Fuselage: A. Side Cut

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Chapter 1 Airplane

Fuselage
A. Side Cut.
Step 1. Click File Menu > New, click Part and OK.

Step 2. Click Right Plane in the Feature Manager


and click Sketch on the context toolbar, Fig. 1.

Step 3. Click Line (L) on the Sketch toolbar.

Fig. 1
Step 4. Starting at the Origin sketch lines in Fig. 2. Use the inferencing
line, the dotted line that appears when you sketch the lines to keep the top of the motor
compartment horizontal. Do not add any extra lines. If you make a mistake, use Undo,
Ctrl-Z.

Origin Horizontal

Fig. 2

Step 5. Click Smart Dimension (S) on the Sketch toolbar.

Step 6. Add dimensions, Fig. 3.

Fig. 3
Step 7. Click Zoom to Fit (F) on the View toolbar.

10/3/16
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Step 8. Click Sketch Fillet (S) on the Sketch toolbar.

Step 9. In the Sketch Fillet Property Manager set:


under Fillet Parameters, Fig. 4
Radius .3
click corner at bottom of
windshield, Fig. 5
click OK twice.

Step 10. Click Features on the


Command Manager toolbar.
Fig. 4 Fig. 5
Step 11. Click Extruded Boss/Base

on the Features toolbar.

Step 12. In the Boss-Extrude Property Manager set:


under Direction 1, Fig. 6
End Condition Mid Plane
Depth 1.2
click OK .

B. Save as "FUSELAGE".
Step 1. Click File Menu > Save As.

Step 2. Key-in FUSELAGE for the file-


name and press ENTER. Fig. 6 Fig. 7

SOLIDWORKS 16 F uselage AIRPLANE P age 1-2


C. Top Cut.
Step 1. Click Top Plane in the Feature Manager and click
Sketch on the context toolbar, Fig. 8.

Step 2. Click Normal To on the View toolbar. (Ctrl-8)

Step 3. Click Centerline in the Line flyout on the


Sketch toolbar. Fig. 8

Step 4. Starting at the Origin sketch vertical centerline up thru part, Fig. 9.

Centerline
Step 5. Click Line (L) on the Sketch toolbar.

Step 6. Sketch two lines, Fig. 10. Start line at top endpoint of centerline, Position 1.
Extend line part way across rear edge to Position 2. Sketch a second line from
Position 2 down to side edge to Position 3.

Origin
Step 7. Click Smart Dimension (S) on the Sketch toolbar.
Fig. 9
Step 8. Dimension double distance .6 and add 4º dimension, Fig. 11. To double distance dimen-
sion, click centerline and then left endpoint of horizontal line, move the cursor to right
of centerline and
click. Key-in .6 in 2 1
the Modify box and
press ENTER.

Step 9. Right click graph-


ics area and click Drag
Select from menu selection
to unselect Smart to left
Dimension.

Step 10. Drag a “trend to


left - more liberal”
selection across
centerline and
lines, Fig. 12.
3
Step 11. Click Mir-
ror Entities
on
the Sketch toolbar,
Fig. 13.
Fig. 10 Fig. 11 Fig. 12 Fig. 13
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Step 12. Click Features on the Command Manager toolbar.

Step 13. Click Extruded Cut on the Features toolbar.

Step 14. In the Cut-Extrude Property Manager set:


under Direction 1, Fig. 14
End Condition Through All
The Direction arrow should
point towards area to be cut away,
Fig. 15. If arrow is pointing in wrong Direction
direction, click Flip side to cut. Click arrow
OK .

Step 15. Save. Use Ctrl-S.

D. Fillet Edges. Fig. 14


Step 1. Click Isometric on the Standard Views toolbar.

Fig. 15 Fig. 16
Step 2. Click Fillet on the Features toolbar.

Step 3. In the Fillet Property Manager set:


select FilletXpert, Fig. 17
Radius .6 Radius .6
select Full preview
click the four side
edges around the motor
compartment, Fig. 18
click Apply.
Fig. 18

Fig. 17
Fig. 19

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Step 4. Set Radius .3
click the 3 edges of the top face, Fig. 21
click Apply Radius .3

Step 5. Rotate view to view


underside of fuselage,
Fig. 23. To rotate view,
hold down middle
mouse button (wheel) Fig. 21
and drag.

Step 6. Set Radius .3 Fig. 20


click the 5 edges of
the bottom face, Fig. 23
do not select the rear edge
click Apply. Fig. 22

Step 7. Click Isometric on the Standard


Views toolbar. (Ctrl-7) Radius .3

Step 8. Set Radius .04


click edge of front face of fuselage,
Fig. 25
click OK . Fig. 23

Step 9. Save. Use Ctrl-S.

Fig. 24

Radius .04

Front
face Fig. 25 Fig. 26
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E. Hole for Motor.
Step 1. Click front face of fuselage and click Sketch on the con-
text toolbar, Fig. 27.

Step 2. Click Normal To on the View toolbar.

Step 3. Click Circle (S) on the Sketch toolbar.


Front Fig. 27
Step 4. Sketch circle on front face, Fig. 28. face

Step 5. Right click graphics area and click


Select from menu to unselect Circle
tool.

Step 6. Ctrl click centerpoint of circle and


Origin to select both. Release
Ctrl click
Ctrl key and click Make Vertical center point
on the context toolbar, Fig. 29. and Origin

Step 7. Click Smart Dimension (S) Fig. 28 Fig. 29


on the Sketch toolbar.

Step 8. Add dimensions, Fig. 30.

Step 9. Click Isometric on the View toolbar. (Ctrl-7)

Step 10. Click Features on the Command Manager toolbar.

Step 11. Click Extruded Cut on the Features toolbar.

Step 12. In the Cut-Extrude Property Manager set:


under Direction 1, Fig. 31
Fig. 30
Depth 1.2
click OK .

Fig. 32

Fig. 31
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F. Material PS HI (Polystyrene).
Step 1. Right click Material in the Feature Manager and click Edit
Material, Fig. 33.

Step 2. Expand Plastics in the material tree and select PS HI, Fig. 34.

Step 3. Click Apply and Close, Fig. 35.

Fig. 33

Fig. 34

Fig. 35

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G. Appearance Color.
Step 1. Click the Fuselage, click Appearance Callout
on the context toolbar and click FUSE- Click
part
LAGE , Fig. 36.

Step 2. In the Appearances Property Manager:


under Color, Fig. 37
set RGB values:
R 87 Fig. 36
G 166
B 255
click OK .

Step 3. Save. Use Ctrl-S.

Fig. 38

Fig. 37

SOLIDWORKS 16 F uselage AIRPLANE P age 1-8

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