Hydronic 10 (ACH-EW)

©452009 DAF Trucks N.V., Eindhoven, The

Netherlands.

In the interest of continuing product development,

DAF reserves the right to change specifications
or products at any time without prior notice.

No part of this publication may be reproduced

and/or published by printing, by photocopying, on
microfilm or in any way whatsoever without the
prior consent in writing of DAF Trucks N.V.

© 452009 DAVIE
 STRUCTURE
series
Structure

0
ACH-EW CF85, XF95
1
ACH-EW CF85IV, XF105
2

© 452009
 ACH-EW CF85, XF95
series Contents

CONTENTS
ACH-EW CF85, XF95

Page Date

1. DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009

1.1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009
1.2 Key to block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 . . . . . 452009 1

© 452009 1
 ACH-EW CF85, XF95
Contents series

2 © 452009
 ACH-EW CF85, XF95
series Diagrams

1. DIAGRAMS
1.1 BLOCK DIAGRAM

Block diagram K101625 applies to:

- CF85 model, production date <2001-41 1
(chassis number <0E568203)
Explanation of block diagram
A Transport of hazardous substances ver-
sion
B Version with timer unit
C Version with alarm system

ext. powersupply
waterpump
Aengine C
1010 1000 1010 blower control
diagnosis start demand running PTO active heater heater on
connector power supply VIC Switch PTO 1 VIC fan switch ALS-S
E053 A021 + 1 C539 D900 D900 E114 E031
2 (20A) C588 D911
(10A) (15A)
1 2 14 F087 2 B9
246 C42 1 C42
1229
9107

A1 A2
B1 B2

1201a

5117
1201
3410

G300 G247 G170

2 3 85 30 30 85
B
1 5 4 10 11 86 87 87a 87a 87 86
E580

4667
timer
C778 timer
5 A unit
heater
12 4 2

G732
main
7 1 B switch
4660

4660

1 E571
micro
2 3 switch
nc nc
3037

4009

3157

3557

1156

4980

F509
temp
4666

A8 A11 A3 A12 A10 A4 A5 A9

sensor
4765

4766

14 12 10 E579
ECU, ACH-E Water D901 thermostat
unit
3 4 5 8 9 11 10 12 6 7 13 15 14 16 17 A6 A1 A2 A7 1
2
4936

4935

4982

3 8 7

kl58
M x M B122
1
+ + fuel
M pump
2

B168 F627 F734 F626 B456 F305

glow overheat temperature flame water fan
plug sensor sensor sensor pump motor
ES07905C/2
K101625

Block diagram K101626 applies to:

- CF85 model, production date 2001-41
(chassis number 0E568203)
- XF95 model
CF85 modifications, production date  2001-41
(chassis number  0E568203):
- Other switch, "PTO 1 active" signal
- "PTO 2 active" signal added.

© 452009 1-1
 ACH-EW CF85, XF95
Diagrams series

Explanation of block diagram

A Transport of hazardous substances ver-
sion
B Version with timer unit
1 C Version with alarm system

ext. powersupply
waterpump
Aengine power power
C
1010 1000 1010 blower control
diagnosis start demand running take off take off heater heater on
connector power supply VIC PTO 1 PTO 2 fan switch ALS-S
E053 A021 + 1 C539 D900 C750 C751 E114 E031
(20A) C588 D911
(10A) (15A)
1 2 14 2 B9
246 C42 1 1
1229
9107

A1 A2
B1 B2
4594

4595

1201a

5117
1201
D705 D703

G247 G170
85 30 30 85
B
10 11 86 87 87a 87a 87 86
E580

4667
timer
C778 timer
5 A unit
heater
12 4 2

G732
main
7 1 B switch
4660

4660

1 E571
micro
2 3 switch
nc nc
3037

4009

3157

3462

1156

4980

F509
temp

4666
A8 A11 A3 A12 A10 A4 A5 A9
sensor
4765

4766

14 12 10 E579
ECU, ACH-E Water D901 thermostat
unit
3 4 5 8 9 11 10 12 6 7 13 15 14 16 17 A6 A1 A2 A7 1
2
4982
4936

4935

3 8 7

kl58
M x M B122
1
+ + fuel
M pump
2

B168 F627 F734 F626 B456 F305

glow overheat temperature flame water fan
plug sensor sensor sensor pump motor

ES07905/3
K101626

Block diagram K101631 applies to:

- CF85 and XF95 models, production date 
2003-37 to production date  2003-45
(chassis number  0E621373 to
production date  2003-45)
Modifications CF85 and XF95 models, production
date  2003-37 to production date  2003-45
(chassis number  0E621373 to production date
 2003-45)
- Electronic unit and connection points
modified
Note:
Depending on the version, connection points A2
and A3 may be connected to enable an adjusted
control characteristic while the engine is running.

1-2 © 452009
 ACH-EW CF85, XF95
series Diagrams

Explanation of block diagram

A Transport of hazardous substances ver-
sion
B Version with timer unit
C Version with alarm system 1
diagnosis
ext. powersupply
waterpump
A engine power power
C
1010 1000 1010
connector start demand running take off take off blower control
power supply VIC PTO 1 PTO 2 heater on heater fan
E053 A021 + 1 C539 D900 C750 C751 E114 E031
ALS-S B015
(10A) (20A) (15A)
1 2 14 D911
246 C42 1 1 B9 8
1229
9107

X1 X2

5117
4594

5241 Y1 Y2

1201

1201a
D705 D703

G732
G247 G170
85 30 30 86

86 87 87a 87a 87 85

4667
F509
temp
sensor

4660
B

4765

4766
C778 11 10 E580
5 A timer
heater 7 2 1 8 E579
main unit
thermostat
7 1 B switch 2 4 12 unit

1 E571 7
14 12 3
micro
2 3 switch

4982
3157

3462
3037

4004

1156

4980

B3 B1 A2 A3 B2 C2 A1 A4

ECU, ACH-EWater D979

2 7 11 17 14 18 15 16 3 6 5 13 10 4 1 C4 C3
4936

M x M M
+ + 2

B168 F627 F734 F626 B456 F305 B122

glow overheat temperature flame water fan fuel
plug sensor sensor sensor pump motor pump

ES07905/C4
K101631

Block diagram K101630 applies to:

- CF85 and XF95 models, production date 
2003.45
Modifications CF85 and XF95 models, production
date  2003.45:
- Connection point A3 connected to VIC to
enable an adjusted control characteristic
while the engine is running.
- Pin 12 of the thermostat unit connected to A1
instead of to A4.
Explanation of block diagram
A Transport of hazardous substances ver-
sion

© 452009 1-3
 ACH-EW CF85, XF95
Diagrams series

B Version with timer unit

C Version with alarm system

1 1010
diagnosis
connector
ext. powersupply
waterpump
start demand
power supply
engine
running
VIC
A power
take off
PTO 1
power
take off
PTO 2
1000
C
heater on
1010
blower control
heater fan
E053 A021 + 1 C539 D900 C750 C751 E114 E031
ALS-S B015
(10A) (20A) (15A)
1 2 14 D911
246 C42 1 1 B9 8
1229
9107

X1 X2

5117
4594

5241
Y1 Y2

1201

1201a
D705 D703

G732
G247 G170
85 30 30 86

86 87 87a 87a 87 85

4667
4660
B F509
temp
sensor
C778 11 10 E580
5 A

4765

4766
heater timer
main unit
7 1 B switch 2 4 12 7 2 1 8 E579
thermostat
unit
1 E571
micro
2 3 switch 7
14 12 3
3157

3462
3037

4004

1156

4980

B3 B1 A2 A3 B2 C2 A1

ECU, ACH-EWater D979

2 7 11 17 14 18 15 16 3 6 5 13 10 4 1 C4 C3
4936

M x M M
+ + 2

B168 F627 F734 F626 B456 F305 B122

glow overheat temperature flame water fan fuel
plug sensor sensor sensor pump motor pump

ES07905/C5
K101630

1-4 © 452009
 ACH-EW CF85, XF95
series Diagrams

1.2 KEY TO BLOCK DIAGRAM

Basic code Description

A021
B122
Diagnostic socket (16-pin)
Fuel metering pump for Eberspächer cab heater
1
B168 Glow filament for cab heater
B456 Coolant circulation pump for cab heater
C539 Accessory contact-starter switch
C588 Heater fan switch, 4-speed
C750 PTO control switch
C751 PTO control switch
C778 Switch, cab heater
D703 Diode for switching off cab heater/door, contact on driver's side
D705 Diode for switching off the cab heater with running engine
D900 VIC electronic unit
D901 Electronic unit for Hydronic 10 cab heater
D911 Electronic unit, ALS-S alarm system
D979 Electronic unit for Hydronic 10 cab heater
E031 Heater fan fuse
E053 Fuse, DAVIE (16-pin) diagnostic signal
E114 Fuse, cab heater (Eberspächer)
E571 Heater valve control switch
E579 Control panel
E580 Eberspächer timer control switch
F305 Cab heater combustion device
F509 Cab temperature sensor for cab heater
F626 Cab heater flame sensor
F627 Cab heater overheating sensor
F734 Cab heater coolant temperature sensor
G170 Relay, cab heater fan
G247 Relay, cab heater fan
G300 Micro relay for PTO cut-in
G732 Through-connection, Eberspächer cab heater

© 452009 1-5
 ACH-EW CF85, XF95
Diagrams series

1-6 © 452009
 ACH-EW CF85IV, XF105
series Contents

CONTENTS
ACH-EW CF85IV, XF105

Page Date

1. DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009

1.1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 . . . . . 452009

2. LOCATION INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . 452009

2.1 Location information, Hydronic 10 (ACH-EW) . . . . . . . . . . . . . . . . . . . . . . 2-2 . . . . . 452009
2

© 452009 1
 ACH-EW CF85IV, XF105
Contents series

2 © 452009
 ACH-EW CF85IV, XF105
series Diagrams

1. DIAGRAMS
1.1 BLOCK DIAGRAM

Block diagram K102216 applies to:

- Version CF85 IV/XF105, production date
2006-40
Explanation of block diagram
A Version for transport of hazardous substances 2
B Version with alarm system
C Version with timer unit

A If ADR / VLG B If ALS-S

1000 1010 Start signal Engine Power take off Power take off 1000 1010
4002 running Switch PTO Switch PTO Heater on Blower control
E084 E053 ECU VIC-2 1 control 2 control ECU alarm Heater fan
D310 E114 E031
B473
C750 C751 D911
C42 1 1 B9 1 10
HD-OBD 16 1
diagnosis A100
connector 4 5 15
PTO 1 & 2 switch
Body Builder Module
D993
G732
G247 G170
D2 85 30 30 86

86 87 87a 87a 87 85

C F509
Sensor
Actual
C778 11 10 E580
5 A temperature
Switch Timer
cab unit
7 1 B heater 2 4 12 7 2 1 8 E579
Switch
Thermostat
B473 Aux. heater
7
Heater
unit
8
14 12 3

B3 B1 A2 A3 B2 C2 A1

ECU, ACH-EW D979

2 7 11 17 14 18 15 16 3 6 5 13 10 4 1 C4 C3

M x M M
+ + 2

B168 F627 F734 F626 B456 F305 B122

Glow Overheat Temperature Flame Water Fan Fuel
plug sensor sensor sensor pump motor pump

K102216-2

Basic code Description

A100 Connector, HD-OBD diagnosis (16-pole)
B122 Fuel pump, Eberspächer cab heater
B168 Glow plug, Eberspächer auxiliary heating
B456 Pump, coolant circulation
B473 Heater unit
C750 Switch, PTO 1 control

© 452009 1-1
 ACH-EW CF85IV, XF105
Diagrams series

Basic code Description

C751 Switch, PTO 2 control
C778 Switch, cab heater
D310 ECU, VIC-2
D911 ECU, alarm, ALS-S
D979 ECU, ACH-EW
2 D993 ECU, body builder module
E031 Fuse, heater fan
E053 Fuse, diagnostic connector (16-pole)
E084 Fuse, lighting
E114 Fuse, cab heater
E571 Switch, cab heater
E579 Thermostat, auxiliary heater
E580 Timer, auxiliary heater
F305 Combustion device
F509 Sensor, temperature, cab
F626 Sensor, flame detection
F627 Sensor, overheating
F734 Sensor, coolant temperature
G170 Relay, cab fan, ACH-EW
G247 Relay, heater fan

Block diagram K102500 applies to:

- Version CF85 IV/XF105, production date
2006-41 and production date 2009-24
Explanation of block diagram
A Version for transport of hazardous substances
B Version with alarm system
C Version with timer unit

1-2 © 452009
 ACH-EW CF85IV, XF105
series Diagrams

A If ADR / VLG B If ALS-S

1000 1010 Start signal Engine Power take off Power take off 1000 1010
4002 running Switch PTO Switch PTO Heater on Blower control
E084 E053 ECU VIC-2 1 control 2 control ECU alarm Heater fan
D310 E114 E031
B473
C750 C751 D911
C42 1 1 B9 1 10
HD-OBD 16 1
diagnosis A100
connector 4 5 15
PTO 1 & 2 switch
Body Builder Module
D993

G732
D2 85

86 87
G247
30

87a
G170

87a
30 86

87 85
2
C F509
Sensor
Heater 6 10 A
Main green amber Actual
led led 11 10 E580
Switch temperature
Timer
C940 8 2 9 B unit
2 4 12 7 2 1 8 E579
Switch
Thermostat
B473 Aux. heater
7
Heater
unit
8
14 12 3

B3 B1 A2 A3 B2 C2 A1

ECU, ACH-EW D979

2 7 11 17 14 18 15 16 3 6 5 13 10 4 1 C4 C3

M x M M
+ + 2

B168 F627 F734 F626 B456 F305 B122

Glow Overheat Temperature Flame Water Fan Fuel
plug sensor sensor sensor pump motor pump

K102500

Basic code Description

A100 Connector, HD-OBD diagnosis (16-pole)
B122 Fuel pump, Eberspächer cab heater
B168 Glow plug, Eberspächer auxiliary heating
B456 Pump, coolant circulation
B473 Heater unit
C750 Switch, PTO 1 control
C751 Switch, PTO 2 control
C940 Switch, cab heater
D310 ECU, VIC-2
D911 ECU, alarm, ALS-S
D979 ECU, ACH-EW
D993 ECU, body builder module
E031 Fuse, heater fan
E053 Fuse, diagnostic connector (16-pole)
E084 Fuse, lighting
E114 Fuse, cab heater

© 452009 1-3
 ACH-EW CF85IV, XF105
Diagrams series

Basic code Description

E571 Switch, cab heater
E579 Thermostat, auxiliary heater
E580 Timer, auxiliary heater
F305 Combustion device
F509 Sensor, temperature, cab
2 F626 Sensor, flame detection
F627 Sensor, overheating
F734 Sensor, coolant temperature
G170 Relay, cab fan, ACH-EW
G247 Relay, heater fan

Block diagram K102793 applies to:

- Version CF85 IV/XF105, production date
2009-25
Explanation of block diagram
A Version for transport of hazardous substances
B Version with alarm system
C Version with timer unit

1-4 © 452009
 ACH-EW CF85IV, XF105
series Diagrams

A If ADR / VLG B If ALS-S

1000 1010 Start signal Engine Power take off Power take off 1000 1010
4002 running Switch PTO Switch PTO Heater on Blower control
E084 E053 ECU VIC-3 1 control 2 control ECU alarm Heater fan
D358 E114 E031
B473
C750 C751 D911
C42 1 1 B9 1 10
HD-OBD 16 1
diagnosis A100
connector 4 5 15
PTO 1 & 2 switch
Body Builder Module
D993

G732
D2 85

86 87
G247
30

87a
G170

87a
30 86

87 85
2
C F509
Sensor
Heater 6 10 A
Main green amber Actual
led led 11 10 E580
Switch temperature
Timer
C940 8 2 9 B unit
2 4 12 7 2 1 8 E579
Switch
Thermostat
B473 Aux. heater
7
Heater
unit
8
14 12 3

B3 B1 A2 A3 B2 C2 A1

ECU, ACH-EW D979

2 7 11 17 14 18 15 16 3 6 5 13 10 4 1 C4 C3

M x M M
+ + 2

B168 F627 F734 F626 B456 F305 B122

Glow Overheat Temperature Flame Water Fan Fuel
plug sensor sensor sensor pump motor pump

K102793

Basic code Description

A100 Connector, HD-OBD diagnosis (16-pole)
B122 Fuel pump, Eberspächer cab heater
B168 Glow plug, Eberspächer auxiliary heating
B456 Pump, coolant circulation
B473 Heater unit
C750 Switch, PTO 1 control
C751 Switch, PTO 2 control
C940 Switch, cab heater
D358 ECU, VIC-3
D911 ECU, alarm, ALS-S
D979 ECU, ACH-EW
D993 ECU, body builder module
E031 Fuse, heater fan
E053 Fuse, diagnostic connector (16-pole)
E084 Fuse, lighting
E114 Fuse, cab heater

© 452009 1-5
 ACH-EW CF85IV, XF105
Diagrams series

Basic code Description

E571 Switch, cab heater
E579 Thermostat, auxiliary heater
E580 Timer, auxiliary heater
F305 Combustion device
F509 Sensor, temperature, cab
2 F626 Sensor, flame detection
F627 Sensor, overheating
F734 Sensor, coolant temperature
G170 Relay, cab fan, ACH-EW
G247 Relay, heater fan

1-6 © 452009
 ACH-EW CF85IV, XF105
series Location information

2. LOCATION INFORMATION

© 452009 2-1
 ACH-EW CF85IV, XF105
Location information series

2.1 LOCATION INFORMATION, HYDRONIC 10 (ACH-EW)

D979 B168
F734

F627

2 F305

B456
F509
F626

B122

C778 / C940

E579 E580

E503384-2

2-2 © 452009
English
Printed in the Netherlands DAVIE