HIRA For Steam Drum Erection

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Shree Siddheshw

Hazard Identificat
JOB TITLE : Erection o
TEAM MEMBER: Mr. Mr.Pawan Kumar , Mr.Amey Patil
SUB:CONTRACTO AREA :
R :
TEAM LEADER: Boiler-I
MOBILE
NO.:
Sl No ACTIVITY HAZARDS/RISK CONSEQUENCES PROB SEV RIS
(JOB STEPS IN ABILI ERI K
SEQUENCE) TY TY
1 Fixing of main pully, 1) fall of person due to 1) Serious injury / 2 4 8
guide pulley and its improper or no approach fatality
arrangements 2) Fall of materials 2) Serious injury /
from height fatality/damage of
material

2 Shifting and Placing of 1) Fall of material while 1) body injury


winch by hydra shfiting 2) Damage
of material
3 Slinging of wire rope 2) Caught in between of 1)Serious injury 2 4 8
through guide pulleys fingure / hand with sling &
and main pulleys materials;

4 Lasing of steam drum 1)fall of person Body injury 1 4 4


by wire rope
5 Lifting of Steam drum 1) failure of Electrical 1) Serious injury / 1 4 4
by Electrical Winch winch machine due to over fatality due to fall of
loading. 2) material 2)
Failure of wire rope and / or Damage of material
pulleys and/or D shackles 3) Serious
Bow shackles injury / fatality due to
3) Over electrical shock
loading / Failure of power

4) Failure of winch support


5) Failure
of winch machine's electric
breaks
6) Overlaping of wire rope
on winch machine drum
6 Bolting of U Clamps 1) Fall of person 2) Fatality 2 4 8
on girder Fall of material

7 Opening of lifting 1)Fall of person and 1)Minor Injury 1 4 4


tackles wire rope sling material,slip ,trip,caught in
and d-shackles between

1)Fall of person and 2)Major impairment 3 4 12


material,slip ,trip,caught in
between
Prepared By: Reviewed by
shwar S.S.K.Ltd. Solapur, PROJECT
cation & Risk Assessment (HIR
on of Steam Drum
PACKAGE OWNER: Thermax Ltd.
Site Incharge: Mr.Mahendra Desale

PRESENT PROBA SEVERI RIS


CONTROL BILITY TY K
MEASURE
1) Proper and safe ladder or staircase approach upto girder will be 1 2 2
ensured. Fall arrestor arrangement will be provided on ladder approach.
2) Life lind will be provided on girder, super structure for anchoring of
safety harness
3) Wire rope for lashing and main pulleys will be shifted by using crane on
super structure top.
4) It will be ensure that all workers and supervisors wearing safety
harness and anchoring it to life line or any rigid structure. Closing
supervision will be ensured. 5) Use
safety shoes, safety helmat ,gloves, goggles.
6) Deploy trained riggers and foreman

1) good conditioned hydra and lifting tools & tackles will be used for
shifting of winch 2)
Over loading on hydra and lifting tools & tackles will be strictly avoided
3) Trained rigger
will be engaged to the job. 4) Guide rope will be
used to control the risky swinging of material and minimum 4 mtrs
distnace will be maintained which shifting.
5) winch will be place on leveled ground.
1) Ensured that materials are secured properly and placed evenly, provide 1 2 2
stopper poles to prevent rolling of structural members while handling.
2) Use of safety shoes, helmat, safety gloves & goggles
3) Close coordinationin between operator & Riggers
4) Deploy trained Crane/ Hydra operator & Riggers
5) Person should not stand in between materials

1) Proper ladder approach will be provided to reach on drum above 2 mtrs. 1 2 2


2) Life line
will be provided to anchor safety harness while lasing with wire rope
3) All basic PPEs will be
used
1) Lifting plan and load calculation should be done before lifting 1 2 2
2) Sufficient capacity and sufficient numbers of
electrical winch machine will be used
3) Good conditioned and test certified wire rope,
main pulleys, guide pulleys and D shackles will be used and it will be
visually checked
4) over laping and friction of wire rope sling will be avoided
5) No man will be allowed to stand just
beanath and around material.
6) Sufficient power to electrical winch machine will be ensure
7) Alternative power arrangement will be ensured in
case of power failure
8) All other electrical work will be stopped during erection of drum
except two welding machine and on grinding machine for emergency.
9) It will be ensured that all
electrical connection will be through 30 mA ELCB / RCCB
10) Sufficient structural
support to Electrical winch machine body will be provided to avoide
displacement
11) Two rigger will be engaged near each electrcal winch machine with
pipes to avoid over laping of wire rope in winch drum. 12)
Person related to drum erection will only be allowed in drum erection area.
The rest of workers will be kept away. 13)
Area will be barricated 14) Trained
and experienced foreman and rigger will be engaged to the job
15) It will be ensured that
all winch operator and riggers are followeing main foreman's instruction.
16) one welding holder, one
gas cutting torch, one grinding machines, two chain block be arranged at
girder level on each side for emergency purpose and it will be checked
before placting it.

1) Proper and safety approach will be ensured 2) 1 2 2


Life line will be provided and it will be ensured that persone using full
body harness and anchoring it.
1)Instructions,use of fall arrestor & PPE 2) 1 2 2
Life line will be provided

1)Instructions,use of fall arrestor & PPE 1 2 2


2) Life line will be provided
Approved By:
ECT
(HIRA)
FORMAT NO:

REV:
MOBILE NO.:
MOBILE NO.: 9970743171

CONTROLLED FINAL RESPONSIBILITY


RISK ASSESSMENT
RATING
LOW Acceptable Mr.Pawan Kumar/
Mr.Amey Patil

Mr.Pawan Kumar/
Mr.Amey Patil
LOW Acceptable Mr.Pawan Kumar/
Mr.Amey Patil

LOW Acceptable Mr.Pawan Kumar/


Mr.Amey Patil
LOW Acceptable Mr.Pawan Kumar/
Mr.Amey Patil
Mr.Pawan Kumar/
Mr.Amey Patil

LOW Acceptable Mr.Pawan Kumar/


Mr.Amey Patil

LOW Acceptable Mr.Pawan Kumar/


Mr.Amey Patil

LOW Acceptable Mr.Pawan Kumar/


Mr.Amey Patil
Valid up to ( Date )

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