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    Spec524rev4coating Threaded Fasterners 1124440653

    Uploaded by

    happale2002
    This document provides specifications for coating threaded fasteners to achieve corrosion resistance. It outlines a duplex coating system including a 6-10 micron aluminium layer applied by electrodeposition as the substratum followed by a 15-25 micron fluorocarbon top coat. The top coat is to be tough with good weathering properties and low friction for smooth threading between -7 to 275 degrees Celsius in a yellow color. Quality control testing includes measuring coating thickness and salt spray testing to standards. Packaging must prevent damage during shipment and be clearly marked.

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    © All Rights Reserved
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    Spec524rev4coating Threaded Fasterners 1124440653

    Uploaded by

    happale2002
    62 views4 pages
    This document provides specifications for coating threaded fasteners to achieve corrosion resistance. It outlines a duplex coating system including a 6-10 micron aluminium layer applied by electrodeposition as the substratum followed by a 15-25 micron fluorocarbon top coat. The top coat is to be tough with good weathering properties and low friction for smooth threading between -7 to 275 degrees Celsius in a yellow color. Quality control testing includes measuring coating thickness and salt spray testing to standards. Packaging must prevent damage during shipment and be clearly marked.

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    coating Threaded Fasterners

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    This document provides specifications for coating threaded fasteners to achieve corrosion resistance. It outlines a duplex coating system including a 6-10 micron aluminium layer applied by electrodeposition as the substratum followed by a 15-25 micron fluorocarbon top coat. The top coat is to be tough with good weathering properties and low friction for smooth threading between -7 to 275 degrees Celsius in a yellow color. Quality control testing includes measuring coating thickness and salt spray testing to standards. Packaging must prevent damage during shipment and be clearly marked.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    62 views4 pages

    Spec524rev4coating Threaded Fasterners 1124440653

    Uploaded by

    happale2002
    This document provides specifications for coating threaded fasteners to achieve corrosion resistance. It outlines a duplex coating system including a 6-10 micron aluminium layer applied by electrodeposition as the substratum followed by a 15-25 micron fluorocarbon top coat. The top coat is to be tough with good weathering properties and low friction for smooth threading between -7 to 275 degrees Celsius in a yellow color. Quality control testing includes measuring coating thickness and salt spray testing to standards. Packaging must prevent damage during shipment and be clearly marked.

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    You are on page 1of 4

    GENERAL SPECIFICATION

    SPECIFICATION

    FOR

    COATING OF THREADED FASTENERS

    4 140201 JRO Name Change JRO DZO

    3 200900 JRO Section 3.3 and 4.2 updated JRO DZO

    2 260700 JRO Updated JRO DZO

    1 010598 HBR Coversheet updated JRO DZO

    0 011092 HBR Issued for enquiry JRO WS

    REV DATE ORIG. DESCRIPTION CHECKED APPROVED

    Specification Sheet Revision


    GDF PRODUCTION NEDERLAND B.V.
    524 1 of 4 4
    CONTENTS

    1.0 SCOPE

    2.0 GENERAL

    3.0 GALVANO ALUMINIUM COATING


    3.1 Surface Preparation
    3.2 Basic Material
    3.3 Aluminium Plating

    4.0 TOP COATING


    4.1 Surface Preparation
    4.2 Top Coating
    4.3 Application

    5.0 QUALITY CONTROL

    6.0 PACKAGING

    Specification 524, Rev. 4 Sheet 2 of 4


    1.0 SCOPE
    This specification covers the requirements for coatings for threaded fasteners in order to achieve
    an overall corrosion resistance and to prevent nuts from freezing to the studs as a result of
    corrosion.

    2.0 GENERAL
    Threaded fasteners shall be protected against corrosion by a duplex coating system comprising of
    a metallic substratum and an organic top coating.
    The metallic substratum shall be an aluminium layer applied by electrodeposit plating.
    The top coating shall be a fluorcarbon based coating. Alternative metallic substrate can only be
    applied after approval of Buyer.

    3.0 GALVANO ALUMINIUM COATING

    3.1 Surface Preparation


    The basic metal shall be free of visible defects and contamination, which can be detrimental to the
    adhesion, the protective value or the appearance of the plating. Oily substances shall be removed
    with a suitable solvent (e.g. xylene toluene, trichlore compound etc.) Kerosene, diesel, turpentine
    or other oily substances are not to be used.

    3.2 Basic Material


    The basic metal shall be subject to aqueous pre-treatment to minimise the occurrence of hydrogen
    embrittlement.

    3.3 Aluminium Plating


    The aluminium plating shall be done by means of electrodeposition of pure aluminium. The
    electrodeposited aluminium plating shall have an absolute minimum thickness of 6 microns and a
    maximum of 10 microns.
    The thickness shall be measure in accordance with DIN 50981 – magnetic thickness methods for
    measuring nonferromagnetic coatings on ferromagnetic materials.
    Holes, recesses, internal threads and other areas where the thickness cannot accurately be measured
    shall be covered such that the basic material is not visible.

    Specification 524, Rev. 4 Sheet 3 of 4


    4.0 TOP COATING

    4.1 Surface Preparation


    The substructure surfaces shall be free from defects and contamination (oil, grease, detergent, blast
    media etc.). In order to ensure good adhesion and freedom of dry film defects.

    4.2 Top Coating


    The top coating shall be a tough fluorcarbon based coating with good weathering properties and
    low friction coefficient. The operating temperature shall range from –7 to 275 degrees centigrade.
    The thickness of the coating shall be 15-25 microns minimum and shall allow smooth running of
    fastener threads. The appearance shall be a smooth satin finish. The colour shall be yellow RAL
    1033.

    4.3 Application
    The coating application and curing shall be done according to the paint manufacturer’s
    recommendations.

    5.0 QUALITY CONTROL

    Vendor shall submit and adhere to test procedures in accordance with the following standards.
    DIN 50981 - Magnetic thickness methods of measuring nonferromagnetic coatings on
    ferromagnetic material.
    DIN 50982 - General testing methods for coated metals.
    ASTM B117 - Salt spray testing

    6.0 PACKAGING
    Preservation, packaging and packaging methods shall be such as to preclude damaging during
    shipment and handling. Each package shall clearly be marked with contents, shipping address and
    purchase order number.

    Specification 524, Rev. 4 Sheet 4 of 4

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