AT H O LDS

GRIP TH

SERIES 900
// PN 6/10/16/Class 150
// NPS 1″ ¼ - 64″
// Industrial applications
// Water, chemicals, gas
// Oil & gas, air

E D B U T T E R F L Y V A LVES
RESILIENT SEAT

WWW.ABOVALVE.COM
 ION
GENERAL INFORMAT
GENERAL CHARACTERISTICS APPLICATIONS
• Concentric design Butterfly valves series 900 are suited for many
• Shut-off and regulating device applications where tight shut-off is required, such as:
• Splitted shaft • Industrial Processing
• Pivot fixed by screw allows demounting (demountable version) • Water and Wastewater
• Long neck of the body according to Heating Systems • Dry Bulk Conveying
Regulation standards • Light Slurry Handling
• Orange epoxy painting RAL 2002 - 3 mil • Paper Mills
• Vacuum max 29 psi absolute (with bonded liner) • Food and Beverage
• Movement of disc ensured by four-squared endstem • HVAC (Heating, Ventilating & Air Conditioning)
• Certificate ATEX (Group II, Category 1/2 GD TX) • Non-mining environments and explosive
• Approved for GAS and potable water applications by DVGW certification atmosphere consisting of dust and gas
(zones 0, 1, 20 and 21)

STANDARDS
LEAK TEST: FACE TO FACE: TOP FLANGE: CONNECTION WORKING STANDARD:
• EN 12266-1, Rate A • EN 558, SERIES 20 • EN ISO 5211 BETWEEN FLANGES: • EN 593 + A1
• ISO 5208, Rate A • ISO 5752, SERIES 20 • EN 1092-1
• API 598, TAB. 5 • API 609, TAB. 2 • DIN 2631
• ASME B16.5

TYPE DESIGNATION Models

9 2 4 B Version of body Lug type T
Wafer type B Double flanged type F
B = wafer NPS 28“ - 64“
T = lug
F = double flange
U = full flanged

Material of disc
0 – Brass ASTM B584
1 – Aluminium bronze ASTM B148 C 95500 PRODUCT QUALITY AND CONTROL
2 – Stainless steel ASTM A351 CF8 • ABO production facilities are certifi ed in accordance to ISO
3 – Ductile iron ASTM A536 60-45-12 9001 (14001, 18001) quality system
epoxy coated* • Test procedures are established according to: EN 12266-1,
4 – Stainless steel ASTM A351 CF8M* ISO 5208, API 598, ANSI/FCI 70-2
5 – HASTELLOY • Manufacture according to the requirements of the European Directive
6 – Stainless steel ASTM A182 F904L 97/23/CE – Equipment under pressure (Category III, modul B)
7 – Titanium • All ABO valves pass pressure tests to 110% of rated pressure to
* Halar or Rilsan coating optional ensure bubble tight shutoff
• All actuators are calibrated and cycle tested before shipment
Material of seat • Material Traceability Rule – Certification is provided for all
1 – NBR supplied valves as per customer’s request
2 – EPDM - • Positive Material Identification
3 – Carboxylic NBR – All materials are subjected to
4 – VITON (FPM) PMI testing in order to verify
5 – Silicone Steam (MVQ) - Material Traceability Certificate
6 – Silicone (VMQ) • Certificates - Complete list of certificates
7 – Epichlorohydrin can be found on www.abovalve.com
8 – HYPALON® (CSM)
9 – NBR 70-AG + 14 F + 140 F
– NBR conduct + 14 F + 176 F

Series name
Series 900

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 DESIGN BENEFITS

1) INTERNATIONAL STANDARD 2) BLOW-OUT PROOF

COMPATIBILITY SHAFT SYSTEM
Top flange according to Standard ISO No up-movement of the
5211 enables direct mounting of ma- shaft is ensured by safety
nual operators and power actuators. retainer in the body neck.
Longer necks of ABO butterfly valves
result in insulation of ISO top flange
(protection of mounted actuator) and
meeting Heating Systems Regulation
standards.
3) 2-PIECED SHAFT
SYSTEM
The divided shaft-pivot sys-
tem with a highly profiled
disc ensure high Kv/Cv and
lower pressure drop.

4) DOUBLE-SIDED
PROFILES
Double-sided profiles
ensure proper align-
ment of the sleeve
7) SEAT DESIGN in the outer body re-
The seat is anchored cess.
in the body (groove
and tongue design),
and its movement is
ensured by four-squa-
red end stem.

6) DEMOUNTABLE VALVE 5) FORMING LOBE

DESIGN Liner stability is secured by
ABO series 900 design allows a forming lobe, which fits
for demounting and easy seat perfectly into the relevant
replacement. groove of the body.

3
 DESIGN BENEFITS

1) 3-STAGE SEALING SYSTEM

A triple safety feature system of sealing security designed by ABO engineers provides for a 100% tight shut-off, long term product life,
and a safe mode of operation in the most demanding applications.

1. Primary sealing – Sealing surface of the seat in the contact area with both, the stem and the pivot respectively, has a precisely
defined spherical geometry, which exactly replicates the geometry of the disc.
2. Secondary sealing – The secondary sealing feature is being created by stem (pivot) overlap in relation to the seat boar diameter.
3. Tertiary sealing – ABO series 900 butterfly valves are equipped with safety O-rings that further improve product operational per-
formance and its reliability.

2) OPTIONS OF SEAT ANCHORING

1. GROOVE AND TONGUE VERSION – classical European design of gro-

ove and tongue anchoring prevents movement of the seat, yet at the same
time, allows for material interchangeability and easy seat replacement.
2. VULCANIZED SEAT VERSION – vulcanized seat option is available for
high vacuum applications or for under pressure conditions. For lower vacuum
applications, a glued-seat version option is also available.

3) EXTERNAL COATING OPTIONS

1. HIGH QUALITY EPOXY COATING – ABO standard coating option is pre-

mium quality epoxy grade C2 with minimal thickness of 3 mil (EN12904-1).
2. MARINE COATING – marine coating for highly abrasive media especially
in marine environment is an option. Grades C3, C4 and C5 are available.
3. RILSAN 11 COATING – Rilsan 11 coating provides superb corrosion
resistance. This coating option is recommended for applications such as
seawater, cement, food or water service contaminated with chemicals. Example of groove and tongue liner
4. AMERLOCK COATING – Amerlock operator coating provides superior anchoring whereby the forming lobe
protection in the sea water environment. prevents liner movement.

4) SPECIAL PURPOSE VALVES

1. ALUMINIUM BODY VALVES FOR SWIMMING POOLS

ABO series 900 butterfly valves with body made out of aluminum, are due to
lower weight, ideal for usage in applications where plastic piping is required.
This valve design is especially suitable for swimming pool water applications.
• NPS 2″ to NPS 8″
• 43 psi maximum working pressure
• 14 F to 212 F

2. ALUMINIUM BRONZE BODY VALVES FOR MARINE SERVICE

ABO offers high quality resilient-seated butterfly valves fully from Aluminum
bronze material to meet the requirements of today‘s industrial/marine mar-
kets. These valves are specifically designed for onshore and offshore ser-
vice where maximum product reliance is required in an extremely abrasive
environment with high levels of salinity.

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 & T E C H N I C A L I N FORMATION
MATERIALS

1. EPDM with DVGW CERTIFICATION FOR POTABLE WATER

ABO Series 900 resilient seated butterfly valves are certified by
the German Institute DVGW CERT GmbH for potable water appli-
cations. Valves with this certification are available in sizes NPS 1″
1/4 - 24″ and represent a reliable solution for diverse applications
for drinking water as well as for the waste water industry.

2. EPDM with FDA APPROVAL FOR FOOD INDUSTRY

ABO series 900 FDA approved black EPDM liner can be used
for applications in the food industry from 14 F to 266 F. Typical
applications for this series are sugar mills, beverage and malt
factories.

3. NBR WITH DVGW CERTIFICATION FOR GAS

SERVICE
A special NBR seat certified by the German Institute DVGW CERT
GmhH is available for gas and biogas applications.

4. VITON BIO LINER FOR BIODISEL

Viton Bio is a liner with high fluorine content (70%). It provides
for excellent chemical resistance and is suitable for such media
as acids, oils or biodiesel with temperatures ranging from -5 C to
150C.

5. LINERS FOR EXTREMELY ABRASSIVE MEDIA

Subject to proper material seat selection, ABO series 900 butterfly
valves can be used for service in severely abrasive environment:

a) Carboxylic NBR (Nitrile) - this basic material variation is

suitable for use in an oily environment whereby abrasive par-
ticles are present.

b) Flucast® - ABO series 900 butterfly valves equipped with

Flucast® liners, are the ideal solution for dry bulk conveying,
handling of slurries, dust products (gypsum, carbon black,
kaolin, oxides), and pneumatic conveying of cement and
powder in the mining industry. Depending on the blend, ABO
series 900 Flucast® liners can be also used in the food indu-
stry (FDA approved), as well as in the oil industry for medias
such as crude oil.

WORKING CONDITIONS
• Max working pressure
o NPS 1″ 1/4 - 24″: 175 psi
o NPS 28“ - 64“: 150 psi (175 psi upon request)
• Temperature range - max:
- 22 F + 302 F, depending on material selection

Series 900 - Biogass application

5
 & T E C H N I C A L I N FORMATION
MATERIALS
DRAWING & MATERIALS
Item Name Material
Ductile iron 0.7040 (GGG40) epoxy coated
Carbon steel 1.0446 (A216 WCB)
1 Body Low carbon content steel 1.1156 (A352 LCC)
Stainless steel 1.4408 (CF8M)
Aluminium EN AC 43000
0 – Brass 2.0402
1 – Aluminium bronze 2.0966
2 – Stainless steel 1.4308 (CF8)
3* – Ductile iron 0.7040 (GGG40),
2 Disc epoxy coated
4* – Stainless steel 1.4408 (CF8M)
5 – HASTELLOY
6 – Stainless steel 1.4539 (Uranus B6)
7 – Titanium
1 - NBR - 10°C + 100°C
2 - EPDM - 25°C + 125°C
3 - Carboxylic NBR - 10°C + 100°C
4 - VITON (FPM) - 15°C + 150°C*
5 - Silicone Steam (MVQ) - 30°C + 140°C
3 Seat
6 - Silicone (VMQ) - 30°C + 150°C
7 - Epichlorohydrin - 30°C + 70°C
8 - HYPALON® (CSM) - 25°C + 120°C
9 - NBR 70-AG - 10°C + 60°C
- NBR conduct - 10°C + 80°C
4 Shaft Stainless steel 1.4021 (AISI 420)
5 Pivot Stainless steel 1.4021 (AISI 420)
Delrin (up to DN 300)
6 Bushing
Brass (from DN 350)
Execution in other material types can be provided upon request. Choice of the seat 7 Distance ring Stainless steel
and disc materials for various media will be recommended upon specific enquiry. Max.
temperatures for each material of seat are accepted only for a specific medium and 8 Distance ring Stainless steel
short time exposure. 9 Pin Stainless steel 1.4401 (AISI 316)
10 Plug screw Stainless steel
11 Shaft O-ring NBR, EPDM, VITON is an option
12 Pivot O-ring NBR, EPDM, VITON is an option
13 Retaining screw Stainless steel
Max. temperature for water services only up to 176 F.
* Available with optional Rilsan or Halar coating.
INSTALLATION BETWEEN FLANGES (1“ 1/4 - 24“)
Vers. PN/NPS 1″1/4 & 1″ 1/2 2″ 2″ 1/2 3″ 4″ 5″ 6″ 8″ 10″ 12″ 14″ 16″ 18″ 20″ 24″
PN 6 ● ● ● ● ●
PN10
B
PN16 ●
Class 150 ● ● ● ● ●
PN 6 ● ● ● ● ● ● ● ● ● ● ● ● x x x
PN10 ● ● ●
T
PN16 ● ● ● ● ● ● ● ●
Class 150 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

INSTALLATION BETWEEN FLANGES (28“ – 64“)

Vers. PN/NPS 28″ 32″ 36″ 40″ 48″ 56″ 64″
PN 6 ● ● ● ● ● ● ●
PN 10
F
PN 16 ● ● ● ● ● ● ●
Class 150 ● ● ● ● ● ● ●
* For JIS 5K/10K, please consult with ABO. standard ● upon request x not suitable

6
 UES
ACTUATION & TORQ
ACTUATION POSSIBILITIES
All ABO handles, manual gear operators, pneumatic and electric actuators can be mounted directly to ABO butterfly valves, thus
eliminating brackets or couplings. This allows for simple installation in the field, minimizes possible misalignment and decreases
overall height.
MANUAL ACTUATION: HANDLEVER
For manual actuation, ABO offers levers in carbon steel material with protective coating for excellent corrosion, abrasion and impact
resistance. A lever in stainless steel material is an option. ISO top flange connection is F05 for sizes NPS 2″ and 2″ 1/2, and F07 for
sizes NPS 3″ - 8″, respectively. Handlever in regulating design optional.

NPS 1“ 1/4 - 8“ NPS 10“ - 12“

NPS 1″ 1/4- 4″ 5″ 6″ - 8″ 10″ 12″
A 10.63 10.63 14.25 17.71 29.52
B 2.95 3.14 3.54 5.31 5.31
Weight 2.73 2.77 3 4.85 6.83
Dimensions mentioned in mm, weight in kg.
Type L (only up to 100 psi)
MANUAL GEARBOX WITH HANDWHEEL
ABO gearbox series of manual actuators combines state of art production technology, with cast iron and pressed steel construction, to
provide a smooth and trouble-free operation for heavy duty on-off and throttling service of ABO valves. The rugged, cast iron body seals
is weatherproof to IP67. A self-locking gearing holds the valve in the desired position. Further features include a readily accessible hand-
wheel, adjustable stopcrew for closed position, removable splined drive bush with indexing facility and a facility to lock handwheel with
padlock and chain. Gearboxes, as well as handlevers, can be supplemented with contacts for signalization of endpoints.

NPS 1″ 1/4 - 4″ 5″ - 8″ 10″ - 12″ 14″ 16″ 18″ - 20″ 24″

A 2.75 3 5.25 5.25 13.26 13.7 17.63
B 1.37 1.81 2.24 2.24 2.75 4.33 4.33
C 3.58 4.33 6.14 6.14 13.78 13.6 17.36
D 1.5 1.81 2.36 2.36 9.1 7.71 11.65
E 3.3 3.58 6.1 6.1 14.5 16 19.88
F 3.93 3.93 7.87 7.87 23.6 23.6 31.5
Weight 2.64 4.85 9.25 9.47 14.1 62 77.1
Wheel CD100 CD100 CD200 SG300 SG600 SG600 SG800
Dimensions mentioned in mm, weight in kg. Valid for Series 242 & AB.

ACTUATORS
• PNEUMATIC ACTUATORS - ABO pneumatic actuators Series 95 are rack and pinion, opposed-piston actuators available
in two versions: single acting & double acting
• ELECTRIC ACTUATORS - ABO series 97 electric actuators are designated for quarter turn operating application.
Electric actuators of 24V, 230V and 400V can be installed on ABO butterfly valves.

OPERATING TORQUES UPON WORKING PRESSURE (LB.IN)

NPS 1″ 1/4 - 1″ 1/2″ 2″ 2″ 1/2 3″ 4″ 5″ 6″ 8″ 10″ 12″ 14″ 16″ 18″ 20″ 24″
PMA 100 psi 71 97 133 177 336 487 620 885 1 416 2 080 4 248 6 638 10 444 12 214 18 144
PMA 150 psi 80 106 150 221 407 620 708 1 106 1 770 2 567 4 691 10 621 13 719 18 144 23 900
PMS 175 psi 89 124 177 267 487 753 885 1 328 1 947 3 364 5 134 14 604 18 587 23 900 33 190

NPS 28″ 30″ 32″ 36″ 40″ 44″ 48″ 52″ 56″ 60″ 64″ 72″ 80″
PMA 100 psi 51 335 58 680 71 602 121 604 144 444 153 560 170 966 209 408 247 820 309 776 359 340 494 402 647 432
The above mentioned torques are valid for valves with EPDM seat and stainless steel disk only, and under the condition that the working medium is liquid. While actuating
the valve, the above mentioned figures should be multiplied by a coefficient of 1,2. Using a NBR seat, it is necessary to apply a coefficient of 1,4. In case the medium is
gaseous, or if it contains abrasive particles, it is necessary to apply a secondary coefficient of 1,35. If the working conditions are specific, it is recommended to discuss the
selection of the actuator with the manufacturer.

7
 64“
DIMENSIONS 1“ 1/4 -
NPS 1″¼ - 24″ PN 6/10/16/Class 150

Lug type T A A mm 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600
DN
inch 1″1/4 1″1/2 2″ 2″ 1/2 3″ 4″ 5″ 6″ 8″ 10″ 12″ 14″ 16″ 18″ 20″ 24″

B 19 22.1
Version A 5.35 5.35 5.75 6 6.41 6.77 7.57 8.07 9.21 10.63 12.2 12.8 14.37 14.76
T 19.1 22.2
B 2.13 2.13 2.52 2.83 3.5 4.13 4.65 5.04 6.53 7.95 9.33 10.67 12.36 13 14.3 18.27

Valve C 1.3 1.3 1.7 1.81 1.81 2.04 2.2 2.2 2.36 2.67 3.07 3.07 4.01 4.49 5 6.06
dimensions D 3.07 3.07 3.78 4.45 5.04 5.9 7.24 8.35 10.55 12.6 14.8 17.12 19.21 21.42 23.22 27.36
E 4.33 4.33 4.53 5.08 6.85 8.03 9.21 10.04 12.56 15.6 18.3 20.03 23.22 24.01 26.85 31.9
F 1 1 1 1 1 1 1 1 1 1.18 1.18 1.4 1.4 3.15 3.15 3.15
Endshaft
G 0.55 0.66 0.87 0.87 1.06 1.06 0.39 0.47 0.55
dimensions
H - - - - - - - - - - - - - 1.49 1.65 2
Wafer type B I 2/2.76
50 2 2.76 4 4 4.92 5.51 5.51 5.51
A A ISO TOP
J 4
Flange
K 0.27 0.35 0.4 0.4 0.55 0.71 0.71 0.71 0.9
L - - 2.76 - - - - - - - 7 7 8.27
Width Width
G G
Flange
M 2.76 2.76 - - - - 3 3 3 4.13 4.13 5.12 5.51 - - -
dimensions
N 0.32 0.32 0.32 0.32 0.32 0.32 0.39 0.39 0.57 0.67 0.67 0.67 0.81 0.87 1 1

Weight Type B 4.18 4.18 6 7 8.1 10.5 14.7 18.5 29.5 48.5 64.6 102.3 154 183 247 476
(kg) Type T 5 5 6.61 8.1 10.5 13.5 20.3 22.5 33.7 62.6 91 136.6 212 286.6 328.5 635
ISO Flange F05/F07 F07 F10 F12 F14 F16

NSP 28″ - 64″ PN 10

mm 700 800 900 1000 1200 1400 1600
DN
inch 28″ 32″ 36″ 40″ 48″ 56″ 64″

Version - F A 24.76 26.22 28.34 31.5 37 39.72 45.27

B 21.14 23.66 25.83 28.35 33.23 39.92 41.14
Valve
C 6.5 7.48 7.99 8.5 10 11 12.52
dimensions
D 33 37.4 41.34 45.67 54.33 62.6 71.65
F 3.74 3.74 5.12 5.12 5.91 5.91 7.09

Endshaft G 0.63 0.63 0.78 0.87 1.1 1.26 1.57

dimensions H 2.17 2.17 2.95 3.35 4.13 4.72 6.3
M 2.48 2.48 3.31 3.74 4.61 5.28 7.01
I 10 10 10 10 11.73 14.02 14.02

ISO TOP J 8 8 8 8 8 8 8
Flange K 0.71 0.71 0.71 0.71 0.87 1.3 1.3
L 11.81 11.81 11.81 11.81 13.78 16.34 16.34
Weight (kg) 772 1 280 1 545 1 875 2 380 4 240 5 180
ISO Flange F25 F25 F25 F25 F30 F35 F35

For version PN 16 / Class 150 upon request.

All statements, technical information in this brochure are tentative and for general use only
and do not constitute a recommendation or guarantee for any specific service or application
requirement. Consult ABO representative or factory for specific requirements and material se-
lection for your intended application. The right to change or modify product design or product
without prior notice is reserved. Binding specification will be provided in each offer. ABO valve
accepts no liability for damages caused by bad interpretation or use of the information included
in this brochure.

1. 3. 2017

change.
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