DrumMotor C SMP SDC Series 2013 en
DrumMotor C SMP SDC Series 2013 en
DrumMotor C SMP SDC Series 2013 en
Copyright
The copyright of this manual remains with Interroll Joki A/S. This manual includes
regulations and technical drawings which may not be copied or duplicated either
whole or in part. Unauthorized use, publication or application of this document is
prohibited.
Table of contents
Introduction
Handling of the user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Additional symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety
General safety instructions . . . ... .... ... .... ... .... . . . . . . . . . . . . . . . . 4
Intended use . . . . . . . . . . . . . . ... .... ... .... ... .... . . . . . . . . . . . . . . . . 4
Unintended use . . . . . . . . . . . . ... .... ... .... ... .... . . . . . . . . . . . . . . . . 4
Qualified persons. . . . . . . . . . . ... .... ... .... ... .... . . . . . . . . . . . . . . . . 5
Risks . . . . . . . . . . . . . . . . . . . . ... .... ... .... ... .... . . . . . . . . . . . . . . . . 5
Interfaces . . . . . . . . . . . . . . . . ... .... ... .... ... .... . . . . . . . . . . . . . . . . 6
Product information
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... ... .... . . 7
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... ... .... . . 8
Drum Motor label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... ... .... . 11
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... ... .... . 12
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... ... .... . 13
Electrical data for C- series and S-SMP-series . . . . . . . . . . . . .... ... .... . 14
Mechanical Data for S-DC-series. . . . . . . . . . . . . . . . . . . . . . . .... ... .... . 17
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... ... .... . 18
Connections Diagrams C-series . . . . . . . . . . . . . . . . . . . . . . . .... ... .... . 20
Options and accessories
Asychronous Drum motors working with frequency converters. . . . . . . . . . . . . 22
Thermal protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Transport and storage
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Assembly
Warning notices concerning installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mounting the Drum Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mounting belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Rubber lagging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Warning notices concerning the electrical installation . . . . . . . . . . . . . . . . . . . 30
Electrical connection of the Drum Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Initial startup and operation
Initial start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Procedure in case of accident or malfunction. . . . . . . . . . . . . . . . . . . . . . . . . . 33
Maintenance and cleaning
Warning notices concerning maintenance and cleaning . . . . . . . . .. . .. .. .. . 34
Preparation for maintenance and hand cleaning . . . . . . . . . . . . . .. . .. .. .. . 34
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. .. .. . 34
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .. .. .. . 34
Troubleshooting
Error search. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Abandonment and disposal
Abandonment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Appendix
Guarantee for Interroll Drum Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Declaration of incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Introduction
Handling of the user manual
This manual covers the following Drum Motor types:
• 80C, 113C
• 80S-SMP, 113S-SMP
• 80S DC, 113S DC
Contents of the manual This manual contains important advice, notices, and information about the Drum
Motor in all phases of its lifecycle:
• Transport, assembly, and commissioning
• Safe operation, maintenance, troubleshooting and disposal
Validity of the manual The manual describes the Drum Motor as it is delivered by Interroll.
Special application designs require validation from Interroll and additional
technical instructions.
This manual is part of the For trouble-free and safe operation, and warranty claims, read this manual
product and follow the instructions before handling the Drum Motor.
Keep this manual near the Drum Motor.
Pass this manual on to any subsequent operator or occupant of the Drum
Motor.
Interroll does not accept any liability for malfunctions or defects due to failure
of observe this manual.
If you have any questions after reading this user manual, feel free to contact
our customer service. See the last page for contact information.
Structure of warnings
DANGER
Nature and source of the hazard
Possible consequence of non-observance
Information about how to avoid the hazard.
Additional symbols
Safety
General safety instructions
The Drum Motor is designed according to the technical state of the art and is
reliable in operation, once distributed. However, risks may still arise.
• Risks of physical injury to the user or bystanders.
• Adverse effects of the Drum Motor and other material.
Important
Always read the entire operating and safety instructions before starting to
work with the Drum Motor and follow the information contained herein in full.
Only instructed and qualified persons may work with the Drum Motor.
Always keep this user manual at hand when working on the Drum Motor so
that you can consult it quickly if required.
Always comply with relevant national safety regulations.
If you have any questions after reading this user manual, feel free to contact
our customer service. See the last page for contact information.
Intended use
The Drum Motor may be used for applications in industrial environments,
supermarkets, and airports to convey goods such as parts, cartons, totes, bulk
material such as granular, powder and any other freeflowing material. It must be
integrated in a conveyor module or a conveying system. Any other use is
considered inappropriate.
Use of the Drum Motor is only allowed in the areas described under product
information.
Any changes that affect the safety of the product are not allowed.
The Drum Motor may only be used within the given operation limits.
Unintended use
The Drum Motor may not be used to transport persons.
The Drum Motor is not intended for use under impact or shock loads.
The Drum Motor is not intended for underwater use. Water ingress will eventually
occur causing a short circuit or damage to the motor.
The Drum Motor may not be used as a driving pulley for cranes, lifts or their
associated lifting ropes, cables and chains.
Applications not according to the intended use of the Drum Motor require
approval from Interroll.
Interroll and their distributors will accept no liability for damage or failure of the
product due to use outside the specifications and limitations (see chapter
"Electrical data" of the respective series) unless otherwise specified in a
quotation and/or writing.
Qualified persons
Qualified persons are persons who read and understand the manual and, taking
national regulations into account, can competently execute incidental work.
Only instructed and qualified persons may work with the Drum Motor, taking the
following into account:
• the relevant manuals and diagrams,
• the warning and safety instructions in this manual,
• the system specific regulations and requirements,
• national or local regulations and requirements for safety and accident
prevention.
Risks
Important
The following list informs you about the various types of danger or damage that
may occur while working with the Drum Motor.
Avoiding malfunctions in Regularly check the Drum Motor for visible damage.
operation In case of fumes, unusual noise or blocked or damaged goods, stop the Drum
Motor at once and ensure that the Drum Motor cannot be started accidentally.
Contact qualified personnel immediately to find the source of the malfunction.
During operation do not step on the Drum Motor or on the conveyor/machine
in which it is installed.
Maintenance As the product is maintenance free, you only need to check regularly for
visible damages, unusual noise and that the fixings, screws and nuts are still
tightened.
Do not open the Drum Motor.
Accidental motor starts Use caution while installing or maintaining the Drum Motor, or while it is under
error conditions, since it may start accidently.
Interfaces
By assembling the Drum Motor in a conveyor module, potential hazards may
occur. These are not described in this manual and must be analyzed during the
design, installation, and startup of the conveyor module.
After assembling the Drum Motor in a conveyor module or other similar
equipment, check the whole system for any new potential dangerous condition
prior to turning on the equipment.
Product information
Product description
The Drum Motor is a totaly enclosed electric driven pulley and replaces external
components such as gear-motors and gearboxes that require frequent
maintenance.
The Drum Motor can operate in high concentrations of dust or grit and can be
subjected to water jets or spray and will withstands most aggressive
environments. Due to its IP66 or IP69k protection class and its stainless steel
finish (when specified) it can also be used for food processing, hygienic or
pharmaceutical applications. The Drum Motor can be used with a rubber lagging
for increasing friction between the Drum Motor and conveyor belt or provided with
a profiled lagging for driving modular or profiled belts or without any covering.
C-series and S-SMP-series Drum Motors are powered by an asynchronous AC
induction motor which is available in different power levels and in accordance to
most international voltages.
S-DC-series Drum Motors are powered by a brush type 24 V DC motor.
The Drum Motor contains oil that serves as lubricant and coolant by dissipating
heat through the drum shell and conveyor belt.
If the Drum Motor is used without a belt or with modular belt it can be provided in
a special design to ensure cooling.
Optional features Integral Thermal Control/Thermal Winding Protection: An Integral Thermal
Control switch is fitted in the winding head to prevent overheating. The switch will
open if the motor overheats. However, it must be connected to a suitable external
control device which will interrupt the power supply to the motor in case of
overheating (see "Thermal protector", page 24).
Components
24 71 21 65 17 74 68 3 19 12 303 323 6 8 7 17 68 65 74 72
80C, 80S-SMP
2 Stator shield, front 21 Rubber bushing 68 Bearing 6003 2RS
3 Stator shield, back 22 Nipple 70 Washer
6 Geared rim 23 Cable 71 Stop screw M8 x 8 mm
7 Geared rim 24 Shaft end cap (open) 72 Stop screw M8 x 20 mm
8 Gearbox 25 Shaft end cap (closed) 74 Spacer
12 Shell 26 Rear shaft 141 Oil seal
17 End housing 51 Stator 251 Rotor
18 Rotor pinion 65 Lip seal 303 Gear stage 1
19 Wavy washer 67 Bearing 608 2RS 323 Gear stage 2
24 71 21 65 74 55 17 97 61 12 2I 2 II 2 III 6 32 1 7 65 7 4 72
23 22 70 15 26 54 77 76 51 31 1 52 25
113C, 113S-SMP
1 Shaft 24 Shaft cap open 61 Pin
2 Gear stages I, II, and III 25 Shaft cap closed 65 Shaft sealing
6 Geared rim 26 Shaft 70 Washer
12 Shell 31 Seal cover 71 Set screw
15 Motor label 32 Gear pin 72 Set screw
17 Bearing House 51 Electrical motor/rotor 74 Spacer
21 Rubber seal 52 Flat washer 76 Screw for earth
22 Gland 54 Protection disk 77 Cable restrainer
23 Cable 55 Isolation 97 Terminal lock
17
65
25 25
71
71
17 65
26 12
ERROL
T
IN
L
Made in Denmark
De2009/41
2650 Hvidovre
Type 6113
EDP
6094Q
no
0.88
cos
Cont. duty 0.99
40 °C 1.0 SF IP 66
Oil 32 cSt
Order 217265
0.18 m/s No 296019
43.3 fpm
CLASS F
50 Hz 230 V
0.11 kW
60 Hz 220-240 V Phase 1
®
0.15 HP
1.03 C US 2.40
If Ik
1.12 2.30 6
µF
6
IEC 34
RL 492
Product identification
To identify a Drum Motor, the following information is required. You may enter the
values of your Drum Motor in the last column.
Technical data
C-series and S-SMP-series
Protection classification IP64 (Standard)
IP66 (Option)
Ambient temperature range for normal +5 °C to +40 °C
applications 1)
Ambient temperature range for low -25 °C to +15 °C
temperature applications 1)
Cycle times max. 3 starts/stops per minute
Higher cycle times possible with
variable frequency drive (VFD) or
special design
Installation altitude above sea level max. 1000 m
1)
Depending on the ambient temperature, different oil types may be required. For
ambient temperatures under +5 °C anti-condensation heating is recommended.
Under -20 °C special shaft seals and cable are required.
S-DC-series
Power supply 12 V DC to 24 V DC
min. 3.2 A
Frequency of the ripples ≥ 1 kHz
Fuse 2.7 A
Full load current 2.7 A
Full load current for continuous 2.4 A
running
Protection classification IP66/67
Ambient temperature range for normal 0 °C to +40 °C
applications
Ambient temperature range for low -20 °C to +40 °C
temperature applications 2)
Cycle times max. 20 starts/stops per minute
Higher cycle times on request
Noise level No load: 49 dBA
Full load: 51 dBA
Expected lifetime 3000 h continuous running
3,000,000 starts/stops
Cable Standard cable halogen free
Cable length: min. 1.1 m
Diameter: Ø 7 mm, wires 2 x 1.5 mm²
2)
On special request.
80C / 80S-SMP
P lSt U f np If Ik I0 RM RA C Cos φ Th
kW mm V Hz A A A Ω Ω µF
0.025 75 1x230 50 4 0.39 0.68 0.31 150 150 3 0.998 S01
0.050 50 1x230 50 2 0.54 1.17 0.38 82 125 3 0.997 S01
0.075 60 1x230 50 2 0.68 1.53 0.48 66 85 4 1 S01
0.075 60 1x230 50 2 0.68 1.53 0.48 66 85 4 0.997 S01
0.110 75 1x230 50 2 0.94 1.86 0.61 51 37 6 0.999 S01
0.085 75 1x230 60 2 0.68 2.20 0.50 38 29 6 0.996 S01
0.085 75 1x230 50 2 0.73 1.80 0.37 48 52 6 0.98 S01
0.085 75 1x115 60 2 1.42 4.40 0.93 9.5 9.5 20 0.99 S01
0.085 75 1x100 50 2 1.73 4.40 1.32 9 7.3 25 0.95 S01
0.085 75 1x100 60 2 1.53 4.20 1.21 9 7.3 25 0.99 S01
0.050 60 3x400 50 2 0.22 0.74 0.17 342 - – 0.71 S01
0.075 60 3x400 50 2 0.30 1.07 0.24 226 - – 0.7 S01
0.085 60 3x400 50 2 0.32 1.07 0.24 226 - – 0.74 S01
0.085 60 3x230 50 2 0.53 1.83 0.40 74.2 - – 0.73 S01
0.085 60 3x230 60 2 0.50 1.70 0.30 74.2 - – 0.78 S01
0.075 60 3x230 50 2 0.51 1.83 0.40 74.2 - – 0.69 S01
0.075 60 3x230 60 2 0.49 1.70 0.30 74.2 - – 0.74 S01
0.085 60 3x200 50 2 0.54 1.88 0.36 68.5 - – 0.78 S01
0.085 60 3x200 60 2 0.53 1.67 0.31 68.5 - – 0.82 S01
For frequency converter
0.085 60 3x230 50 2 0.53 1.83 0.40 74.2 - – 0.73 S01
0.085 60 3x230 60 2 0.50 1.70 0.30 74.2 – – 0.78 S01
113C / 113S-SMP
P lSt U f np If Ik I0 RM RA C Cos φ Th
kW mm V Hz A A A Ω Ω µF
0.015 40 1x220 50 8 0.37 0.50 0.34 280 335 3 1.00 SP1
1)
0.040 60 3x480 60 8 0.3 0.42 0.32 260 - 3 0.57 S01
0.040 48 3x230 50 8 0.64 0.93 0.63 125 - – 0.58 S01
0.040 48 3x230 60 8 0.55 0.93 0.52 125 - – 0.58 S01
0.040 48 3x400 50 8 0.37 0.53 0.36 125 - – 0.58 S01
0.040 48 3x460 60 8 0.36 0.53 0.35 125 - – 0.58 S01
0.060 40 1x220-240 50 4 0.73-0.76 1.40 0.60-0.63 63.5 100 4 0.98 –
0.060 40 1x220-240 60 4 0.85-0.86 1.45 0.60-0.61 63.5 100 4 0.97 –
0.060 40 1x220-240 50 4 0.73-0.76 1.40 0.60-0.63 63.5 100 4 0.98 S01
0.060 40 1x220-240 60 4 0.85-0.86 1.45 0.60-0.61 63.5 100 4 0.97 S01
0.060 40 1x110 50 4 1.90 6.60 1.80 10.8 24.8 12 0.85 S06
0.060- 40 1x110-115 60 4 1.45-1.50 3.40-3.55 1.80 10.8 24.8 12 0.90 S06
0.070
0.090 40 1x115 60 4 2.20 4.30 1.80 7.7 13.7 20 0.90 S01
0.090 40 1x220-240 50 4 0.93-1.05 1.65-1.85 0.80-1.00 42.5 65.5 6 0.91 –
0.090 40 1x220-240 60 4 1.09-1.11 1.6-1.8 0.71-0.74 42.5 65.5 6 0.96 –
0.090 40 1x220-240 50 4 0.93-1.05 1.65-1.85 0.80-1.00 42.5 65.5 6 0.91 SP1
0.090 40 1x220-240 60 4 1.09-1.11 1.6-1.8 0.71-0.74 42.5 65.5 6 0.96 SP1
0.110 40 1x230 50 4 1.20 2.00 0.80 47 74 6 1.00 S06
0.110 40 1x230 50 4 1.20 2.30 0.95 26.5 83.5 6 0.85 S01
0.110 40 3x200 50 4 0.81 2.00 0.75 22.2 - – 0.75 S01 1)
2)
0.110 40 3x230 60 4 0.78 2.16 0.59 92.5 - – 0.71 S01
3)
0.110 40 3x400 50 4 0.44-0.46 1.38 0.41 92.5 - – 0.72 S01
3)
0.110 40 3x460 60 4 0.42-0.44 1.50 0.42 92.5 - – 0.70 S01
0.110 40 3x460 60 4 0.45 1.00 0.32 104 - – 0.61 S01
0.110 40 3x480 60 4 0.43 1.00 0.34 104 - – 0.61 S01
0.110 60 1x110 50 4 2.60 5.80 2.5 6.3 13.4 20 0.88 –
0.110 60 1x110-115 60 4 2.15-2.20 5.60 1.44-1.52 6.3 13.4 16 0.94 –
0.110 60 1x110-115 50 4 2.60 5.80 2.50-2.75 6.3 13.4 20 0.88 S06
0.110 60 1x110-115 60 4 2.15-2.20 5.60 1.44-1.58 6.3 13.4 16 0.94 S06
0.110 60 1x200-240 50 4 1.00-1.13 2.40 0.85-0.90 32.5 51.5 6 0.88 –
0.110 60 1x208-240 60 4 1.05-1.27 2.30 0.70-0.88 32.5 51.5 6 0.99 –
P lSt U f np If Ik I0 RM RA C Cos φ Th
kW mm V Hz A A A Ω Ω µF
0.110 60 1x200-240 50 4 1.00-1.13 2.4 0.85-0.90 32.5 51.5 6 0.88 SP1
0.110 60 1x208-240 60 4 1.05-1.27 2.03 0.70-0.88 32.5 51.5 6 0.99 SP1
0.110 60 1x200-240 50 4 1.00-1.13 2.40 0.85-0.90 32.5 51.5 6 0.88 S01
0.110 60 1x208-240 60 4 1.05-1.27 2.30 0.70-0.88 32.5 51.5 6 0.99 S01
1)
0.110 75 1x220-240 50 6 1.16 2.20 1.05 45.9 55.5 8 0.99 S01
0.110 75 1x220-240 60 6 1.40-1.43 2.25 1.00 45.9 55.5 8 0.99 S01
0.110 75 3x220-240 50 6 1.00-1.10 2.25 0.98 30 - – 0.67 S01
0.110 75 3x240 60 6 0.98 1.90 0.98 30 - – 0.67 S01
0.110 75 3x380-420 50 6 0.60-0.64 1.30 0.57-0.65 92 - – 0.62 S01
0.110 75 3x440 60 6 0.57 1.10 0.55 92 - – 0.62 S01
0.150 75 1x110-115 50 4 3.60 7.80 3.10 4 9.8 25 0.80 S06
0.150 75 1x110-115 60 4 2.80 7.50 1.95 4 9.8 20 0.89 S06
0.160 60 3x220-240 50 4 0.97-1.00 3.40 0.78-0.83 24.2 - – 0.76 S01
0.160 60 3x220-240 60 4 0.96-1.03 3.40 0.71 24.2 - – 0.79 S01
0.160 48 3x210-240 50 4 0.97-1.00 3.17 0.67 64.1 - – 0.76 S01 2)
1) 3)
: not UL conform : Use high voltage cable
2) 4)
: Use low voltage cable : Use low voltage cable with ph.isol.
80S DC
PN gs i v nA MA FN TE Min. SLmin
start
weight
kW m/s min-1 Nm N N kg mm
0.044 3 115.2 0.12 28 12.6 315 2000 100 285
96.0 0.15 35 10.5 263 2000 80 285
78.5 0.18 42 8.6 215 2000 67 285
52.9 0.27 63 5.8 175 2000 52 285
71.6 0.20 47 7.8 145 2000 44 285
63.5 0.23 54 7.0 195 2000 60 285
43.3 0.33 77 4.7 118 2000 36 285
48.8 0.30 70 5.4 135 2000 40 285
19.2 0.76 178 1.6 40 1500 16 285
16.0 0.90 211 1.3 33 1500 13 285
13.1 1.10 258 1.1 28 1500 11 285
113S DC
PN gs i v nA MA FN TE Min. SLmin
start
weight
kW m/s min-1 Nm N N kg mm
0.044 3 115.2 0.18 26 12.6 223 2000 71 273
96.0 0.21 30 10.5 186 2000 57 273
78.5 0.26 37 8.6 152 2000 47 273
71.6 0.29 42 7.8 138 2000 42 273
63.5 0.32 46 7.0 124 2000 37 273
52.9 0.39 56 5.8 103 2000 31 273
48.8 0.42 60 5.4 96 2000 28 273
43.3 0.47 68 4.7 83 2000 25 273
19.2 1.07 154 1.6 28 1500 11 273
16.0 1.28 184 1.3 23 1500 9 273
13.1 1.56 224 1.1 19 1500 8 273
Dimensions
Some of the dimensions are indicated as "SL+". SL is an abbreviation for shell
length. It can be generated from RL, which is indicated on the Drum Motor label
(see "Drum Motor label", page 11). For Drum Motors 80C and 113C RL is equal
to FW.
• For Drum Motor 80C / 80S-SMP / 80S DC: SL = RL - 10
• For Drum Motor 113C / 113S-SMP / 113S DC: SL = RL - 22
FW/RL
Z-Z Z
F=
B
D=
E=
Type A B C D E F H FW EL AGL
mm mm mm mm mm mm mm mm mm mm
80C, 80S-SMP, 80S-DC 81.5 80 20 35 45 21 8 SL+10 SL+16 SL+68
crowned
SL 270 to 612 mm
80C, 80S-SMP, 80S-DC 83 81 20 35 45 21 8 SL+10 SL+16 SL+68
crowned
SL 612 to 962 mm
80C, 80S-SMP, 80S-DC 80.5 80.5 20 35 45 21 8 SL+10 SL+16 SL+68
cylindrical
SL 270 to 612 mm
80C, 80S-SMP, 80S-DC 83 83 20 35 45 21 8 SL+10 SL+16 SL+68
cylindrical
SL 612 to 962 mm
FW/RL
Z-Z F= Z
B
D=
E=
Z
Type A B C D E F H FW EL AGL
mm mm mm mm mm mm mm mm mm mm
113C, 113S-SMP, 113S-DC 113.3 112.5 20 35 45 21 14 SL+22 SL+28 SL+68
crowned
113C, 113S-SMP, 113S-DC 113.3 113.3 20 35 45 21 14 SL+22 SL+28 SL+68
cylindrical
Explanation of abbreviations:
TC: Thermal control 1~: 1-phase motor C: Capacitor
NC: not connected 3~: 3-phase motor
Color codes:
rd: red gy: grey wh: white
ye: yellow gn: green or: orange
bu: blue bn: brown vi: violet
bk: black pk: pink
3 1 2 4 5 6 2 3 1
bn bk wh bu rd gy ye/gn wh bn bk ye/gn
2 3 1
3 1 2 4 5 6
bn bk wh bu rd gy ye/gn wh bn bk ye/gn
C C
(V)
0
F 0 F
1 3 4 5 2 3 1 4 5 2
bk bn bu rd wh ye/gn bn bk bu rd wh ye/gn
R S T R S T
T.C. T.C.
1~ 1~
N.C. N.C.
3 1 2 4 5 6 4 1 2 3 5 6
bn bk wh bu rd gy ye/gn bu bk wh bn rd gy ye/gn
C C
(V) (V)
F 0 F 0
1 2
bn wh
+ (V) -
Frequency converter • Clock frequency: A high clock frequency leads to a better capacity factor of
parameters the motor. Optimal frequencies are 8 or 16 kHz. Parameters such as cycling
testing quality (round run of the motor) and noise creation also profit from high
frequencies.
• Voltage increase: Interroll motor-windings are designed for a nominal
voltage increase speed of 1 kV/μs. If a frequency converter produces a
steeper voltage increase, motor throttles can be installed between the
frequency converter and motor. However, since all Interroll drum motors run in
an oil bath, there is very little danger of overheating or damaging the motor
due to steep voltage increase. If in doubt, please refer to your local Interroll
distributor.
• Voltage: If a single phase input frequency converter is installed with the drum
motor, ensure that the motor specified is supplied and connected for the used
input voltage!
• Output frequency: Care should be taken with applications using output
frequencies above 87/100 Hz. High frequencies can cause noise, vibration
and resonance and will reduce the nominal torque output of the motor. Care
should also be taken when using converters with frequencies under 25 Hz
where overheating and loss of power to the motor could occur. If in doubt,
please refer to your local Interroll distributor.
• Motor performance: Not all frequency converters are able to control motors
with more than 6 poles and/or output powers under 0.2 KW / 0.25 HP. If in
doubt, please refer to your local Interroll distributor or frequency converter
supplier.
• Frequency converter parameters: Frequency converters are usually
delivered with a set of standard parameters. This allows the frequency
converter to be ready for use immediately. However, these standard
parameters may not be specifically optimized for your motor and therefore, it
may be necessary to adjust the parameters for a specific motor.
Thermal protector
The thermal control protection switch fitted inside the stator coil is closed under
normal running conditions. If the motor overheats, the switch will open at a preset
temperature (depending on the winding insulation class) before damage to the
motor can occur.
WARNING
The switch automatically re-sets when the motor has
cooled down
Unintentional start of the motor
Connect the switch to a suitable relay or contactor to
ensure disconnection of the power supply to the motor
when tripped.
When the switch has tripped, wait until the motor has
cooled down and ensure that no persons are
endangered before restarting the motor.
Standard version:
Temperature limiter,
automatically resetting
CAUTION
Risk of injury due to improper transport
Transport may only be carried out by qualified and
authorized persons.
For Drum Motors with diameters of 136 mm or above
use a lifting rope or harness during transport. The
working load capability of the lifting rope or harness
must exceed the weight of the Drum Motor. They also
must be securely attached onto the shafts when lifting.
Do not stack pallets.
Make sure that the Drum Motor is fixed properly before
transport.
Storage
CAUTION
Risk of injury due to improper storage
Do not stack pallets.
Do not stack more than four carton boxes.
Ensure proper fixing.
Store the Drum Motor in a clean, dry and enclosed area between +15 and
+30 °C and protect it from wet and damp.
For storage periods of more than three months rotate the shaft periodically to
prevent deterioration of the shaft seals.
Check each Drum Motor for damage after storage.
Assembly
Warning notices concerning installation
CAUTION
Rotating parts and accidental motor start-ups
Risk of pinched fingers
Do not insert fingers between the Drum Motor and any
sort of belt or roller chain.
Install a protection device (such as a guard plate) to
prevent fingers from getting trapped in any sort of belt
or roller chain.
Attach an appropriate warning notice on the conveyor.
The Drum Motor has to be mounted horizontally within +/- 5° (Drum Motor 113s:
+/- 2°) unless otherwise indicated in the order confirmation.
+2° +5°
-2°
-5°
Mounting the Drum Motor The mounting brackets must be strong enough to withstand the torque produced
with mounting brackets by the motor.
Fix the mounting brackets securely to the conveyor or machine frame.
Ensure that the Drum Motor is fitted parallel to the idler pulley and at right
angles to the conveyor frame.
Insert the shaft ends of the Drum Motor into the mounting bracket according to
the diagram "Mounting orientation" (see above).
If it is necessary to fix the shaft to the mounting brackets, fix it only on one
side so that the opposite side allows axial movement for thermal expansion.
Torque fixing for S-, D-series, 80i, 113i, 217i and 315i: fix non-cable side
Torque fixing for 138i, 165i, 216i and 113E: fix cable side
Ensure that at least 80 % of the Drum Motor shaft flat lengths are supported
by the mounting bracket.
Ensure that the clearance between the flats and the mounting bracket is not
more than 0.4 mm.
If the Drum Motor will be used with frequent reversible operations or many
start/stops: Ensure that there is no clearance between the flats and the
mounting bracket.
Hint
It is also possible to mount the Drum Motor without mounting brackets. In this
case, the shaft ends have to be fitted into cut-outs that are cut into the conveyor
frame and reinforced to fulfill the above requirements.
1.0 mm
Axial play
max. 0,4 mm
Torsion play
If necessary, fix a retaining plate over the mounting bracket to secure the
Drum Motor's shaft. However ensure that the shaft can move axially on one
side to allow for thermal expansion.
Mounting belt
Belt width/shell length
Drum Motors having less than 70 % belt contact or fitted with a modular belt or
without a belt may require a different design and must be specified at time of
order. If in doubt, contact Interroll.
Belt alignment Crowned shells help to centralise and guide the belt during normal operation.
However, belt alignment should be made carefully, checked frequently during the
initial start up phase and adjusted as necessary according to the load conditions.
Align the belt by using the return idler rollers, carrying rollers and/or when
fitted, the bend pulleys or snub pulleys.
Check the diagonal measurements (between the drum motor shafts and tail/
idler pulley shafts or belt edge to belt edge).
The maximum difference must not be more than 0.5 %.
Diagonal check
The gap between the belt and the slider bed plate should be not more than 3 mm.
0-3 mm
Belt position
Tensioning the belt The necessary belt tension depends on the application. Refer to the belt
manufacturer's catalog or contact Interroll for advice.
Rubber lagging
Subsequently applied rubber lagging may cause overheating of the Drum Motor.
For certain Drum Motors limitations to the thickness of lagging may apply.
To help to reduce thermal overload, the calculated required power should be
multiplied by a factor of 1.2.
Hint
When applying rubber lagging, contact Interroll for the type and maximum
thickness allowed.
WARNING
Risk of electric shock
Ensure that the electrical installation is only be
executed by qualified and authorized persons.
Disconnect the power supply before installing, removing
or rewiring the Drum Motor.
Always refer to the connection instructions and ensure
that the motor power and control circuits are connected
properly.
The maximum switching current of the thermal switch is 2.5 A as standard. For
other options please contact Interroll.
Frequency converter Asynchronous Drum Motors can be operated with frequency converters.
Frequency converters from Interroll are already set (when specified) to the
parameters suitable for the respective Drum Motor.
If you don't use an Interroll frequency converter, set up the frequency
converter using the correct parameters according to the motor data.
Do not allow resonant frequencies in the power line to cause voltage spikes in
the motor.
Frequency converters create resonant frequencies in the cable between the
frequency converter and the motor if the cable is too long.
Use a fully screened cable to connect the frequency converter to the motor.
If the cable is longer than 10 m or if one frequency converter controls more
than one motor install a motor sine filter or a motor inductor.
Ensure, that the cable screen is connected to ground earth, according to
electrical engineering rules and to local EMC recommandations.
Operation
CAUTION
Rotating parts and accidental starts
Risk of pinched fingers
Do not insert fingers between the Drum Motor and the
belt.
Do not remove the protection device.
Keep fingers, hair and loose clothing away from the
Drum Motor and the belt.
Hint
Inspections before every Check the Drum Motor for visible damage.
startup Ensure that no objects are in contact with rotating or moving parts.
Ensure that the Drum Motor and the conveyor belt are free to move.
Check all safety devices.
Ensure that no bystanders are in dangerous areas around the conveyor.
Clearly specify and monitor the way goods are placed on the conveyor.
CAUTION
Risk of injury due to improper handling or accidental
motor starts
Maintenance work and cleaning may only be executed
by qualified and authorized persons.
Only perform maintenance work after switching off the
power. Ensure that the Drum Motor cannot be turned on
accidentally.
Set up signs indicating maintenance work.
Maintenance
In general Interroll Drum Motors are maintenance-free and require no specific
attention during their normal operational lifetime. Nevertheless some inspections
should be done at periodical intervals:
Checking the Drum Motor Each day, ensure that the Drum Motor is free to rotate without encumbrance.
Each day, check the Drum Motor for visible damage.
Each day, check that the belt is aligned correctly and runs central to the drum
motor and parallel with the conveyor frame. Adjust the alignment if necessary.
Once per week, ensure that the drum motor shaft and brackets are secured
properly to the conveyor frame.
Once per week, ensure that cables, leads and connections are in good
condition and fixed securely.
Once per week, if re-greasable nipples are supplied, top up as necessary with
Shell Cassida grease RLS 2 food grade synthetic.
Changing the oil It is not necessary to change the oil of the Drum Motor.
Replacing a Drum Motor If a Drum Motor is damaged or broken, remove it before repair or replacement
(see "Abandonment", page 42 and see "Mounting the Drum Motor", page 26).
Cleaning
Hint
Material build up on the drum motor or on the underside of the belt will cause belt
misalignment and possibly belt damage. Material build up between the belt and
slide bed plate or rollers may also cause belt speed reduction and increase the
power requirement. Periodic cleaning will ensure a high drive efficiency and good
belt alignment.
Troubleshooting
Error search
CAUTION
Risk of injury due to improper handling
Abandonment may only be executed by qualified and
authorized persons.
Only abandon the Drum Motor after switching off the
power. Ensure that the Drum Motor cannot be turned on
accidentally.
Disconnect the motor cable from the supply voltage and control.
Release the belt tension.
Remove the retaining plate from the mounting bracket.
Extract the Drum Motor from the conveyor frame.
Disposal
The operator is responsible for the proper disposal of the Drum Motor. In doing
so, industry-specific and local provisions must be observed for the disposal of the
Drum Motor and its packaging.
Appendix
Guarantee for Interroll Drum Motors
Interroll provides 2 years guarantee covering their range of Drum Motors against
faulty workmanship and/or materials from the date of delivery or collection from
their works. The guarantee period is based on normal operational use of the
product for 8 hours per day, unless otherwise previously agreed in writing.
Subject to the terms of this guarantee, Interroll will repair or replace any faulty
product free of charge that is returned to their factory within the guarantee period.
Repairs carried out under guarantee period will not extend the guarantee.
Warranty restrictions Interroll and their distributors accept no liability for failure or damage to the
product due to:
• Failure to carry out Interroll’s installation or maintenance instructions
• Failure to install a recognised motor protection device
• Failure to connect the Interroll internal thermal protection switch when fitted
• Reversing the drum motor before the motor has come to a complete standstill
• Use of the drum motor outside the specifications stated on the data plate and/
or current Interroll catalogue or quotation
• Repairs, alterations or modifications carried out to the product by anyone
other than a qualified Interroll representative will render this guarantee null
and void unless such repairs have been previously agreed in writing by
Interroll.
Exclusions The INTERROLL guarantee excludes any liability for:
• Rubber lagging or other added materials due to normal wear or misuse
• Costs of the removal and return of the product to INTERROLL under the terms
of this guarantee
• Damage to other equipment used in connection with the product
• Loss of earnings, personal injury and any other costs incurred due to the
failure of the product
Declaration of incorporation
in terms of the EC-Machine Directive 2006/42/EG, Annex II 1 B
The manufacturer