LEAN Green Belt: Ashraf Gerges Gad

The confidential resume of
Ashraf Gerges Gad Process section head

LEAN Green Belt
Cell Phone: (+2) 01277277226 E-mail: Ashraf.Gerges.G@gmail.com
Address: 6 Salama Morsi St., Hadayek el koba
Highly qualified Process Engineer. Self motivated, devoted to hard work with
ability to work in physically demanding, high pressure environment, overtime
hours and night shifts. Efficient in fulfilling production demands. Excellent
managerial skills. Interpersonal skills&team work experience .fluent English spoken
and written .fast learning and organized with very good reporting skills.
Experienced in lean manufacturing, industrial engineering, manufacturing
processes and metrology.
OBJECTIVE:
Have a job in a challenging engineering position through which I can

utilize my personal and technical capabilities in a well-established,
ambitious firm.
EDUCATION:
B.Sc. in mechanical engineering, Mechatronics department. Ain shams

University EGYPT.
Graduation date: July 2009
Score: 65.5 %
Graduation Project:
Subject: Automated Production line with Micro-controller
Description: Designing and manufacturing
Work experience: Senior Mechanical Site Engineer
Technonet fire frightening (Heliopolis)
Senior Mechanical Site Engineer: From Jan2014 till now.
1. Responsible for assisting administration of fire protection programs for the agency.
2. Provides technical assistance to architects, contractors and other private industry personnel in
interpreting and complying with fire codes and standards. Recommends changes in fire codes.
3. Reviews construction site plans and building plans for compliance with fire protection codes and
standards.
4. Evaluates the fire resistance of building and structures.
5. Determines whether water availability and water delivery systems are adequate to protect buildings.
6. Demonstrates continuous effort to improve operations, decrease turnaround times and streamline work
processes; works cooperatively and jointly to provide quality seamless customer service.
7. Evaluates contractors’ performance in meeting agency requirements and objectives, interprets existing
standards, develops new standards, reviews design documentation, and advises agency and contractor
management regarding fire safety, property protection and public safety.
8. Provides technical advice to contractors, architects and engineers while reviewing system plans,
monitoring code information and conducting site inspections for new construction projects. Supervises
professional-level staff, sworn and civilian, engaged in fire prevention duties.
Welding Process section head
 Control welding processes.

 Control production line processes.
 Work independently in night shift.
 Manage new projects to assure that the project will be finished within the deadline.
 Control and solving technical troubleshooting.
 Facilitate changing between models to avoid time losses.
 Create / update work instruction files for each process.
 Increase productivity.
 Analyze machinery problems to provide a brief analysis to
Maintenance department.
 Validate new models to ensure that it could work in the production line.
 Suggest modifications for the machines to avoid repeated problems.
 Improve the quality.
 Decrease reject rate.
 Decrease scrap.
Areas of Expertise:
LEAN manufacturing; improving industrial efficiency and process cycle efficiency by
cutting wastes, applying single piece flows, developing kanban both with suppliers and
internal, reduction of changeover time for dies, piloting kaizen, time measurement and
standardizing work, working on improving layout and flow, and applying 5S in workshops
and offices.
Fabrication and welding; metal machining experience with conventional and CNC
machine tools. Welding experience with GMAW,arc welding as well as good knowledge of
resistance welding process.
Industrialization; designing production lines,jigs,fixtures and tools for new products
as well as continuous improvement of productivity, quality and ergonomics of the
manufacture.
Training:
March 2015: Symbios consulting

Training course on LEAN manufacturing
October 2016: QME Academy

Iso. 9001:2008 Internal audit skills
Jan 2012: Fresh Electric

Maynard operation sequence technique (MOST)
Jan 2009: Ain shams university- programming

C- Programing Implemented with Micro-controller
March 2015: Welding Academy

Training course Mig. &MAG Welding
Training course Tig. Welding
April 2015: QME Academy
Training course Mig. &MAG Welding in Lincoln Electric Italy
Egyptian Welding Academy

Liquid Penetrate Testing (Level II)
SPECIAL SKILLS:
Personal skills & qualifications:

 Strong technical knowledge and experience in all plant production operations and
processes.
 Ability to lead, organize and motivate team.
 Previous exposure to implementing lean manufacturing.
 Good interpersonal and managing skills.
 Familiar with Health, Safety and Environment policies and practices.
Technical skills:
*Using material hardness testers.

*Using various gauging equipment: calipers, micrometers.
* Steel Welding using SMAW-MIG-MAG-TIG and gas welding.
* Preparing process sheets, standard work sheets.
* Steel parts assembly and welding.
* Preparing MOST sheets for each department.
* Prepare the budget for the production department.
* Design the assembly fixtures and Jigs.
* Design the welding fixtures and Jigs.
* Skill employment scientific and practical.
Computer skills:
* AutoCAD.
* Uni-Graphics (CAD).
* Mat lab.
* Minitab.
* Ms Word, Excel and PowerPoint good user.
Special skills:
Assembly Fixture Design.
Languages:
Arabic: Mother tongue.

English: Good command written and spoken.
PERSONAL INFORMATION:
Date of birth: 13 April, 1986.

Military service: exempted
Social status: Married
Good health, no physical disabilities, flexible to relocate inside Egypt and abroad.

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The confidential resume of

Ashraf Gerges Gad Process section head

Have a job in a challenging engineering position through which I can

B.Sc. in mechanical engineering, Mechatronics department. Ain shams

Work experience: Senior Mechanical Site Engineer

Technonet fire frightening (Heliopolis)

Senior Mechanical Site Engineer: From Jan2014 till now.

 Control welding processes.

March 2015: Symbios consulting

October 2016: QME Academy

Jan 2012: Fresh Electric

Jan 2009: Ain shams university- programming

March 2015: Welding Academy

Egyptian Welding Academy

Personal skills & qualifications:

*Using material hardness testers.

Arabic: Mother tongue.

Date of birth: 13 April, 1986.

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