PAGE 1 OF 2

SERVICE PARTS LIST BULLETIN NO.

54-24-3802
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS REVISED BULLETIN DATE
54-24-3801 Aug. 2006
1-1/2" (40mm) ROTARY HAMMER WIRING INSTRUCTION
CATALOG NO. 5315-21 STARTING
SERIAL NO. 338C 58-01-1851
EXAMPLE: See wiring instruction for terminals,
00 0 Component Parts (Small #) Are Included
connectors and end wire preparation
When Ordering The Assembly (Large #).

SEE BACK PAGE OF THIS

BULLETIN FOR ADDITIONAL
LUBRICATION AND
• = Hammer
Component of the
Service Kit
SERVICE NOTES No. 14-46-9266

= Part number change

from previous service
parts list.

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 02-04-0845 Ball Bearing (1)
3 22-84-0875 Fan (1)
4 02-04-1206 Ball Bearing (1)
8 05-59-0100 Pivot Nut (1)
10 05-77-0100 Pivot Bolt (1)
11 05-88-3650 K50 x 8mm Pan Hd. Plastite Screw (1)
12 05-88-5910 K35 x 8mm Pan Hd. Plastite Screw (1)
13 05-88-5930 K60 x 20mm Pan Hd. Plastite Screw (2)
14 05-88-5940 K60 x 40mm Pan Hd. Plastite Screw (2)
15 05-88-9920 K50 x 30mm Pan Hd. PT-DG Screw (2)
16 05-88-9930 K60 x 18mm Pan Hd. PT-DG Screw (2)
17 05-88-9940 K60 x 120mm Pan Hd. PT-DG Screw (2)
19 31-01-0065 Light Pipes (1)
22 06-81-1805 Pan Hd. Cap Screw (2)
23 06-82-7375 Slotted Plastite Torx Screw (2)
26 06-95-6290 K50 x 18mm Pan Hd. Plastite Screw (4)
27 31-01-0035 Thumbwheel (1)
28 12-20-5315 Service Nameplate Kit (1)
29 14-20-1071 Electronics Assembly (1)
30 16-30-0642 Armature Kit (1)
31 18-30-1040 Field (1)
32 22-22-1531 Brush Card Assembly (1)
33 22-56-0042 Blade Housing Assembly (1)
34 48-76-5010 Quik-Lok Cord Set (1)
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
35 23-66-2195 Switch (1)
92 22-18-1353 Carbon Brush Kit (Includes 2 Brushes) (1)
37 28-14-2541 Crankcase Assembly (1)
93 40-50-2220 Brush Spring (2)
42 31-10-0140 Upper Handle Mount (1)
94 43-87-0035 Bellows (1)
46 31-15-0613 Module Cover (1)
95 43-87-0060 Isolation Module Assembly (1)
47 31-15-2053 Motor Cover (1)
100 44-52-0590 Cushion Grip (1)
50 31-44-2211 Left Handle Half (1)
122 45-88-8555 Rubber Washer (2)
51 31-44-2221 Right Handle Half (1)
123 45-06-0535 Handle Seal (1)
52 31-50-5101 Motor Housing (1)
53 31-55-0281 Rear Shroud (1)
63 34-40-4215 O-Ring (1) MILWAUKEE ELECTRIC TOOL CORPORATION
66 34-40-4490 O-Ring (2) 13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 2
86 42-96-0125 Bearing Cup (1)
 Chamfer for barrel washers (119)
are to face to the outside,
as shown.
64

SEE BACK PAGE

OF THIS BULLETIN
FOR ADDITIONAL
LUBRICATION
AND SERVICE NOTES

• = Hammer
Component of the
Service Kit
No. 14-46-9266

= Part number change from

previous service parts list.

NOTE:
Do not wash clutch gear
assembly (57). If needed,
wipe off with a dry rag.

Coat gearcase seal (62) with

lubrication prior to placement in
the gearcase (38).

Use Blue Loctite #242 on

screws (24), two places.

FASTENER TORQUE SPECIFICATIONS (IN.LBS.)

SEATING TORQUE
SERVICE GREASE-
FIG. NO. MINIMUM MAXIMUM "S2" Grease, No. 49-08-5265 7 oz. tube
9 120 140
___________________________________________ 14-46-9266 HAMMER SERVICE KIT
10 20 25
___________________________________________ THIS KIT CONTAINS:
11 3 6
___________________________________________ 2 31-12-0040 Cap Plug
12 4 8 1 34-40-0240 Gearcase Seal
___________________________________________
2 34-40-4350 O-Ring
13 20 25
___________________________________________ 1 34-40-4475 Cap Seal
14 20 25
___________________________________________ 1 34-40-4215 O-Ring
15 15 20
___________________________________________ 1 34-40-4510 O-Ring
16 50 55 1 34-40-4530 O-Ring
___________________________________________
1 34-40-4570 Damping Washer
17 30 35
___________________________________________ 1 42-96-0125 Bearing Cup
22 30 35
___________________________________________ 2 45-22-0680 Split Sleeve
23 12 17
___________________________________________ 1 22-18-1353 Carbon Brush Kit
24 20 25 1 49-08-5265 "S2" Grease, 7oz. Tube
___________________________________________
25 45 50
___________________________________________ 22-18-1353 CARBON BRUSH SERVICE KIT
26 15 20
___________________________________________ THIS KIT CONTAINS:
74 130 FT. LBS. 200 FT. LBS.
___________________________________________
87 130 FT. LBS. 200 FT. LBS.
___________________________________________ 2 --------------- Carbon Brush
Switch Screws 4 6
FIG. PART NO. DESCRIPTION OF PART NO. REQ. BULLETIN NO. 54-24-3802 Aug. 2006 PAGE 2 OF 2
2 02-04-0911 Ball Bearing (2)
5 02-08-0640 Ball Bearing (1) Press Needle Bearing (7) in
6 02-50-2755 Needle Bearing (1) Connecting Rod (109) so
7 02-50-4020 Needle Bearing (1) that the same amount sticks
9 05-74-0625 M6 Socket Head Cap Screw (4) out on both sides of the Rod.
12 05-88-5910 K35 x 8mm Pan Hd. Plastite Screw (1)
18 45-22-0680 Split Sleeve (2)
20 06-65-1660 Dowel Pin (1)
24 06-82-8842 8-32 x 3/8" Pan Hd. Slt. Tapt. Sems T-20(2)
25 05-88-9910 K50 x 22mm PT-DG Screw (4)
36 14-52-0030 SDS-Max Nose Service Assembly (1)
37 28-14-2541 Crankcase Assembly (1)
38 14-46-2565 Gearcase Service Kit (1)
39 14-09-0161 Crankshaft Assembly (1)
43 31-12-0040 5/8 Cap Plug (2)
44 31-12-0185 Screw Cap (1)
48 14-34-0551 Depth Rod Mount Assembly (1) Press Needle
49 31-44-2000 Side Handle Housing (1) Bearing (6) into
54 31-55-0301 Main Shroud (1) Crankcase (37)
55 31-58-0150 Locking Ring (1) flush with the top of
56 31-86-0100 Spacer (1) the crankcase
57 14-08-0211 Clutch Gear Assembly (1) casting, as shown.
58 32-30-0060 Drive Gear (1)
62 34-40-0240 Gearcase Seal (1)
64 34-40-4350 O-Ring (2) LUBRICATION NOTES: (TYPE "S2" GREASE, NO. 49-08-5265)
65 34-40-4475 Capseal (1)
67 34-40-4500 O-Ring (1) Fill Piston (102) with "S2" grease and as-
68 34-40-4510 O-Ring (1) semble to Connecting Rod (109)
69 34-40-4520 O-Ring (1) with the Wrist Pin (101). Front surface
70 34-40-4530 O-Ring (1) of Piston (102) and the Ram (103) is
71 34-40-4570 Damping Washer (1) to be free of grease.
72 34-60-2580 External Retaining Ring (1)
73 34-80-5010 Retaining Ring (1)
74 38-50-6250 Spindle (1)
75 40-50-0370 Shift Spring (1) Lubricate the O-Ring (68)
76 40-50-0380 Compression Spring (1) with grease.
80 40-50-8870 Key Spring (1)
81 42-16-0125 Side Handle Band (1)
84 42-76-0710 Chuck Collar (1)
85 42-76-0715 Collar (1) Lightly coat the inside of the Barrel (87)
87 42-98-0260 Barrel (1) with grease prior to assembly.
88 14-14-0170 Shift Disk Assembly (1)
89 43-34-0440 Spring Flange (1) Lightly coat the
90 14-34-0516 Side Handle Assembly (1) inside bore of the
97 43-96-0220 Keys (2) Spindle (74) prior to
98 14-34-0180 Shift Knob Assembly (1) the insertion of the
101 44-60-1710 Wrist Pin (1) Striker (115).
102 44-62-0230 Piston (1)
103 44-82-0220 Ram (1)
104 44-86-0610 Key Retaining Ring (1)
105 44-86-0620 Band Retainer (1) See back page for
106 44-90-0005 Seal Retaining Ring (1) special service tool
and torque values
107 44-90-0175 Shift Ring (1)
108 44-94-0165 Depth Gauge Rod (1)
109 44-94-0395 Connecting Rod Assembly (1)
111 45-06-0555 Dust Seal (1)
112 45-06-0685 Felt Seal (1)
113 --------------- Spindle Seal (1)
114 45-30-0060 Retaining Slug (1)
115 45-56-2640 SDS-Max Striker (1)
118 45-88-1565 Washer (2)
119 45-88-4005 Barrel Washer (2)
121 45-88-7170 Washer (1)
124 45-88-8730 Wave Washer (1)
125 44-52-0041 Breather Pad (1)
126 14-34-0590 Side Handle Assembly Kit (1)

NOTE: Check the clutch torque. Clutch must slip at 40 to 50 ft.lbs.

at the spindle, checked clockwise as viewed from the front
of the tool.

SEE BACK PAGE OF THIS BULLETIN

FOR ADDITIONAL LUBRICATION
AND SERVICE NOTES

Prior to assembly, apply a light coat of grease to the

Gearcase Seal (62) and O-Rings (63, 64, 67, 68 and 70).
 Press metal insert of
fan to here.

30

30

Press fan (3) onto armature (30)

such that the metal insert of the fan
bottoms against the fan journal
shoulder of the armature shaft.

After the armature assembly (30) is

installed into the tool, the bearing cup
(86) is to be placed on the rear armature 1
bearing (1), (already pressed onto the
armature shaft), prior to assembling the
motor cover (47) to the tool.
86
NOTE: Do not dislodge the bearing cup
from the bearing during assembly.

Barrel
when tightened in a vise, extra care should be
taken not allowing the barrel to turn and mar or
burr it’s finished cylindrical surface.

no loctite ® is required on threads

3/4”
[19mm] of spindle or barrel.
Hex
61-10-2060 SDS-MAX Shank Spindle
torque to 130-160 ft-lbs.
[176-217 Newton-meters]
BARREL / SDS MAX SPINDLE SERVICING-
To aid in the servicing of the Barrel and Spindle of the 5315-21 SDS-MAX Rotary Hammer,
a Service Tool No. 61-10-2060 has been developed [see illustrations].

• clamp the flats of the Barrel in a vise.

• use a 3/4” [19mm] socket on the hex of Service Tool to either remove [turning counter-clockwise]
or install [turning clockwise] the Spindle.

SERVICE NOTE:
SLIP CLUTCH VALUES
When servicing this SDS-MAX Rotary Hammer, the static torque required to slip the clutch mechanism should
be checked. It must not exceed the maximum value shown below:

• block armature from rotating.

• using service tool and ft.-lb [newton-meter] torque wrench with 3/4” [19mm] socket,
check the static torque required to slip the Spindle / Clutch Mechanism of the Rotary Hammer.

• the torque for the 5315-21 should be 40-50 ft-lb. [52-68 Nm].