SUBSEA INSTALLATION

OFVASHISHTA & S1
DEVELOPMENT PROJECT

Project No. Unit Doc.Type Mat Code Serial No. Rev. Page
W-310 ON CP 0000 818 01 1 0f 16

Procedure for Re-instatement of cofferdam

Oil and Natural Gas Corporation Ltd.

SUBSEA INSTALLATION OF VASHISHTA & S1 DEVELOPMENT

PROJECT

Procedure for Re-instatement of cofferdam

for

Provision of Services for Construction of Cofferdam and Beach

Pull Support Activities

0 05.07.2017 Issued for review BB KS GV KA

PREPARED BY CHECKED BY APPROVED BY PROJ. MANAGER
REV. DATE DESCRIPTION
(Initials) (Initials) (Initials) (Initials)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a line in the right margin
 SUBSEA INSTALLATION
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DEVELOPMENT PROJECT

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Procedure for Re-instatement of cofferdam

TABLE OF CONTENTS

1. INTRODUCTION .......................................................................................................................... 3
2. SUB-CONTRACTOR’S SCOPE OF WORK ................................................................................ 4
2.1 Purpose of this document ............................................................................................................. 5
2.2 Definitions .................................................................................................................................... 5
2.3 Abbreviation ................................................................................................................................. 5
2.4 References ................................................................................................................................... 6
3. QHSES ........................................................................................................................................ 7
3.1 QHSE considerations ................................................................................................................... 7
3.2 QA / QC considerations ................................................................................................................ 7
3.3 Document Responsibilities ........................................................................................................... 7
4. EQUIPMENT SPREAD ................................................................................................................ 7
5. TECHNICAL INFO ....................................................................................................................... 8
6. SCOPE OF PROCEDURE ........................................................................................................... 8
7. TASK PLAN ............................................................................................................................... 11
APPENDIX A ......................................................................................................................................... 16
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DEVELOPMENT PROJECT

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Procedure for Re-instatement of cofferdam

1. INTRODUCTION

Oil & Natural Gas Corporation Limited (ONGC), here-in after called as 'Company', is currently involved
with the exploration in several deep-sea fields off the east coast of India. As a part of the overall
development plan, ONGC intends to develop the Vashishta and S1 fields.

The Vashishta field shall comprise two wells (VA-DA and VA-DB) and is located in water depths of 500
to 700 meters. The S1 field shall comprise two wells (S1-A and S-AC) and is located in water depths of
approximately 250 to 420 meters.

ONGC have decided to tie back S2-AB to the existing G1 subsea facilities. Accordingly, S2-AB and all
associated equipment items are not part of this Contract.

The in-line tees located on the pipeline at the S2-AB location will be retained for future tie-ins.

ONGC proposes to produce Vashishta and S1 fields concurrently through in-field flow lines using daisy
chain architecture.

Twin subsea pipelines to the onshore terminal at Odalarevu will be installed.

The onshore processing terminal at Odalarevu is located about 90 km to the South- East of
Rajahmundry. This onshore processing terminal at Odalarevu receives hydrocarbons from the GS-15
field and processing facilities are under construction to receive and process hydrocarbons from the G-1
and GS-15 fields located in the KG basin. The processing facility for gas from Vashishta and S-1 fields
will be set up adjacent to the existing terminal.
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Procedure for Re-instatement of cofferdam

2. SUB-CONTRACTOR’S SCOPE OF WORK

The main scope of work is listed below:

 Construction of access road to LFP.
 Exposure of existing lines near the holdback anchor pile locations.
 Construction of Cofferdam including access area.
 Pre-trenching from tie-in points to LFP.
 Pre-trenching from LFP to 150m seawards.
 Installation of Holdback anchor system.
 Set-up and de-rig of Beach pull equipment.
 Support operations during Beach Pull.
 Backfilling from tie-in points to LFP.
 Backfilling LFP to 150m seawards.
 Re-instatement of the beach pull site.
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DEVELOPMENT PROJECT

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Procedure for Re-instatement of cofferdam

2.1 Purpose of this document

The purpose of this document is to describe in detail the re-instatement works on the cofferdam upon
completion of beach pull operations.

The works required will be presented in the format of step by step task plans and drawings which shall
be used by construction personnel to perform the work.

2.2 Definitions

Name Description
COMPANY/ONGC Oil and Natural Gas Corporation Ltd.
CONTRACTOR JRMSA-BMD-LTHE Consortium
SUB-CONTRACTOR Narmada Offshore Constructions Pvt Ltd
“WORK” shall mean all activities all activities
necessary or incidental to be carried out, including
WORK all services to be rendered by the SUB-
CONTRACTORin accordance with the SUB-
CONTRACT.

2.3 Abbreviation

NAME DESCRIPTION
COMPANY Oil & Natural Gas Corporation Limited (ONGC)
CONTRACTOR McDermott
GP General Purpose
HAT High Astronomical Tide
HSEQS Health, Safety, Environment Quality Surveyor
KP Kilometre Point
LAT Lowest Astronomical Tide
MDR McDermott
MPI Magnetic Particle Inspection
MSL Mean Sea Level
MT Metric Ton
N/A Not Applicable
SWL Safe working Load
TBA To be advised
WT Wall Thickness
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Procedure for Re-instatement of cofferdam

2.4 References

 R3137-IN-A-PRC-65255.026-1_Cofferdam strut & waler-Layout1

 R3137-IN-A-PRC-65255.216-1_Access road layout sht-1-Layout
 R3137-IN-A-PRC-65255.213-1_sheet pile alignment frame sht-3 (GU-15N)-sht-3
 R3137-IN-A-PRC-65255.212-1_sheet pile alignment frame sht-2 (GU-15N)-sht-.2
 R3137-IN-A-PRC-65255.211-1_sheet pile alignment frame sht-1 (GU-15N)-sht-.1
 R3137-IN-A-PRC-65255.162-0_Trenching plan @LFP to tie in point-Layout1
 R3137-IN-A-PRC-65255.161-1_Trenching plan @cofferdam-Layout1
 R3137-IN-A-PRC-65255.101-0_Cable Spooler for Beach Pull Reel Lifting Arrangement
 R3137-IN-A-PRC-65255.092-0_Beach Pull Cable Reel Lifting Arrangement
 R3137-IN-A-PRC-65255.071-0_Beachpull Cable Reel
 R3137-IN-A-PRC-65255.062-0_JRM Cable Spooler-Sectional View
 R3137-IN-A-PRC-65255.062-0_JRM Cable Spooler-Sectional View
 R3137-IN-A-PRC-65255.062-0_JRM Cable Spooler-Sectional View
 R3137-IN-A-PRC-65255.062-0_JRM Cable Spooler-Sectional View
 R3137-IN-A-PRC-65255.029-0_lucker winch arrangment-Layout1
 R3137-IN-A-PRC-65255.027-0_Taper sheet pile-1
 R3137-IN-A-PRC-65255.021-1_Beach Pull Equipment layout sht-1-Layout1
 R3137-IN-A-PRC-65255.014-1_Cofferdam section view sht2-Layout1
 R3137-IN-A-PRC-65255.013-1_Cofferdam section view sht1-Layout1
 R3137-IN-A-PRC-65255.013-1_Cofferdam section view sht2-Layout1
 R3137-IN-A-PRC-65255.013-1_Cofferdam section view sht3-Layout1
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DEVELOPMENT PROJECT

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Procedure for Re-instatement of cofferdam

3. QHSES

3.1 QHSEconsiderations

All activities/operations described in this document will be executed in accordance with the
CONTRACTOR’s HSE Plan and SUN-CONTRACTOR’S Emergency Response Plan and in accordance
with the COMPANY’s HSE requirements for CONTRACTORs.

Prior to commencing the works, Task Risk Assessment (TRA) will be performed on individual tasks. The
purpose of the TRA is to identify possible hazards for a specific activity and to identify any mitigating
actions required to perform the task safely. The TRA result will also be presented on worksheets collated
in the Risk Assessment Register. TRA will be performed as part of procedure review or also conducted
prior to commencement of work. A TRA toolbox talk shall be conducted with the workforce prior to
undertaking any work activities.

3.2 QA / QC considerations

All activities and operations shall be performed and completed in accordance with approved procedures,
Drawings, and specifications.

The Field Engineer and the work site supervisors are responsible for monitoring the progress of the work
and recording pertinent information as dictated in the task plan.

3.3 Document Responsibilities

Field Engineer is responsible for preparing and updating this document.

Construction manager is responsible for checking this document and ensuring it complies with the
overall project requirements.

Project Manager is responsible for approving this document.

4. EQUIPMENT SPREAD

ITEM CAPACITY
Crawler Crane- 1 Nos 100 Ton
Vibro hammer-1 Nos 415
Excavator-1 Nos Ex450
Excavator-1 Nos Ex350
Trucks-4 Nos 5 units capable
Walk Way between access bund and Sheet Piles 2 Nos
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DEVELOPMENT PROJECT

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Procedure for Re-instatement of cofferdam

5. TECHNICAL INFO

ITEM # ITEM DESCRIPTION DETAIL

1 Length of Cofferdam 150m
2 Width of Cofferdam 14m
3 Length of Each Strut 13.4 Mtrs
4 Total Struts installed 16 Nos
5 Length of Longitudinal Walers on South Side 87.5 Mtrs
6 Length of Longitudinal Walers on North Side 87.5 Mtrs
7 Length of Wing Wall Waler 38 Mtrs
7.376 Mtrs
8 Length of Diagonal Struts – Each Side
14.447 Mtrs

The expected Max. lift weight including rigging and contingency is 5 Tons.

6. SCOPE OF PROCEDURE

Initial Status
 Pipeline and Beach-Pull Operations are completed.
 Ready for Re-instatement
 Struts and walers removed.
 Sheet piles extracted
 South side rock berm removed
Preparation Works

 All material and equipment are prepared for the operation.

 TRA session conducted with all the crew involved in the operations is in place.
 Tool box talk carried out and to be attended by all the crew and other involves parties
 Shifting of equipment’s and tools and tackles to Retraction area / Access Bund.
Task Summary
 North side rock berm repair to access for crane.
 Reposition of rock berm to extract anchor piles.
 Extraction of hold back piles at north bund.
 Removal of stones with excavator and dump at stack yard with the help of trucks.
 Removal of fencing and temporary sheds.
 Removal of light poles.
 Removal of access road.
Weather limitations

 No Work if Swell height is more than 1.9 Mtrs.

 No Work in High Tides at Night shift.
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DEVELOPMENT PROJECT

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Procedure for Re-instatement of cofferdam

PICTURE 01
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OFVASHISHTA & S1
DEVELOPMENT PROJECT

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Procedure for Re-instatement of cofferdam

PICTURE 02
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OFVASHISHTA & S1
DEVELOPMENT PROJECT

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Procedure for Re-instatement of cofferdam

7. TASK PLAN

RESPONSIBLE
REFERENCE
STEP TASK DESCRIPTION PARTY/
DWG
EQUIPMENT

North rock berm repair and reposition of rock berm

1 Perform Tool Box Talk and TRA. Project HSE
On the Umbilical line with the help of Fugro / Adsun
FE/FUGRO/
2 marking should be done before commence of repair
ADSUN/RF
work.
After marking on the line of umbilical then mark offset of
FE/FURGO/
3 2mtrs the umbilical line and this also should be done
ADSUN/RF
before commence of repair work.
Perform Visual Inspection of High Pressure hoses, and
other components of the excavator. Necessary checks
4 RF/FE
shall be performed on all the safety features of the
excavator.
Now, leaving umbilical line and 2mtrs offset line of
umbilical towards north side, extract the stone which
5 were fell down from berm aside and front also. RF/FE/EX-350
Same stones will be placed towards anchor pile for
access to extraction of anchor pile as shown in picture 2.
After clearing all stones from the marked area in picture
6 1 and besides the 2mtr offset line of umbilical, Dump FE/RF
extra stones from external source as needed.
After reaching the accessible point to extract pile, then
7 with excavator repair rock berm from starting to end of FE/RF
the rock berm for easy access of crane, dumpers etc.
Leveling of stones after dumping should be perfect to
8 reach the point where we can easily access the crane to FE/RF
extract anchor pile.
Anchor piles extraction at north bund north side
1 Perform Tool Box Talk and TRA. Project HSE
Perform Visual Inspection of High Pressure hoses,
Elastomers, and other components of the system.
Necessary checks shall be performed on all the safety
2 SS / FE
features of the system including safety check valve etc.
Functions test the Vibro Hammer 416 prior to the start of
Operations.
Visual Inspection of all the tools and lifting gears used
3 for extractor of sheet piles. Site HSE / FE / RF
Inspection shall take place on all the lifting gears prior to
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Procedure for Re-instatement of cofferdam

RESPONSIBLE
REFERENCE
STEP TASK DESCRIPTION PARTY/
DWG
EQUIPMENT
start of each shift.
Upon completion of Inspection, shift the Power Pack
and Vibro hammer with 100 Ton Crane to the anchor
4 pile location. SS / 100T / RF
Locate 100ton crane on front of the anchor pile for start
of anchor pile extraction.
Hook-up the vibro hammer to anchor pile and start
5 SS / 100T / RF
extraction from the existing level.
After completion of extraction, shift the anchor pile to
accessible location and

6 SS / 100T / RF

Deploy the riggers to choke up the choker sling to

anchor pile and hook it to the auxiliary hook of 100T
crawler crane.

7
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Procedure for Re-instatement of cofferdam

RESPONSIBLE
REFERENCE
STEP TASK DESCRIPTION PARTY/
DWG
EQUIPMENT

After hooking up to auxiliary hook, tighten the sling and

then release the vibro hammer slowly.

8 SS / 100T / RF

After releasing vibro hammer slowly down the auxiliary

hook to place down the anchor pile without moving and
lifting from same position.

9 SS / 100T /RF

10 After down of anchor pile, remove the sling from hook. SS / RF

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Procedure for Re-instatement of cofferdam

RESPONSIBLE
REFERENCE
STEP TASK DESCRIPTION PARTY/
DWG
EQUIPMENT

11 For the second pile extraction repeat the 5 to 10 steps. SS / 100T /RF

Removal of North Side Rock Berm

Conduct Tool Box talk with the excavator operators,

shift supervisors and all the personnel involved in the
operations.
FE / Excavator /
1
Truck
Care shall be taken during the entire operations to
prevent damage to the newly installed pipeline /
umbilical, which are already marked.

Position the excavator EX450 at the end of cofferdam R3137-IN-A-

for commencement of rock removal. PRC-
65255.201_0_
Cofferdam
construction
FE / Excavator / sequence sht-
2
Truck 1-Layout

Locate the truck at the end of cofferdam in reverse

direction (heading towards onshore).
Slowly start removing the rock from sea bed and load
onto the trucks designated by replacing the trucks as
and when needed. FE / Excavator /
3
Truck
FE / SS shall be present on access bund during the
entire operational duration.
4 During the entire operations, care shall be taken that no FE / Excavator / R3137-IN-A-
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Procedure for Re-instatement of cofferdam

RESPONSIBLE
REFERENCE
STEP TASK DESCRIPTION PARTY/
DWG
EQUIPMENT
excessive loading / free rocks above designed truck Truck PRC-
levels. 65255.201_0_
Excavator Ex350 shall be located on unloading area for FE / Excavator / Cofferdam
5 construction
leveling of stone after dumping at storage location Truck
sequence sht-
The rocks recovered shall be dumped at the designated 1-Layout 1
area owned by Narmada.

6 Upon completion of rock removals and demobilization of Info

Narmada’s temporary equipment, the site shall be
restored back to the original condition and handed over
to MDR.
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Procedure for Re-instatement of cofferdam

APPENDIX A BACKFILLING DEPTHS

CHAINAGE SEA BED LEVEL BEFORE TRENCHING

CH -12 2800
CH -9 2800
CH -6 2800
CH -3 2800
CH 0 2800
CH 3 2800
CH 8 2800
CH 13 2800
CH 18 1700
CH 23 1300
CH 28 1000
CH 33 700
CH 38 100
CH 43 -300
CH 48 -400
CH 53 -500
CH 58 -580
CH 63 -630
CH 69 -750
CH 75 -840
CH 81 -850
CH 87 -870
CH 93 -900
CH 99 -930
CH 105 -1005
CH 110 -1040
CH 115 -1180
CH 120 -1240
CH 125 -1382
CH 130 -1580
CH 135 -1612
CH 140 -1750
CH 145 -1920
CH 150 -2010