BODY

(INTERIOR AND
EXTERIOR)
Return to Main Table of Contents
GENERAL ................................................................. 2
BODY PANELING ........................................................ 7
H O O D .......................................................................... 1 2
GRILLE AND MOULDINGS ..................................... 14
BUMPER ................................................................ 16
FENDER ............................................................. 19
WINDSHIELD ......................................................... 21
REAR WINDOW GLASS ........................................... 25
FRONT DOOR ............................................................ 28
REAR DOOR .............................................................. 3 4
TRUNK LID ................................................................ 3 9
CRASH PAD .............................................................. 41
CONSOLE .................................................................. 4 6
INTERIOR TRIM AND HEAD LINING . . . . . . . . . . . . . . . . . . . . . . 4 8
FRONT SEAT ............................................................... 53
REAR SEAT ............................................................... 55
SEAT BELT .................................................................. 5 7
SUNROOF ............................................................. 60
66-2 GENERAL

GENERAL
SPECIFICATIONS

Hood
Type Rear hinged, front opening type
Front door
Construction Front hinged, full door construction
Regulator system Wire drum type
Rear door
Construction Front hinged, full door construction
Regulator system Wire drum type
Trunk lid
Type Torsion bar type
Glass thickness mm (in.)
Windshield glass Laminated clear, tinted 5 (0.20)
Laminated tinted shade band 5(0.20)
Door glass 3.2(0.13)
Rear fixed glass 3.2 (0.13)
Rear window glass 4(0.16)
Distance between door upper hinge and Front door 325 mm (12.80 in.)
lower hinge Rear door 320 mm (12.6 in.)
Seat
Front seat travel mm (in.) 225 mm (8.9 in.)
Seat belt
Front W.L.R. 3 point type
Passive type
Front seat belt anchor Adjustable type
Rear E.L.R. 3 point type with 2 point static

W.L.R. : Webbing Clamp Locking Retractor

E.L.R. : Emergency Locking Retractor
 GENERAL 60-3

TIGHTENING TORQUE
Nm Kg.cm Ib.ft

Front and rear doors

Door hinge to body 36-42 360-420 26-30
Door hinge to door 36-42 360-420 26-30
Trunk lid
Trunk lid hinge to body 7-9 70-90 5-6.5
Trunk lid hinge to trunk lid 7-9 70-90 5-6.5
Trunk lid latch to trunk lid 7-9 70-90 5-6.5
Trunk lid striker to body 7-9 70-90 5-6.5
Hood
Hood hinge to body 22-27 220-270 16-19.5
Hood hinge to hood 22-27 220-270 16-19.5
Hood latch to body 7-9 70-90 5-6.5
Hood striker to hood 7-9 70-90 5-6.5
Seat
Front seat to floor, Nut 24-36 240-360 17-26
Bolt 35-55 350-550 25-40
Rear seat back to floor, Bolt 17-26 170-260 12-19
Rear seat back tilting bracket 17-26 170-260 12-19
Seat belt
Front seat belt upper anchorage body 40-55 400-550 29-40
Front seat belt buckle 40-55 400-550 29-40
Front seat belt shoulder anchor mounting nut (Passive) 24-32 240-320 17-23
Should belt retractor mounting bolt (Passive) 9-11 90-110 5-8
Lap belt retractor mounting bolt (Passive) 23-34 230-340 17-25
Rear seat belt anchor mounting bolt 40-55 400-550 29-40
60-4 GENERAL

SPECIAL TOOLS
 GENERAL 60-5

TROUBLESHOOTING

Symptom Probable cause Remedy

Sunroof
Water leaks Dust accumulated in drainage of housing Clear dust from inside of drain pipe
assembly Blow air into drain pipe to remove
Clogged drain pipe dust
Check pipe installation and flange
Broken or dislocated drain pipe, defective contact
or cracked clip Replace
Deteriorated roof lid weatherstrip Adjust
Excessive roof lid-to-body clearance and
improperly fitted weatherstrip

Wind noise Loose or deformed deflector Retighten or replace

Roof lid makes noise when Foreign matter lodged in guide rail Check drive cable and guide rails
moved for foreign matter
Loose guide rails and lid Retighten

Motor runs but lid does not Foreign matter lodged in guide rail Check drive cable and guide rails
move or moves only halfway for foreign matter
Incorrect engagement of motor pinion with Check for loose motor installation
drive cable and damaged pinion
Decrease in clutch slipping force of motor Adjust
Increased lid sliding resistance or interfer- Adjust or replace
ence of lid with drive cables, weatherstrip,
etc. due to maladjustment of lid

Noise in motor (Clutch slipping Incorrect engagement of motor pinion with Check pinion installation and
noise made in motor when lid is drive cable retighten motor
fully opened or closed is not Worn or damaged motor pinion bearing Replace motor assembly
unusual noise.) Worn or deformed drive cable Replace

Door glass fails to operate up Incorrect window glass installation Adjust position
and down Damaged or faulty regulator arm or regula- Correct or replace
tor

Door does not open or close Incorrect door installation Adjust position
completely Defective door check Correct or replace
Door hinge required grease Apply grease

Hood does not open or close Striker and latch not properly aligned Adjust
completely Incorrectly installed hood Adjust
Incorrect hood bumper height Adjust

Door hard to open Incorrect latch or striker adjustment Adjust

Water leak through windshield Defective seal Fill sealant

and rear window Defective body flange Correct
60-6 GENERAL

Symptom Probable cause Remedy

Wind noise around door Weatherstrip not holding firmly Adjust fit of door
Improperly installed weatherstrip or Repair or replace
setting of weatherstrip
Improperly closed door Adjust
Improperly fit door Adjust
Improper clearance between door glass Adjust
and division channel
Deformed door Repair or replace
 BODY PANELING 60-7

BODY PANELING

COMPONENTS

1. Member assy, radiator support upper 14. Rail assy, roof rear
2. Panel assy, radiator support 15. Panel assy, rear door
3. Member assy, radiator support lower 16. Panel assy, cowl side outer upper
4. Bracket assy, front bumper mounting 17. Panel assy, center floor
5. Panel assy, shock absorber housing 18. Panel assy, front filler
6. Panel assy, cowl top 19. Member assy, front seat cross
7. Member assy, front side 20. Panel assy, center filler
8. Panel assy, dash 21. Panel assy, side sill outer
9. Panel assy, fender apron upper outer 22. Panel assy, interm floor
10. Panel assy, front door 23. Panel assy, rear floor
11. Rail assy, roof front 24. Panel assy, back
12. Panel assy, roof 25. Panel assy, quarter outer
13. Rail assy, roof center 26. Panel assy, rear packagetray
60-8 BODY PANELING

CROSS SECTIONAL VIEWS

 BODY PANNNELING

SECTION A-A SECTION B-B

SECTION C-C SECTION D-D

SECTION E-E SECTION F-F

SECTION G-G SECTION H-H

60-10 BODY PANELING
 BODY PANNNELING 60-11

SECTION Q-Q SECTION R-R

SECTION S-S

1. Front pillar 10. Hood panel

2. Fender panel 11. Trunk lid
3. Front door panel 12. Fuel filler door
4. Side sill outer panel 13. Fuel filler housing
5. Center pillar 14. Cowl inner lower panel
6. Rear door panel 15. Package tray panel
7. Roof panel 16. Radiator upper support member
8. Quarter outer panel 17. Fender apron panel
9. Roof side outer upper rail
60-12 HOOD

HOOD

REMOVAL
1. Remove the hood mounting bolts, and then remove the hood.

CAUTION
Protect the front body area with a cloth so as not to cause
damage with the hood.

2. Remove the hood lock.

3. Remove the hood cable by opening the clip.
4. Loosen the cable holder screws.
5. Pull the cable nut to the cab side.
 HOOD
60-13
ADJUSTMENT
Hood Hinge
1. Loosen the hood hinge mounting bolt.
2. Adjust the longitudinal and lateral positions of the hood by
utilizing the oblong holes in the hinge.
3. Adjust front edge of hood in vertical direction by adjusting the
hood stop adjusting bumpers.

Hood Latch
1. Loosen the hood lock mounting bolts.
2. Adjust the alignment of the hood latch by adjusting the longitu-
dinal and lateral position of the lock, and by adjusting the height
of the hood.

INSTALLATION
1. Installation is the reverse of the removal procedure.
60-14 GRILLE AND MOULDING

GRILLE AND MOULDING

COMPONENTS

REMOVAL
Transverse filler
1. Remove the turn signal lamp
2. Unscrew tapping screws and remove the transverse filler.

Waistline Mouiding
1. Beginning from either end, remove the waistline moulding from
fender panel, front and rear doors.
 GRILLE AND MOULDING

Side Sill Moulding

After removal of the mud guard, remove the side sill moulding.

INSTALLATION
Clean the surfaces of the body to which adhesive will be applied by
using a wax and grease remover.
60-16 BUMPER

FRONT BUMPER

COMPONENTS

TORQUE : Nm (kg.cm, Ib.ft)

 BUMPER 60-17

REMOVAL
1. Remove the front wheel guard and reservoir tank.

2. Remove the mounting bolts from the lower side of front bumper
cover.

3. Remove the bumper stay-to-body bolts and remove the front

bumper.

INSTALLATION
1. Installation is the reverse of the removal procedure.
 60-16 BUMPER

REAR BUMPER

COMPONENTS

REMOVAL
1. Remove the mud guard and the wheel guard.

2. Remove the bumper stay-to-body bolts.

 FENDER 60-19

FENDER

COMPONENTS

TORQUE : Nm (kg.cm, Ib.ft)

REMOVAL
1. Remove the mud guard and wheel guard by loosening the
screws.

2. Disconnect the front turn signal lamp connector.

3. Remove the front turn signal lamp.
60-20 FENDER

4. Remove the fender mounting bolts.

CAUTION
Use care to avoid damaging the paint.

INSTALLATION
1. installation is the reverse of the removal procedure.

NOTE
In order to prevent the fender mounting bolt area
from forming rust, apply tape sealer between the
fender and the body panel.
 WINDSHIELD 60-21

WINDSHIELD

COMPONENTS

REMOVAL
1. Pry out the clips by your hand.
2. Remove the front pillar garnish.

3. To remove the windshield, first remove the following parts:

1) Inside rear view mirror and piller trims.
2) Wiper arms.
3) Cowl top cover.
60-22 WINDSHIELD

4. Use the special tool (09861-31100) to cut throught the wind

shield sealant.

5. Make mating marks on the glass and body if the glass is to be

reinstalled.
NOTE
Use chalk or equivalent to make mating marks on the
glass and body.
6. Take out the windshield glass with special tool, Glass Holder.

INSTALLATION
Using a cutter knife or the special tool, scrape the old sealant
smoothly to a thickness of about 2 mm on the bonding surface
around the entire windshield flange.
CAUTION
Be careful not to remove more adhesive than
necessary, and also not to damage the paintwork on
the body surface with the knife. If the paintwork is
damaged, repair the damaged area with touch-up
paint.
Clean the body bonding surface with a sponge dampened in
alcohol or wax and grease remover.
Install the cowl top cover mounting retainers at the locations as
shown in illustration.

Center a new windshield in the opening.

Mark the location by scribing lines across the glass and body
with a grease pencil at the four points as shown.
 WINDSHIELD 60-23

5. Glue the rubber dam to the inside surface of the windshield

around the entire edge as shown, to contain the sealant during
installation.

6. Apply a light coat of glass primer to the outside of the dam.

NOTE
1) Do not apply body primer to the glass.
2) Never touch the primed surfaces with your hand.
If you do, the adhesive may not bond to the glass
properly, causing a leak after the windshield is
installed.
3) Keep water, dust, and abrasive materials away
from the primed surface.

7. Apply a light coat of body primer to the original sealant remain-

ing around the window opening flange. The glass should be
installed 10 minutes after you apply the primer.

8. Thoroughly mix all the sealant and hardener together on a glass

or metal plate with a putty knife.
NOTE
1. Clean the plate with a sponge and alcohol before mix-
ing.
2. Follow the instructions that come with the seal-
ant.

9. Pack adhesive into the cartridge aroiding air pockets, to ensure

continuous delivery. Put the cartridge in a caulking gun or
Sealant gun, and run a bead of adhesive around the edge of the
glass as shown.

NOTE
Apply the adhesive within 5 minutes after applying
the glass primer.
60-24 WINDSHIELD

10. Use suction cups or special tool (09861-31300) lower the glass
over the opening align it with the marks made in step 4 and set
it down on the sealant, insert two lower spacers to prevent the
windshield from moving downward.
11. Scrape or wipe excess adhesive off with putty knife or gauze.
Full all cavities around the windshield.

12. Perform the water-test for the windshield.

Use a cold water spray, being careful not to direct a powerful
stream of water on the new adhesive material. Allow water to
spill over the edges of the glass.
13. If there are leaks, apply sealant at the leak points.

14. Install the cowl top cover.

Reinstall the front pillar trims and wiper arms.
CAUTION
Make sure the sealant has set sufficiently before
putting the vehicle back into operation.
 REAR WINDOW GLASS 60-25

REAR WINDOW GLASS

COMPONENTS

REMOVAL
1. Remove the defogger wire connector.

2. To remove the rear window glass, first remove the following

pats;
1) Rear pillar garnish
2) Rear seat belt anchor bolt.
60-26 REAR WINDOW GLASS

3) High mounted stop lamp.

4) Package tray trim.
3. Remove the rear window glass assembly.

INSTALLATION
1. Install the rear window glass moulding to the rear window glass.

2. Apply a light coat of glass primer to the outside of the dam.

NOTE
1) Do not apply body primer to the glass.
2) Never touch the primed surfaces with your hand.
If you do, the adhesive may not bond to the glass
properly, causing a leak after the windshield is installed.
3) Keep water, dust, and abrasive materials away from the
primed surface.

3. Apply a light coat of body primer to the original sealant remain-

ing around the window opening flange. The glass should be
installed 10 minutes after you apply the primer.

4. Thoroughly mix all the sealant and hardener together on a glass

or metal plate with a putty knife.
NOTE
1) Clean the plate with a sponge and alcohol or wax or
grease remover before mixing.
2) Follow the instructions that come with the sealant.
 REAR WINDOW GLASS 60-27

5. Pack adhesive into the cartridge (avoid air pockets), to ensure

continuous delivery. Put the cartridge in a caulking gun or
Sealant Gun, and run a bead of adhesive around the edge of the
glass as shown.
NOTE
Apply the adhesive within 5 minutes after applying the
glass primer.

6. Using the special tool, install the rear window glass.

60-28 FRONT DOOR

FRONT DOOR
 FRONT DOOR 60-29

DOOR POSITION ADJUSTMENT

Check for flush fit with the body, then check for equal gap between
the front and rear, top and bottom door edges and the body.
The door and body edges should also be parallel. Adjust at the
hinge with the Special Tool (09793-21000).
CAUTION
Attach protective tape to the fender edges near the place
where the hinge is installed.

DOOR STRIKER ADJUSTMENT

Make sure the door is not loose, and latches securely without
slamming. If it needs adjustment;
1. Draw a line around the striker plate for reference.
2. Loosen the striker screws, and move the striker IN or OUT to
make the latch fit tighter or looser. Move the stiker UP or DOWN
to align it with the latch opening. Then lightly tighten the screws
and recheck.
NOTE
Hold the outside handle out and push the door against the
body to be sure the striker allows a flush fit.

GLASS ADJUSTMENT
If the glass does not fit evenly when closed, adjust the slant of the
glass in the front-to-back direction.

INSIDE DOOR HANDLE ADJUSTMENT

Adjust the inside handle play by adjusting the mounting position in
the IN-to-OUT direction.
Full stroke [A] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47.5 ± 0.5o

REMOVAL
1. Using a screwdriver, remove the clip shown in the illustration to
remove the regulator handle. (Manual type only)
60-30 FRONT DOOR

2. Remove the quadrant inner cover.

3. Remove the rear view mirror mounting screws and then remove
the rear view mirror.
Disconnect the remote control connector. (Electric type only)

4. Remove the screws from the door trim and bezel side cover.

5. Insert a screwdriver between the trim fasteners and door panel

to pry it loose.
Disconnect the connectors (Power window, motor, Power
window main switch, Door lock actuator).

6. Remove the door speaker and speaker mounting bracket.

7. Remove the door trim seal.

 FRONT DOOR 60-31

8. Remove the front door frame, rear moulding and the upper
moulding.

9. Remove the front door belt outside weatherstrip.

10. Remove the carrier plate bolts from the regulator channel.

11. Pull the door glass out through the window slot.

12. Remove the door regulator channel mounting bolts and then
remove the door regulator assembly.
60-32 FRONT DOOR

13. Remove the front door quadrant channel.

14. Remove the inside handle mounting screws.

Turn the rod holding clip and then remove the rod from the latch
assembly.

15. Remove the outside door handle mounting bolts.

Disconnect the outside door handle rod from the outside door
handle at the position shown.

16. Remove the door latch and door locak actuator.

17. Remove the door frame moulding.

 FRONT DOOR 60-33

18. Remove the door glass run.

INSTALLATION
1. Installation is the reverse of removal procedure.
2. If the door glass has been removed from the glass grip, be sure
to install it in the correct position.
CAUTION
When installing the door trim seal, butyl tape should
not be placed over door trim fastener mounting area.
60-34 REAR DOOR

REAR DOOR

COMPONENTS
 REAR DOOR 60-35

REMOVAL
1. Using a screwdriver, remove the clip located in the illustration
to remove the regulator handle. Be careful to avoid damaging
the door trim panel. (Manual type only)

2. Remove the screw from the door trim, and bezel side cover.

3. Insert a screwdriver between the trim fasteners and the door

panel to pry it loose.
Disconnect the electrical connectors.

4. Remove the door trim seal.

5. Remove the rear door frame front moulding.

 60-36 REAR DOOR

6. Remove the rear door outside belt weatherstrip.

7. Remove the carrier plate bolts from the regulator channel.

8. Remove the door glass.

9. Remove the fixing screw and the bolts of the division channel.
Remove the division channel.

10. Remove the fixed glass.

 REAR DOOR

11. Remove the door regulator channel mounting bolts and then
remove the door regulator assembly.

12. Remove the inside handle mounting screws.

Turn the rod holding clip and then remove the rod from the latch
assembly.

13. Remove the outside door handle mounting bolts.

Disconnect the outside handle rod from the outside door handle
at the position shown.

14. Remove the safety lock rod mounting screw and then remove
the rod from the latch assembly.

15. Remove the door latch and door lock actuator.

60-38 REAR DOOR

16. Remove the door side weatherstrip and door glass run.

INSTALLATION
1. Installation is the reverse of removal procedure.
2. If the door glass has been removed from the glass grip, be
sure to install it in the correct position

CAUTION
When installing the door trim seal, butyl tape should not be
placed over door trim fastener mounting area.
 TRUNK LID 60-39

TRUNK LID

COMPONENTS

TORQUE : Nm (kg.cm, Ib.ft)

REMOVAL
1. Disconnect the trunk lid main wiring.

2. Remove the trunk lid hinge mounting bolts and then remove
trunk lid.
3. Remove the torsion bar.
60-40 TRUNK LID

ADJUSTMENT
1. Adjust the striker up and down, and right or left until the trunk
lid is flush with the rear edge of the body.

2. Adjust the trunk hinges up or down and right or left as necessary

to equalizer the gap between the lid and the body.

3. Turn the trunk lid bumpers either left or right to adjust the height
of the trunk lid.

INSTALLATION
1. Installation is the reverse of removal procedure.
 CRASH PAD 60-41

CRASH PAD

COMPONENTS
60-42 CRASH PAD

REMOVAL
1. Remove the horn pad assembly.
2. Remove the steering wheel, the steering column lower and
upper shroud.

CAUTION
Before doing these procedures, see the SRS section (56A
GROUP) for further information (SRS equipped vehicle
only)

3. Remove the hood release handle mounting screws.

4. Remove the side lower crash pad.

5. Remove the glove box.

6. Remove the lower crash pad center facial panel and disconnect
the connectors.
 CRASH PAD

7. Remove the radio and disconnect the connectors, then remove

the air conditioner control mounting screws to be detach the
main lower crash pad.

8. Remove the main lower crash pad.

9. Remove the steering column mounting bolts and lower the

steering column.

10. Detach the blanking cover from the cluster facial panel.
11. Remove the cluster facial panel and crash pad side plate.

12. Remove the cluster assembly and disconnect the connectors.

60-44 CRASH PAD

13. Remove the air conditioner control assembly.

14. Detach the defroster nozzle upper center cover from the main
crash pad.

15. Remove the main crash pad.

16. Remove the connectors from the air conditioner control assem-
bly.

17. Remove the ventilators from the main crash pad.

 CRASH PAD 60-45

18. Remove the mounting brackets.

INSTALLATION
1. Installation is the reverse of removal procedure.
2. Connect all of the conectors securely.
 CONSOLE

CONSOLE

COMPONENTS
 CONSOLE 60-47

REMOVAL
1. Pull out the console plate and then loosen one screw.
Disconnect the outside mirror control switch connector.
2. Remove the screws from the rear console.

3. Remove the transmission control lever knob.

4. Remove the four screws securing front console to the front and
center mounting brackets.
5. Remove the front console assembly.
 INTERIOR TRIM AND HEAD LINING

INTERIOR TRIM AND HEAD LINING

COMPONENTS

REMOVAL
Front Pillar Trim
1. Using a screwdriver, remove the front pillar trim.
 INTERIOR TRIM AND HEAD LINING 60-49

Head Lining Side Cover Trim

1. Remove the head lining side cover trim with a screwdriver.

Door Scuff Trim

1. Remove the screws from the door scuff trim
2. Remove the door scuff trim.

Center Pillar Trim

1. Loosen the screw from the center pillar
2. Remove the front seat belt upper anchor mounting bolt.
3. Pry out the clips and remove the center pillar trim.

Cowl Side Lower Trim

1. Remove the two screws and one fastener from the cowl side
lower trim
60-50 INTERIOR TRIM AND HEAD LINING

Rear wheel House Trim

1. Remove the rear seat assembly.
2. Remove the screws from the rear wheel house trim.

Rear Pillar Trim

1. Remove the bolt from the rear seat belt lower anchor.
2. Using a screwdriver, remove the rear pillar trim.

Rear Package Tray Trim

1. Remove the rear package tray trim mounting plugs and the rear
speaker mounting nuts.
2. Remove the rear package tray trim.

Luggage Side Trim

1. Remove the screws and plugs from the front and rear luggage
side trim.

Rear Transverse Trim

1. Remove the transverse trim mounting fasteners and the rear
transverse trim.
 INTERIOR TRIM AND HEAD LINING 60-51

Luggage Rear Trim

1. Remove the luggage rear trim.

Head Lining
1. To remove the head lining, first remove the following parts:
1) Inside rear view mirror.
2) Head lining side cover trim.
3) Front pillar trim.
4) Rear pillar trim.

2. Remove the rear view mirror.

3. Remove the sunvisor and retainer.

4. Detach the lens from room.

5. Remove the room lamp.
60-52 INTERIOR TRIM AND HEAD LINING

6. Remove the roof assist handle.

7. Using the special tool (09853-31000), remove the head lining.

INSTALLATION
1. installation is the reverse of the removal procedure.
 FRONT SEAT

FRONT SEAT

COMPONENTS

TORQUE : Nm (kg.cm, Ib.ft)

60-54 FRONT SEAT

REMOVAL
1. Pull out the front seat mounting cover and remove the bolts.
2. Remove the front seat assembly.

3. Pull out the seat tilt adjust handle cover and recliner handle
cover.
4. Remove the seat shield cover.

5. Remove the recliner mounting bolt and separate the seat back
from the seat assembly.
 REAR SEAT 60-55

REAR SEAT

COMPONENTS

TORQUE : Nm (kg.cm, Ib.ft)

60-56 REAR SEAT

REMOVAL
1. Pull the rear seat mounting clip.
2. Remove the rear seat cushion.

3. Remove the seat back mounting bolts.

 SEAT BELT

SEAT BELT

COMPONENTS

TORQUE : Nm (kg.cm, Ib.ft)

 SEAT BELT

REMOVAL
Front Seat Belt
1. Remove the door scuff trim.
2. Remove the head lining side cover trim and the front pillar trim.

3. Remove the upper anchor plate cover and the upper anchor
plate.
4. Remove the center pillar trim.
5. Remove the front seat belt assembly.

Rear Seat Belt

1. Remove the rear seat assembly.
2. Remove the rear pillar trim.

3. Remove the rear seat belt-assembly.

INSTALLATION
Front Seat Belt
1. Installation is the reverse of the removal procedure.
 SEAT BELT 60-59

Rear Seat Belt

1. Installation is the reverse of the removal procedure.
CAUTION
1. When installing the rear seat belt assembly, be careful
that the lower anchor plate must be placed in direction
of front of the vehicle as illustration.

2. When installing the rear seat assembly, the seat ‘belt

must be passed through the rear seat cushion hole with
untwisted state, as shown in the illustration.
60-60 SUNROOF

SUNROOF

COMPONENTS
 SUNROOF 60-61

REMOVAL
1. Remove the over head console lamp.
2. Remove the headlining.

3. Remove the sunroof assembly.

4. Remove the decoration side cover and the glass panel.

5. Using a handle, fully open the lid lower panel.

6. Remove the deflector assembly.

7. Close the lid lower panel.

8. Remove the stopper and the drip rail assembly.
 60-62 SUNROOF

9. Completely close the lid lower panel and remove the lid lower
panel.

10. Remove the guide rail cover and set plate.

11. Remove the motor assembly.

NOTE
There are two types of mounting screws, long and short.
Be sure to install them in the correct position.

12. Pull the guide bracket assembly out while lifting from the rear.

INSTALLATION
1. Insert the drive cable into the tube.
 SUNROOF 60-63

2. Align the projection of the cam with the pushing shaft in the
tilting cam.

3. Install the motor assembly.

NOTE
Check that the limit switches (LSl and LS2) of the motor
are at the fully closed position.

CHECK OPERATING CONDITION AFTER

INSTALLATION
1. If the panel movement is difficult, check and adjust.
1) Make sure the battery voltage is normal.
2) Make sure that the sunroof sliding unit is free of foreign
material.
3) Make sure that, when the glass panel opens, the rear
position of panel does not interfere excessively with the roof
panel. If interference occurs, fully open the glass panel and
move the stopper forward.
NOTE
If the stopper is moved forward too far, it may cause
malfunction or leaks. Make sure the gap between the
glass panel and roof panel is not more then 5.8 mm (0.28
in.).

4) Measure the driving force of the motor, and adjust it to 15

25 kg (33.1-55.7 lb) with the torque adjustment nut on the
motor.
5) To measure, use the deep hole in the center of the lid lower
panel.
60-64 SUNROOF

6) After adjustment, be sure to lock the nut with the pawl

washer.

ADJUSTMENT
1. Adjust the height of the glass panel.
(A-A cross section)
Adjust the difference in height between the glass panel and the
roof panel to no more than 5.8 mm (0.23 in.)

(Procedures to adjust B-B cross section)

1) Loose mounting screws 1 and 2.
When adjusting no more than 2 mm (0.08 in.), it may be
better not to move screw 1.
2) Adjust, by turning the adjust screw.
clockwise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Up
counter clockwise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Down
3) Tighten mounting screws 1 and 2.

(Procedures to adjust C-C cross section)

Loose the mounting and adjusting screws. For easy adjust-
ment, do not loosen the mounting screws too much. Adjust by
moving the glass panel from inside or outside.
Tighten the adjusting screw and the mounting screws in that
order.
 PASSIVE SEAT BELT 60-65

PASSIVE SEAT BELT

COMPONENTS
60-66 PASSIVE SEAT BELT

REMOVAL
Passive Seat Belt
1. To remove the passive seat belt, first remove the following
parts.
1) Front door edge warning lamp.
2) Front door trim retractor cover.
3) Front door trim

2. Remove the shoulder anchor and webbing guide.

3. Remove the lamp belt retractor and shoulder belt retractor.

4. Remove the buckle assembly.

INSTALLATION
1. Installation is the reverse of the removal procedure.