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PART LIST
OF
OIL-FREE AIR COMPRESSOR

MODEL: - OB32LN-15

Manufacturing By:

DINT-TECH CONTROL PVT. LTD.

C-2/1,PHASE-2,NARODA G.I.D.C, MODERN BAKERY ROAD,
NARODA, AHMEDABAD-382 330.(INDIA)

Tele. : + 91- 79 22821471, 22820008

E-mail : info@dtcpl.in URL: www.dtcpl.in
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TECHNICAL SPECIFICATION
AIR COOLED OIL FREE AIR COMPRESSOR

Sr. DESCRIPTION SPECIFICATION

A. COMPRESSOR DETAILS: (Sr. No. )

1. Model OB32LN-15
2. Type Reciprocating / Oil Free
3. No. of Cylinders Two
4. No. of Stages Two
5. Compressor Speed 600 RPM
6. Capacity (Piston Displacement) 1848 LPM (65.3 CFM)
7. Maxi. Design Pressure 10 Bar (145 psig )
8. Normal Working pressure 7 ~ 10 Bar ( 102 ~ 145 psig)

B. ELECTRIC MOTOR DETAILS: (Sr. No. )

1. Make KIRLOSKAR
2. Brand
3. Type TEFC
4. Ph./Voltage/ Frequency/Supply 3 Phase / 415 V / 50 Hz / AC Supply
5. Power Rating 11.2 KW (15 HP)
6. Speed 1440 RPM

C. STARTER DETAILS:

1. Make
2. Type
3. Voltage/Ph./Frequency/Supply 3 Phase / 415 V / 50 Hz / AC Supply
4. Power HP 11.2 KW (15 HP)
D. AIR RECEIVER DETAILS:

1. Type
2. Capacity (Liters)
3. Design pressure 11 Bar (160 psig)
4. Hydraulically tested pressure 16.5 Bar (240 psig)
E. AUTOMATIC PRESSURE CONTROL SWITCH DETAILS:

1. Make ALPHA
2. Type
2
3. Range - kg/cm
4. Pressure setting Auto-Off 8 ~ 10 Bar
5. Pressure setting Auto-On 7 ~ 9 Bar
F. CONTROLS & INSTRUMENTATION:
1. Safety Valve Mounted on Air Receiver & inter-cooler
2. Site Condition Suitable for AMB.TEMP 3-45 Deg. C.
G. STANDARD ACCESSORIES:

The supply includes Electric Motor, DOL Starter, Automatic on-off pressure control switch, Pressure gauge,
Safety valve, Non-return valve, Suction air filter, Air delivery valve, Water drain valve, ‘V’ belt set, Motor
pulley, Belt safety guard, Receiver etc.

Note: Scope of supply includes with Package only.

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CUSTOMER :-

REFERENCE: - P.O. No. DATE :-

ITEM : OIL FREE AIR COMPRESSOR

MODEL: - OB32LN-15 MFG. DATE: - SR. NO.:-

PART LIST MODEL:- OB32LN-15

If you want to locate the individual component of the compressor, please refer the reference
figure according to the part number. The spares are categorized into three groups. They are A, B
& C.

A= Low – Suggested for use within country where hampering in service are not so important.

B= Medium - Suggested for use within country where some interruption in service is tolerancable.

C= High – suggested for export or within country service are objectionable.

At the time of placing order for compressor parts, please follow following instructions:-

 Please mention mode number & serial number of Compressor as per the Name Plate of
Machine.

Kindly mention complete Description, Quantity, Part number & Category of Spares as per List
specified in this manual.

For example, please refer reference figure for “CRANK CASE."

Please tick () under column

Ref.
Part Unit Per of the Spares Category i.e. A,
Fig. Item Description B or C.
No. Assy.
No. A B C
A 1. CRANK CASE 1

B 2. PLUG ¾” 1

C 3. GASKET – AIR HEAD 1 2 2 4

 NSS: These parts are “NOT SOLD SEPERATELY”

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CRANK CASE & CRANK SHAFT ASSEMBLY

FIGURE – A
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FIGURE – A

Ref. Recommended Spares

Part Unit Per
Fig. Item Description
No. Assy.
No. A B C

01 A-01 Crank Case 1

02 A-02 Plug 1
03 A-03 Cover - Frame End Front 1
04 A-04 Cap Screw - Hex 3/8" 8
05 A-05 Screen 1 1 1
06 A-06 Screw - 3/16'' 3
07 A-07 Plug - 1/4" 1
08 A-08 Cover - Shaft End 1
09 A-09 Cap Screw - 3/8'' 4
10 A-10 Connecting Rod - LP/HP 3

11 A-11 Bearing - Big End, Connecting Rod - LP/HP 3 3 3

12 A-12 Bearing - Small End, Connecting Rod - LP/HP 3 3 3

13 A-13 Seal 6 6 6 12

14 A-14 Cap - Connecting Rod, Small End 6 2 6

15 A-15 Screw - Fillister Head 18 6 6 6

16 A-16 Grease Nipple 3 3

17 A-17 Connecting Rod Assy. Complete - LP/HP 3 3 3

18 A-18 Spacer - Connecting Rod 2 2 2

19 A-19 Crank Shaft Assy. Complete 1 1 1
20 A-20 Crank Shaft 1 NSS

21 A-21 Spacer - Crank Big Bearing 1 NSS

22 A-22 Bearing - Crank C/Wt End 1 NSS

23 A-23 Distance Piece 1 NSS

24 A-24 Bearing - Crank Shaft End 1 NSS

25 A-25 Lock - Bearing 1 NSS

26 A-26 Collar - Bearing 1 NSS

27 A-27 Key - Woodruff 1 NSS

28 A-28 Washer - Spring 1 NSS

29 A-29 Nut - Belt Wheel 1 NSS

30 A-30 Lock Disc 1 1 1

31 A-31 Washer - Spring 2
32 A-32 Cap Screw 3/8" 2
33 A-33 Lock Wire 1
34 A-34 Pulley - Compressor 1
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CYLINDER, PISTON, PIN & RING ASSEMBLY - LP 1st STAGE (2 SETS)

FIGURE - B
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FIGURE – B

Ref. Recommended Spares

Part Unit Per
Fig. Item Description
No. Assy.
No. A B C

01 B-01 Gasket - Cylinder Flange - LP 2 2 2 4

02 B-02 Cylinder - LP 2 1 2

03 B-03 Cap Screw - Hex. 1/2" 8

04 B-04 Piston - LP 2

05 B-05 Pin - Piston - LP 2 2 2

06 B-06 O Ring - Pin - Piston – LP/HP 4 4 4 8

07 B-07 Plug - Pin - Piston – LP/HP 4 2 4

08 B-08 Lock - Piston Pin – LP/HP 4 2 4

09 B-09 Ring - Guide - LP 4

10 B-10 Ring - Piston - LP 4

11 B-11 Piston & Guide Ring Set - LP 2 2 4

12 B-12 Piston & Pin Assy. - LP 2 2 2

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CYLINDER, PISTON, PIN & RING ASSEMBLY - HP 2nd STAGE (1 SET)

FIGURE - C
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FIGURE - C

Ref. Recommended Spares

Part Unit Per
Fig. Item Description
No. Assy.
No. A B C

01 C-01 Gasket - Cylinder Flange - HP 1 1 1 2

02 C-02 Cylinder - HP 1 1

03 C-03 Cap Screw - Hex. 1/2'' 4

04 C-04 Piston - HP 1

05 C-05 Pin - Piston - HP 1 1 1

06 C-06 O Ring - Pin - Piston – LP/HP 2 2 2 4

07 C-07 Plug- Pin - Piston – LP/HP 2 2 4

08 C-08 Lock - Piston Pin –LP/HP 2

09 C-09 Ring - Guide - HP 2

10 C-10 Ring - Piston - HP 2

11 C-11 Piston & Guide Ring Set - HP 1 1 2

12 C-12 Piston & Pin Assy. - HP 1 1

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VALVE PLATE & AIRHEAD ASSEMBLY - LP 1st STAGE (2 SETS)

FIGURE - D
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FIGURE - D

Ref. Recommended Spares

Part Unit Per
Fig. Item Description
No. Assy.
No. A B C

01 D-01 Gasket - Valve Plate - LP 2 2 2 4

02 D-02 Valve Plate Assy. - LP 2 1 2

03 D-03 Bolt - Valve - LP 2 1 2

04 D-04 Plate - Stop Inlet - LP 2

05 D-05 Spring - Valve Inlet - LP 2 2 4

06 D-06 Plate - Valve Inlet - LP 2 2 4

07 D-07 Plate - Valve Seat - LP 2 1 2

08 D-08 Plate - Valve Discharge - LP 2 2 4

09 D-09 Spring - Valve Discharge - LP 2 2 4

10 D-10 Plate - Stop Discharge - LP 2

11 D-11 Washer - Belleville 2

12 D-12 Nut - Hex. 2 1 2

13 D-13 Nut - Acorn 2 1 2

14 D-14 Gasket - Air Head - LP 2 2 2 4

15 D-15 Air Head - LP 2

16 D-16 Cap Screw - Hex. 1/2'' x 3 1/2" 12

17 D-17 Cover - Top - Air Head - LP 2

18 D-18 Cap Screw - Hex. 3/8'' x 3/4" 8

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VALVE PLATE & AIRHEAD ASSEMBLY - HP 2nd STAGE (1 SET)

FIGURE - E
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FIGURE - E

Ref. Recommended Spares

Part Unit Per
Fig. Item Description
No. Assy.
No. A B C

01 E-01 Gasket - Valve Plate - HP 1 1 1 2

02 E-02 Valve Plate Assy. - HP 1 1 1

03 E-03 Bolt - Valve - HP 1 1 1

04 E-04 Plate - Stop Inlet - HP 1

05 E-05 Spring - Valve Inlet - HP 1 1 2

06 E-06 Plate - Valve Inlet - HP 1 1 2

07 E-07 Plate - Valve Seat - HP 1 1 1

08 E-08 Plate - Valve Discharge - HP 1 1 2

09 E-09 Spring - Valve Discharge - HP 1 1 2

10 E-10 Plate - Stop - Discharge - HP 1

11 E-11 Washer - Belleville 1

12 E-12 Nut - Hex. 1 1 1

13 E-13 Nut - Acorn 1 1 1

14 E-14 Gasket - Air Head - HP 1 1 1 2

15 E-15 Air Head - HP 1

16 E-16 Cap Screw - Hex. 1/2" x 3 1/4" 2

17 E-17 Cap Screw - Hex. 1/2" x 3 3/4" 4

18 E-18 Cover - Top - Air Head - HP 1

19 E-19 Cap Screw- Hex. 3/8 X 3/4''’ 4

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MANIFOLD & INTERCOOLER ASSEMBLY

FIGURE - F
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FIGURE - F

Ref. Recommended Spares

Part Unit Per
Fig. Item Description
No. Assy.
No. A B C

01 F-01 Manifold - LP1 & LP2 2

02 F-02 Safety Valve - 1/4'' - (4.2 Bar) 2 1 2
03.1 F-03.1 Nipple - 1-1/4'' BSP X 2-1/4'' 1
03.2 F-03.2 Nipple - 1-1/4'' BSP X 2-3/4'' 1
04 F-04 Nut - Hex. 12
05 F-05 Stud 12
06 F-06 Flange - Manifold - LP1 & LP2 2
07 F-07 Gasket - Flange to Air head - LP1 & LP2 2 2 2 4
08 F-08 Gasket - Manifold Plate - LP1 & LP2 2 2 2 4
09 F-09 Plate - Manifold - LP-1 & LP2 2
10 F-10 Washer - Spring - 3/8" 14
11 F-11 Cap Screw 3/8" 14
12 F-12 Connector - 5/8'' 12 4 4
13 F-13 Tube - Intercooler - Large # 1LP1 1
14 F-14 Tube - Intercooler - Medium # 2LP1 1
15 F-15 Tube - Intercooler - Small # 3LP1 1
16 F-16 Tube - Intercooler - Large # 1LP2 1
17 F-17 Tube - Intercooler - Medium # 2LP2 1
18 F-18 Tube - Intercooler - Small # 3LP2 1
19 F-19 Plate - Manifold - HP 1
20 F-20 Gasket - Manifold Plate - HP 1 1 2 2
21 F-21 Manifold - HP 1
22 F-22 Plug 1
23 F-23 Gasket - Flange to Air head - HP 1 1 2 2
24 F-24 Nut - Hex. 2
25 F-25 Washer - Spring 2
26 F-26 Clamp - Tube Outer 2
27 F-27 Clamp - Tube Center 1
28 F-28 Bracket - Intercooler 1
29 F-29 Washer 2
30 F-30 Cap Screw - 3/8" x 3 3/4" 2
31 F-31 Intercooler Assy. Complete (Fig. No 8 to 20) 1 1

32 F-32 Bracket Assy. - Intercooler 1

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SUCTION FILTER ASSEMBLY & ELEMENT

FIGURE - G

FIGURE - G

Ref. Recommended Spares

Part Unit Per
Fig. Item Description
No. Assy.
No. A B C

01 G-01 Air Filter 2 2 2

02 G-02 Element - Filter 2 2 2 4

ESSENTIAL ACCESSORIES

01 01 Gasket Kit - Complete Set 1 1 2 2

02 02 Grease Gun–Hand Operated 1 1 1 2

Grease
03 03 1 1 2 2
(Thermal Registrant Grade)