A HAZOP analysis was conducted on the parameters of a rotary kiln. The parameters analyzed were temperature, speed of rotation, and fuel rate. For each parameter, possible deviations, causes, and consequences were identified along with the action required to address the deviation. The analysis will help operators properly control and maintain the kiln process.
A HAZOP analysis was conducted on the parameters of a rotary kiln. The parameters analyzed were temperature, speed of rotation, and fuel rate. For each parameter, possible deviations, causes, and consequences were identified along with the action required to address the deviation. The analysis will help operators properly control and maintain the kiln process.
A HAZOP analysis was conducted on the parameters of a rotary kiln. The parameters analyzed were temperature, speed of rotation, and fuel rate. For each parameter, possible deviations, causes, and consequences were identified along with the action required to address the deviation. The analysis will help operators properly control and maintain the kiln process.
A HAZOP analysis was conducted on the parameters of a rotary kiln. The parameters analyzed were temperature, speed of rotation, and fuel rate. For each parameter, possible deviations, causes, and consequences were identified along with the action required to address the deviation. The analysis will help operators properly control and maintain the kiln process.
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HAZOP ANALYSIS ROTARY KILN
Process Deviation Possible Causes Possible Action Required
Parameter Consequences
Temperature Less Flame Clinker Installation
Temperature composition and/or inspection Error, Equipment might change/be of temperature error affected. sensors. Maintenance of equipment. Speed of rotation More Kiln Feed Rate, Filling volume Installation Equipment error might be affected. and/or inspection of speed sensors/speed transmitter. Maintenance of equipment and control of feed rate. Fuel Rate Less Burner equipment Burning Zone Installation of error, Coal Temperature and/or inspection decreases, Back of flow sensors. End Temperature Maintenance and decreases, inspection of Oxygen burner Concentration equipment. Increases
REFERENCES
[1] Kiln Control and Operation, Date Retrieved: April 18, 2019 from: https://www.cementequipment.org/cement-plant-operation-ccr-operator/kiln-control-operation/