High Power Ignitrons
High Power Ignitrons
High Power Ignitrons
by
DIANA LYNN LOREE, B.S.E.E., M.S.E.E.
A DISSERTATION
IN
ELECTRICAL ENGINEERING
Submitted to the Graduate Faculty
of Texas Tech University in
Partial Fulfillment of
the Requirements for
the Degree of
DOCTOR OF PHILOSOPHY
Approved
December, 1991
'.^ r -
Sol
/o//?/'
' ^ , ACKNOWLEDGMENTS
11
CONTENTS
ACKNOWLEDGMENTS ii
ABSTRACT iv
LIST OF TABLES v
LIST OF FIGURES vi
CHAPTER
I. DESCRIPTION OF PRELIMINARY WORK 1
Ignitron Basics 1
Prototype Ignitrons 5
Axial Magnetic Field Effects 7
Other Work 13
II. EXPERIMENTAL APPARATUS 17
Major Test Circuits and Main Diagnostics .. 17
Sculptured Anodes and Arc Rotation 23
Mach-Zehnder Interferometers 28
Optical Interferometer 33
Microwave Interferometer 36
Spark Gap Igniter 38
III. TESTING AND RESULTS 41
Photographic Study of Anode Geometry 41
Optical Interferometry 49
Microwave Interferometry 62
Spark Gap Igniter Studies 77
IV. CONCLUSIONS/RECOMMENDATIONS 85
Results/Achievements 85
Anode Studies 85
Interferometric Studies 86
Spark Gap Igniter Studies 87
Overall Achievements 87
Recommendations 88
REFERENCES 94
APPENDICES
A. SCHEMATICS AND DEVICES 97
B. FRINGE SHIFT EVALUATIONS OF A
MACH-ZEHNDER INTERFEROMETER 108
C. PROJECT HERCULES 120
• I •
111
ABSTRACT
IV
LIST OF TABLES
Table Page
1. Average recombination values 76
2. Average diffusion rate constants 78
3. Conventional igniter trigger delay data .... 82
4. Spark gap igniter trigger delay data 84
5. Parameter comparison of NL-9000 to
previous high-power ignitrons 90
• ' ^
LIST OF FIGURES
Figure Page
1. Basic ignitron 3
2. Conventional igniter 4
3. The three prototype ignitrons used
at Texas Tech University 6
4. Holdoff voltage graphs of the three test
ignitrons 9
5. Diagram of Dynfax framing camera 12
6. Side view of three initial anode
geometries 15
7. Differential voltage versus peak current
for three anode geometries 15
8. The two basic testing circuits 18
9. Block diagram of the diagnostics and
triggering system for the crowbarred
circuit configuration 19
10. a) Cut-away view of test stand with
diagnostics and triggering boxes 21
10. b) Cut-away view of test stand with
diagnostics and triggering boxes 22
11. Diagram of the Megaframe camera 24
12. Ignitron with recommended modifications. ... 26
13. Machine drawing for cup anode 27
14. Machine drawing for slit-cup anode 29
15. Induced discharge motion in the cup
anode with slits 30
16. Machine drawing for spiral anode 31
17. Demountable ignitron with modified
anode section 32
18. Diagram of optical interferometer 34
19. Diagram of microwave interferometer 37
20. View of spark gap igniter 40
21. Critically damped waveforms for
Vbank = 2 kV and graphite anode 42
22. Critically damped waveforms for
V^ank = 5 kV and graphite anode 42
23. Series and crowbar current waveforms
for V^,„, = 1 kV 43
VI
^
24. Voltage across and current through DIG
for crowbarred configuration 44
25. Photographic sequence for graphite anode. .. 46
26. Photographic sequence for cup anode 47
27. Photographic sequence for slit-cup anode. .'. 48
28. Exposure position for Megaf rame camera 50
29. Photographic sequences for spiral anode
with Vfcank = 5 kV 51
30. Photographic sequence centered at peak
current for spiral anode with Vj^^^k = 5 kV. . 53
31. Critically damped waveforms for
^bank = 5 kV and spiral anode 55
32. Optical interferometer sequence of
coarse diamond-shaped fringes 57
33. Optical interferometer sequence of
fine diamond-shaped fringes 58
34. Adjusted optical interferometry sequence. .. 59
35. Fringe shift detection scheme 60
36. Microwave interferometer noise shot
for 1 kV level 64
37. Microwave interferometer data shot
for 1 kV level 65
38. Microwave interferometer shot for 1 kV
level with noise removed 66
39. Microwave interferometer shot for 2 kV
level with noise removed 67
40. Microwave interferometer shot for 3 kV
level with noise removed 68
41. Microwave interferometer shot for 4 kV
level with noise removed 69
42. Microwave interferometer shot for 5 kV
level with noise removed 70
43. Plasma density versus time for 1 kV level. . 71
44. Plasma density versus time for 2 kV level. . 71
45. Plasma density versus time for 3 kV level. . 72
46. Plasma density versus time for 4 kV level. . 72
47. Plasma density versus time for 5 kV level. . 73
48. Curve fitting of post conduction density
data to recombination and recovery curves. . 75
49. Traces showing current through and
voltage across conventional igniter 79
• I
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50. Current through DIG and current through
conventional igniter 80
51. Voltage across spark gap igniter 83
52. Previous ignitron structure and new
ignitron structure 89
53. Comparison of detectable density ranges
for interferometers 91
54 . Plot of T^ and final peak current 93
A-1. Monocyclic power supply 99
A-2 . Basic monocyclic circuit 100
A-3. Bank charging waveform for V^harge = 2 kV. ... 100
A-4. Schematic for voltage level trigger
generator 103
A-5. Timing diagram for Megaf rame camera 105
A-6. Timing circuit for Megaf rame camera 106
B-1. Basic interferometry system 110
B-2 . Intensity versus phase difference plot 110
B-3. Generic microwave interferometer output
and associated density waveform 114
B-4. Angle factor in two-dimensional fringes. ... 115
B-5. Example of uniform phase shift
fringe pattern 118
B-6. Example of localized phase shift
fringe pattern 118
C-1.
Simulation circuit for Project Hercules. ... 123
C-2.
PSPICE input file for simulation circuit. .. 124
C-3.
Projected current for simulation circuit. .. 125
C-4.
Series capacitor set with resistors 127
C-5.
Differential voltage graph for
C-6. series capacitor sets 128
Generic metal oxide varistor
C-7. voltage-current characteristic 130
Series capacitor set with resistors
and MOVs 131
C-8. Diagram of electrolytic capacitor set
for Project Hercules 132
C-9. Basic floorplan for Project Hercules 134
C-10. Process flowchart for Project Hercules 135
C-11. Preliminary diagnostic and control plan
for Project Hercules 136
Vlll
IM«!,.J.I«v\
CHAPTER I
DESCRIPTION OF PRELIMINARY WORK
Ignitron Basics
The ignitron is a vacuum switch that operates on the
left side of the Paschen minimum in the insulating mode with
a pressure-distance product of 0.001 to 0.01 Torr-cm. The
tube is triggered by means of a small high voltage pulse
applied to an igniter which initiates the mercury vapor
stream from the cathode and closes the switch. The
1
positioning of the major components of an ignitron can be
seen in Fig. 1. The most prominent features that distinguish
ignitrons from other pulsed power switches are their high
current and coulomb capabilities. Most of this capability is
made possible by the mercury cathode which performs the dual
purpose of providing a source of electrons for the discharge
and a supply of vapor through which the discharge is
conducted. The anode material in most ignitrons is graphite,
although stainless steel is also used. When an arc or high
intensity discharge column reaches the surface of the wall,
anode, or an insulator, outgassing or vaporization from that
material can occur. The outgassed or vaporized material can
contaminate the vacuum of the tube and/or condense into the
mercury and form a sludge that can coat the igniter (or other
areas) and ruin the tube. The problems caused by evaporated
material have made research into ways of decreasing this
evaporation a priority.
The ignitor has turned out to be a major reason for
failures of ignitrons in pulsed power projects. Post-mortem
diagnoses on failed ignitrons have found shorted igniters
that cannot be triggered and igniters that have had their
tips broken off or have been broken off entirely. As seen in
Fig. 2, the conventional ignitor dips into the mercury
cathode and presses down the surface of the mercury to form a
negative meniscus. In a good tube the mercury does not wet
the ignitor, and a resistance of 10 to 100 12's usually exists
between the pool and the ignitor (this value can be as low as
1 ohm and still signify a good ignitor) . The ignitor is
usually a molybdenum support rod connected to a graphite
shank and tipped with a boron carbide compound. To initiate
an arc, a cathode spot is formed by passing a short, intense,
positive pulse of current through the ignitor into the
mercury pool. This pulse must be unidirectional because the
ignitor is easily damaged by reverse current flow. Plasma
caused by the ionization of the mercury by the cathode spot
then diffuses into the tube volume and a glow-to-arc
ANODE
TERMINAL
ANODE SEAL
(INSULATOR)
^ METAL
^ ENVELOPE
(WALL)
IGNITOR
MERCURY POOL
IGNITOR TERMINAL
GRAPHITE SHANK
MENISC
IGNITOR TIP
MERCURY POOL
V77777777777j
BOTTOM OF TUB
* TIP IS OF A BORON
CARBIDE COMPOUND
Prototype Ignitrons
The work done at this institution involved three
different prototype ignitrons: a commercial NL-2909 ignitron,
a glass-walled ignitron, and a custom designed demountable
ignitron. Figure 3 shows cross-sectional drawings for all
three tubes. The NL-2909 was developed from an NL-5555 tube
used for welding applications by removing the splash baffle
and changing the cathode connection for high pulsed currents.
The glass-walled tube (of which two identical tubes were
tested) was of the basic ignitron design and was the largest
one of its kind ever tested at the current levels used in
this program. In this case, the absence of metal walls
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turned out to be not only advantageous for optical
diagnostics, but also had an effect on tube performance in a
magnetic field. The demountable ignitron (nicknamed the DIG)
was designed at this laboratory and manufactured by National
Electronics/Division of Richardson Electronics. This tube
resembled a conventional steel-walled ignitron but had a
total of four viewports permitting visual access to the
discharge in the cathode and anode region. All components of
the DIG (i.e., igniters, anode, mercury filling, and
viewports) are easily removed, replaced, or modified for
research purposes. The DIG was designed with a small exhaust
tube on the top flange through which the ignitron could be
evacuated but pumping through one of the sideports was
sometimes required.
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holdoff voltages, dropping to less than 4% of their original
value at relatively low axial magnetic fields. Furthermore,
both of these tubes showed a very slow recovery toward full
holdoff potential as the axial magnetic field was increased.
However, the recovery of the NL-2909 was almost twice as fast
as that of the demountable ignitron. On the other hand, with
an applied field, the holdoff voltage of the glass-walled
tube only dropped to around 30% of its original value. The
magnetic field value at which this reduction took place was
almost twice that required by the DIG and over four times the
field required by the NL-2909. The glass-walled ignitron
also recovered to full holdoff potential more than ten times
faster with increased magnetic field than the two metal-
walled tubes. Tests with reversed magnetic field polarity
showed that these effects were independent of the polarity of
the magnetic field.
The reduction of the breakdown voltage in the presence
of an axial magnetic field was reasoned to be caused by the
deflection of primary electrons of suitable energy into a
cycloidal motion around the anode. For the ignitrons with a
metal wall (the 2909 and the DIG), the conditions for this
effect were ideal in the anode-wall gap, where electrons
accelerated by a radial electric field were exposed to a
perpendicularly oriented axial magnetic field. Due to the
smaller anode-wall spacing of the DIG, the electric field
strength in the gap was about 2 times higher than for the
2909 tube. In contrast to the tubes with metal walls, the
electric field (normal to the equipotential levels) in the
glass-walled tube was predominantly oriented in the axial
direction with the highest radial component near the lower
potential shield. The electron path is determined by the
superposition of the rotational motion in the magnetic field
and the radial acceleration in the electric field. The
cycloidal motion of the electrons in the magnetic field of
proper magnitude therefore led to an effective increase of
the crossed gap distance and a corresponding increase of the
11
pressure times distance product, with d being the actual path
length of the electrons, determining the breakdown voltage.®
The influence of axial magnetic fields during the
current conduction phase could be measured only for the glass
tube because the holdoff voltage for the other tubes was too
low to allow a reasonable operation. These tests were done
with a 2.56 mF, 128 kJ capacitor bank discharged by the
switch into a critically damped circuit. In terms of the
magnetic field's effect on the appearance of the voltage
trace, the differential voltage across the tube was markedly
smoother as the field increased. The data also indicated a
slightly lower arc resistance as the field was applied
indicating a more efficient conduction plasma.
In addition to electrical diagnostics during current
conduction with the magnetic field, optical diagnostics were
performed on the glass-walled tube. The camera utilized was
a Dynafax High Speed Continuous Writing Framing Camera, a
diagram of which can be seen in Fig. 5. The camera used
35 mm Tri-X Pan film which is located around the inside of
the camera drum. A separate rotating mirror flashed
alternating rows of exposures onto the rotating film. The
combined rotating-drum, rotating-mirror design of this camera
allowed framing rates of up to 26,000 pictures per second.
The top rotational speed combined with the 3 p.s exposure
stops (called the diamond stops) allowed around 40 pis between
frames. This camera was run in an open shutter mode for the
duration of each shot. Photographs showed that with no
applied field the plasma in the glass-walled tube after peak
current was very diffuse and filled the entire tube volume.
Early in shots of this kind, slightly irregular plasma
patterns were prevalent. There was also more luminosity near
the cathode and walls early on. Tests done with field values
of .01 to .02 Tesla showed patterns similar to the no field
shots. Again, there were plasma patterns and some vertical
striations in the volume. As the field approached 0.035 to
0.05 Tesla (which is the general amplitude where the holdoff
12
Other Work
Other tests on ignitrons run at Texas Tech University
involved the preliminary study of the effects of anode
geometry on ignitron behavior and spectral distribution of
luminosity.^ It is beneficial to the lifetime of an ignitron
to reduce all forms of erosion during current conduction
because contamination of the mercury affects ignitor
performance. Research with vacuum interrupters, railguns,
and other high current switching devices has shown that
stationary conducting plasmas (or arcs) cause heating of
contact faces which in turn causes the liberation of metal
vapor from the contact surface. To combat this source of
erosion it seems reasonable to either find ways of externally
affecting the conduction plasma to create a totally diffuse
plasma that does not develop any stationary high intensity
columns or design contacts which force the the conducting
plasma to move over the surface of the contacts rather than
remain stationary. However, at higher currents even a
totally diffuse discharge plasma can vaporize metal from the
electrode. The first suggestion has been addressed in the
previous section of this chapter. The second suggestion of
sculptured contacts is addressed in this section.
The design of practical vacuum interrupter contacts has
evolved proven contact designs which enhance arc motion
during current conduction. •^^ The designs include spiral
and/or slit features which use the interaction between the
14
current flowing in the arc and a transverse magnetic field
resulting from the current flowing in the sculptured contacts
to continually force the arc to move in a transverse
direction. The effect of anode geometry on the arc impedance
was determined utilizing the demountable ignitron and three
different anodes: a flat graphite anode, a stainless steel
cup-shaped anode, and a stainless steel cup-shaped anode with
slits. The three anodes are illustrated in Fig. 6. Numerous
test shots were fired at different current levels for each
anode and the corresponding differential (i.e., anode-
cathode) voltage values at peak current were taken. Figure 7
is a plot of the differential voltage values versus peak
currents for all three anodes. As can be seen in Fig. 7, the
slit-cup anode produced the smallest voltage spread and the
lowest arc voltages overall. The average arc impedance for
the flat anode, the cup-shaped anode, and the slit cup anode
respectively were 5.998 mQ, 5.246 mQ, and 3.764 mCl. Some
high speed photography was performed in conjunction with the
arc impedance measurements but these results will be detailed
and expanded upon in a later section of this dissertation.
In further research by Burke, spectroscopic analysis was
performed on the discharge plasma in the DIG using optical
bandpass filters for mercury in the visible light spectrum
and two bandpass filters centered away from any
characteristic mercury lines. In this case, photographs of
the conduction plasma were taken with the Dynafax camera
through the sideport of the DIG through the various line
filters. The optical filters were centered at the following
wavelengths: 405 nm, 435.8 nm, 546.1 nm, 577 nm, 580 nm,
690 nm, 488 nm, and 514.5 nm. The last two filters listed
are the ones not centered on characteristic mercury lines.
The luminosity as a function of the following parameters was
compared: the anode geometry (flat anode versus slit cup
anode), the optical filter, and the peak current level. In
varying the current level, it took 100 kA of peak current
before any images began to appear on the film. At this
15
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70
PEAK CURRENT (kA)
MAr
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VAr
Ignitron
Test
Ignitron
(DIG)
Crowbarred Configuration
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voltage level device, which was designed and constructed
specifically for this project, can be found in Appendix A.
Other devices that were also designed for this project
include the ignitor trigger pulsers, the differential probe
amplifier, and the fiber optic transmitter/receiver.^ The
critically damped circuit configuration used much of the same
equipment as the crowbarred configuration with the deletion
of the voltage level sensor and the series switch.
In order to implement all of the planned diagnostic
techniques, a test stand had to be designed which would fit
into the existing optical interferometer, allowing for the
demountable tube and another ignitron to be mounted in the
proper configuration, and have an inductance of approximately
1 p.H. Figure 10.a shows a three-dimensional cut-away view of
the test stand taking into special consideration the
placement of the two ignitrons and the main current sensors.
In Fig. 10.b, another view of the stand is shown this time
emphasizing the positioning of the voltage sensors and
ignitor triggers. As can be seen, holes in the stand are
positioned in line with the throughports of the DIG. This
feature allows for the use of interferometry and the high
speed photography of the discharge plasma. The stand was
made out of .5" thick aluminum with a 1" aluminum rod as a
central current conductor. The holding braces for the series
ignitron had to be modified slightly as two different sizes
of switches were used during the past years of testing.
Initially, size D NL-5555 tubes were used but these tubes
always failed after a relatively low number of shots.
Therefore, a larger size E tube, the NL-1057, was used and
has performed well with no failure modes displayed as of yet.
Besides the Dynafax framing camera described in the
previous chapter, another high speed camera was used for this
project. This camera was a Model 189B Synchronous Framing
Camera loaned to us by Lawrence Livermore National
Laboratory. To shorten all references to this camera, it
will be called the Megaframe camera in reference to its
21
connection to outer
conductor of bank cables
Coaxial Gabies
Coaxial Cables
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Crowt>ar Currant
Rogowski Coll
Series Ignitron
Crowt>ar Ignitron
Voltage Level
for Crowbar
Timing
Anode
Voltage
Signal
Cathode
Voltage •
Signal
1:1
Pulse
Transformer
Trigger
Generator Generator
Series Ignitron
Trigger Signal
Crowbar Ignitron^
Trigger Signal
35 mm film
Relay lenses
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adjustable
main lens
assembly
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Mach-Zehnder Interferometers
A Mach-Zehnder interferometer is a field visualization
interferometer which detects the phase shift in a beam
introduced by an object such as a plasma. The phase shift
introduced by the plasma is dependent upon the plasma charged
particle density and the plasma dimensions. In the
29
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Bottom View
Optical Interfergmeter
A basic layout of the entire system can be seen in
Fig. 18. The interferometer was a large prebuilt model
mounted on casters. It totally enclosed the optical
components and had the pitch and yaw adjustments mounted
externally to make interferometer alignment easier. A CW
Argon Laser (Continental 3020 AS) with 2 watts maximum output
power (multi-line, multi-mode) provided a continuous beam,
which was pulsed for the measurements. A small helium neon
laser, was helpful during the alignment procedure. It is
important to check and make sure that the difference between
the path lengths of the two beams is smaller than the
coherence length of the laser. Otherwise, interpretable
fringe patterns will not result. This laser has a
longitudinal mode spacing specification of 160 MHz. This is
equal to the reciprocal of the coherence time, which turns
out to be 6.25*10"^ seconds. The coherence length of a laser
34
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is the speed of light times the coherence time. Therefore,
the coherence length of this laser is approximately 1.875 m.
Thus, the path lengths can differ by almost 2 meters without
losing fringe pattern information. With the rigid, symmetric
construction of the interferometer, it is not anticipated
that the path lengths will vary by more than a few
centimeters. As a check of the longitudinal mode spacing
value, the coherence time of a cavity is equal to 2 times its
length divided by the speed of light. The length of this
laser's cavity is .94 m, which corresponds to a coherence
time of 6.27*10"^ s. Another way to get a rough approximation
for the coherence length of a laser is to simply take twice
its length. In this case, the approximate coherence length
would have been 1.88 m.^^
A narrow bandpass laser line filter, of which there were
two (one for each of the main Argon laser wavelengths) , was
inserted into the beam path of the interferometer just before
the camera to avoid any illumination of the film by the
ignitron discharge plasma. The filter for the blue line was
centered at 488.9 nm with a 6.7 nm half transmission
bandwidth. The filter for the green line was centered at
516.4 nm with a 7.8 nm half transmission bandwidth. This
interferometer creates a two-dimensional output of shifting
fringe patterns which could then be photographed. The
Dynafax rotating camera, which was referred to earlier, was
run in an open shutter mode at full speed. For some
experiments, the laser line filter was removed from the
optical path. This allowed both the fringes and the
discharge light to be photographed, thus allowing the
checking of the laser window timing.
For testing, the laser beam was pulsed through the
system with either a normally-open, normally-closed cascaded
shutter combination or a TTL controlled ferroelectric
shutter. The cascaded shutter combination consisted of two
Uniblitz Model 23X shutters, one normally open and one
normally closed, with a special reflective coating on the
36
.125" aperture shutter. When triggered simultaneously, they
provided a 400 Us window through which the beam could pass
before traveling on to the beam expander. However, these
mechanical shutters turned out to have a great deal of
inherent jitter due to their 0.6 ms delay time and 0.6 ms
opening time. Additionally, the coil of this shutter needed
a special trigger pulse of 60 V followed by 5 V of holding
power. Many test runs were lost due to the improper timing
of the laser pulse. To correct this predicament, a
ferroelectric light valve Model LVIOOAC, made by Displaytech,
Inc., with a 25 mm clear aperture and the corresponding
control box were used. This light valve contains two
adjustable polarizers and an active liquid crystal element in
the center. The operation is based on the rotation of the
plane of polarization in the center element upon application
of a voltage of ±15 V. This shutter had approximately an 800
to 1 contrast ratio, a 40 \Ls opening or closing time, and a
50-70 \ls delay time. For use with this shutter, a small
monostable circuit and inverter was designed. The circuit
had a potentiometer to control the pulsewidth of the shutter
pulse, and was triggered prior to the DIG.
Microwave Interferometer
A Mach-Zehnder interferometer functioning in the
microwave range was used in order to test for a different
range of plasma densities. A basic layout of the entire
system can be seen in Fig. 19. As can be seen, the reference
path in this interferometer is not physically parallel to the
plasma path as in the previous interferometer. Instead, the
reference path uses a variable attenuator and variable phase
shifter to match the two signal paths. Another difference
between this interferometer and the previous one is that the
output signal is not two dimensional but a time-varying
voltage signal provided by a detection diode mounted into a
tunable crystal mount. The source for this system is a
reflex klystron, VRE-2101AA, which has a maximum output power
37
% c
rH X O
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lH r-\
CM MH CO
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1 0) >
w fr; •H
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38
of 450-600 mW, depending upon the operating frequency, into a
matched load. A reflex klystron is a single-cavity klystron
oscillator in which an electron beam passes through a cavity
gap into a region where the negative voltage on a repeller
electrode causes the electrons to reverse direction. The
combination of a signal across the cavity gap and the bunched
electrons returning to the modulating gap at the correct time
provide the feedback loop which causes the device to
oscillate.^^ Before the system was utilized, the output of
the interferometer system was maximized by tuning the crystal
mount. Prior to each test shot, the output voltage of the
interferometer system is adjusted to be as close to zero as
possible by balancing the interferometer utilizing the
attenuator and phase shifter.
o
o
I river t e d
i qnit ron
r n r r ont.
27 kA/V
Ignitron
voltage
1 3 3 3 . 3 3 V/V
Inverted
ignitron
current
27 kA/V
Ignitron
voltage
1 3 3 3 . 33 V/V
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45
previously discussed, the photographic interpretations will
be reexamined and expanded upon in this section. ^'^^'^^
Exposures for all photographic data were made on Tri-X Pan
film and processed in the laboratory darkroom using HC-110
developer. The negatives were then made into photographic
prints using medium and/or high contrast photographic print
paper and Dektol developer. During the making of some
prints, transparent masks depicting the viewport dimensions
were superimposed along with the actual plasma exposures to
make viewing the prints easier. The individual frames are
numbered in secjuential order beginning with frame #1 with the
time between frames dependent upon the camera. Some of the
data in this section will be scanned images rather than
actual photographs, to make the images more reproducible.
The images are scanned at 360 dpi spatial resolution with a
256 level gray scale scanner and then printed out with a 300
dpi laser printer.
Numerous shots were taken at various bank voltage levels
for each anode. Example images made for the graphite anode,
the cup anode, and the slit-cup anode can be seen in
Figs. 25, 26, and 27. All of these images were made with the
Dynafax camera and with the circuit in the crowbarred
configuration. Therefore, the data can be seen to brighten
as the DIG progresses through the main current peak, dim as
the tube approaches zero current conduction, and grow
luminous again as the tube goes on to the secondary current
peak. Note that the data shots made with the slit-cup and
cup anodes showed the most plasma motion and/or distortion
while the shots with the graphite anode showed a uniform
diffuse plasma. Detection of this motion feature was the
stated intention of the sculptured anode testing, so it can
be said that the tests are successful. Due to the large
interframe time, no valuable judgments on the velocity of any
plasma motion could be made.
Images of the conduction discharge with the spiral anode
in the DIG were made with the Megaframe camera and with the
46
Bank level = 5 kV, 45 |ls interframe time
Optioal Interferometry
The optical interferometer system introduced previously
was used on the DIG in the crowbarred configuration. The
method used to interpret the data is derived in Appendix B.
All shots were done with the flat graphite anode in the DIG
50
E x p o s u r e P o s i t i o n Of_
Megaframe Camera
32
33
34
35
48
49
50
51
30 34
31 35
32 36
37
38 42
39 43
40 44
41 45
Figure 30 (continued)
55
(D
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56
and photographed by the Dynafax camera. Figures 32, 33, and
34 display interferometric sequences for three different
shots. As can be seen, different views of the fringe pattern
were observed by changing the focal length of the camera in
order to find the best option. The diamond shaped patterns
occurred when an external extension to the lens of the camera
was added on. Consequently, the interferometric beams are
routed through the camera optics in such a way that the
diamond shaped exit pupil defines the beam shape and is
projected in the sharp outline onto the film. By adjusting
the focusing control of the lens, more dense fringes could be
obtained as in Fig. 33. By removing the extension and proper
camera positioning, the more circular patterns of Fig. 34
could be obtained. The fringes in Fig. 34 are not perfectly
straight because of imperfect surfaces on the optics and
viewports of the interferometer system.
Initial analysis of the interferometric images was
inconclusive as very little shifting of the fringe patterns
could be visually detected. Two main methods were arrived at
to aid in the detection of fringe shifting. By enlarging the
individual frames of a shot by as much as 400%, minute shifts
in the fringe pattern from frame to frame could be seen. In
addition, an image processing program. Image 1.29, was used
to plot out the gray levels along a straight line taken
through the center of an individual fringe exposure frame.'^^
The plots could then be aligned and the shifting evaluated,
as seen in Fig. 35. Although there may have been some
localized fringe shifting, only the maximum fringe shift
observed on an exposure was taken into account. Careful
evaluation of several shots at various peak current levels
centered around 115 kA revealed an average fringe shift which
corresponded to plasma densities in the DIG on the order of
1.445*10^^ cm~^. Data before the peak level, at a current in
the area of 50 kA, indicated plasma densities on the order of
7.225*10l^l9'20
57
numbers refer to
exposure number
on Fig. 34
Referring t o l i t e r a t u r e , t h i s d r i f t v e l o c i t y for
electrons in mercury vapor can be related to a value for E/p^,
with po being the reduced gas pressure in Torr at O^C.^^ The
62
value for drift velocity given in Eq. (5) is related to a
value of E/Po « 15 [V cm"^ Torr"^] . This means that the
reduced gas pressure in the discharge at a peak current of
115 kA is approximately 3.2 Torr. By using the standard
relationship between gas pressure and density (po = nKT) and
an assumed temperature of 0°C, an approximation for the
neutral gas density can be calculated to be 1.13*10^"^ [cm"^] .
The previously calculated values can be used to compare
the index of refraction for the electron plasma and the index
of refraction for the mercury ions. The magnitude of the
index of refraction, \ij., for a species is given by the
following formula
2 .2
CO A
<^^r-l) • =—V^ ' <^)
^ species ^ 2 2
B n C
where COp is the plasma frequency and is related to the plasma
density of the species. Next, we will use the approximation
that the mass of a mercury ion is its atomic number (i.e.,
number of protons), which in this case is 80, times the mass
of a proton. Using the electron density from the previous
data and the neutral plasma density previously calculated,
the values for Eq. (6) become
(^l^-l) = 1.714*10'^ and (^lr-l) = 9.13*10~^\ (7)
electron ion
Mir-.rowave Intf>rferometrv
The microwave interferometer system previously
introduced was also used on the DIG in the crowbarred
configuration. The method used to interpret the data is
derived in Appendix B. The output voltage of the
63
interferometer was recorded with a Nicolet 2090 digital
oscilloscope along with the corresponding current in the DIG.
Because of the close proximity of the interferometer to the
discharge and the lack of shielding, there was some discharge
noise present in the interferometer's output. In order to
remove the system noise from the output waveforms, data were
taken with the receiving horn of the interferometer blocked
and the resulting signal subtracted from the normal data
waveform. A typical noise shot can be seen in Fig. 36. A
normal interferometer shot for the same bank charging level
can be seen in Fig. 37. It can be seen that the noise
waveform has none of the oscillations describing the plasma
density that were present in normal data waveforms. In any
case, no noise occurs when data is taken after the current
equals zero. Additionally, notice that the data shot has no
voltage oscillations at the beginning of or during current
conduction. This is because N^ is reached so cjuickly by the
plasma that the interferometry system did not have time to
respond and the density of the conduction plasma stays well
above N_ for the entire current conduction period.
Therefore, we were only able to look at the plasma decay
after conduction.
Tests were done at five different bank charging levels,
and a single data shot with the noise removed for each
charging level can be seen in Figs. 38 through 42. For
multiple shots at each voltage level, the timing of the
voltage oscillations was related to the associated
differential phase change and then to the respective density
by the method detailed in Appendix B. Figures 43 through 47
show the density versus time plots for the shots presented in
Figs. 38 through 42. Note that the lowest density detected
by the interferometer was 0.364*10^^ [cm"^] .
Since the density data occur after conduction, some new
principles must be introduced so that the data can be fully
interpreted. If we assume that the plasma present in the DIG
well after conduction has ceased is a distribution of ions
64
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n = -ari^ . (10)
onential Fit
400 1500
Time (|is)
Voltage [kV] A B a
1 7.562e+15 -267.9 1.322e-16
2 2.011e+15 -457.8 4.973e-16
3 7.389e+15 -809.6 1.353e-16
4 6.545e+15 -989.6 1.530e-16
5 6.187e+15 -950.8 1.620e-16
* equation: t[ns]= ^T ~ ^
n [ cm ]
1 1.823e-3 1944.0
2 2.480e-3 947.0
3 3.004e-3 1392.7
4 2.204e-3 1503.6
5 4.192e-3 972.7
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81
of jitter statistics. The best resolution of the digital
oscilloscope used to take these data was 50 ns. Table 3
lists the delay times for all test shots with the
conventional ignitor along with the mean and standard
deviation values for each data set. Since the goal of this
testing was to do an analysis of the jitter, the value of
interest is the standard deviation of the delay values. As
can be seen, the smallest deviation occurred when the bank
was at 2 kV and the ignitor trigger generator was set to
3.5 kV. The largest standard deviation occurred when the
bank was at 2 kV and the ignitor trigger generator was set to
2 kV.
The same type of measurements were done with the spark
gap ignitor. Ten shots were done with the capacitor bank
charged to 2 kV and then to 5 kV. However, the trigger
voltage on the ignitron trigger generator was set to a single
level that would break down the spark gap ignitor for all
shots. This level was 2.5 kV on the output of the trigger
generator but measurements of the spark gap voltage, such as
that seen in Fig. 51, showed that after the transformer the
peak voltage was only 4.4 kV or less. Inspection of the
spark gap ignitor revealed a gap between the ignitor tip and
the mercury pool of less than 0.125". Tempering of the
ignitor was also revealed in inspections made after its use.
Table 4 displays the delay values for all shots done with the
spark gap ignitor. As can be seen, the results are very
similar to the results for the conventional ignitor.
Therefore, this spark gap ignitor successfully triggered the
DIG without a drastic change in the jitter range.
82
Vcharge = 2 kV Vcharge = 5 kV
Trigger
Level V=2 kV V=3.5 kV V=2 kV V=3.5 kV
0.60 0.65 0.45 0.65
0.45 0.70 0.65 0.60
0.80 0.65 0.40 0.80
0.75 0.60 0.50 0.45
Delay (|is) 0.60 0.75 0.60 0.60
0.50 0.65 0.60 0.75
0.45 0.75 0.60 0.70
0.80 0.75 0.55 0.60
0.75 0.80 0.65 0.55
0.70 0.65 0.70 0.60
1333.33 V/V
Vcharge = 2 kV Vcharge = 5 kV
Trigger
Level V=2.5 kV V=2.5 kV
0.80 0.60
0.70 0.60
0.65 0.50
0.55 0.50
Delay (jls) 0.60 0.70
0.65 0.75
0.85 0.60
0.70 0.45
0.60 0.40
0.65 0.35
Results/Achievements
Anode Studies
The primary goal of the photographic anode studies was
to determine whether anode sculpting could be used to improve
ignitron performance by concentrating the main discharge away
from the ignitor and/or inducing discharge motion across the
surface of the anode. The photographic studies of the plasma
behavior close to the anode, and especially the comparison of
standard anodes to sculpted ones, revealed that sculpted
anodes induce plasma motion, which greatly reduces anode
erosion and contamination of the mercury pool. A further
discharge control using a cup-shaped anode reduces the plasma
density at the ignitor position. Again, this feature will
increase tube lifetime by protecting the ignitor from the
main discharge. It is believed that the addition of these
anode features to commercial ignitrons will improve ignitron
85
86
lifetime by decreasing the vaporization of material from the
anode and/or protecting the ignitor.
Examinations of the anodes after use did reveal
differences. The flat graphite anode, although showing wear
and discoloration overall, displayed a very dark circular
area at one side of the rim. This area was also deeper,
indicating more material had vaporized from this spot. This
was an example of the effect that a stationary high intensity
discharge can have on a flat graphite anode. During some
shot, a discharge column anchored at this spot and vaporized
a great deal of material. The discharge from successive
shots tended to migrate toward the same area and released
more and more material. None of the sculptured anodes
displayed any anchor spots. Part of this may be due to the
fact that they were sculptured and part due to the fact that
the sculptured anodes were made of stainless steel, which
makes them able to conduct more of the heat from the
discharge into the anode rather than vaporize material from
the surface.
Interferometric Studies
For the first time, the electron density during
conduction and post conduction phase has been measured
interferometrically. These data are essential for the
understanding of the basic conduction and recovery mechanisms
of ignitrons. The optical interferometry provided an
estimate of the plasma density with values on the order of
10^^ cm"-^, at a peak current of approximately 115 kA. The
microwave interferometry provided information on the recovery
phase of ignitrons. The recombination phase had a
recombination coefficient of approximately 2.17*10"^^ cm^/s,
and the diffusion phase had a time constant of approximately
2.74*10-^ s"-'-. Both of these parameters depended only slightly
on the charging voltage. Some of the data concerning the
general shape of the recombination curve has been pointed out
87
in previous literature. In a paper by Turner and Butler,
indirect measurements of the electron density in the
deionization phase of an ignitron showed a two-stage
exponential decay.^^
Ovprall Anhifivfiments
Some of the first results and recommendations resulting
from the previously described research have already been used
in the manufacturing industry. In particular, Richardson
Electronics has produced a next generation pulsed power
ignitron, the NL-9000. The change in general ignitron
geometry that has resulted from the years of discussion and
88
research can be seen in Fig. 52. As can be seen, the anode-
cathode spacing of the new ignitron is smaller and the cup
anode has been adopted to confine the main discharge away
from the centrally spaced ignitor. Additionally, two
separate water cooling coils allow for the cathode area to be
at a lower temperature than the tube wall. This feature aids
in keeping mercury droplets from adhering to the walls of the
tube, an occurrence which can harm tube lifetime. For better
performance in the rigorous pulsed power industry, the anode
connection and insulating feedthrough of the new pulsed power
ignitron has been strengthened. Table 5 shows a comparison
of some of the general ratings for the NL-9000 and previous
high power ignitrons.^^ As can be seen, there has been a vast
improvement towards some of the ratings that the pulsed power
industry has been needing.
Rf^ commendations
There are many ways in which these lines of research
could have been improved. Overall, a larger viewport window
would have been a great diagnostic improvement. Another
lower viewport through which to view the discharge would have
allowed for viewing a shorter anode-cathode spacing and a
better investigation of the anode effects.
Although the interferometers performed properly and
information was obtained from their data, this area of study
could have been improved in three major areas. Figure 53
displays the approximate density ranges which were detectable
by the two interferometry systems. Although the optical
interferometer with the argon laser was useful at the higher
current levels, too much of the plasma density seemed to fall
below the optical interferometer's density range and above
the microwave interferometer's range. More detailed data in
this area could have generated density versus time data that
could have been used to compare the anode geometries.
Additionally, a better method needed to be determined which
could accurately map out and reference the two-dimensional
89
U
P
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4-)
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C
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t. 4->
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c C
Cn
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c
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p
c o
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in
Q)
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p
cn
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[L4
90
arc resistance
has been found
General arc to be much s e v e r a l mQ
resistance lower than
previous tubes
(<1 mQ)
Dissipates
less power at
Comments higher current
than previous
models
Problem optical
range Interferometer
xoeter < Argon)
I i i i i i i i f I I I
10000
CO
Avg. Tdk
10001
M
O
1001
4-»
Avg, Peak of F i n a l
C
(V
101 Conciuction Perioci
M
M
U
2 3 4 5
Charge V o l t a g e (kV)
28. Max Born and Emil Wolf, Principles of Optics, 5th ed.,
Pergamon Press, Inc., New York, 1975.
97
98
Monocyclic Power Supply
A monocyclic power supply was used to charge the 2.5 6 mF
capacitor bank used for most of the work detailed in this
dissertation. The schematic for the supply can be seen in
Fig. A-1. This supply was designed with a special control
switch that can be used after the bank is charged, to prevent
the supply from recharging the bank after the shot.
Otherwise, as soon as the voltage on the bank is less than
the set point on the voltmeter, the power supply will turn on
and automatically begin charging the bank again.
Additionally, the control for the safety discharge system for
the banks (the dumps) was built into the supply.
A monocyclic power supply provides the shortest charging
time for a given maximum current capability. This is because
the supply is designed to deliver a constant current level,
independent of the load. This feature can best be derived by
doing a single phase example. The following derivation
refers to variables seen in Fig. A-2. In the figure, the
load impedance, ZL, represents the primary of the main
transformer of the power supply. The capacitor in parallel
with the load impedance can be said to be
k k k k ig ig
ap
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104
of the comparator prevent the comparator from saturating and
losing speed. The TTL compatible signal from the comparator
then flows into the pulse and reset logic block of the
circuit. The slope select switch determines which voltage
slope the system should trigger off by setting one of the
inputs of an exclusive-OR gate (XOR gate). The rising edge
of a signal from the XOR gate, which occurs when the input
signal has the correct slope and is close to the reference
voltage level, triggers a monostable multivibrator (74LS123).
An output pulse will be generated by the entire circuit if a
flip flop (74LS74) is set in the ready mode and if the
monostable multivibrator is triggered as previously
mentioned. There are two ways for the flip flop to be set.
A reset pushbutton can be used to clear the flip flop and/or
the flip flop can be automatically reset by a second
monostable multivibrator which is triggered by the first
monostable multivibrator.
Comparator
Signal
"FIRE" Signal i
Shutter Pulse
Alternate Output
Pulse
TIME
u
^owH? <D
B
to
o
B
(0
u
(0
cn
0)
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O
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cn
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107
108
109
Source-
V \
' k.
T
plasma
k,
\ D V-
Detector Plane
er = (1 - (•%•) ) . (BIO)
CO
A(t) = - ^ D [ l - ^1 - ^ ] . (B13)
TIME
reference
beam
plasma
detector
plane
-X
and
^2 = ^o^ -^ ^o<L2" ^) + ^iD - cot . (B16)
5y = —^^^—7T- = — — , (B20)
k^sin(e) sin (9)
with A<j) equal to the phase shift caused by the plasma that
can be detected by measuring the fringe shift data. Ay and
6y. Compared to the phase shift caused by the charged
particle density, the magnitude of any additional phase shift
by the neutral gas density in the ignitron is negligible.
The same equations for k^, COp, n, and k^ as previously
introduced hold. However, to be able to easily relate A(|) to
n, ki must be approximated by
.y
:sLZ- 5y,,
where Eq. (B9) was used. If we set the A(j) of Eq. (B23) equal
to the A<t) of Eq. (B21) , set CO^=27Cc/>., and solve for nD we get
n D = M g m E , ^ ^ (B24)
120
121
Late in the phases of the previously discussed research,
a contract was awarded to us to conduct testing involving
prototype ignitrons. The main objective of the contract was
to lifetime test some prototype switches for Lawrence
Livermore National Laboratory's (LLNL's) Nova laser upgrade
for their Internal Confinement Fusion (ICF) program.^9/30 rphe
laser will be upgraded from its current 100 kJ level up to
roughly 2 MJ over the next five to ten years. Our work is an
eighteen month project which began on July 15, 1991.
Detailed in this chapter will be the design goals and
preliminary diagnostic and control system designs for what we
have named Project Hercules.
Project Hercules will test prototype switches with the
required parameters of 300 kA peak current, 200 C per shot,
and a 25 kV voltage holdoff ability. The ultimate goal is to
recommend a switch which can do all the required parameters
for 10,000 shots. None of the first generation prototypes
are expected to fulfill all the parameters for the full
lifetime. Therefore, the^switches will be examined after
their failure, design changes recommended, and second
generation switches retested. The switches will come from a
variety of competing sources including Richardson Electronics
and English Electric Valve (EEV).
Hh
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124
300000-
i 200000 -
4J
c
o
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u
100000-
Time (seconds)
Project Construction
With the main and highpotting circuits conceptually
formulated, the physical system could begin to be designed
and tested. The design of the capacitor bank was dealt with
first. The main circuit provided the requirements for
voltage capability and total capacitance. For a charging
voltage of 5.07 kV, thirteen capacitors in series would be
required so that each capacitor had only 390 volts across it
and 377 sets of thirteen 1500 \1F capacitors in series would
be required to make the calculated bank capacitance of
39.46 mF. This made a total of 4446 capacitors needed to
build the bank.
Placing electrolytic capacitors in series posed some
design problems. Electrolytic capacitors are generally known
for their nonuniform leakage resistances. Therefore, when
these capacitors are placed in series and a potential placed
across the group, the voltage does not necessarily divide
evenly across each capacitor even with the addition of a
voltage division network in parallel with the capacitors. To
demonstrate this point, a series set of ten electrolytic
capacitors with parallel resistors was built and tested.
Figure C-4 shows a schematic for the system and Fig. C-5
shows the resulting differential voltage across each
capacitor for a total charge voltage of approximately 2.4 kV.
Note how one of the capacitors is dangerously close to its
maximum voltage rating of 450 V while another capacitor has
only 120 V across it. If perfect voltage division was going
on then each capacitor would have had 240 V across it.
Similar results were obtained for other test sets. For a few
of the capacitors on the existing 2XIIB modules this was
taken care of by adding two, series connected, 200 V Zener
127
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No MOV
With MOV
Current
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133
highpotting capacitor, a tes^t stand, a cooling water
circulating system, various diagnostic and control devices,
and a screenroom. A 12 kV, 10 A power supply was obtained to
charge the main bank of this project. However, in the
existing constant voltage configuration, the supply would
require a large current limiting resistor and it would take
too long to charge the bank. It is therefore planned to
convert this supply to 8 A constant current by means of phase
controlling the primary of the power supply's transformer
with an SCR controller.^^ This supply will then charge the
bank in only 25 seconds. Using existing component
dimensions, the basic floorplan worked out for Hercules can
be seen in Fig. C-9.
M il
Double lines of
Low Inductance
Coax
17'
Probe Amplifier
33'
t^le
I tif [ i i n t t M i I tri ,tt**mmu*m,4ntnmnii
Table
I r 111111 m 11M
Screenroom 10'
Desk
-\ IXX?R h
Is everything ready??
safety, power, diagnostics,
cooling, automation, shot #
Try again
Yes
(
Return to I
^
Yes
k Reset diagnostics
Give ignitor check signa
3
•WP«
136
Supply
25 kV
Power CO
0)
o
n
ac
Relay
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L.-.
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c
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cn
m
•H
c «« "C
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rH
0)
M
I
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Q)
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3
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xMMMWMMMM
^*MMMMM*MM.M*
137
peak data into the voltmeter need to be designed. There is a
possibility that the automatic functions of the digital
oscilloscope could perform the peak acquisition function.
Status Rfipnrt
At the time of the writing of this dissertation,
construction on the project had been going on for some four
months. A 10' by 10' screenroom had been assembled, wired
with proper power and filters, and fitted with wheels. Over
one half of the capacitor sets had been assembled and placed
into the cabinets. Prior to the sets being inserted, each
cabinet was totally stripped, four 900 pound casters mounted
on the bottom, and holes drilled for the proper shelf
spacing. Parts to modify the power supply had been gathered.
The SCR controller board had been chosen and ordered. The
necessary six SCR's and their heatsinks had been acquired.
Design of the test stand was in progress. Additionally, some
programming for the computer control system had begun.