Machine Design Final Coaching Shuffled PDF
Machine Design Final Coaching Shuffled PDF
Machine Design Final Coaching Shuffled PDF
A. recirculating
B. blowing-down
C. cracking-off
D. dumping
When distilling salt water the cooling – water discharge
from the distiller is fed back to the evaporator as
feedwater:
A. to cut down on the amount of cooling water needed
B. to prevent n excess amount of cooling water from being
discharge to the bilges
C. to supply hot water to the evaporator for more
economical operation
D. none of the above
An “offset” in pipe fitting refers to:
A. a cut-off running at right angles to the original piping
B. two pipes running parallel to each other
C. a bend in the pipe
D. two sizes of pipe in the same run
If a piston-type flush valve is not operating properly, the
most likely cause would be:
A. a plugged by – pass hole
B. a cracked diaphragm
C. a stuck pilot valve
D. any of the above
Before installing a new flange gasket be sure that the:
A. Lathe
B. Grinder
C. Planer
D. Slotter
The operation of machining the end of a work piece to
make a square with the axis.
A. Buffing
B. Honing
C. Lapping
D. Squaring
Kind of chuck, which should not be used where accuracy
desired called
A. collet chuck
B. four jaw shuck
C. magnetic chuck
D. universal chuck
Type and number of bearings to be used for spindles of
machine tool depend on
A. type of spindle
B. type of machine tool
C. load on spindle
D. load on the bearing
When the dial on the cross-feed is turned .010”, you remove
from diameter of the stock being cut:
A. .010
B. .020
C. .005
D. .015
What is pouring Babbit in:
A.can be poured in several pourings
B. must be poured all at one time
C. can be done at intervals
D. must be done in cool place
The flexible type hacksaw blade is best suited for work on:
A. channel iron
B. tubing
C. aluminum
D. any of the above
The operation of enlarging a hole by means of an
adjustable cutting tool with only one cutting edge.
A. Boring
B. Broaching
C. Drilling
D. Milling
The coils in the evaporator are attached to the headers
by:
A. pipe nipples
B. union – type fitting
C. welding
D. bolted flanges
Chuck used on turret lathe is
A. collet chuck
B. four jaw self centering chuck
C. Magnetic Chuck
D. Three jaw independent chuck
Angle plate is used for
A. cutting gears in a shaper
B. cutting gears in a milling
C. cutting tapers in a lathe
D. fixing job cut angles is grinder
For machining the flange of 90 elbow on a lathe, which
of the following device is used?
A. Angle plate
B. Catch Plate
C. Face Plate
D. Lathe plate
In quick return mechanism of shaping machine the ram
stroke length is proportional to
A. crank length
B. ram length
C. slotter arm length
D. stroke
The operation of finishing a drilled hole to the correct size
is known as
A. counting boring
B. counter sinking
C. reaming
D. spot facing
A fresh-water tank is located at the top. What will the
pressure on it outlet in the engine room 50’ below the
tank?
A. 20 psi
B. 21.7 psi
C. 23 psi
D. 25 psi
In a duplex reciprocating pump:
A. the slide valve for the one cylinder is controlled in the
piston of the other cylinder
B. both slide valves operate simultaneously
C. each slide valve is controlled by its own piston rod
D. one slide valve operates the other slide valve
The jerky operation of a reciprocating pump may be
caused by
A. small leaks in the suction line
B. suction valve only partially open
C. dirty suction valve
D. any of the above
A machine tool used to produce a variety of surface of
surfaces by using a circular type cutter with multiple
teeth called
A. broaching machine
B. grinding
C. lathe machine
D. milling machine
It is used in the production of the flat surface on pieces
two large or too heavy to hold in a shaper.
A. Grinder
B. Planer
C. Shaper
D. Shaver
It is used to true and align machine tools fixtures and
works is at and inspect size trueness of finished work, and
to compare measurements either heights or depths or
many other measurements.
A. Dial Gage
B. Dial Indicator
C. Tachometer
D. Speedometer
A tool used for measuring diameters.
A. Caliper
B. Manometer
C. Tachometer
D. Pyrometer
A process of forming metals by the use of dies after the
metal is forced to its plastic range.
A. Casting
B. Forging
C. Rolling
D. Turning
Which of the following does not have to be lubricated
when drilling?
A. Steel
B. Brass
C. Monel
D. Tool Steel
The tool to use when cutting a hole in the side of a round
piece of metal is called a:
A. vine
B. jaw holder
C. “V” block
D. chuck
Group of thin steel strips used for measuring clearances.
A. Tachometer
B. Micrometer
C. Feeler gage
D. Caliper
When measuring a drill for size measure across the:
A. margin
B. flutes
C. shank
D. point
N.F. stands for:
A. national file
B. national fine
C. neutral file
D. not found
The tool used in precision work to smooth or enlarge
holes is called a:
A. round out
B. drift pin
C. reamer
D. protractor
Which of the following chisels would be used for cutting
oil grooves?
A. diamond-point chisel
B. cold chisel
C. round-nose chisel
D. hot chisel
A mechanism, which usually does the indexing in a
machine tool is called:
A. dividing head
B. indexing
C. slotter
D. universal chuck
Carbon steel drill should be operated at
A. speed greater than that when using a high speed drill
B. speed less than that when using a high speed drill
C. the different speed as that when using high speed drill
D. the same speed as that when using a high speed drill
When cutting material in a lathe, the harder the material
being cut, the tool bit should have
A. less side rake
B. more side rake
C. more top rake
D. no side rake
On xx heavy pipe the extra metal is added in the
A. outside
B. inside
C. half on the inside, half on the outside
D. three quarters on the outside, one quarter on the
inside
A sine bar can not be used without a/ an
A. angle gage
B. micrometer
C. slip gage
D. vernier caliper
Which of the following tools would be most useful when
taking leads on bearings
A. dividers
B. outside calipers
C. micrometer
D. center gage
The process used to retard corrosion on iron pipe is
called:
A. soldering
B. annealing
C. tempering
D. galvanizing
Which of the following tools does not belong to the
group?.
A. Divides
B. Double VEE block
C. Caliper
D. Trammel
In machine shop had forging operation of lengthening a
piece of stock while reducing the cross-sectional area of
work is called:
A. bloating
B. draining
C. spreading
D. upsetting
Which of the following services is not considered to be a
work of a machinist?
A. grinding
B. Honing
C. Overhauling
D. Reboring
The wrench size for a ¼” nut is:
A. 1-1/4.
B. 1-1/2
C. 3/4
D. 10/24
Which of the following would cause hot bearings?
A. improper oil
B. dirt in oil
C. improper alignment
D. all of the above
Melting point of Babbit is approximately:
A. 1000 deg. F
B. 650 deg. F
C. 750 deg. F
D. 500 deg. F
N.C. stands for:
A. neutral cut
B. national coarse
C. national cut
D. not center
Valve stem packing is measured from thin:
A. O.D of the valve stem to the bottom of the packing
gland
B. Top of the packing gland to the bottom of the gland
C. O.D of the valve stem to the I. D. of the packing box
D. I.D of the valve stem to the to the bottom of the
gland
Tool used to cut threads on pipe is called a:
A. pipe tool
B. pipe stock
C. pipe vise
D. pipe cutter
The pipe fitting which has two opening and provides a
turn of 90 deg. Is called:
A. an elbow
B. a toe
C. a coupling
D. a union
A plug cock offers:
A. more resistance to flow than a globe valve
B. the same resistance to flow as a globe valve
C. less resistance to flow than a globe valve
D. the same resistance to flow as a angle valve
The most common flux to use when soldering brass,
copper or tin is:
A. hallow
B. rosin
C. borax
D. salt ammonia
One turn of the screw on a micrometer moves the
spindle:
A. .25
B. .205
C. .025
D. .2005
Recommended best cutting angle of drill for work on steel
or cast iron is ______ degrees
A. 48
B. 50
C. 59
D. 63
When cutting material in a lathe, the harder the material
being cut, the tool bit should have:
A. more side rake
B. less side rake
C. more top rake
D. no side rake
Knurling is done to:
A. smooth material
B. polish material
C. roughen material
D. sharpen material
Removing the sharp edges from a piece of stock is
reffered to as:
A. knurling
B. chamfering
C. planning
D. turning
Carbon steel drills should be operated at:
A. speeds greater than that when using a high-speed drill
A. All of these
B. Introduce around the work rolled wet cloth
C. Put asbestos sheeting around the work
D. Surround the work with clay
A machinery operation where by done with the work
accurately fastened has a reciprocating motion and the
tool head is stationary is called:
A. planning
B. reaming
C. shaping
D. turning
What is the difference between the shaper and a planer?
A. bend
B. crush
C. flange
D. flaring
Common defects encountered in the foundry shop steel
casting operation and also in welding practices
A. clamp
B. cutter
C. fastener
D. key
If the angle on a drill is less than 59 deg.:
A. the drill will make a large hole
B. the drill will make a smaller hole
C. the hole will take longer to drill and more power is
required to drive the drill
D. the drill will not center properly
Soda added to water is used for cooling instead of plain
water because:
A. it reduces the amount of heat generated
B. it improves the finish
C. it overcome rusting
D. all of the above
A tap or die marked ¼-20 indicates:
A. ¼ radius – 20 cm. long
B. ¼ radian – 20 threads per in.
C. ¼ diameter – 20 threads per in.
D. ¼ turn – 20 times
The lip clearance of a drill should be approximately:
A. 20 deg. – 25 deg.
B. 5 deg. – 10 deg.
C. 12 deg. – 15 deg.
D. 15 deg. – 20 deg.
The tool used when working with larger sizes of pipe is
called a:
A. chain pipe wrench
B. chain tongs
C. chain holder
D. A or B
Which of the following is not a standard thread form?
A. Square
B. American national
C. Double Flute
D. 60 deg. Sharp V
A multi pointed hand anything tool used to removed
material from metallic and non-metallic work pieces to
match with drawing, shape and size.
A. Cold chisel
B. File
C. Hacksaw
D. Hammer
When turning a piece of round metal in a lathe, the front
clearance should be smaller for:
A. large-diameter cutting
B. small-diameter cutting
C. cutting angles
D. none of the above
The good quality of a measuring tool
A. should be easy to handle
B. should be easy to read
C. should be wear resistance
D. all of the above
It is an operation of stretching or spreading over the metal
by means of the plane of the hammer.
A. Bending
B. Peening
C. Swaging
D. Upsetting
A holding device which is used to hold or grip work piece,
while filling, chipping or any other bench work or while
machining or drilling them
A. clamp
B. grid
C. pressed
D. vise
The flatness of surface can be checked
A. by using straight edge
B. by using surface plate
C. by using dial test indicator
D. all of the above
The process of extracting iron in a blast furnace is called
A. casting
B. manufacturing
C. smelting
D. sintering
Which of the following is a product of blast furnace?
A. cast iron
B. gray iron
C. pig iron
D. wrought iron
The correct cutting angle on a drill for ordinary work is:
A. 45 deg.
B. 50 deg.
C. 59 deg.
D. 65 deg.
A product of paddling furnace which contains less than
0.104 carbon, is called
A. cast iron
B. gray cast iron
C. pig iron
D. wrought iron
It is a process to impact maximum hardness to the steel
part.
A. Annealing
B. Hardening
C. Normalizing
D. Tempering
The size by which it is referred to as a matter of
convenience called:
A. actual size
B. basic size
C. effective size
D. nominal size
Which of the following is a property of wrought iron?
A. brittle
B. can not be forged
C. can be easily cast into different shapes
D. ductile
If the cutting edges of a drill are cut at different angles:
A. 8 – ¼”
B. 8 - 1/8”
C. 8 – 3/16”
D. 8 – 5/32”
An approximate safe rule for cutting new piston rings for
steam pumps is to make the ring:
A. 1/32” larger in diameter per inch diameter of cylinder
A. center punch
B. dot punch
C. hollow punch
D. prick punch
Which of the following has its angle 60 and is used for
dotting after marking the lines on general works?
A. center punch
B. dot punch
C. hollow punch
D. prick punch
The common measuring tools are
A. micrometer
B. steel rule
C. vernier caliper
D. all of the above
The gap clearance for new piston rings for steam pumps
should be approximately:
A. .003” for each inch diameter of cylinder
B. .001” for each inch diameter of cylinder
C. .010” for each inch diameter of cylinder
D. .050” for each inch diameter of cylinder
What does 3/8 – 16 mean to you?
A. 16 pieces, 3/8 “ long
B. gear with 16 teeth and a 3/8” arbor hole
C. 3/8” square, 16” long
D. 3/8” diameter. 16 threads per inch
When using a drill press the work should be held with:
A. the hand
B. a gloved hand
C. a vise or clamp
D. pliers
Which of the following is not a kind of mandrel?
A. contraction
B. expanded
C. extended
D. taper
An act of cutting out a piece of metal at a desired shape and
size is known as
A. blanking
B. broaching
C. dinking
D. slitting
Which of the following is not a common drill shank?
A. straight
B. taper
C. fluted
D. bit
The cutting angle on a drill for drilling mild steel should be:
A. 39 deg.
B. 49 deg.
C. 59 deg.
D. 69 deg.
Machine tool used for laying straight lines on metal surfaces
made of sharp tool steel is called
A. divider
B. hermaphrodite caliper
C. plain scriber
C. Hammer
A lathe machine threading mechanism is called
A. anvil
B. changed stud gear
C. reverse gear and lever
D. spindle gear
Which of the following is not used to resemble the shape of
tool bit?
A. center cut
B. round nose
C. square nose
D. thread cutting
A machine element inserted parallel to the axis of a shaft.
A. cutter
B. fastener
C. key
D. reamer
Insulation is used on piping to:
A. held in heat
B. held in cold
C. cut down heat losses
D. steam in water line
“Center drilling” is the operation of:
A. drilling a center in an odd-shaped piece of metal
B. drilling and countersinking with one tool
C. centering with one tool and drilling with another
D. drilling a center in a piece of stock in a drill press
The instrument used to remove old packing from packing
glands and stuffing boxes are called:
A. packing tools
B. packing bits
C. gland box cleaners
D. packing screws
Which of the following has its angle 90 and is used to give
deep marks for the location of drill?
A. center punch
B. dot punch
C. hollow punch
D. prick punch
Safety features that must be placed and maintained at
machine, black smith welding and foundry shops called
A. safety goggles
B. safety notices
C. safety notices in markers / boards
D. walkway shops
A device used to fix two or more parts.
A. clamp
B. fastener
C. fixtures
D. jigs
If you wanted to check the face of a pump slide valve or
other flat –face valve, you would check for trueness on a:
A. flat board
B. surface plate
C. piece of glass
D. bearing plate
In cutting tool the cutting end can also be generally called
A. back rake
B. end cutting edge
C. nose
D. side rake
It is a machine used for the testing of very thin steel or
surface layers.
A. Charpy test
B. Description test
C. Izod test
D. Rockwell test
A machine shop equipment that can flatter horizontally,
vertically or angular plane called
A. drill machine
B. power saw
C. shaper machine
D. welding machine
Which of the following is an unsafe condition in operating a
lathe machine?
A. operating with safety gloves
B. wearing a canvass apron
A. plug
B. short
C. bottom
D. taper
When preparing to tap a hole, the size of the drill will be:
A. equal to the size of the tap
B. larger than the size of the tap
C. smaller than the size of the tap
D. none of the above
Pipe taps are:
A. the same size from end to end
B. not fluted
C. tapered
D. not hardened
When preparing to tap a hole for a pipe fitting the size of the
drill will be:
A. larger than the tap size
B. equal to the size of the tap
C. smaller than the tap size
D. none of the above
A lathe with multiple cutting stations called:
A. engine lathe
B. manual lathe
C. semi-manual lathe
D. turret lathe
Device used to measure accurately speed called
A. dial gage
B. dial indicator
C. speedometer
D. tachometer
A machine tool used to out metal parts a lift, medium and
large section using a reciprocating hacksaw blade.
A. planer
B. power saw
C. shaper
D. tool grinder
A cold chisel is made of
A. cast iron
B. german silver
C. high carbon steel
A. distortion
B. easy withdrawal
C. machining
D. shrinkage
Feeler gage are used for measuring the
D. set the blade in the frame with the teeth facing you
When installing packing in a packing box:
A. leave one old turn at the bottom of the packing box
B. remove one turn and install one new turn of packing
A. attrition mill
B. ball mill
C. beater mill
D. tumbling mill
A press in which mechanical feeding of the work is
synchronized with the press action
A. automatic press
B. dial press
C. manual press
D. punch press
A supporting member that carriers a wheel and either
rotates with the wheel to transmit mechanical power to or
from it, or allows the wheel to rotate freely on it called
A. axle
B. bushing
C. coupling
D. shaft
Straight muriatic acid is often used as a flux on:
A. galvanized iron
B. cast sheet
C. sheet steel
D. any of the above
Special solders used for aluminum usually require:
A. more heat
B. less heat
C. the same heat as copper wire
D. the same heat as sheet metal
Copper is annealed by heating to a cherry red color and:
A. center punch
B. drift punch
C. drive-pin punch
D. hand punch
A tool used for turning nuts or bolts
A. c-clamps
B. long nose
C. plier
D. wrench
Used to permit lever shift for vertical travel of rail
A. ball crank
B. clamp plates
C. plumb bob
D. plunger knob
It is mounted on the top of the column and is guided in
perfect alignment by the machined dovetailed surface
A. arbor
B. over arm
C. saddle
D. spindle
Name of mechanism, which a welding operator holds during
gas welding and at the end of which the gases are burred to
perform the various gas welding operation.
A. hose
B. gage
C. switch
D. torch
A scriber is made from
A. carbon steel
B. cold-rolled steel
C. tool steel
D. hot-rolled steel
Before applying layout blue on a piece of metal, it must be:
A. roughened
B. heated
C. cleaned
D. cold
A drill bit has:
A. 4 flutes
B. 3 flutes
C. 2 flutes
D. no flutes
The alignment of coupling faces can be checked by:
A. using an inside micrometer
B. inserting a thermocouple
C. inserting a feeler gage between the coupling faces at
various points around the circumference
D. rotating and measuring to nearest permanent fitting
A piece of mild steel held against an emery wheel will give
off:
A. bright shiny sparks
B. light straw colored sparks
C. no sparks
D. green sparks
A tapered piece of stock is 2” long, 1-1/8” diameter at one
end and ½ diameter at the other end. The taper per foot is:
A. 2”
B. 2-1/2”
C. 2-1/4”
D. 2-1/16”
Sweating is the process of:
A. soldering two different kinds of metal together
B. separating two pieces of metal that have been soldered
together
C. tinning two surfaces, applying, flux between them,
holding the two together and heating
D. none of the above
If muriatic acid is used as a flux, the soldered area must be
cleaned thoroughly afterwards to prevent:
A. anyone touching it from getting burned
B. remaining acid from eating the metal
C. the acid from evaporating the solder disintegrating
D. none of the above
It cannot be forged because it will break if heated and beaten
by hammer.
A. Carbon steel
B. Cast iron
C. High speed steel
D. Tool steel
A gear wheel making 156 rpm has 56 teeth. It drives another
gear at 91 rpm. The number of teeth on the second gear is:
A. 65
B. 90
C. 50
D. 96
Tool steel can be hardened by:
A. heating red hot and plunging into water
B. heating red hot and cooling in a blast of dry air
C. heating red hot and plunging into linseed or cottonseed
oil
D. any of the above, depending on type and use
A scriber is made from:
A. carbon steel
B. cold-rolled steel
C. tool steel
D. hot-rolled steel
After grinding a tool bit, the cutting edge should be
A. case hardened
B. rubbed with emery cloth
C. rubbed with crocus cloth
D. stoned with an oilstone
When cutting material in a lathe, the softer the material
being cut, the tool bit should have
A. any of these
B. double top rake
C. less top rake
D. more top rake
A piece of cast iron held against an emery wheel will give off
A. cut acid
B. muriatic acid
C. soldering pastes
D. zinc chloride
The process of checking the surface of a piece by rolling
depressions into the surface
A. honing
B. knurling
C. reaming
D. snagging
The process of cutting internal threads by means of a cutting
tool.
A. chamfering
B. honing
C. reaming
D. tapping
The surface below the cutting edge
A. face
B. flank
C. nose
D. side relief
Which one is the hardest material?
A. brass
B. bronze
C. diamond
D. steel
Shaper tools are made of what type of material?
A. Babbitt
B. Brass
C. Bronze
D. High speed steel
It is the operation of beveling the mouth of a hole.
A. Counter boring
B. Counter broaching
C. Counter sinking
D. Spot facing
The size of abrasive grains produced by crushing process is
called
A. Grade
B.
C. Grit
D.
It is the combination of iron, carbon and other alloying
elements.
A. Alloy steel
B. Brass
C. Carbon steel
D. Cast iron
It is the process to divide the periphery of the job in degrees.
A. Angular indexing
B. Differential indexing
C. Direct indexing
D. Plain indexing
It consists of surface irregularities, which result from the
various manufacturing process.
A. Flaws
B. Lay
C. Roughness
D. Waiveness
A piece of tool steel held against an emery wheel will give
off:
A. White sparks with stars on the ends
B. Yellow sparks
C. No sparks
D. Green sparks
Grinding wheels have a range of soft to hard abrasive
materials depending on the use. Most manufacturers latter
their wheels from A to Z. The hardest is marked:
A. E
B. A
C. Z
D. El
The main difference between a planer and shaper is that:
A. creep
B. crowning
C. dressing
D. slip
It is used to transmit motion at high speed without producing
noise.
A. bevel gear
B. helical gears
C. hypoid gears
D. worm gears
It is used to transmit motion at high speed with heavy load
without producing noise
A. bevel gear
B. herring bone gear
C. spur gear
D. worm gears
It connect the shafts with soft materials such as rubber,
leather and canvass
A. flexible coupling
B. Oldham coupling
C. rigid coupling
D. universal coupling
One of the most important factors that is often overlooked
when soldering is the fact that:
A. the surface to be soldered must be clean
B. the two metals to be soldered must not be the same
C. the two metals to be soldered must be the same
D. all surfaces should be dipped in acid first
A surface should be prepared for soldering by
A. filing the surfaces
B. scraping the surfaces
C. acid-cleaning the surfaces
D. any of the above
The hand tool used for cutting threads on round stock is the:
A. stock and die
B. die wrench
C. stock
D. stock cutter
One of the factors involved in the choice of a grinding wheel
is:
A. The kind of material to be ground
B. The amount of stock to be removed
C. The kind of finish required
D. All of the above
The “tang” of a file is the part that:
A. Does the cutting
B. Fits into the handle
C. has no teeth
D. is opposite the handle
The best method of avoiding accident is by observing
_______ related to job, machine and work piece.
A. Cleanliness
B. Emery
C. Opponent
D. Safety precautions
The size of try square is measured from the inner edge of
stock to the end of its
A. Base
B. Blade
C. Body
D. Edge
Angle of center punch is
A. 30°
B. 45°
C. 60°
D. 90°
Staggering of hacksaw blade teeth on both sides alternatively
is called
A. Arrangement of teeth
B. Positioning to teeth
C. Setting of teeth
D. None of the above
It is the distance measured parallel to the axis from a point
on a screw thread to the corresponding point on the next
thread.
A. Chord
B. Lead
C. Linear
D. Pitch
A core drill with hardened steel shot pellets that revolve
under the rim of the rotating tube, employed in rotary
drilling in very hard ground.
A. Adamantive drill
B. Automatic drill
C. Double core barrel drill
D. Flat drill
A grinding mill of large diameter with either lumps of ore
pebbles or steel balls as crushing bodies the dry lead is air
swept remove mesh material.
A. Aerial speed
B. Aero fall mill
C. Aero motor
D. Ball mill
A tool – steel cutter used fro – finishing surfaces of angles
greater than or less than 90* with its axis of rotation called:
A. Angle cutter
B. Asphalt cutter
C. Circular cutter
D. Helical cutter
When installing a new grinding wheel, always use:
A. Blotting paper gaskets on each side of the wheel
B. Copper gasket on each side of the wheel
C. Only the steel washers provided with the machine
D. None of the above
The tool used to check external pipe threads is called a:
A. plug gage
B. thread gage
C. pitch gage
D. ring gage
Solder is an alloy of
A. Lead and antimony
B. Lead and tin
C. Lead and tungsten
D. Lead and zinc
It’s a square key with the bottom two corners are beveled.
A. Saddle key
B. Barth key
C. Woodruff key
D. Gib head key
Change in metal structure by which the surface structure
recover from its unstable condition
A. annealing
B. normalizing
C. aging
D. tempering
A tapered square key is known as
A. Gib head
B. Woodruff
C. Kennedy
D. Barth
The process of welding two dissimilar metals is known as
A. Friction welding
B. Flash welding
C. Oxyacetylene welding
D. Cold welding
A nonmetal considered as undesirable impurity in steel is
A. lead
B. sulfur
C. phosphorous
D. cyanide
An alloying element which improves the tensile strength of
steel and make it harder
A. vanadium
B. carbon
C. cobalt
D. chromium
An alloying element which reduces deformation of
configuration and sulfuric brittleness.
A. molybdenum
B. manganese
C. nickel
D. chromium
What is the lip clearance angle of twist drill for generated
work?
A. 3 – 6°
B. 8 – 10°
C. 12 – 15°
D. 18 – 22°
It is a milling method in which parts are placed in a row
parallel to the axis of the cutting tool end are milled
simultaneously.
A. Abreast milling
B. Angular milling
C. Helical milling
D. Straddle milling
The tool used to check internal pipe threads is called a:
A. plug gage
B. thread gage
C. pitch gage
D. ring gage
The tool used to cut gears is called a:
A. gear cutter
B. gear hob
C. gear center
D. gear threader
If use a dry grinding wheel for sharpening tool bits, dip the
end of the bit in water frequently to prevent-
A. burning your fingers
B. annealing the cutting edge of the bit
C. hardening of the tip
D. the tip from crysallizing
CNC in machine shop means
A. Communication Network Control
B. Computer Network Center
C. Computer Number Control
D. Computer Numerical Control
It is the time lost due to breakdowns, waiting for tools, minor
accidents etc.
A. Down time
B. Handling time
C. Machining time
D. Set up time
What is the necessity of giving tolerance?
A. It saves the labor charges
B. Its saves the material from wastage
C. It saves the time
D. All of the above
An instrument for determining the relative hardness of
material by a drop and rebound method.
A. Brinell hardness tester
B. Rockwell hardness tester
C. Scleroscope
D. Universal testing machine
An instrument for measuring the degree of surface
roughness in micro inches.
A. Caliper
B. Micrometer
C. Profilometer
D. Sclerescope
These spindle of the grinding machine on which the wheel is
mounted.
A. Arbor
B. Bearing
C. Bushing
D. Fluting
A device for holding grinding wheels of special shape or the
working piece – being grounded.
A. Chuck
B. Fixtures
C. Head stock
D. Jigs
Grinding the grooves of a twist drill or tap.
A. Flaring
B. Fluting
C. Honing
D. Lapping
It is done then and there by adjusting or repairing the faults
come in notice during work.
A. Corrective maintenance
B. Predictive maintenance
C. Preventive maintenance
D. Routine maintenance
Which statement does NOT belong to the function of
bearings?
A. To give free rotation to the shaft
B. To guide the shaft
C. To support the shaft
D. To transmit power
A “pillar” file has:
A. One safe edge
B. Three safe edges
C. Two safe edges
D. A or C
In general, files are divided into two classes called:
A. Single – cut and double – cut
B. Fine and coarse
C. Rough and smooth
D. Heel and sizes
The length of a file is measured from:
A. End to end
B. Point to heel
C. Point to end
D. Heel to end
A “pillar” file is used for:
A. Filling slots
B. Filling keyways
C. Filling against a shoulder
D. Any of the above
A flexible hacksaw blade has a tendency to:
A. Snap easily
B. Buckle or run out of line when too much pressure is
applied
C. Cut too fast
D. Cut on a slant
Soldering is the process of:
A. Holding two metals together by heating
B. Joining two metals by third soft metal that is applied
in a molten state
C. Holding two different kinds of metals together by heating
A. Drawing out
B. Drifting
C. Jumping
D. Upsetting
It is a set of gears fitted in different position on a plate which
are controlled by a lever.
A. Differential gear
B. Gear train
C. Stud gear
D. Tumbler gear
Prepared soldered paste flux is most popular but if you did
not have any, you should use:
A. hydrochloric acid
B. sulphuric acid
C. nitric acid
D. any of the above
What support the top rake?
A. Front clearance
B. Side clearance
C. Side rake
D. Top rake
Which of the following reduces the rubbing action?
A. Front clearance
B. Side clearance
C. Side rake
D. Top rake
Which of the following is used for all general purposes?
A. Forging
B. Production slotter
C. Puncher slotter
D. Tool room slotter
It is an operation of milling the complex surfaces with the
help of a group of cutters mounted on the same arbor
A. Climb milling
B. Down milling
C. Gang milling
D. Straddle milling
The dulling of the cutting particles of a grinding wheel
resulting in a decreased rate of cutting is called
A. fluting
B. glazing
C. grinding
D. lapping
The process of lengthening a piece of stock while the cross-
sectional area is being reduced
A. Drawing
B. Honing
C. Tapping
D. Upsetting
The major factors, which determined the rpm on milling
cutter, are the material being cut and
A. depth of the cutter
B. diameter of cutter
C. number of teeth in cutter
D. time allowed to complete the job
Electron beam machining process is quite suitable for a
material having
A. high melting point and high thermal conductivity
B. high melting point and low thermal conductivity
C. low melting point and low thermal conductivity
D. low melting point and high thermal conductivity
Grinding is what type of operation?
A. Metal finishing operation
B. Metal fusing operation
C. Metal powdering operation
D. metal surfacing operation
Grinding is done wherever
A. a large amount of material is to be removed
B. a small amount of material is to be removed
C. high accuracy is required
A. Oilstone
B. Peeblestone
C. Surface grinder
D. Rocky oil
A hand tool used to measure tension on bolts
A. Hammer
B. Plier
C. Screw driver
D. Torque range
A hand tool used to measure engine crank web deflection
A. compound gage
B. dial gage
C. distortion gage
D. feeler gage
A kind of chuck, which has reversible jaws, which could be
adjusted separately
A. Combination chuck
B. Independent chuck
C. Magnetic chuck
D. Universal chuck
A method whereby a gear is run with another gear that has
abrasive surface material
A. hobbing
B. honing
C. lapping
D. milling
Is the process of cold works where a limited amount of
material, resulted to a higher strength and it leaves a surface
under compressive stress
A. surface finishing
B. smoothing
C. surfacing
D. surface rolling
Is largely used for low strength application such as elevator
ropes not used for hoisting and for stationary guy ropes
A. steel rope
B. cast steel rope
C. nylon rope
D. iron wire rope
Nitriding process of surface treatment for steel tools is used
for tools taking
A. heavy cuts
B. light cuts
C. medium cuts
D. straight cuts
They are mixtures of lard, cottonseed or rapeseed oils and
mineral oils are called
A. Cooling oils
B. Cutting oils
C. Heating oils
D. Emulsions
If the lips of a drill are of different lengths:
A. the drill will not cut
B. the hole will be larger than the drill
C. the hole will be smaller than the drill
D. some of the above
One horsepower is equal to:
A. the amount of work a can produce in one hour
B. 33,000 foot-pounds of work per minute
C. 33,000 foot-pounds of work per hour
D. the power delivered to a shaft in one hour
A plug gage is used to measure
A. cylindrical bores
B. screw threads
C. spherical holes
D. taper bores
Which of the following is the cutting speed of brass?
A. 30m/min
B. 40m/min
C. 50m/min
D. 80m/min
A twist drill is specified by
A. Honing
B. Lapping
C. Planing
D. Shaping
It is device, which hold the job in position and guide the
cutting tool.
A. clamp
B. grip
C. jig
D. vise
In referring to threads, “pitch” is:
A. the distance of the full length of the thread
B. the distance from a point on one thread to a
corresponding point on the next thread measured parallel
to the axis
C. the distance from the top of one thread to the bottom of
the next thread
D. the distance from the bottom of a head on a bolt to the
first thread
A tool bit for cutting an American National thread should
be ground with a:
A. 45 deg. angle
B. 90 deg. angle
C. 60 deg. angle
D. 30 deg. angle
Tubing is measured by:
A. inside diameter
B. outside diameter
C. thickness of wall
D. wire gage
An important accessories of milling machine.
A. cutters
B. milling machine vise
C. ram
D. vertical milling attachment
The machine, which can flatter surface on horizontal, vertical
or angular plane.
A. drilling machine
B. lathe machine
C. power saw
D. shaper machine
Which of the following is not part on a lathe machine?
A. carriage
B.fan
C. headstock
D. tail stock
Which tools does not belong to the group?
A. adjustable wrench
B. feeler gage
C. torque wrench
D. vice grip
The tool used to cut threads in a hole is called a:
A. top
B. tap
C. bit
D. reamer
Wiping is the process of
A. applying flux during welding process
B. cleaning the welded surface after the welding operation
is over
C. connecting load pipes by soldering alloy
D. low temperature welding
Which of the following is not a cut of file?
A. smooth
B. second cut
C. half-round
D. bastard
The tool used for cleaning files is called a:
A. file cleaner
B. file card
C. file oilstone
D. scraper
Which of the following is the smallest size drill?
A. # 80
B. # 60
C. # 1
D. # 0
It is an operation of milling two opposite sides of work piece
at a time by using two side milling cutters on the same arbor.
A. Face milling
B. Gang milling
C. Side milling
D. Straddle milling
How is the height of a bench vice adjusted?
A. By using a wooden plate form
B. By using a wooden packing piece under the vice base
C. By using a vice adjusting fixture
D. All of the above
Why hacksaw blade teeth get dullness?
A. Coarse pitched blade is used on hard metal
B. Pressure is not released in return stroke
C. To much speed and pressure
D. Any of the above
Files are classified according to
A. grade and cut
B. shape
C. size and length
D. all of the above
How are rivets made?
A. Cold pressing
B. Drawing
C. Hot rolling
D. Rolling
The angle formed between the face of a tool and the work
surface or the tangent to the work piece at the point of
contact with the tool called
A. clearance angle
B. cutting angle
C. rake angle
D. wedge angle
A tool which when pressed into a finished hole in a piece of
work, provides center on which the piece may be turned or
otherwise machined called
A. butt
B. mash
C. mandrel
D. wobble
Which of the following types of valves is used in the bilge
manifold?
A. swing chuck
B. non - return
C. angle
D. globe
Which of the following groups of pipe sizes is correct?
A. ¼, ½, ¾, 7/8, 1
B. ¼, 3/8, ½, 5/8, ¾, 1
C. ¼, 3/8, ½, ¾, 1
D. ¼, ½, 5/8, ¾, 1
A brazed joint is:
A. stronger than a soldered joint
B. weaker than a soldered joint
C. the same strength as a soldered joint
D. three times as strong as a soldered joint
The relation between two mating parts with reference to
ease the assembly is called
A. allowance
B. clearance
C. tolerance
D. fits