivery of the malfunctioning part or attachment to the dealer's place of business.
Defective or malfunctioning parts or attachments must be delivered to an authorised Terex dealer's place of business during regular business
hours for warranty repairs or replacements. The dealer must be furnished with the purchaser's copy of the sales slip or repair order to validate
date of purchase.
* * * * *
SOLE WARRANTY
This is the only express warranty applicable to new Terex parts and attachments sold by Terex dealers and Terex neither assumes nor
authorises anyone to assume for it any other obligation or liability in connection with such parts or attachments.
THIS PAGE IS INTENTIONALLY LEFT BLANK
INSTRUCTIONS FOR USE OF TEREX PARTS BOOK
This Parts Book is divided into Major Sections which cover components corresponding to specific areas of the machine.
Printed at the top left hand corner of each Parts Page is an Index Code which includes three numbers - the first of these relates to a Major Section, the second indicates a Sub-section
within a Major Section and the last the model PLI number. Certain Major Sections may not apply to the particular model covered in this Parts Book and, consequently, will be omitted.
An illustrated Index page shows all the Major Component Section numbers included in the book. For example -
SECTION 100 - CHASSIS SECTION 140 - FRONT AXLE GROUP SECTION 230 - BODY HOIST SYSTEM etc.
Major Component Sections are listed in the 'Table Of Contents' pages together with Sub-section headings.
For example to locate the serviceable items of a Steering Cylinder -
1. The Table of Contents shows the steering components to be in Major Section 220.
2. The steering cylinder is listed in Major Section 220, Sub-section 0120
3. Select the Parts Page Code that applies to the unit Serial number for which parts are needed and locate the Page with reference number.
EXAMPLE - 220-0120.
SERIAL NUMBERS - Each Parts Book covers a particular range of unit Serial Numbers.
It is important that unit Serial Numbers are quoted on all orders for Parts.
PARTS LISTS - Parts Forms usually consist of detailed parts information listed on one page together with a parts illustration on the opposite page. The parts list is printed in the
order of the reference numbers shown on the parts illustration. The first column lists Note Letters; the second lists the reference numbers; the third shows quantity required and the
fourth gives the parts descriptions. Parts which are part of an assembly have their descriptions indented beneath the assembly description.
ILLUSTRATIONS - These show typical assemblies and individual piece parts.They are intended for general reference only and may not always show exact details of parts. Parts
are identified on each illustration with an item number. Note the item number of the part required and locate it in the parts list. The part number opposite the item number is the part
to order.
INDENTATIONS - Parts which are indented under another part are Sub-groups of a Major Assembly or Sub-assembly. Parts which are not indented are major assemblies or individual
component parts which do not belong to a major assembly.
NOTES - Whenever there is an alphabetical symbol to the left of the item number, refer to the corresponding note at the bottom of the form for information regarding ordering or
application of the particular part number(s) noted.
Amps .................... Amperes Hsg ...................... Housing N.I ........................ Not Illustrated
As R ..................... As Required I.D ........................ Inside Diameter N.L.A .................... No Longer Available
Assy ..................... Assembly L.H ....................... Left Hand N.S.S .................... Not Sold Separately
Brkt ....................... Bracket L.W ...................... Lockwasher O.D ....................... Outside Diameter
Cad-Pltd ............... Cadium Plated Lg ......................... Long Pr ......................... Pair
Comm .................. Commencement of production Lkg ....................... Linkage P.T.O .................... Power-Take-Off
E.S.N .................... Elastic Stop Nut Mtg ....................... Mounting R.H ....................... Right Hand
Ftgs ...................... Fittings N.C ....................... Note Code Std ........................ Standard
Truck STANDARD SECTIONS
100-0010-8081 CHASSIS
FROM SERIAL NO. T8081011 DRAWING NO. P10265
P10265
10
7
6
13
12
10
11
8 6
5
5
4
13
12
11
8
7 6 6
9 3 9
100-0010-8081 CHASSIS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10969
15
8
3 14
10 LH 2
3
3 13 3
6
8 3
3
12 5 9
13 3 3
3 3 4
3 5 12 6
11 RH
3
5
1
100-0040-8081 HOOD AND MOUNTING
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10960a
4 SECT 'B-B'
13 6 46
26
21 47
40 39 26 40
43 22
21 40 33 39 27 44 51
40 7 17 50
30 37
14 47 46
45
A 48
27 47
11
17 40 49 50
19
A 17 47
36 35 32
SECS. 48
18 52 260-0030 & 260-0040
A 40
4 33
9
DETAIL A 33 40
42 41 'B' 28
6 8
'B'
3
21
33 'A' 40
54 39
55 23 5
10
'A'
41
53
31 39 12 2
33 43 40
29 21
38
23
15 39 33
39 1
16
38 23 21 25
34 40 33 33
SECT 'A-A' 40 24 40 21
100-0070-8081 FENDERS AND MOUNTING
FROM SERIAL NO. T8081011 TO T8081024 DRAWING NO. P10960B
P10960b
59,70,71
FROM UNIT SERIAL NO T8081021 & ABOVE
69
14
57
70
71
58
61 69
57
56
64 70
57- 71 63 71
62
60
68
67
66
65
P11461
4 SECT 'B-B'
6 46
26
23 47
40 39 26 40
43 22
21 40 33 39 27 44 13
40 7 17 50
30 37
47 46
45
A 48
27 47
11
17 40 49 50
A 17 47
SECS. 48
19 260-0030 & 260-0040
A 40
25 4 33
9
DETAIL A 33 40
42 41 'B' 28
6 8
'B'
3
21
33 'A' 40
35 39
36 23 5
10
'A'
41
32
31 39 12 2
33 43 40
29 23
38
23
15 39 33
39 1
16
38 23 21 67
34 40 33 33
SECT 'A-A' 40 24 40 21
100-0070-8081 FENDERS AND MOUNTING
FROM SERIAL NO. T8081025 DRAWING NO. P11461B
P11461
54, 65, 66
64
52
18 65
66
14 53
56 64
52
51 59 65
52 - 66 58 66
57
55
63
62
61
60
P10269
28
7 29
11 7 11 27
1 21 1
26 26 7
11
2
28
29 12
27
1
25
20
17
12
1
19 26
11 7 24
1 26
18
1
11
7
35
37 22 16
36 13
23
A
7 12
33,34 3
4 A
32
A 9 36 13
10
5 30
8 8
8 8
6 37 31
7
14 35
14
15
100-0090-8081 LADDERS AND HANDRAILS
FROM SERIAL NO. T8081011 TO T8081030
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11804
21 28
11 7 25 26 7 27
29
1 11
26 28 1
29 7
27 11
2
12
41 1
37
40
20 26
39 24
26
12
1
38
11 7
1
18
1
19 36
11
35 7
17
16 13
23 22
A
33,34
4
32
A 9 16 13 A 7 12
10
8 30 3
5 8
8 8
6 17 31
7
14 35
14
15
100-0090-8081 LADDERS AND HANDRAILS 100-0090-8081 LADDERS AND HANDRAILS
FROM SERIAL NO. T8081031 FROM SERIAL NO. T8081031
P10966
3
2
4
3
5
6
100-0100-8081 RADIATOR GUARD AND MOUNTING
FROM SERIAL NO. T8081011 TO T8081027
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11796
1
2
4
7
5
4
3 6
100-0100-8081 RADIATOR GUARD AND MOUNTING
FROM SERIAL NO. T8081028
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
100-0140-8081 MUDGUARDS
FROM SERIAL NO. T8081011 TO T8081043 DRAWING NO. P10965
P10965
5
22 1 2
27 24
25 23
23 23 12
24
24
23 8
10 11
23
24 7
22 22 22
23
3 2423
4 30
6
9
26
28 22
29 14 23
12 23 24
24 19 22 24
23 23
11 4
22
8
23
22 13
18 16
21
28
20 15 29
24 23
21
23 17 28
22
23
17
100-0140-8081 MUDGUARDS
FROM SERIAL NO. T8081011 TO T8081043
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
100-0140-8081 MUDGUARDS
FROM SERIAL NO. T8081044 DRAWING NO. P11864
P11864
5
22 1 2
27 24
25 23
23 23 12
24
24
23 8
10 11
23
24 7
22 22
22 2423
23 30
3
4
9
6
26
28 22
29 14 23
23 24
19 22 24
12
24 23
23 4
11 22 8
23
22 13
18 16
21
28
20 15 29
24 23
21
23 17 28
22
23
17
100-0140-8081 MUDGUARDS
FROM SERIAL NO. T8081044
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10954
6 30 31
6 32
8 33 36
8
1
49 7 35
50 52 34
5 9
51 50
17
48
15
11
4 13
24
19 23 20
18
16
3 10
14
39 38
12 22
44 43 21
37 41
47 42
44
26
40 46 28
20
29
16 47
27
14 REF. SEC.
2
100-0070 45
24 22
25 11 21
110-0030-8081 ENGINE AND MOUNTING 110-0030-8081 ENGINE AND MOUNTING
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
001 001 15308578 ENGINE ASSY-DD 16V2000 039 012 15309111 BOLT
002 003 15273756 .OIL FILTER 040 008 09409907 BOLT
003 002 15273757 .FUEL FILTER-PRIMARY 041 001 09195340 CAP-FILLER
004 002 15273758 .FUEL FILTER-SECONDARY 042 001 09189082 GASKET
005 001 15275663 .FAN BELT 79"(POLY-V) 043 ASR 09141843 HOSE-BULK
006 006 15273760 .THERMOSTAT 044 002 02337379 CLAMP
007 001 15273761 .SEAL-THERMOSTAT 045 001 15311314 DIPSTICK - ENGINE OIL
008 002 15273762 .GASKET-THERMO.HSG. 046 ASR 15249612 HOSE-DIPSTICK
009 001 15275667 .BELT-ALTERNATOR 047 002 09139801 CLAMP
010 001 15309512 BRKT ASSY-ENG FT RH T8081011 T8081030 048 001 15309508 BRKT ASSY-ENG FT LH T8081011 T8081030
010 001 15321137 BRKT ASSY-ENG FT RH T8081031 048 001 15321133 BRKT ASSY-ENG FT LH T8081031
011 002 15309516 BRKT ASSY-ENG REAR 049 001 15301524 TUBE-CLAMP
012 001 15309520 CROSSMEMBER-ENG FT 050 002 09131877 P-CLIP
013 002 15311297 ISOLATION MOUNT 051 001 00179837 BOLT
014 003 15311299 ISOLATION MOUNT 052 001 00102635 NUT
015 002 15235607 WASHER-SNUBBING
016 003 15235606 WASHER-SNUBBING
017 002 15251433 BOLT
018 002 00274098 LOCKNUT
019 002 09270005 WASHER-HARDENED
020 003 09414567 BOLT
021 003 09419497 NUT-NYLON INSERT
022 003 09019631 WASHER-HARDENED
023 010 15307864 BOLT
024 022 00103331 LOCKWASHER
025 012 06351640 BOLT
026 004 00186729 BOLT
027 004 09419493 LOCKNUT
028 004 09176228 WASHER-HARDENED
029 004 09250715 WASHER-HARDENED
030 001 15316772 GUARD-ALTERNATOR
031 001 00186689 BOLT
032 002 09270000 WASHER-HARDENED
033 001 00120378 NUT
034 001 15231571 FAN BLADE
035 006 06621260 BOLT
036 006 07161230 LOCKWASHER
037 001 15309120 FLANGE COUPLING
038 001 15309162 FLYWHEEL COUPLING
R4 11/06 (ECN 104836, ECN 104996, ECN 105493, ECN 105665, ECN 106891)
110-0050-8081 AIR CLEANER
FROM SERIAL NO. T8081011 DRAWING NO. P10131
P10131
7
8
2
1
4
5
110-0050-8081 AIR CLEANER
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10959
16
15
19
8 14
6 1
8
10 4
5
12 6
8 6 12
8
8
20 4 8
8
6 22 6
8
8
18 13
23 17 11 8
25
26
21 24 9
7
23
9 2
7
3
8
110-0060-8081 AIR CLEANER PIPES AND HOSES
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10958
15 14
1
2
8
4 3
11
5 9
15
20
19
9 13
30 29 26, 27 18
23
2
11
10
7 17 16
22
6 24
10
21
11
25
9
12
5
9
28 15
110-0130-8081 POWER TAKEOFF - ENG
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11485
22
31, 25
24
28
30 28
25
29
21
33 32
14
2
8
1 4 3
15
11
5 9
20
19
9 13
26, 27 18
23
15
2
11
10
7 17 16
15
6
10
11
9
12
5
9
15
110-0130-8081 POWER TAKEOFF-(ENGINE)
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10955
31 10
33 30
17 18 24
15
11
27
27
26 25
26 25 34 9
35
16 18
19 20,21
7
1
22,23
5
TRANSMISSION
SEC. 120-0020
4
2
13
3
14
29
28
32
6
120-0010-8081 TRANSMISSION MOUNTING
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10956
3
3 5
4
1 2
120-0020-8081 TRANSMISSION BREAKDOWN
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A FOR PARTS BREAKDOWN REFER TO SECTIONS LISTED ON CONTENTS
PAGE SEAL AND GASKET KIT 6833588 FOR TRANSMISSION OVERHAUL
R1 04/05 (ECN 106341, ECN 106821)
P10956
3
3 5
4
1 2
120-0020-8081 TRANSMISSION BREAKDOWN
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A FOR PARTS BREAKDOWN REFER TO SECTIONS LISTED ON CONTENTS
PAGE SEAL AND GASKET KIT 29541552 FOR TRANSMISSION OVERHAUL
P9761
2
14 15
20 16
21 1
19 18 17
INSTRUCTOR
SEAT BOX
SECT 260-0110
28, 29
31
32 3-4
30
10 12 11 9
13
14 35
36
6
CONSOLE AND
7 34 SHIFT TOWER
6 SECT 260-0010
27
6
33 5
5 8 8 26
120-0070-8081 SHIFT CONTROL
SERIAL NO. T8081011 TO T8081024 DRAWING NO. P9761B
P9761B
230
216 223
TO E.C.U. 214
J1B 22 206 202
TO SHIFT
209 231
SELECTOR
234
CONNECTOR
TO E.C.U. TO D.D.L. 15231071
J1A 23 CONNECTION VIEWED FROM REAR
211 205
222 213
TO MAINS TRANS. VALVE
235 215
TO THROTTLE SENSOR
203
CONNECTOR
TO LOCK-UP VALVE 15229693
VIEWED FROM REAR
24 TO MAGNETIC PICK-UP
AT CAB FLOOR
TO TRIM BOOST
25 305
313 CONNECTOR
309
J3 315 15229692
VIEWED
FROM REAR
311 310
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P12439
16
15
14 2
21
20 1
19 18 17
INSTRUCTOR
SEAT BOX
SEC. 260-0110
28, 29
31 3-4
32
30
10 12 11 9
14 13
35
36
6 CONSOLE AND
SHIFT TOWER
SEC. 260-0010
7 34
6
27
6
33
5 8 8 5 26
120-0070-8081 SHIFT CONTROL
SERIAL NO. T8081025 DRAWING NO. P12439B
P12439
230
216 223 CONNECTOR
15231071
214
VIEWED
206 202 FROM REAR
22
TO E.C.U.
J1B TO SHIFT 209 231
SELECTOR 234
211 205
TO D.D.L. CONNECTOR
CONNECTION 222 213 15229693
VIEWED
FROM REAR
23
235 215
TO E.C.U.
J1A 203
TO LOCK-UP VALVE
TO MAGNETIC PICK-UP
INSTALL ITEM 39
24 JUMPER HARNESS
AT CAB FLOOR TO LO-LO
INSTALL ITEM 38
JUMPER HARNESS
25 305
313 CONNECTOR
315 309
J3 15229692
VIEWED
FROM REAR
311 310
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P8590
22
9
23 10
24 6
18
19
13
15,16,17
9 21
11
20
8
7
12
2
3
14 5
1 4
120-0090-8081 POWER TAKEOFF - TRANS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
120-0100-8081 FILTER
FROM SERIAL NO. T8081011 DRAWING NO. P7222
P7222
3
120-0100-8081 FILTER
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10957
1 8
9
10
4
5
OUT
IN
7
6 OUT
TRANSMISSION
IN 2
10
FILTER
SEC. 120-0100
120-0110-8081 OIL LINES-TRANSMISSION
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
13
12 12
10
14
1 12
12
11 13
15 6
7
2 5
3
OUT
IN
9
8 OUT
TRANSMISSION
IN
4
FILTER
SEC. 120-0100
120-0110-8081 OIL LINES-TRANSMISSION
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9345
37 5
38 19 4
7 8
39
10
20
T 35 16 11
R 4
PRESS. SWT. 12 14
P 33 SEC.190-0270 13 6
36 15
13
14
23
6
27 25 31
17 34 1 9
26 22 45 2
17 5
18 A
T P
B 29,30,43,44
17
21
24 24 40
15 41
3
P T A B 21 42
32
28 24
120-0190-8081 RETARDER CONTROL LINES - HYD 120-0190-8081 RETARDER CONTROL LINES - HYD
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
P11411
24
38
25
39 23
37 25 22
21
36 20
19
1
39 2 41
3 26
4
25 12 17 10
OIL PUMP 38
SEC. 120-0220 18
37 5 23
6 13
11 22
14
40
15 24
42
7 25
43 8
16
9 11 33
12
46
45
48
44
47 34
35
27
8 30
7 31
28 32
29
120-0210-8081 CONVERTER HOUSING GROUP 120-0210-8081 CONVERTER HOUSING GROUP
FROM SERIAL NO. T8081025 FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P8314
13
14
2
5
7 4
8,9
10
11
12
120-0230-8081 FILTER ADAPT/REGULATOR VALVES
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P8314
13
14
2
5
7 4
8,9
10
11
12
120-0230-8081 FILTER ADAPT/REGULATOR VALVES
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10162
TREADLE
VALVE
PART OF MAIN HARNESS
SEC 190-0040
PRESS. SWITCHES
SEC. 190-0270
4 4
REF. 11
TRANS. TRUNION
A
10 6,7,8
1,2
3
9
VIEW ON
ARROW A
5 LOCK-UP VALVE
BODY 5
SEC 120-0240
120-0250-8081 ATEC LOCKUP DROP OUT
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11412
CONVERTER SLEEVE
SEC. 120-0210 1
2
4
3
17
5
18 6
19
20
21 7
15
23
18 25 8
22 24
9
10
11 12
13
26 14
27
18
28 16
29 30
25
31
120-0260-8081 RETARDER GROUP
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11413
6 15
5
2
3
7
8
9
14
10
11
12
13
120-0270-8081 RETARDER CONTROL VALVE
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
1 3
4 6
5 7 10
8 13 14
2 11 15
9 16
12
17 18 20 21
13 14
24 27
47 26 23 28
29 30
25
19
36 37 22
38 36
31 48
33 49 41 42
34 39 40 5 43 44 45
35 32
46
120-0280-8081 SPLITTER GEARING AND CLUTCHES 120-0280-8081 SPLITTER GEARING AND CLUTCHES
FROM SERIAL NO. T8081025 FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11415
46 47 1
2
3
44 4 10
43 6
45 9 7 34 35
23
14 33
13
11
12 32
15
16 30 31
29
6 5 28
17 18 19
37
36
8
25
20 27
26
11
41 22
11
21
11 38
42
24
40 36
39
120-0290-8081 MAIN HOUSING GROUP 120-0290-8081 MAIN HOUSING GROUP
FROM SERIAL NO. T8081025 FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11416
5 6 1 2
7 11 10
8 9
13 15
12 14
3 4
19 20
21
24 26 28
22 25 27 30 29
34
33
31 32
16 17 41 23 35 36 37 35
18 42 38 39
43
40
43
120-0320-8081 LOW RANGE GEARING & CLUTCHES 120-0320-8081 LOW RANGE GEARING & CLUTCHES
FROM SERIAL NO. T8081025 FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11417
1 21 22
19
18
20
16
23
17 11
4 12
8
13
9
24 10
7
6
5
14
15
120-0340-8081 REAR COVER GROUP
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9825
2 2
2 2
1
130-0010-8081 FRONT DRIVELINE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9236
2
2
3 3
4
4
130-0020-8081 REAR DRIVELINE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P8351
2
3
4
5
6 7
16
13 17
18
19
12 24 1
21
10 23
20
22
26,28
27,29
9
8
11
31,32
34
25 35
12
33 14
23 30 15
140-0040-8081 WHEEL, RIM AND TYRE-FRONT
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A RIM PARTS FROM DIFFERENT MANUFACTURERS MUST NOT
BE INTERMIXED
R2 07/04 (ECN 105010, SER CORR)
160-0020-8081 DIFFERENTIAL-REAR
FROM SERIAL NO. T8081011 TO T8081056 DRAWING NO. P9747
P9747
32
41
21
39 19 22
37 20
25 38
29 37 28 15 19
30
35
31
36 35
1
26
7 36
19
18 24
17
23
16 22
15
14 6 30
31 29
25
8
13
10 12
2.16-1 REDUCTION - CW ROTATION
3
2 11
42 9
5
4 8
160-0020-8081 DIFFERENTIAL-REAR 160-0020-8081 DIFFERENTIAL-REAR
FROM SERIAL NO. T8081011 TO T8081056 FROM SERIAL NO. T8081011 TO T8081056
41 9
5
4 8
160-0020-8081 REAR AXLE DIFFERENTIAL 160-0020-8081 REAR AXLE DIFFERENTIAL
FROM SERIAL NO. T8081057 FROM SERIAL NO. T8081057
P8584
27
8 36
6
37
14
13 38
11
10
12
5 22 39
33 21
18 25 23 40
25
9 3
10
11 9
13 32
15
24
7 32 19 20
31
16 34 26
30 41 4
2 29
16
17 28
35
1
160-0030-8081 AXLE GROUP-REAR 160-0030-8081 AXLE GROUP-REAR
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
001 001 15307373 BANJO & SPINDLE ASSY T8081011 T8081056 037 001 00144033 BUSHING
002 001 15307375 .SPINDLE-LH T8081011 T8081056 038 001 00116436 CONNECTOR
003 001 15307376 .SPINDLE-RH T8081011 T8081056 039 001 15249532 HOSE ASSY
004 022 15303353 .STUD T8081011 T8081056 040 001 09122167 CONNECTOR
001 001 15334002 BANJO & SPINDLE ASSY T8081057 041 022 09250715 WASHER-HARDENED
002 001 15307375 .SPINDLE-LH T8081057
003 001 15307376 .SPINDLE-RH T8081057
004 002 15303353 STUD T8081057
005 001 15228477 BUSHING
006 001 09383747 RETAINER
007 001 09383748 RETAINER
008 010 09430298 BOLT
009 002 09411019 NIPPLE-GREASE
010 002 15228481 WASHER
011 002 15228479 CLIP-SPLIT
012 001 15228480 PIN-TAPERED
013 002 15228478 WASHER-HARDENED
014 001 15229951 BOLT
015 001 00274191 LOCKNUT
016 014 15019795 BOLT
017 008 09016660 WASHER-HARDENED
018 002 09069959 STOP-OSCILLATION
019 002 09015398 PIN ASSY
020 002 09217321 WASHER
021 008 00120350 LOCKWASHER
022 008 00223488 BOLT
023 001 09062323 LINK STABILIZER
024 002 09010661 BUSHING
025 004 09425519 RING-SNAP
026 002 00179883 BOLT
027 001 15246949 BREATHER
028 001 09117927 PLUG-MAGNETIC
029 001 00444679 PLUG
030 006 09269632 WASHER
031 001 00103329 LOCKWASHER
032 004 09015397 SPACER
033 001 15255431 A-FRAME ASSY
034 022 09419493 LOCKNUT
035 002 15017032 SHAFT-AXLE
036 001 09136639 NIPPLE
P9349
29
30 13
41
28 4
26 3
27
26 22
31
1 24
15
20 25
19 38
23
18
34
1 1 35 33
2
7
9
5
37 26
10 17
16 40
36
10 40
9
14
39
21
AXLE SHAFT
SEC. 160-0030 12 11
32 11
1 6
21
39
8
2
160-0040-8081 PLANETARY GEARING-REAR 160-0040-8081 PLANETARY GEARING-REAR
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
P9748
31,32 31,32
33 35 34 21
23
22
24 26,27
15 15 14 13
16 11 12
17
18 13
12 11 14
6 30 29 28
8
3 5 10
9
25 4 2
1
7 19 20
160-0050-8081 WHEEL, RIM AND TYRE-REAR
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A RIM PARTS FROM DIFFERENT MANUFACTURERS MUST NOT
BE INTERMIXED
165-0020-8081 BRAKE PARTS-FRONT WHEEL-RIGIDS
FROM SERIAL NO. T8081011 DRAWING NO. P9731
P9731
18
15
14
2
16 13
3
12 19,20
4
11
10 11
6
11
8
7
11 11 9
1
18 6
17
165-0020-8081 BRAKE PARTS-FRONT WHEEL-RIGIDS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9998
13 15
22 44 25 49 46 28 29 30 29 28 31 33 34 36 32 35 17 38 39 40
50
37 41 10
13 12
16 42 8
27 26
24
18 18
16 42
11
12 - 45
12 13 20 21
14 17
23
49 5 8 1 2 3 48 51
4
52
7 6 19 43 22
47 9 53 15 13
165-0030-8081 BRAKE PARTS-REAR WHEEL-RIGIDS 165-0030-8081 BRAKE PARTS-REAR WHEEL-RIGIDS
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
P9750
20,21,22,23,24 16
3,4 8
6 10
27
1
19
25
9
17 15
26 5
32
12
28
11 34
33,35 7
5
18 2
6
13
29
14
31
30
180-0030-8081 FRONT RIDE CYLINDER
FROM SERIAL NO. T8081011 TO A8081022
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A PARTS IN 9396484 OVERHAUL KIT
P11287
8
20,21,22,23,24 27
16 9
1
11 3,4
12 6
10
5
15
18
17 7
28
19
32
5
25 2 6
26 34
33 13
35
30
36 14
31 29
37
180-0030-8081 FRONT RIDE CYLINDER 180-0030-8081 FRONT RIDE CYLINDER
FROM SERIAL NO. T8081023 FROM SERIAL NO. T8081023
P9751
18
17 5
16
15
14
12
36
11 32 4
9
7
8 25
24 7 28 6
23 10
22 6 32
13
20
21
27 33
19
29 30
35
1 34
2
3 26
32 38
31
37
180-0050-8081 REAR RIDE CYLINDER 180-0050-8081 REAR RIDE CYLINDER
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
P9336
2
3 4
190-0010-8081 TERMINALS
FROM SERIAL NO. T8081011 DRAWING NO. P9336B
P9336
7 8
190-0010-8081 TERMINALS
FROM SERIAL NO. T8081011 DRAWING NO. P9336C
P9336
11 12
13 14
10
190-0010-8081 TERMINALS
FROM SERIAL NO. T8081011 DRAWING NO. P9336D
P9336
16 17
15
18 19
20
190-0011-8081 CONNECTORS
FROM SERIAL NO. T8081011 DRAWING NO. P9337A
P9337
1 10
5
2 11
6
3 12
4 13
7
9
190-0011-8081 CONNECTORS
FROM SERIAL NO. T8081011 DRAWING NO. P9337B
P9337
14 21
28
22
15
16 23 29
24
17 30
25
26
18
27
19
20
190-0011-8081 CONNECTORS
FROM SERIAL NO. T8081011 DRAWING NO. P9337C
P9337
45
31 (MATING PART-
38 15248074)
32 46
39 (MATING PART-
15248077)
33
47
(MATING PART-
34 40 15257951)
41
35 42
48
36
43
37
49
44
190-0011-8081 CONNECTORS
FROM SERIAL NO. T8081011 DRAWING NO. P9337D
P9337
50
62 67
51
52
68
53
63 69
54
55
56 64
57 70
65
58 71
59
72
60 66
61
190-0011-8081 CONNECTORS
FROM SERIAL NO. T8081011 DRAWING NO. P9337E
P9337
73 87
80
74 88
81
75
76 82
83
89
84
90
77
85
91
78 86 92
190-0011-8081 CONNECTORS
FROM SERIAL NO. T8081011 DRAWING NO. P9337F
P9337
93 98
99
100
94
101
95 102
96
97 103
R1 07/04 (ECN 106536)
190-0030-8081 CABLES/HARNESSES-CAB
FROM SERIAL NO. T8081011 DRAWING NO. P10537A
P10537
15256576
DIODE BLOCK CONNECTOR TO
TO ALARM TO INDICATOR PANEL HARNESS
DIODE BLOCK DIODE BLOCK SOCKET
CIGARETTE
LIGHTER
TO SHEET 2
CONNECTOR TO
RADIO HARNESS
SPEAKERS 15236937
1
CONNECTOR TO
COLUMN SWITCH PACKARD
12010975
15257249
CONNECTOR
TO RADIO
15256588 CONVERTER 15253703
EARTH CONNECTOR TO
Q SERIES ENGINE LIGHTS
CONNECTOR
15236936 CONNECTOR TO
TO RADIO
15256587 E.C.M. POWER
CONVERTER 24V
CONNECTOR TO
COLUMN SWITCH SHEET 1
190-0030-8081 CABLES/HARNESSES-CAB
FROM SERIAL NO. T8081011 DRAWING NO. P10537B
P10537
CONNECTOR TO
PANEL HARNESS
EMERGENCY/PARK
15248365 BRAKE
SWITCH
TO
CONNECTOR ILLUMINATION
SUPPLY TO Q HARNESS SWITCH
SHEET 2
190-0030-8081 CABLES/HARNESSES-CAB
FROM SERIAL NO. T8081011 DRAWING NO. P10537C
P10537
CONNECTOR TO
1 CAB ANCILLIARIES
HARNESS
15248365
FROM SHEET 2
CONNECTOR TO CONNECTOR TO
HEATER / AIR COND. FRAME HARNESS
15248038
15255081
CONNECTOR TO
CAB REAR HARNESS CONNECTOR TO
ENGINE HARNESS
TO BUSBAR
FUSES AND RELAYS
EARTHS
SHEET 3
190-0030-8081 CABLES/HARNESSES-CAB
FROM SERIAL NO. T8081011 DRAWING NO. P10537D
P10537
CONNECTOR TO
DASH HARNESS
15248074 15248074
CONNECTOR TO
CONSOLE HARNESS
2
CONNECTOR TO
STOP LIGHT SWITCH CONNECTOR TO
LOCK-UP DROP-OUT
SWITCH
B
R
IGNITION 15229695 EARTH
KEYSWITCH VOLTAGE EQUALISER CONNECTOR TO
I CIRCUIT BREAKER ALLISON SEC. MODE
HARNESS
S 24V
15231072 12V
3 VOLTAGE
15232617 REGULATOR
PARK
BRAKE CONNECTOR
SWITCH TO RETARDER
15229695
SELECT
CONNECTOR TO SOLENOID
RETARDER PRESS. SW. CONNECTORS TO
CONNECTORS ON
INTERFACE
HARNESS 15229696
CONNECTOR TO
15248038 CONNECTOR TO
POWER HARNESS
FRAME 15229692
HARNESS
CONNECTOR TO
15258047
CAB HARNESS
AIR SEAT
15255081 15254385
190-0030-8081 CABLES/HARNESSES-CAB
FROM SERIAL NO. T8081011 DRAWING NO. P10537E
P10537
15252482
15226251
15256611
ILLUMINATION ILLUMINATION
WARNING LIGHT ENGINE COOLANT TEMP. ENGINE OIL PRESS.
MODULE CONNECTOR TO ILLUMINATION
DASH HARNESS
GAUGES TACHOMETER
CONNECTOR TO
DASH HARNESS 4
WARNING LIGHTS
SPEEDOMETER
ILLUMINATION
15226251 15252482
FUEL
TRANS. OIL TEMP. 15256616 ILLUMINATION
ILLUMINATION WARNING
LIGHT
ILLUMINATION MODULE
WARNING LIGHT TRANS. OIL PRESS.
MODULE ILLUMINATION
15252482 15256616 AIR
PRESS.
15252482
15252482 15256616
15256616
15302876
5 TO TIMER
CONNECTOR TO
POWER HARNESS
190-0030-8081 CABLES/HARNESSES-CAB
FROM SERIAL NO. T8081011 DRAWING NO. P10537F
P10537
15
6 A1
B1
AT TIMER RELAY
KEYSWITCH (CAB CONSOLE)
7
15232617
AT TIMER RELAY
CONNECTOR (CAB CONSOLE)
TO DIRECTIONAL
CONTROL SOLENOID
VALVE
190-0030-8081 CABLES/HARNESSES-CAB
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
190-0040-8081 CABLES/HARNESSES-CHASS/ENG
FROM SERIAL NO. T8081011 DRAWING NO. P10951A
P10951
CONNECTOR TO CONNECTOR TO
AIR CONDITIONING OIL PRESSURE
COMPRESSOR SENDER
15253703 CONNECTOR TO
DASH HARNESS
ALTERNATOR
CONNECTOR TO CHARGE
AIR CONDITIONING WARNING LIGHT
DRIER
15250847
CONNECTOR TO
COOLANT
TEMPERATURE
15252800
2 RIGHT HAND
DIPPED BEAM
190-0040-8081 CABLES/HARNESSES-CHASS/ENG
FROM SERIAL NO. T8081011 DRAWING NO. P10951B
P10951
RIGHT HAND
STARTER MOTOR
15250805
STARTER RELAY
12V
BATTERY
EARTH
3
24V
BATTERY
15248414
LEFT HAND
STARTER MOTOR
4 ISOLATOR
RELAY
CONNECTOR TO
15254386
DASH HARNESS
CONNECTOR TO
CONSOLE HARNESS
15254386
190-0040-8081 CABLES/HARNESSES-CHASS/ENG
FROM SERIAL NO. T8081011 DRAWING NO. P10951C
P10951
15252729
CONNECTOR TO
BODY-UP PROXIMITY ISOLATOR
CONNECTOR TO SWITCH RELAY
CONSOLE HARNESS
CONNECTOR TO A 15248424
C B
WASHER PUMP
15257403
15248424
CONNECTOR TO
CONNECTOR TO
AIR FILTER & 15232617
FRONT BRAKE
COOLANT LEVEL
C B
A
CUT-OFF VALVE
HARNESS
SOLENOID
CONNECTOR TO
15252801 50% BRAKE
15253703
VALVE SOLENOID
CONNECTOR TO
HEADLAMP CONNECTOR TO 5
HARNESS STARTER RELAY
HARNESS
15252801 TO SHEET 2
SHEET 1
190-0040-8081 CABLES/HARNESSES-CHASS/ENG
FROM SERIAL NO. T8081011 DRAWING NO. P10951D
P10951
CONNECTOR TO CONNECTOR TO
TO FUEL LEVEL TRANS. OIL STEERING ACCUMULATOR
SENDER UNIT PRESS. SENDER PRESS. SWITCH
CONNECTOR TO CONNECTOR TO
15319426 STEERING FILTER STEERING FILTER
TEMP. SWITCH PRESSURE SWITCH
CONNECTOR
TO TRANS. FILTER
PRESSURE SWITCH
CONNECTOR TO 15244400 15250847
TRANS. CONVERTER CONNECTOR TO
PRESS. SWITCH STEERING TANK
OIL LEVEL SWITCH
CONNECTOR TO 15232617
TRANS. OIL
TEMP. SENDER
15232617
CONNECTOR TO CONNECTOR TO
C.E.C. LOCK-UP CONNECTOR TO QUICK-DUMP VALVE
DROP-OUT SOLENOID REVERSE HOIST
INTERLOCK
PRESSURE SWITCH CONNECTOR TO
BRAKE OIL
TEMP. SWITCH
CONNECTOR TO
5 REAR LIGHTS
190-0040-8081 CABLES/HARNESSES-CHASS/ENG
FROM SERIAL NO. T8081011 DRAWING NO. P10951E
P10951
15252800
DIRECTION INDICATORS
6 & SIDE LIGHTS (LH)
A
B
C
15250847
15255037 7
CONNECTOR TO CONNECTOR TO
MAIN FRAME HARNESS COOLANT LEVEL SWITCH
TO AIR CLEANER
RESTRICTION
PRESSURE SWITCH
CONNECTOR TO
CONNECTOR TO CONNECTOR TO PARK BRAKE
REAR BRAKES FRONT BRAKES PRESS. SWITCH
PRESS. SWITCH PRESS. SWITCH
CONNECTOR TO
BRAKE SWITCHES CONNECTOR TO
PARK BRAKE
8 SOLENOID
15252728 15232617
190-0040-8081 CABLES/HARNESSES-CHASS/ENG
FROM SERIAL NO. T8081011 DRAWING NO. P10951F
P10951
15254385
CONNECTOR TO
FRAME POWER TO BUSBAR
HARNESS
10
CONNECTOR TO
VEHICLE HARNESS
9
TO BUSBAR
CONNECTOR TO
DETROIT DIESEL
POWER HARNESS
EARTH
EARTH
12
13 11
190-0040-8081 CABLES/HARNESSES-CHASS/ENG
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
190-0045-8081 CABLES/HARNESSES-ENGINE-DDEC
FROM SERIAL NO. T8081011 DRAWING NO. P11167A
P11167
20 30
20
20 MPH 20
10 40
km/h 20
0 50
5
10,11,12
1
2
TEST TEST
HAZARD
1 2
6,7 3
4
8,9
INTERFACE TO
ALLISON CEC HARNESS
3
7
6
190-0045-8081 CABLES/HARNESSES-ENGINE-DDEC
FROM SERIAL NO. T8081011 DRAWING NO. P11167B
P11167
CONNECTOR TO
1 15250869
DIAGNOSTIC
CONNECTOR
CONNECTOR TO
ECM INTERFACE
15250802 HARNESS
CONNECTOR TO
IGNITION POWER
CONNECTOR TO
15250805
ELECTRONIC PEDAL
15253703
A
B
C
C
B
A
CONNECTOR TO
15248424 ELECTRONIC PEDAL
PACKARD 15248439
CONNECTOR TO 12015092
VEHICLE INTERFACE CONNECTOR TO
HARNESS CONNECTOR TO
COOLANT LEVEL
CEC TRANSMISSION
A B SENDER CONNECTOR TO
CONTROLS
POWER INTERFACE
15248074 MODULE
P11167
K JH G F
15248402
15305669
E D CB A
CONNECTOR TO
3 MASTER E.C.M.
CONNECTOR TO JH
K
INTERFACE HARNESS F
G
E
CONNECTOR TO
D
CB
A
RECEIVER E.C.M.
15248402
RECIEVER E.C.M.
15250882 CONNECTOR TO
ECM POWER 15305671
CONNECTOR DEUTSCH
HD-36-24-16PN
4
MASTER E.C.M.
CONNECTOR TO CONNECTOR TO
ECM POWER DDEC POWER
CONNECTOR MODULE
5
15255037
CONNECTOR TO
TRANSMISSION CONNECTOR TO
HARNESS DDEC ENGINE
HARNESS OR
DDEC FRONT
15250805
CHASSIS HARNESS
190-0045-8081 CABLES/HARNESSES-ENGINE-DDEC
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10952
3 9 3
1
14
A
4
39,40,41
35 7 4 35 5 VIEW A
3 2
29,30 22
24 17
13 2 27
9 29,30
3 STARTER MOTORS
VIEW ON CAB SUPPORT LEG 26 18
17
12 5 A
R.H.
35
10
34 11
33 L.H.
32 25 23 8 A
6 25 24 35 19 17
15,16 31
20
28 35
38
22 21
36 37 DETAIL A
190-0070-8081 BATTERY AND CABLES 190-0070-8081 BATTERY AND CABLES
FROM SERIAL NO. T8081011 TO T8081029 FROM SERIAL NO. T8081011 TO T8081029
P11806
4 47,48,49 47,48,49 21,22,23 1
14
A
7 5
4
5
3 9 3 25 24 15,16,17
19,20,26,27 VIEW A
47,48,49 47,48,49
7
3 2
29,30
41 36
13 2 27 43
9 29,30
46
STARTER MOTORS
3 VIEW ON CAB SUPPORT LEG 26 37
36
41
5
12 R.H. A
43
28
10
11
34 L.H.
33 44
32 42 8 A
6 44 43 35 38 36
15,16,17 31
39
19,20 35
35
52 45 41 40
DETAIL A
50 51
190-0070-8081 BATTERY AND CABLES 190-0070-8081 BATTERY AND CABLES
FROM SERIAL NO. T8081030 FROM SERIAL NO. T8081030
P9735
1 7
2
8
FRONT
BATTERIES
5
SEC. 190-0070
4 6
KEYS
9268892
LOCK
9268885
1,2
190-0080-8081 BATTERY MOUNTING
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10196
23
21 7
22 17 8 - 17
3 4,5,6
CONNECTOR
15252728
11,12
13,14,15
24
8
18
1,2 20
24
19
20
18
9,10
22 16
21 13,14,15
23
190-0100-8081 ELECTRICAL LIGHTING SYSTEM
FROM SERIAL NO. T8081011 TO T8081030
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11871
23
21 7
22 17 8 - 17
3 4,5,6
CONNECTOR
15252728
11,12
13,14,15
8 24
18
1,2 20
19
24
20
18
9,10
22 13,14,15 16
21
23
190-0100-8081 ELECTRICAL LIGHTING SYSTEM
FROM SERIAL NO. T8081031
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10263
1
190-0110-8081 ALTERNATOR
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9779
1
190-0120-8081 STARTER MOTOR
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10945
21,22,23
17,30
7,24 27 32 31
19,20
11 9
2
1
5,24
12,25
14 4,24 18
3,24 28 16,26
13
17,30
15
4,24 27
28 8,26
29
36,37
6 10,25 33,34
29 35
9,25
190-0270-8081 SWITCHES AND SENSORS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10895
TO MATE WITH
RADIO CONNECTOR
10
12
13 5 1
RED
BLACK
BROWN/SLATE
4
190-0300-8081 RADIO CASSETTE AND SPEAKERS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9913
1
190-0310-8081 ELECTRICAL HORN
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10315
20 25
21 24
1 19
24
16
23
18 15 26
30
5 28
17 6 7 8
21 27
22
29
20
21
4 18
14
13
17
21
3 22
12
11
10
9 2
200-0010-8081 FUEL TANK AND MOUNTING
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
20 25
21 24
1 19
24
12
23
18 11 26
16
5 14
17 6 7 8
21 27
22
15 20
21
4 18
10
13
17
21
3 22
2
200-0010-0000 FUEL TANK AND MOUNTING
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10950
34 13
36 35
12
33
25
24
15
IN
6 24 37
1 20 21
OUT 22
PORT
5 TOP OF 21
ENGINE
IN
4
SECONDARY
25 16
FILTERS
S.W.E. 14
3
37
32 30
FROM FUEL 31
PUMP 19 22
17 21 OUT
23
7 25
2 5 7 16
18
18 10 8 1
26
5 11
29 4
35 28
9 PRIMARY
FILTERS S.W.E.
200-0040-8081 FUEL LINES
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
12
33
25
24
15
IN
6 24 37
1 20 21
OUT 22
PORT
5 TOP OF 21
ENGINE
IN
4
SECONDARY
25 16
FILTERS
S.W.E. 14
3
37
32 30
FROM FUEL 31
PUMP 19 22
17 21 OUT
23
7 25
5
2 38 16
18 10
26 18 8 1
39 11
29 4
35 28
9 PRIMARY
FILTERS S.W.E.
200-0040-8081 FUEL LINES
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
08/03 (ECN105806)
R1 04/03 (SER CORR)
P10473
1
5
5
11
2 7,8
12 2
ENGINE
13
6
REF.
9,10
3
FLOORPLATE
13
7
4 10
8
9
200-0050-8081 ACCELERATOR LINKAGE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P6697
2
7 1 1
TO ENG. INLETS
2 4 2
200-0080-8081 COLD START KIT
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10953
2 1 DETAIL A - A
TOP/BTM TANKS
A 18
13
A
5 13
18
17
11 B 3
19
6 16
DETAIL B - B
B CENTRE TANK
10 8
12
12
7
A
14
A
4 15
210-0010-8081 RADIATOR ASSEMBLY
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10949
7
29
1
7 33
8 22
32
28
7
1 23
18 27
13
32
12 33 29
13
1
7
29
26
17
32
14 33
9
6
5 25
11
15
10
2
3 16
19
21
29 30
15 31
5 24
15 4 2
3 2
2 20
210-0020-8081 RADIATOR MOUNTING
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10948
15
RADIATOR ASSY.
6 SEC. 210-0010
15
14
7 9 6
13
12
14
13
9 12
15 8
15
ENGINE THERMOSTAT
HOUSING
11 16
11
5
11 10
11 4 1
3
2
210-0030-8081 RADIATOR PIPING
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
30 34 19
35 24 7
37
40
41 5 17
3 13 38
39
8 DETAIL B
22
14 15
1 2
12 10 30
31
43
27 19
29 R.H. THERMO. 18
30 21 HOUSING (TOP)
30
28
10 4 DETAIL A-A RADIATOR
TOP TANK
A
R.H.S.
DETAIL B 14 9
A
16 A 16
20
42 27 A
23
30
TO ENGINE 11 23 25
(AIR COOLER
PIPE AT TURBO) TO RADIATOR PIPE 24 6
26
20
210-0040-8081 RADIATOR HEADER TANK AND HOSES 210-0040-8081 RADIATOR HEADER TANK AND HOSES
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
001 001 15309663 REMOTE HEADER TANK 040 004 00179839 BOLT
002 001 15310866 TUBE ASSY 041 004 00108580 LOCKWASHER
003 001 15309724 HEAT SHIELD 042 001 00116524 BUSHING
004 001 15309726 BRACKET T8081011 T8081050 043 001 09123142 GROMMET
004 001 15333628 BRACKET T8081051
005 001 15312165 BRACKET ASSY
006 001 15312166 PLATE_BENT
007 001 15310819 HOSE ASSY -5MP
008 001 15310820 HOSE ASSY -8MP
009 001 15310821 HOSE ASSY -5MP
010 001 15310822 HOSE ASSY -5MP
011 ASR 09228659 HOSE-BULK
012 001 15230178 NUT-WINDOW
013 001 09402865 ELBOW
014 002 00444029 REDUCER
015 001 00142664 ELBOW
016 001 15233978 CONNECTOR
017 001 15233978 CONNECTOR
018 001 09402709 CONNECTOR
019 002 15229652 ADAPTOR
020 002 09176191 CLIP
021 002 09153008 CLIP
022 001 15253869 CLAMP
023 002 05186841 CLAMP
024 002 00179839 BOLT
025 001 00102635 NUT
026 001 00179833 BOLT
027 004 00179883 BOLT
028 002 00179791 BOLT
029 002 00179885 BOLT
030 013 09267949 WASHER-HARDENED
031 002 00179879 BOLT
032 006 00179880 BOLT
033 001 15234877 CAP
034 001 15232015 FILLER NECK
035 001 09024628 GASKET
036 004 00179839 BOLT
037 ASR 09030744 TUBING
038 001 15257448 ADAPTOR PLATE
039 001 09024628 GASKET
R5 11/06 (ECN 104836, SER CORR, ECN 106191, ECN 107641, ECN 108121)
210-0050-8081 OIL COOLER-DISC BRAKES
FROM SERIAL NO. T8081011 DRAWING NO. P10923
P10923
1
210-0050-8081 OIL COOLER-DISC BRAKES
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10922
25,44,53 5 34,37 6
19
59,63,65,40 39,42 45,48 21
35,38,40 52,53
12
49,51,53 43,44
47,50,51,53
45,48 45,48
53,51 52,53
13 52,53 45,48
49,46 PUMP
SEC. 250-0055 52,53
53,51 10
49,46 45,48
53,51 BODY CONTROL VAL.
52,53
49,46 SEC. 230-0060 35,38,40
17 29 26,27,55 46,51
62 14 43,44
45,48,52,53 52,53
29 62 32,57
24,54 22
45,48 56,58 33,37 7
3
52,53 39,41 2
15 11 1
16 41,39
37,33
8 TOP BOT.
45,48 23
28 26,27,44
51,53 64 52,53
FILTERS 55,60 9 33,37 34,36
59 SEC. 250-0240 39,41 45,48 46,49
39,41
52,53 51,53
45,48,52,53
210-0051-8081 OIL COOLER PIPING-DISC BRAKES
FROM SERIAL NO. T8081011 DRAWING NO. P10922B
P10922
75
70
66
76
68
67
74
71
73
COOLER
SEC. 210-0050
69
73
72
73
210-0051-8081 OIL COOLER PIPING-DISC BRAKES 210-0051-8081 OIL COOLER PIPING-DISC BRAKES
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
P10924
DETAIL 'A' DETAIL 'C' 1
10
20 25 1
4
19 23 5 3
18 24 9
17 26
28 6 2
27 7 4
8
B C
1
B C A
10
A 1
12
A
B
21
22 11 A
B
B 29
14 18
13 14 B
15
16
14
17
DETAIL 'B'
210-0060-8081 OIL COOLER AND PIPING-TRANS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10925
1
210-0065-8081 OIL COOLER-TRANSMISSION
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10921
6 11-32-15 27 28 29 30 STEERING CYL RH
SEC. 220-0120
STEERING VALVE 46
SEC. 220-0090
36
47-48-49-50-54 39
5
81 33-46-85 33 9 10
90
PRESSURE SWITCH
SEC. 190-0270 32
9 10 10 38
7
1-2-64-69-70-86
95 78
20-50-64-70 7 TRANSMISSION
22-64-67 51-52-53-55 37
16
SEC. STEERING TANK
STEERING CYL LH
250-0020
SEC. SEC.220-0120
40 41 220-0040
35
16 34 3 66 91-92-93 23-84 53-72-73-74 57-58-59-60
ACCUMULATOR SEC.
4 190-0270 14 44 45
SEC. 220-0080 89
56-61-62-64
94,76 80
47-48-49-50-55 5 STEERING PUMP
C B D
64-82 R 77 43 25-26 42 24-25 SEC. 220-0050
G1 SEC. 5
61-62-63 64 80 220-0130 75 14/96
A
12 E F G2 87-88 31 68 61-62-63-64
18 21 48-50-51 13
SEC.
91 17 SEC. 250-0020 54-55
65 190-0270 47-48-50-54-79
8
83 TRANS. PRESS. CHECK
STEERING PRESS. CHECK
19
SEC. SEC. 220-0150
220-0040
220-0010-8081 STEERING LINES 220-0010-8081 STEERING LINES
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
001 001 15255878 VALVE-CROSS OVER T8081011 T8081028 037 001 15254954 HOSE ASSY
002 001 15266680 .KIT-SEAL T8081011 T8081028 038 001 15254955 HOSE ASSY
001 001 15323444 VALVE-CROSS OVER T8081029 039 001 15310884 HOSE ASSY
002 001 15273753 .KIT-SEAL T8081029 040 001 15254958 HOSE ASSY
003 002 15251951 TEE 041 001 15255148 HOSE ASSY
004 001 15251938 ADAPTOR 042 001 15255612 HOSE ASSY
005 005 15251937 ADAPTOR 043 001 15255316 HOSE ASSY
006 002 15251939 ADAPTOR 044 001 15255113 HOSE ASSY
007 002 15253340 ADAPTOR 045 001 15255123 TUBE ASSY
008 001 15301808 HOSE ASSY T8081011 T8081024 046 002 15301524 CLAMP-TUBE
008 001 15319613 HOSE ASSY T8081025 T8081030 047 006 15001429 CLAMP
008 001 15301808 HOSE ASSY T8081031 048 010 15001428 NUT-STACKING
009 002 15252902 TEE 049 004 15001427 ADAPTOR-THREAD
010 003 15253094 ADAPTOR 050 016 00179839 BOLT
011 001 06350820 SCREW 051 004 15001430 CLAMP
012 001 15253129 ELBOW 052 002 15004748 NUT-STACKING
013 001 15253219 ELBOW 053 006 00179889 BOLT
A 014 002 15252681 ELBOW 054 005 15001434 BUSHING-SPLIT
015 001 07150815 WASHER 055 005 15014977 BUSHING-SPLIT
016 002 15254978 ELBOW 056 002 00186289 BOLT
017 001 15253040 ADAPTOR 057 003 09410971 O RING
018 001 15252977 TEE 058 014 00179885 BOLT
019 001 15253220 ADAPTOR 059 004 09409985 FLANGE-SPLIT
020 001 15301478 PLATE-BENT 060 017 00103329 LOCKWASHER
021 001 15252696 ADAPTOR 061 004 09409982 FLANGE-SPLIT
022 001 15254966 BRACKET 062 003 09410968 O RING
023 001 15254986 BRACKET 063 008 00179841 BOLT
024 001 15254988 BRACKET 064 029 00108580 LOCKWASHER
025 002 15254921 CLAMP 065 001 15255216 HOSE ASSY
026 001 15254991 BRACKET 066 001 15255218 HOSE ASSY
027 001 15301623 HOSE ASSY 068 004 06351020 BOLT
028 001 15301624 HOSE ASSY 069 002 00179848 BOLT
029 001 15310990 HOSE ASSY 070 009 00102635 NUT
030 001 15310991 HOSE ASSY 071 005 00179837 BOLT
031 001 15301809 HOSE ASSY 072 002 15004748 NUT-STACKING
032 001 15301627 BENT-PLATE 073 001 15004712 CLAMP
033 001 15253268 PLATE-LOCKING 074 001 15015251 BUSHING-SPLIT
034 001 15254952 HOSE ASSY 075 001 15253339 TEE
035 001 15254951 HOSE ASSY 076 001 15001418 BUSHING-SPLIT
036 001 15254953 HOSE ASSY 077 001 15244830 ELBOW
R6 02/06 (ECN 105311, ECN 106406, ECN 106658, ECN 106929, ECN 107527, ECN 107297, ECN 107735)
R6 02/06 (ECN 105311, ECN 106406, ECN 106658, ECN 106929, ECN 107527, ECN 107297, ECN 107735)
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P8617
20
2
A 19 A
8
1
19
22 18
21 21 23 15
16
10-11
5
17 3 13
25 14 12
B
12
19
20
34
19 B
9
30 5
31
7
28 6
29
33
26
24 4
32 27
220-0040-8081 TANK AND MOUNTING-STEERING
FROM SERIAL NO. T8081011 TO T8081020
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A UNITS NOT FITTED WITH INTER TANK CONNECTION USE
COVER 09228841
P11168
20
2
A 19 A
8
1
19
22 18
21 21 23 15
16
10-11
5
17 3 13
14 12
B
26 12
19
20
32
19 B
9
5
27
7
25
6
30
24 4
31 28
29
220-0040-8081 TANK AND MOUNTING-STEERING
FROM SERIAL NO. T8081021
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A UNITS NOT FITTED WITH INTER TANK CONNECTION USE
COVER 09228841
P9949
2
PARTS NOT ITEMISED N.S.S.
220-0050-8081 PUMP-STEERING
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
220-0050-8081 PUMP-STEERING
FROM SERIAL NO. T8081025 TO T8081030 DRAWING NO. P11600
P11600
12
11
17 19 20
22
4 15
18
11
1
16
23 23 10
8
20
20
3
7 5 23
9
23
6
14
23
23 21
13
220-0050-8081 PUMP-STEERING
FROM SERIAL NO. T8081025 TO T8081030
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
220-0050-8081 PUMP-STEERING
FROM SERIAL NO. T8081031 DRAWING NO. P9949
P9949
2
PARTS NOT ITEMISED N.S.S.
220-0050-8081 PUMP-STEERING
FROM SERIAL NO. T8081031
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9353
12
6, 20 14,15
3 2 STEERING PUMP
SECT 220-0050
FRAME
16
1 3 2
6,13 10,11 17,18
ACCUMULATOR
SECT 220-0080
4
MAIN HYDRAULIC
PUMP SECT 230-0050
6
7 8 6 9
5
220-0060-8081 PUMP AND ACCUMULATOR MOUNTING
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
6,13 14,15
STEERING PUMP
SEC. 220-0050
1
2
ACCUMULATOR
SEC. 220-0080
16
1
2 6,13 10,11 3,12
1
9
2 MAIN HYDRAULIC PUMP 6
SEC. 230-0050
6
4 5
6
5
220-0060-8081 PUMP AND ACCUMULATOR MOUNTING
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P6209
11
10
8
12 7
5
4
6
2
3
1
220-0080-8081 ACCUMULATOR-STEERING
FROM SERIAL NO. T8081011 TO T8081020
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A PARTS IN 9396486 SERVICE KIT
R2 11/06 (ECN 105308, ECN 107781)
220-0080-8081 ACCUMULATOR-STEERING
FROM SERIAL NO. T8081021 TO T8081024 ALSO T8081051 & ABOVE DRAWING NO. P11201
P11201
7
1 7
7
7
7
7
7
3
5,6
220-0080-8081 ACCUMULATOR-STEERING
FROM SERIAL NO. T8081021 TO T8081024 ALSO T8081051 & ABOVE
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
220-0080-8081 ACCUMULATOR-STEERING
FROM SERIAL NO. T8081025 TO T8081050 DRAWING NO.P11490
P11490
NSS
2
2
1 2
2
2
2
NSS
2
2
NSS
3,4
NSS
220-0080-8081 ACCUMULATOR-STEERING
FROM SERIAL NO. T8081025 TO T8081050
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P8660
NSS
8
9 2
8
12
12 3
10
12 12
12 4
12
5
12
11
220-0090-8081 STEERING VALVE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10571
8 17
13 8 6
16 12
8
3
17
11
8
8 14
9 19
1
2-18
15
8 8
14
7
5
10 4
8
18
19
2
3-8
220-0120-8081 STEERING CYLINDER
FROM SERIAL NO. T8081011 TO T8081024 ALSO T8081042 & ABOVE
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11365
2 17
13 2 6
16 12
2 1
NSS
17
11
2
2 14
9 4
15
2 2
14
7
5
10 3
2
8
4
220-0120-8081 STEERING CYLINDER
FROM SERIAL NO. T8081025 TO T8081041
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
11/03 (ECN106092)
220-0130-8081 RELIEF VALVE-STEERING
FROM SERIAL NO. T8081011 TO T8081056 DRAWING NO. P7542
P7542
2, 3
220-0130-8081 RELIEF VALVE-STEERING
FROM SERIAL NO. T8081011 TO T8081056
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A 15265696 SEAL KIT- VALVE
B 09057786 CARTRIDGE SEAL KIT
11/06 (ECN 108148)
1
220-0130-8081 RELIEF VALVE-STEERING
FROM SERIAL NO. T8081057
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9737
1,2,3,4
220-0150-8081 FILTER-STEERING
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P5592
3 2
1
2-8 8
7
21
22
4
27 18
5
41 20
40
25 42 24
39 6 10
19 16 9
34 10-16
11
21
22
15
33 23
12
24 13
SEC
17 220-0120
FRONT 43 35
14
33 L.H.
45
25
43
STEERING 44
CYLINDERS 36
29 SEC 220-0120 30 34
28 TO
26 31,32
SPINDLE
27 35
17
37
38
220-0190-8081 STEERING LINKAGE 220-0190-8081 STEERING LINKAGE
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
001 002 15229005 ROD END ASSY 041 004 00179881 BOLT
002 010 00179839 .BOLT 042 004 00103329 LOCKWASHER
003 004 09018309 .PLATE 043 004 09060288 SPACER
004 002 09018310 .RING-RETAINER
005 002 09253566 .BUSHING
006 002 15015767 .PIN-BALL
007 002 15228998 .ROD-END
008 010 00108580 .LOCKWASHER
009 002 15229006 ROD END ASSY
010 010 00179839 .BOLT
011 002 09018309 .PLATE
012 002 09018310 .RING-RETAINER
013 002 09253566 .BUSHING
014 002 15015767 .PIN-BALL
015 002 15228999 .ROD-END
016 010 00108580 .LOCKWASHER
017 004 00103426 PIN-COTTER
018 002 09014408 ROD-TIE
019 008 00271563 BOLT
020 008 09354243 LOCKNUT
021 004 00444613 PLUG
022 004 09411019 NIPPLE-GREASE
023 001 15021796 BELLCRANK
024 002 09014414 WASHER-THRUST
025 002 15230265 BUSHING
026 001 09384855 PIN
027 002 15229654 DISC
028 001 09072942 PIN-LOCKING
029 001 09355772 NUT
030 016 00223489 BOLT
031 001 15254413 STEER ARM-LH
032 001 15254412 STEER ARM-RH
033 002 09411010 FITTING-GREASE
034 004 15317485 SEAL
035 004 00427667 NUT
036 002 15317486 SEAL
037 002 09016970 NUT
038 002 00179097 PIN-COTTER
039 002 15250059 PIN
040 002 09060302 PLATE
P10699
17
18
7
14
20 2 25
21 3
20 1
21
18
24
16
31
30 26
15
29
34 5 31
6 22
32
6
10 4
35
23
27,28
33
19
18
17 VALVE
SEC. 220-0090 9 8
220-0230-8081 STEERING COLUMN MOUNTING
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A REF ITEMS 11,12 @ 13 NOT USED ON MODEL TR100
07/04 (ECN 106379)
17 7
18 25
2
3
1
14
20
21
20
21
18 24
31
30 26
16
5
6
6 29
31
22
32
15 4
23
35
33
27,28
10 34
35
19 VALVE 8
18 9
17 SEC. 220-0090
220-0230-8081 STEERING COLUMN MOUNTING
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A FOR TR100 REF ITEMS 11, 12 & 13 ARE NOT USED
P9734
2-8-16-19 50 56 4-6-15-18 35 69 5-21-23-31 51-60
41 52 38
67-72-58 SEC
230-0060 40
SEC
220-0040
4-6-15-18 65 57-66 63
SEC 230-0130
2-16-17-19
3-10-17-20 64 44
46 5-21-22-24
4-6-15-18
3-10-17-20
39
SEC 230-0050 37 38
3-11-13-14 54
42 5-21-22-28 SEC 230-0110
48 62
SEC
36 230-0130
3-11-13-14
69 35
25 56
43 49 5-68
3-11-13-14 47 30 3-12-17-20
3-11-13-14 40 70
230-0020-8081 LINES AND FITTINGS-BODY HOIST 230-0020-8081 LINES AND FITTINGS-BODY HOIST
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
P9757
4 36 PILOT / ACCUMULATOR
28
20 VALVE SEC. 230-0121 26 27
16 5 21
24
17
18 19
23 25
PV 6
7
T P1
30
11
9
20 19 22
32 TO
23 STEERING
TANK
14 34
3 15
1 13
31 PRESS. SWITCH
10 22 SEC. 190-0270
33
9
T
35
P
1 2 35 19
2 29
8 9 30
8 2 12
STEERING
JOYSTICK HYDRAULIC CONTROL VALVE
LINES
SERVO SEC. 230-060
SEC. 220-0010 BRAKE
CONTROL 9
MANIFOLD
230-0081 VALVE
230-0021-8081 SERVO CONTROL LINES-BODY
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9753
9 16
11,12,16
7 11 16 12
8
1
33
30
27
32
31
15 29 26
34
6 17
5 28 14
13
14
13
14
11
4 16
24
2 21
23 18 10
19
22
16
20 12
6
5
25
15
3
230-0040-8081 TANK AND MOUNTING-BODY HOIST
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A NOTE: ELEMENT KIT 9038953 CONSISTS OF:2 X 9188288 GASKETS,
1 X 9003531 ELEMENT AND 1 X 9202069 GASKET.
P8692
9 3 4
10
6 5
5
2
1
8
13
11
12 7
230-0041-8081 BREATHER LINE-HYDRAULIC TANKS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9790
8 7
NSS
NSS
NSS
4 2 6 5
4 4 3 4 4
4
4 NSS
NSS NSS
NSS
NSS
NSS NSS
NSS NSS
NSS NSS
230-0050-8081 PUMP-BODY HOIST
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11613
4 5 6 7 8 9 10 11 7
13
2
2
15
14
2
3 2
17
14
2
16
NSS
18
2 2
2 2
12
1 4
230-0060-8081 CONTROL VALVE-BODY HOIST
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9754
20 19 7 16,17,18
15,13,14,12
RELIEF VALVE
SEC.230-0120
11
MAIN HOIST VALVE
SEC. 230-0060
MANIFOLD
SEC. 230-0110
9,10
6
1,3,2 8,15,13,14
8,15,13,14
4,3,2 5
230-0070-8081 CONTROL VALVE MOUNTING
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9569
1,3
2
230-0081-8081 JOYSTICK-BODY CONTROL
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P7534
1
230-0110-8081 MANIFOLD RELIEF VALVE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P8627
3
230-0120-8081 RELIEF VALVE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9604
1,2
PV
P2
T
230-0121-8081 PILOT SUPPLY VALVE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P7264
16
17
18 10
19
20 12 11
23 22 21
26
2
10
3
13 4
5
6
25 24 7
14 8 32
15 'A'
31
9 33
27 28
29 34
30 'A'
FIXING AT 'A'
230-0130-8081 HOIST CYLINDERS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A PARTS IN 15265278 OVERHAUL KIT
R5 09/05 (ECN 104842, ECN 105311, ECN 106289, ECN 106536, ECN 106564, ECN 106732, ECN 107487)
P10970
74 165 170 105-106-134-144 165 74 122-148-125
'A' 74 'A'
108-115-134-
124 146-154
167 175
122
125 SECT
95-104 95-104
250-0060
75 'A' UNITS BELOW S/NO T7831223
175 T8081025 110
111
103
SECT 167 SECT
165-0020 95-104 165-0020 43-49
95-104
165 91-93
SECT 153
91-93 250-0070 174 171
140 55
6 136-44 168
123-131-12 137
60 166
168
20 85 167
TEST 16
21 PX
60 INPUT
129-143
22 PORT 1
23 PORT 2 5 SECT 250-0110
SECT B1
B1 B2 45 45
190-270 B2
59 PORT 3
97 72 62 178
P1 P2 36 167 69 70 30
1 169 2
23 23 48-56
63 179
83
113-141 15 76 77
14 18 94-101 172 172
61 SECT 114 64
193 102 27
250-0090 B A
P TO TRANS 172
28,48,54 PORT 6
PY
ACC1 ACC2
P1
78
29 65 T 121 18 32 SECT 250-0050
58 16
P P
37
14 PORT 7 P2
66 51-52-134 T A B
SECT
126-133-138 31 32 190-0270
147-149 109 67 27 27
89
13-46-47 10
14 121 66 88
68
14
13-107 176 SECT 190-0270
250-0020-8081 BRAKE LINES-HYDRAULIC
FROM SERIAL NO. T8081011 DRAWING NO. P10970B
P10970
186-187-188 3-17-24
189-190
SECT
191-192 VALVE 250-0152
SECT SECT. 250-0151 152
250-0070 5
C A
B 184 71
10 TO PORT 1 11
137 SECT 132-134- 82
176 182 250-0110 123-128-131-139 151-154 99
160 159 31
58 SECT
161 76 38 250-0100 38 39 33
162
16 TP2
42 18 40 T 31
68 168 55
89 78 77 140 39 31 31
73
TP1 99
P 4 87
174 171 11
37 90 19
PORT 7 27 41 38
31 88 57 26-53 96 92 99 35
66
77 98 86
27 163 9 50
102
PORT 6 T
18
130
15 76 SECT
250-0050
185 SECT
PORT 5 230-0040
27 SECT
167 220-0130 98
69 181
SECT
PORT 3 70 220-0040
PORT 2 5
SECT 220-0040
PORT 1
25-134-177
R5 09/05 (ECN 104842, ECN 105311, ECN 106289, ECN 106536, ECN 106564, ECN 106732, ECN 107487)
R5 09/05 (ECN 104842, ECN 105311, ECN 106289, ECN 106536, ECN 106564, ECN 106732, ECN 107487)
P10970
RHS
44
150 8
120 120 117-118-119
77-142-158 7
120 2 30 66
132-146
176 77 70 69
120 44
76 5 81
120 80 84
LHS FRAME RAIL
132
FRONT REAR
LHS FRAME RAIL
MOUNTED BELOW CAB FLOOR
155
94-166-128-131-
157-127-134-145 99 88 89 99
86 57 166 165
96 73
176
166
30 69 70 101 55
2
116 165
101 69 100 100
66 70 34-116-134 68
114 75
55 116 145-154 135
R5 09/05 (ECN 104842, ECN 105311, ECN 106289, ECN 106536, ECN 106564, ECN 106732, ECN 107487)
R5 09/05 (ECN 104842, ECN 105311, ECN 106289, ECN 106536, ECN 106564, ECN 106732, ECN 107487)
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
R5 09/05 (ECN 104842, ECN 105311, ECN 106289, ECN 106536, ECN 106564, ECN 106732, ECN 107487)
250-0050-8081 BRAKE MANIFOLD/PAS VALVE
FROM SERIAL NO. T8081011 DRAWING NO. P10475
P10475
3
250-0050-8081 BRAKE MANIFOLD/PAS VALVE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A ,,15274260 SEAL KIT-SOLENOID CARTRIDGE
250-0055-8081 PUMP-TANDEM
FROM SERIAL NO. T8081011 DRAWING NO. P7854
P7854
11 15
9 8
7 8
6 9
11
13
5 10 14
4
3
2
1 13
10
12
13
27 18
13
11 21 22
27
9
8
16 17
8 25
24
10 11
23
26 20
19 9
10
250-0055-8081 PUMP-TANDEM
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P6786
6
4 11 7
6
8
12
3
2
10
1
250-0060-8081 BRAKE ACCUMULATOR
FROM SERIAL NO. T8081011 TO T8081038
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11872
2
2
1 2
2
2
2
2
3
250-0060-8081 BRAKE ACCUMULATOR
FROM SERIAL NO. T8081039
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9728
NSS
1 13
10 14
3 12 NSS
NSS
2
3
3
15
3 3 7 15
NSS
4 16 17
18
25
11
4 8
NSS
24
4 NSS
5 3
19
6
20
3
3 21
3
3 3
NSS
3 22
NSS NSS
6
NSS
9
4
6 23
250-0070-8081 TREADLE VALVE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P7010
1
250-0090-8081 DIRECTIONAL CONTROL VALVE
FROM SERIAL NO. T8081011 TO T8081024
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A 15265694 SEAL KIT FOR OVERHAUL, ALL OTHER ITEMS
NON-SERVICEABLE.
07/04 (ECN 106536)
P11524
4
5
6
250-0090-8081 DIRECTIONAL CONTROL VALVE
FROM SERIAL NO. T8081025
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A 15501365 SEAL KIT
P8229
1 2
6
250-0100-8081 MONOBLOCK BRAKE VALVE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A 15269876 SEAL KIT- PRESSURE REDUCING VALVE
B 15269877 SEAL KIT-SHUTTLE VALVE
C 15269878 SEAL KIT-LOW PRESSURE RELIEF VALVE
250-0110-8081 PRESSURE REDUCING VALVE
FROM SERIAL NO. T8081011 DRAWING NO. P8484
P8484
3,4
2
250-0110-8081 PRESSURE REDUCING VALVE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A 15269876 SEAL KIT- PRESSURE REDUCING VALVE
B 15269952 SEAL KIT
250-0130-8081 RETARDER CONTROL VALVE-BRAKES
FROM SERIAL NO. T8081011 DRAWING NO. P9729
P9729
1
20
19
14
13
2
18
17
16 15
*NSS
6 12
3 NSS
*10
*11
4
5 9
NSS
7
5 8
3
6
250-0130-8081 RETARDER CONTROL VALVE-BRAKES
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A VALVES BELOW S/NO 5320 USE *15273026 KIT-LEVER,CAM & PIN
250-0151-8081 PARKING BRAKE VALVE
FROM SERIAL NO. T8081011 DRAWING NO. P8914
P8914
4 3
1
250-0151-8081 PARKING BRAKE VALVE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A 15274414 SEAL KIT-CARTRIDGE
250-0152-8081 BRAKE DUMP VALVE
FROM SERIAL NO. T8081011 TO T8081053 DRAWING NO. P8885
P8885
2
3
250-0152-8081 BRAKE DUMP VALVE
FROM SERIAL NO. T8081011 TO T8081053
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A SEAL KIT 15271223
11/06 (ECN 107962)
P12054
C
T
DE
1
H CO
TC
BA
2
250-0152-8081 BRAKE DUMP VALVE
FROM SERIAL NO. T8081054
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P5550
13 3
4 8
2
6
5
6
14
4
1 9
10
12
11
15
250-0240-8081 FILTER ASSEMBLY-DISC BRAKE
FROM SERIAL NO. T8081011 TO T8081056
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P12044
4
2
1
250-0240-8081 FILTER ASSEMBLY-DISC BRAKE
FROM SERIAL NO. T8081057
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10242
9 1 2
12 27
13 11 28
18
29
123
124 90
10
17
91,92,114
119,120
31
16
14
15 16
14 30
15
93
19
16
26 116,117 22
24,25 40
20,21 32 33 41
23
14 125
A B 83 82
17 79
76
80
89 35,36
88
89 81 34
42
38
84,85,86,87 77,78 37 34
39
260-0010-8081 CAB ASSEMBLY
FROM SERIAL NO. T8081011 DRAWING NO. P10242B
P10242
67
67
E 65
D
67
59,60,61 C
71,72
E
75 A
D 64
B
C
53 66
74
63
57,58
55,56
62
43
73
118 54,115
120
44,45
70,69 46
51,52
47,48,49
HEATER ASSY.
SECT. 260-0120 47,48,49 50
260-0010-8081 CAB ASSEMBLY
FROM SERIAL NO. T8081011 DRAWING NO. P10242C
P10242
107
108 8
95 94
95
98,99 95
105
68
113
106
112
111
121
5 122
7
110
104
4
102
103
95
100,101
109
97
3 96
6
260-0010-8081 CAB ASSEMBLY 260-0010-8081 CAB ASSEMBLY
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
001 001 15311692 RIGID CAB ASSY 041 002 15270829 .SCREW
002 001 NSS .CAB-BASIC 042 002 15270799 .SCREW
003 001 15272038 .WINDSCREEN 043 001 15272059 .SUPPORT
004 001 15272039 .GLASS-SIDE LH 044 004 15272060 .SCREW
005 001 15272040 .GLASS-SIDE RH 045 004 15270800 .WASHER
006 001 15272041 .COVER-LH 046 001 15272061 .SUPPORT ADDITIVE
007 001 15272042 .COVER-RH 047 006 15270900 .SCREW
008 001 15272043 .GLASS-REAR 048 006 15272062 .WASHER
009 001 15272044 .WIPER MOTOR 049 006 15271185 .WASHER
010 001 15272045 .HARNESS 050 001 15272063 .SUPPORT
011 001 15272046 .LINKAGE 051 001 15270900 .SCREW
012 002 15272047 .WIPER ARM 052 001 15270790 .WASHER
013 002 15272048 .WIPER BLADE 053 001 15272064 .SUPPORT-DASHBOARD
014 005 15272049 .GROMMET 054 002 06350620 .SCREW
015 002 15270749 .VALVE-SCREEN WASHER 055 002 15270840 .WASHER
016 ASR 15272050 .TUBING-BULK 056 002 15270833 .NUT
017 002 15272051 .TEE 057 002 15270900 .SCREW
018 016 09379264 .TIE-CABLE 058 002 15270790 .WASHER
019 001 15270908 .SUPPORT-FUSE BOX 059 002 15270833 .NUT
020 004 15270789 .SCREW 060 002 15270998 .WASHER
021 004 15270790 .WASHER 061 002 15270858 .WASHER
022 001 15272052 .NUT 062 001 15272049 .GROMMET
023 002 15270891 .AIR DIFFUSER 063 001 15270904 .COVER-RADIO
024 004 15270781 .BOLT 064 002 15270901 .HOUSING-SWITCHES
025 004 15270840 .WASHER 065 001 15272065 .DASHBOARD
026 004 15270829 .SCREW 066 002 15270829 .SCREW
027 004 15272053 .LIFTING EYE NUT 067 003 15270890 .AIR DIFFUSER
028 004 15270873 .WASHER 068 002 15271183 .SCREW
029 004 15270874 .WASHER-FIBRE 069 002 15270840 .WASHER
030 002 15272054 .CARPET FIXATION 070 002 15270833 .NUT
031 006 15270829 .SCREW 071 002 15270781 .BOLT
032 001 15272055 .BOX ASSY-FRONT 072 002 15270840 .WASHER
033 001 15272056 ..BOX 073 001 15270910 .GROMMET
034 002 15270888 ..GRILLE-SPEAKER 074 ASR 15270896 .HOSE-BULK PLASTIC
035 008 15272057 ..SCREW 075 010 15270895 .CLAMP
036 008 15270995 ..CLIP 076 001 15270793 .DOOR ASSY
037 001 15250390 ..LIGHT-CAB INTERIOR 077 003 15270781 .BOLT
038 002 15270829 ..SCREW 078 003 15270840 .WASHER
039 001 15265564 ..BULB-24V 5W 079 002 15270798 .STOPPER
040 001 15272058 .SUN BLIND 080 001 15270797 .LOCK
260-0010-8081 CAB ASSEMBLY 260-0010-8081 CAB ASSEMBLY
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
081 002 15270799 .SCREW 121 001 15272083 .TRIM PANEL-SIDE FIX
082 001 15270794 .FILTER-AIR 122 003 15270754 .SCREW
083 001 15270796 .SUPPORT-FILTER 123 002 07150815 .WASHER
084 007 15270781 .BOLT 124 002 06430801 .NUT
085 007 15270840 .WASHER 125 010 15270829 .SCREW
086 007 15270832 .WASHER
087 007 15270833 .NUT
088 ASR 15272067 .HOSE-BULK PLASTIC
089 004 15272068 .RING-PLASTIC
090 002 15272069 .STRIKER
091 006 15272070 .SCREW
092 006 15271185 .WASHER
093 002 15272052 .NUT
094 001 15272084 .TRIM PANEL-ROOF FIX
095 001 15272085 .BUTTON
096 001 15270992 .PLATE-IDENTITY
097 001 15272265 .PLATE
098 001 15272086 .TRIM-REAR SIDE LH
099 001 15272087 .TRIM-REAR SIDE RH
100 001 15272088 .TRIM-FRONT SIDE LH
101 001 15272089 .TRIM-FRONT SIDE RH
102 002 15272090 .UPPER FIXATION
103 002 15272091 .LOWER FIXATION
104 008 15270871 .RIVET
105 001 15272092 .TRIM-REAR UPPER
106 001 15272093 .TRIM-REAR LOWER
107 001 15272094 .UPPER FIXATION-REAR
108 003 15270829 .SCREW
109 001 15272266 .INSULATION
110 008 15272267 .SOCKET
111 001 15271180 .SUPPORT-BOTTLE RACK
112 002 15270845 .SCREW
113 001 15271004 .MUG/CAN HOLDER
114 006 15272082 .CAP-PLASTIC
115 002 15270858 .WASHER
116 001 15270789 .SCREW
117 001 15272062 .WASHER
118 006 15272068 .RING-PLASTIC
119 006 15272052 .NUT
120 004 15270921 .NUT
THIS PAGE IS INTENTIONALLY LEFT BLANK
R1 09/02 (ECN104552)
P11125
24
26 23 11 10
25
12
22
28 29 27
13
6
19 7
8
9
1 16
17 18
15 21
20
14
2
3
4
260-0011-8081 CAB CENTRE CONSOLE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10264
7 16
15 17
8
13 17
18
12 12
9
10
19
11 14
2
2
5
1
4 1
4
260-0015-8081 CAB MOUNTING
FROM SERIAL NO. T8081011 TO T8081030
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11879
7 16
15 17
8
13
17
6
18
12 12
9
10
19
11 14
2
2
20
5 20
5
1
1
20
4
20
4
260-0015-8081 CAB MOUNTING
FROM SERIAL NO. T8081031
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P9688
3 60
58 59 61
62
1
5
34 7 8
33 55
56
32 11
57
48 2
19 18
15
6
46
31 9
4
10 KEYS 15271320
54
30 14
12 13 20 45
27 49
24 66 67 21 64 43
65
29 28 35 44
16 17
47 63
50
39
45 40 41
26 22 42
36
23 37 38
25 37
52 53
51
260-0030-8081 CAB DOOR-LEFT HAND 260-0030-8081 CAB DOOR-LEFT HAND
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
P9689
3
1 2
34
33
8
9
13
14
KEYS 15271320 21
17
7 12
6 18
5
10 19 20
11
28
23 26
24 25 27
23
22 32 15 16
31
30
29
28
260-0040-8081 CAB DOOR-RIGHT HAND
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A PART OF CAB ASSEMBLY
R1 07/04 (ECN 106536)
P10573
20,21
3 2
1 1 2 46
15 P
20 30
10 RPM x100 20 20
20 MPH 20
10 40
18,19 5 25
4 7 km/h 20
22,23 37
0 30 0 50
6
STOP
ENG TRANS
OIL PRESS OIL PRESS
5
ENG
WATER TEMP 8 50 TRANS
OIL
120
TEMP
140
150
16
16 16
TEST TEST
HAZARD
1 2
3
17
41 41 10 11 11
42 43 13 44 15
9 34
12
45
38,39
BULB-
40
GAUGES
27 28
14
27
19,21,23 29,30,31,
25 36
BULB- BULB- 24 32,33
SWITCHES WARNING LIGHTS 26 35
260-0080-8081 SWITCHES AND INSTRUMENTS 260-0080-8081 SWITCHES AND INSTRUMENTS
FROM SERIAL NO. T8081011 FROM SERIAL NO. T8081011
001 001 15307750 INSTRUMENT PANEL 042 001 15255078 LENS-FRONT BRAKES
002 001 15256433 SPEEDOMETER 043 001 15301692 LENS-RETARDER
003 001 15256026 TACHOMETER 044 001 15229156 LENS-TEST SWITCH
004 001 15308402 GAUGE-ENGINE OIL PRESS 045 ASR 15273771 BULB/HOLDER-GAUGES(2 E
005 001 15258291 GAUGE-ENG WATER TEMP 046 010 15256924 SCREW
006 001 15258288 GAUGE-TRANS OIL TEMP
007 001 15300128 GAUGE-TRANS OIL PRES
008 001 15300413 GAUGE-FUEL LEVEL
009 001 15258795 SWITCH-HAZARDS
010 001 15258798 SWITCH-LIGHTS
011 002 15258796 SWITCH-TEST
012 001 15237165 LENS-HAZARD LIGHTS
013 001 15237163 LENS-LIGHTS
014 ASR 15265325 BULB-SWITCHES
015 001 15300563 LENS-TRANS CHECK
016 008 15229157 PLUG-BLANKING
017 001 15237161 SWITCH-COLUMN
018 001 15300587 MODULE-WARNING LIGHT
019 008 15271204 .BULB & SOCKET-MODULE
020 001 15300588 MODULE-WARNING LIGHT
021 008 15271204 .BULB & SOCKET-MODULE
022 001 15300589 MODULE-WARNING LIGHT
023 008 15271204 .BULB & SOCKET-MODULE
024 004 09079062 DIODE-BLOCK
025 001 15252388 DIODE
026 001 15227360 BUZZER
028 001 15244724 FLASHER UNIT
029 ASR 15247615 FUSE - 3 AMP
030 ASR 15247614 FUSE - 5 AMP
031 ASR 15247612 FUSE - 10 AMP
032 ASR 15247611 FUSE - 15 AMP
033 ASR 15248347 FUSE - 25 AMP
034 001 15256443 SOCKET-HANDLAMP
035 002 15302871 TIMER RELAY
036 001 15302892 RAIL
037 001 15300658 SWITCH-PUSH/TWIST
038 001 15257770 KEYSWITCH
039 002 15271326 .KEY-IGNITION
040 001 15301699 SWITCH-PUSH/TWIST
041 002 15258797 SWITCH-ON/OFF
260-0090-8081 SEAT-DRIVER
FROM SERIAL NO. T8081011 DRAWING NO. P9772
P9772
4
26
(OPTIONAL)
3
1
11 4
2 5
30 27
23
6
19 12
10
5
31
9 32
8 33 28
29
17 14
22
21
25 18
13
15
24
20 16
260-0090-8081 SEAT-DRIVER
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10536
1
3
14 17
4 32
B
19 18
32
C B 16
20
31 27
13 28
12
29
2 13
29 28 30
9 27 28 26
A 30 28 21
29
A 22
8
23
A
24 B
26
35 C
35 34 A 6 25
C
5 20
29
30 15 33 24
29 6
C 5
7 10 10
29 29 11
31
11
260-0110-8081 SEAT-PASSENGER
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10484
24
1
22,23
3
2
9
10 8
9
12
9
HEATER PARTS
6 9
5 11
260-0130-8081 AIR CONDITIONER/HEATER
FROM SERIAL NO. T8081011 TO T8081024 DRAWING NO. P10484B
P10484
13
24
22,23 14
17
21
19 20
16 17
18
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A PART OF CAB ASSEMBLY
THIS PAGE IS INTENTIONALLY LEFT BLANK
R1 10/04 (ECN 106410, SER CORR)
29
16
1
27,28
3 2
15
26
14
5 4
NSS
9
10 8
26
14
9
12
6 9
9
26 11
13
7 HEATER PARTS
260-0130-8081 AIR CONDITIONER/HEATER
FROM SERIAL NO. T8081025 DRAWING NO. P11418B
P11418
17
29
27,28
18
21
25
4,5
23 24
20
21
22
6 30
19
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A PART OF CAB ASSEMBLY
THIS PAGE IS INTENTIONALLY LEFT BLANK
R1 11/06 (ECN 107865)
P10971
6
HEATER
6
7
7 6
6
10 6
12
7
7 8
10 6
11
8
6
1
2
6
3
2
ENGINE
5
1
4
13
260-0140-8081 HEATER LINES AND WIRING
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10972
20
1 20 8
25
2 24
13,14
5 7 10
23
22
7,8
19 25
24 9
32
15 21
29 18
27 22
17
14 26
13 22
6
24
12 16 23
11 27
31
10
12
3
4
9
28
29 - 32
33 4 30
260-0145-8081 AIR CONDITIONER LINES
FROM SERIAL NO. T8081011 TO T8081049
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10972
20
1 20 8
25
2 24
13,14
5 7 10
23
22
7,8
19 25
24 9
32
15 21
29 18
27 22
17
14 26
13 22
6
24
12 16 23
11 27
31
10
12
3
4
9
28
29 - 32
33 4 30
260-0145-8081 AIR CONDITIONER LINES
FROM SERIAL NO. T8081050
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10780
7
6
5
7
6
2,3
260-0190-8081 WINDSCREEN WASHER
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
5 28
6 1
38 39
38
37
35 19
16
36
34 20
32
33 4 3 21
31 40 17
30 BODY 18
6,26,27 29 14
FRAME 8,9,10 13
7
22,23,24,25 15
12
7
6 11
5
270-0010-8081 BODY ASSEMBLY
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P10976
6
7
35 11 21
28 14
26 37 20 22
23
27 39 30,31
10
32,33
25 19
30,31 26
32,34 15 17
5
18
8 30,31
32,33 4
30,31
36 32,33
1
30,31
9 32,33 18
17
30,31 12 16
32,33
36 13
38
25 28 30,31
26 32,33
24 29
30,31
32,33
3 2
38
30,31
32,33
270-0020-8081 EXHAUST HEATED BODY
FROM SERIAL NO. T8081011 TO T8081020
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11123
20
45
46 14
35 11
28 17
37 21
26 18
22
27 39 40,31 23
10
32,33
18
25 19 17
30,31 26
32,34 15 16
44
4,5
40,31 6,7 8,9
47
32,33 43
40,31
36 32,33
1
40,31
48 32,33
3
40,31 12 2
32,33
36 13
38
25 28 40,31
26 32,33
24 29
40,31
32,33
42 41
38
40,31
32,33
270-0020-8081 EXHAUST HEATED BODY 270-0020-8081 EXHAUST HEATED BODY
FROM SERIAL NO. T8081021 FROM SERIAL NO. T8081021
001 001 15309416 DIVERTOR BOX ASSY 041 001 15309654 FLEX TUBING DIA 8.00"
002 001 09015909 .SPRING 042 001 15309547 TUBE
003 001 15309426 .LEVER 043 001 15309655 FLEX TUBING DIA 8.00"
004 001 15315190 .COVER ASSY 044 001 15309611 TUBE ASSY
005 ASR 15234244 .SEAL-CORD 045 001 15309556 TUBE
006 001 15315187 .PLUNGER ASSY 046 001 15309603 HEATSHIELD
007 001 15249494 .SPRING 047 001 15309554 SILENCER
008 015 00179883 .BOLT 048 001 15304391 SHIELD-SILENCER
009 015 00103329 .LOCKWASHER
010 001 15309557 TAILPIPE
011 001 15311515 HEATSHIELD
012 001 15309653 FLEX TUBING DIA 8.00"
013 001 15309548 TUBE
014 001 15309562 TUBE ASSY
015 001 15251102 PLATE ASSY
016 001 09384625 STUD
017 002 00218443 LOCKNUT
018 002 00106268 WASHER
019 003 09015939 SPRING
020 003 00454754 NUT
021 003 00271560 BOLT
022 003 00103331 LOCKWASHER
023 003 00102639 NUT
024 004 09270000 WASHER-HARDENED
025 005 00179883 BOLT
026 011 09267949 WASHER-HARDENED
027 001 00179885 BOLT
028 005 00274209 LOCKNUT
029 004 00179887 BOLT
030 001 00179850 BOLT
031 009 00274208 LOCKNUT
032 018 00103341 WASHER
033 008 15309618 SADDLE CLAMP
034 001 15308802 CLAMP
035 002 15304401 CLAMP
036 002 15304399 CLAMP
037 002 15308721 CLAMP
038 002 15006377 CLAMP
039 001 15309613 BENT PLATE
040 008 00186283 BOLT
P9350
6
4
BODY 5
SEC. 270-0010 2
4
1
270-0080-8081 ROCK EJECTORS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A NOT FITTED WITH 24.00 X 49 TYRES
R3 07/03 (ECN 104273, ECN 104379, SER CORR))
290-0010-8081 DECALS-ENGLISH
FROM SERIAL NO. T8081011 TO T8081024 DRAWING NO. P11127
P11127
1
3
14
9
2
8
12 7 14
8 21 11 16 17,18
10 19
HYDRAULIC TANKS
15
6 13
5
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
NOTES:
A TR100 UNITS ONLY
B NOT TR100
290-0010-8081 DECALS-ENGLISH
FROM SERIAL NO. T8081025 DRAWING NO. P11322A
P11322
1
3
14
9
2
8
12 7 14
8 21 11 16 17,18
4
10 19
HYDRAULIC TANKS
15
6 13
5
15006901
MANUAL CASE 14 TR100 ITEM 20 & 21 NOT USED
(USA ONLY)
290-0010-8081 DECALS-ENGLISH
FROM SERIAL NO. T8081025 DRAWING NO. P11322B
P11322
40 (TR100) 27
TYPICAL SIDE VIEW
39 (TR45,60,70) 24 38
INTERFACE
BOX-UNDER
22 INSTRUCTOR SEAT
STEERING TANK 23 31
26 36 26 36
41
28 28 35
25
28
FRONT
2
1
RIDE
3
N
D
5
4
STRUT
R1
R2
33
37
HYD. PILOT COVER-POWER
VALVE MODULE AT 30
BATT BOX
ACCUMULATOR BATTERY (TR100DD)
BOX
29 TR100 CONSOLE
32
34 37
BRAKE
ACCUMULATOR
REAR
ENGINE RIDE
ACCESS STRUT
DOOR (OPT)
HEADER TANK INSIDE FUSE BOX
001 001 15009299 DECAL-TEREX CROWN A 040 001 15316723 DECAL-WARNING EMERG BRAKE
002 001 15317336 DECAL-CAB FRONT 041 001 15331024 DECAL-POWER MODULE
003 001 15317334 DECAL-BODY LHS
004 001 15317335 DECAL-BODY RHS
005 001 09270762 DECAL-RETARDER NOTES:
006 001 09270768 DECAL-HYD CONTROL A TR100 UNITS ONLY
007 001 09270769 DECAL-HYDRAULIC OIL B NOT TR100
008 004 09271069 DECAL-HOOK
009 001 09361787 DECAL-BATTERY EARTH
A 010 001 15255616 DECAL-PRESS CHECK
011 001 15245247 DECAL-CE SAFETY
012 001 15245918 DECAL-HYDRAULIC OIL
013 001 15255885 DECAL-HAND LAMP
014 003 15301024 DECAL-BODY SUPPORT
015 001 15303454 DECAL-HEIGHT
016 001 15303455 DECAL-SLINGING
B 017 001 15301857 DECAL-PRESSURE TEST
B 018 001 15301858 DECAL-PRESSURE TEST
B 019 001 15301859 DECAL-PRESSURE TEST
B 020 001 15308588 DECAL-PRESS TEST
021 001 15316595 DECAL-SERIAL PLATE
022 001 15008225 PLATE-SIGHT GAUGE
023 001 15249203 DECAL-GRADE PLATE
024 001 15311482 DECAL-CEC2 SWITCHES T8081025 T8081030
024 001 15330961 DECAL-CEC2 SWITCHES T8081031
025 001 15255685 DECAL-ALTERNATOR
026 004 15255702 DECAL-ATTENTION
027 002 15255715 DECAL-CAB FOAM
028 004 15255743 DECAL-WARNING ACCUM
029 002 15255776 DECAL-CAUTION
030 001 15255781 DECAL-WARNING
031 001 15255806 DECAL-CAUTION
032 001 15255864 DECAL-CAUTION RADIATOR
A 033 001 15255876 DECAL-WARNING PARK
034 001 15311481 DECAL-FUSES & RELAYS
035 001 15301023 DECAL-POWER TRAIN ELEC
036 004 15301025 DECAL-RIM CLAMPS
037 004 15301027 DECAL-SUSPENSION STRUT
038 001 15250090 DECAL-ROPS & FOPS
B 039 001 15316722 DECAL-WARNING EMERG P/BRK
THIS PAGE IS INTENTIONALLY LEFT BLANK
09/05 (ECN 107200)
P11805
6
8
5
2
4
3
9
290-0100-8081 WALKWAY SURFACES (ANTI-SLIP)
FROM SERIAL NO. T8081028
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P7201
5,6
10
REF. 'A' FRAME
5,6 3
5,6
2 5,6
5
7 4
10 9 11
6 8
09/02
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
ENGINE 110
TRANSMISSION 120
BODY 270
MISCELLANEOUS 300
TABLE OF CONTENTS FOR MODEL TR100 (DD) OPTIONALS FROM SERIAL NO T8081011 REVISED 11/06
ENGINE
1
3
2
3
OPTIONAL 4
EQUIPMENT
110-0030-8083 ENGINE OIL DRAIN
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
10/04
R1 11/06 (SER CORR)
P11356
TRANSMISSION
1
4
4
2
OPTIONAL
3 EQUIPMENT
120-0010-8083 TRANSMISSION OIL DRAIN
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11335
1
OPTIONAL
2
EQUIPMENT
15250847
15250869
7
3,4,5
190-0240-8083 FLASHING BEACON
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
07/03
10/04
1
3
2 OPTIONAL
3
EQUIPMENT
4
220-0040-8083 STEERING TANK-QUICK OIL DRAIN
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
10/04
10/04
P11544
1
3
OPTIONAL 2
3
EQUIPMENT 4
230-0040-8083 HYDRAULIC TANK-QUICK OIL DRAIN
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
10/04
02/06 (ECN 107660)
P11863
1,3
1,2
OPTIONAL
EQUIPMENT
270-0096-8083 BODY SIDE EXTENSIONS-250 MM
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
FI
RS
2
KI T A
T ID
OPTIONAL
EQUIPMENT
300-0010-8083 FIRST AID KIT
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
08/03
08/03
P11346
1
OPTIONAL
EQUIPMENT
300-0012-8083 O RING KIT-SAE
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
08/03
08/03
P11347
OPTIONAL
EQUIPMENT
300-0013-8083 O RING KIT-ORFS
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
08/03
300-0020-8083 LUBRICATION SYSTEM
FROM SERIAL NO. T8081011 DRAWING NO. P11205
P11205
A
7 7
9 9
6
PUSH BUTTON AND 5 5
WARNING LIGHT 5
INSIDE CAB 6 6
15 11
18,19,20 6 5 11 11 5 6
11
1
3
5
7
9
21,22 7 8 9 14
4 4
10
12
5 6
2
4
6
8
3 4
5
OPTIONAL 11
1 2
2 12 6 5
9 5 6 6
17 16
2
EQUIPMENT
13
6 5 11 11 5 6 8
7 8
5 6 7
3 3 4
4 9 5 6 1 2
10 4 9
1
6 5 9
1. BODY HINGE PIN RH
2 1
4 3 2. BODY HINGE PIN LH
4 6
8
5
7
4 3. PLUGGED
4. PLUGGED
1. FRONT RIDE CYLINDER LH 5. AXLE LINK LH
2. DRAG ROD INNER LH 6 5 11 15 11 5 6 6. AXLE LINK RH
3. LIFT CYLINDER LOWER LH 6 7. BODY LIFT CYLINDER UPPER RH
4. STEER RAM INNER 8. BODY LIFT CYLINDER UPPER LH
5. PLUGGED 5
6 9. REAR RIDE CYLINDER UPPER RH
6. BELL CRANK LOWER 9 10. REAR RIDE CYLINDER UPPER LH
7. DRAG ROD OUTER LH 7 5 11. REAR RIDE CYLINDER LOWER RH
8. STEER RAM OUTER 12. REAR RIDE CYLINDER LOWER LH
9
300-0020-8083 LUBRICATION SYSTEM
FROM SERIAL NO. T8081011
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO
P11342
TO
STEERING
TANK TO
7 HYDRAULIC
TANK
TO 7
ENGINE
SUMP 12
10
9
10
6
2 2 6
1
STEERING HYDRAULIC 8
TRANSMISSION CRANKCASE TO
TRANSMISSION
SUMP RHS
2
5
3,5 4
6
3
OPTIONAL 11
4
EQUIPMENT
300-0025-8083 CENTRAL OIL LUBRICATION SYSTEM
FROM SERIAL NO. T8081001
SER.NO. SER.NO.
NC REF QTY PART NO. DESCRIPTION FROM TO