Process-Costing Systems: Answers To Review Questions
Process-Costing Systems: Answers To Review Questions
Process-Costing Systems: Answers To Review Questions
CHAPTER 8
Process-Costing Systems
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Chapter 08 - Process-Costing Systems
departments. Thus, the prior department costs are not useful for evaluating the
performance of the manager of the department receiving the units.
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8.6 Using the basic cost flow equation, rearrange the terms to solve for the unknown
transfers out. From BB + TI – TO = EB, we have:
Beginning Inventory + Transfers In – Transfers Out = Ending Inventory.
Rearranging yields:
Transfers Out = Beginning Inventory + Transfers In – Ending Inventory
8.7 Process costing typically separates the costs of spoiled units from the costs of
other outputs of the period. Some process costing systems classify spoiled goods
under two categories:
1) Normal spoilage, where the spoiled good is treated as a natural outcome of an
imperfect process and is counted as a normal cost of good units produced. This
approach is in some disfavor as it can be interpreted as tolerance of spoilage.
2) Abnormal spoilage, where the spoiled good was not expected and is treated as
a cost of the period.
8.8 Spoilage costs are similar to underapplied overhead because they are both costs
in excess of what was expected.
8.9 Relative costs and benefits of weighted-average vs. FIFO costing:
Weighted-average costing
Benefits Costs
Easier to learn and apply in Numbers are not reflective
practice of current year activity
More appropriate than FIFO Can hide signals that
when costs per unit do not process costs are
materially differ from one period changing
to the next
FIFO costing
Benefits Costs
Units are based on current Requires detailed
period activity information
More accurate at matching Complicated to calculate
actual costs to the period of
production
Can signal process cost changes
which can warrant other changes
such as the pricing of products
8.10 Operation costing is a hybrid of job costing and process costing by adding
customized materials to a continuous process. The accounting is similar in that
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costs of materials are assigned separately to jobs, like job costing. Conversion
costs are assigned equally over each operation.
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8.17 No process is 100 percent error-free, and some spoilage is inevitable. Moreover,
the optimal level of spoilage usually is not zero – the cost of eliminating the last
spoiled unit may be prohibitively high. However, treating spoilage as a normal cost
of production runs the risk of approving higher levels of spoilage than would be
achieved with less tolerance. Reporting spoilage separately is a step toward
recognizing the magnitude of an organization’s spoilage problem. The next step is
to determine the costs and benefits of reducing spoilage.
8.18 Some organizations classify spoilage into normal and abnormal categories. The
rate of normal spoilage usually is based on historical experience and is
considered a normal cost of production. Any amount of spoilage above that
amount would be treated as an extraordinary cost of the period. This treatment of
spoilage, unfortunately, could result in complacency about higher than necessary
levels of spoilage. Other organizations may be able to reduce spoilage and its
wasted resources and gain a cost advantage.
8.19 If you overstate degrees of completion of ending WIP, you also will overstate the
amount of equivalent units of work done overall. This will lead to a lower cost per
equivalent unit, and, if completed units are sold, cost of goods sold will be lower
than it should be (and the period’s income higher). Relatively more cost will be
retained in ending WIP than justified. In future periods, either more than normal
cost will be added to actually complete these units in ending WIP, or the cost of
ending WIP will be restated to reflect actual degrees of completion. In either
event, these costs, once buried in ending WIP, will be expensed eventually. If the
individual wishes to play this game, each period ending WIP must be overstated
even more, until there is almost no more overstating to do. The units may be
shown as nearly complete, but an audit would reveal otherwise, unraveling the
whole scheme.
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SOLUTIONS TO EXERCISES
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8.26 (20 min) Costs per equivalent unit computed, weighted average method
Flow of units Percent Equiv.
complete Units
Physical units Materials Materials
Units to account for:
Beginning WIP 60,000
Units started 160,000
Total units to account for 220,000
Units accounted for:
Completed and transferred out 170,000 100% 170,000
Ending WIP 50,000 100% 50,000
Total units accounted for 220,000 220,000
Costs to account for Materials
Costs in beginning WIP $
13,200
Current period costs 35,200
Total costs to account for $
48,400
Cost per equivalent unit $ 0.22*
* $0.22 = $48,400 220,000 EU
EXCEL SOLUTIONS ARE FOUND IN EXCEL SOLUTIONS FILE
8.27 (30 min) Equivalent units computed, FIFO (Appendix A)
Degree of Equivalent
Flow of units Physical units Completio Units
n
Units to account for:
Beginning WIP 40,000 60% 24,0
00
Units started 700,000
Total units to account for 740,000
Units accounted for:
Beginning WIP 40,000 40% 16,000
Started and completed* 620,000 100% 620,0
00
Ending WIP 80,000 20% 16,00
0
Total units accounted for 740,000
April equivalent units 652,000
* 620,000 units started and completed = 660,000 total transferred out – 40,000
transferred out that was in beginning inventory
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8.28 (40 min) Cost per equivalent unit with spoilage, weighted average method
Physical units Degree of Completion Equivalent Units
Flow of units Materials Conversio Materials Conversio
n n
Units to account for:
Beginning WIP 150
Units started 1,000
Total units to account for 1,150
Units accounted for:
Completed and transferred out 750 100% 100% 750 75
0
Spoilage 100 100% 100% 100 10
0
Ending WIP 300 40% 20% 120 60
Total units accounted for 1,150 970 910
Costs to account for Total Costs Materials Conversio
n
Costs in beginning WIP $ 624 $ 488 $ 136
Current period costs 9,042 5,720 3,322
Total costs to account for 9,666 6,208 3,458
Cost per equivalent unit $ 10.20 $ 6.40* $ 3.80**
* $6.40 = $6,208 970 EU
** $3.80 = $3,458 910 EU
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8.29 (30 min) Cost assignment to units transferred out, spoilage, and ending inventory
(using costs from exercise 8.28), weighted-average
Physical units Degree of Completion Equivalent Units
Flow of units Materials Conversio Materials Conversio
n n
Units to account for:
Beginning WIP 150
Units started 1,000
Total units to account for 1,150
Units accounted for:
Completed and transferred out 750 100% 100% 750 75
0
Spoilage 100 100% 100% 100 10
0
Ending WIP 300 40% 20% 120 60
Total units accounted for 1,150 970 910
Costs to account for Total Costs Materials Conversio
n
Costs in beginning WIP $ 624 $ 488 $ 136
Current period costs 9,042 5,720 3,322
Total Costs to account for 9,666 6,208 3,458
Cost per equivalent unit $ 10.20 $ 6.40 $ 3.80
Costs assigned Total Costs Materials Conversio
n
Completed and transferred out $ 7,650 $ $ 2,850 b
4,800 a
Spoilage 1,020 640 c 38
0d
e
Ending WIP 996 768 228 f
Total costs assigned $ 9,666 $ 6,208 $ 3,458
a
$4,800 = $6.40 x 750 E.U.
b
$2,850 = $3.80 x 750 E.U.
c
$640 = $6.40 x 100 E.U.
d
$380 = $3.80 x 100 E.U.
e
$768 = $6.40 x 120 E.U.
f
$228 = $3.80 x 60 E.U.
Costs for units completed and transferred out total $7,650, spoilage costs total $1,020,
and ending inventory costs total $996.
EXCEL SOLUTIONS ARE FOUND IN EXCEL SOLUTIONS FILE
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8.30 (30 min) Costs per equivalent unit (with spoilage) computed, weighted average
a.
Physical units Degree of Completion Equivalent Units
Flow of units Materials Conversio Materials Conversion
n
Units to account for:
Beginning WIP 8,00
0
Units started 14,00
0
Total units to account for 22,00
0
Units accounted for:
Completed and transferred out 17,00 100% 100% 17,000 17,00
0 0
Spoilage 500 100% 50% 500 25
0
Ending WIP 4,50 80% 40% 3,600 1,800
0
Total units accounted for 22,00 21,100 19,05
0 0
Costs to account for Total Costs Materials Conversion
Costs in beginning WIP $ 98,260 $ $ 66,860
31,400
Current period costs 895,240 390,600 504,640
Total costs to account for $993,500 422,000 571,500
Cost per equivalent unit $ 50 $ 20* $ 30**
* $20 = $422,000 21,100 E.U.
** $30 = $571,500 19,050 E.U.
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8.31 (40 min) Cost assignment to units transferred out, spoilage, and ending inventory
(using costs from exercise 8.30), weighted average
Note: Answers might differ due to rounding the cost per equivalent unit calculation.
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Costs for units completed and transferred out total $850,000, spoilage costs total
$17,500, and ending inventory costs total $126,000.
EXCEL SOLUTIONS ARE FOUND IN EXCEL SOLUTIONS FILE
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Costs:
Direct materials* $ 72,000 $16,000 $40,000
Conversion costs–Basic Ass’y** 24,000 8,000 5,000
Conversion costs-Special Ass’y*** 9,600 0 10,000
Total Product Costs $105,600 $24,000 $55,000
Cost per Unit (total costs/units) $440 $300
$1,100
* Equals number of units produced times the cost of direct materials per unit: for Dirt
bikes, $72,000 = $300 x 240 units
** Equals number of units produced times $100 per unit: for Dirt bikes, $24,000 =
$100 x 240 units
*** Equals number of units produced times cost per unit for special assembly: for Dirt
bikes, $9,600 = $40 x 240 units
b.
D = Dirt Bike
T = Touring Motorcycle
W = Motorized Wheelchair
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8.32 (continued)
c. South Central West
Revenue $90,000 $80,000 $80,000
Costs
Dirt 1 17,600 44,000 44,000
Touring 2 24,000
Wheelchairs 3 44,000 11,000
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Costs:
Direct materials* $ 50,000 $42,000 $30,000
Conversion costs–Basic Ass’y** 25,000 14,000 6,000
Conversion costs-Special Fin.*** 0 7,000 2,400
Total Product Costs $75,000 $63,000 $38,400
Cost per Unit (total costs/units) $300 $450 $640
* Equals number of units produced times the cost of direct materials per unit: for Nicholson coat,
$72,000 = $200 x 250 units
** Equals number of units produced times $100 per unit: for Nicholson coat, $25,000 = $100 x
250 units
*** Equals number of units produced times cost per unit for special finishing: for Pitt coat, $7,000
= $50 x 140 units
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8.33 (continued)
b.
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SOLUTIONS TO PROBLEMS
8.34 (45 min) Production cost report, weighted-average method
a.
Gates Company
Production Cost Report
Month Ending March 31
Physical units Degree of Completion Equivalent Units
Flow of units Materials Conversio Materials Conversio
n n
Units to account for:
Beginning WIP 22,000
Units started 12,000
Total units to account for 34,000
Units accounted for:
Completed and transferred out 28,000 100% 100% 28,000 28,000
Ending WIP 6,000 80% 60% 4,800 3,600
Total units accounted for 34,000 32,800 31,600
Costs to account for Total Costs Materials Conversio
n
Costs in beginning WIP $ 49,800 $22,36 $27,440
0
Current period costs 33,800 17,000 16,800
Total Costs to account for 83,600 39,360 44,240
Cost per equivalent unit $ 1.20 $ 1.40
Costs assigned Total Costs Materials Conversio
n
Completed and transferred out $72,800 $ $
a
33,600 39,200 b
Ending WIP 10,800 5,760 c 5,040 d
Total costs assigned $ 83,600 $ $ 44,240
39,360
a
$33,600 = $1.20 x 28,000 E.U.
b
$39,200 = $1.40 x 28,000 E.U.
c
$5,760 = $1.20 x 4,800 E.U.
d
$5,040 = $1.40 x 3,600 E.U.
b. Cost flows
Finished Goods Inventory $72,800
WIP Inventory $72,800
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Flow of Costs
Costs to be accounted for
Costs in Beg Inv $49,800 $22,360
$27,440
Current period costs 33,800 17,000
16,800
Total to be accounted for $83,600 $39,360 $44,240
Costs per EU* $1.04294
$1.03704
Costs accounted for
Costs transferred out:
From Beg Inv $49,800 $22,360
$27,440
To complete Beg Inv** 12,580 5,736
6,844
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8.35 (continued)
Footnotes to table
* Cost per EU (equivalent unit) equals current period costs divided by equivalent units of
work done in the current period: $1.04294 = $17,000/16,300; $1.03704= $16,800/16,200.
** Costs to complete beginning inventory equal equivalent units to complete beginning
inventory times cost per EU: $5,666 = 5,500 x $1.04294; $6,855 = 6,600 x $1.03704.
*** Costs of units started and completed equals units started and completed times cost
per EU: $6,258 = 6,000 x $1.04294; $6,222 = 6,000 x $1.03704.
**** Costs in ending inventory equal number of equivalent units in ending inventory times
cost per EU: $5,006 = 4,800 x $1.04294; $3,733 = 3,600 x $1.03704.
b. The FIFO approach is helpful when costs fluctuate significantly over time. A case
can be made for using the FIFO method for the company because this method
tracks costs by period, and helps identify increasing or decreasing costs by
period. Using the FIFO approach would help the managers of this company see
that it had lower costs in the current period than in the previous period.
EXCEL SOLUTIONS ARE FOUND IN EXCEL SOLUTIONS FILE
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McCain
Production Cost Report (weighted average)
For the Month Ending July
Flow of Units Physical Percentage Complete Equivalent Units
Units to account for Units Direct Mat Conversion Direct Mat Conversion
Beginning WIP 15,000 60% 70%
Units Started 20,000
Total units to account for 35,000
Units accounted for
Completed and transferred out 30,000 100% 100% 30,000 30,000
Ending WIP 5,000 70% 80% 3,500 4,000
Total units accounted for 35,000 33,500 34,000
Flow of Costs Costs
Costs to be accounted for Direct Mat Conversion
Costs in beginning WIP $ 15,300 $ 8,800 $ 6,500
Current period costs 25,800 13,500 12,300
Total Costs to be accounted for $ 41,100 $ 22,300 $ 18,800
Cost per equivalent unit* $ 0.6657 $ 0.5529
Costs accounted for
Units transferred out ** $ 36,558 $ 19,970 $ 16,588
Ending WIP 4,542 2,330 2,212
Total costs accounted for $ 41,100 $ 22,300 $ 18,800
* Cost per equi valent unit equals total costs to be accounted for di vi ded by total equivalent uni ts
for example, cost per equival ent unit for direct material s = $0.6657 = $22,300 / 33,500 EU
** Costs assigned to units transferred out equals cost per EU ti mes EU completed and transferred out
for exampl e, cost to complete units transferred out for direct material s costs
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b.
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a. Note: Answers might differ due to rounding the cost per equivalent unit
calculation.
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b.
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8.38 (continued)
b.
WIP Inventory Finished Goods Inv.
BB 65,000 TO 65,000 TI 65,000
TI 63,000* TO 47,722** TI 47,722
EB 15,278 EB 112,722
*Transferred in costs equals direct materials costs plus conversion costs for the current period
$63,000 = $27,000 + 36,000
** Current period costs transferred out = costs to complete beg. WIP + current costs of units started and completed
$47,722 = $4,905 + $42,817
c. Using weighted-average costing, ending WIP Inventory was $21,442. Using the
FIFO costing approach, ending WIP Inventory was $15,278. The difference is
attributable to a lower current cost per equivalent unit using FIFO, which is
ultimately assigned to ending WIP Inventory (and the most recent completed
inventory transferred out). The FIFO approach is helpful when costs fluctuate
significantly over time. A case can be made for using the FIFO method for
Needles Production Company because this method tracks costs by period, and
helps identify increasing or decreasing costs by period. Using the FIFO approach
would help the company identify that it had lower costs in the current period.
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TO = 4,350
b. Answer: $53,300.
First compute the cost per equivalent unit from ending inventory:
$4,500/(6,000 x .2) = $3.75
Next, multiply the cost per equivalent unit by the total equivalent units for the period
to derive the total costs (including BI costs):
Finally, subtract the BI costs from the total costs to derive the materials costs incurred
this period:
$67,500 - $14,200 = $53,300.
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Finally, if these units are 25% complete, then the total number of units in EI
must be 1,200 (1,200 = 300/.25)
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8.40 (continued)
b. WIP
BB
8,120,000
TI TO
52,175,000* 38,338,014
EB
21,956,986
* Transfers-in cost represents the total of shredding process costs, direct material
costs, and conversion costs; $52,175,000 = $43,200,000 + $2,500,000 +
$6,475,000
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0 36,000 11,200
Total costs accounted for $ $ 192,000 $ 116,000 $ 43,200 $ 23,500
374,700
b. The weighted-average production analysis indicates that the assembling department has met its material cost target
and beat its labor cost target. However, it has not met its overhead cost target of $4.50 (versus $5.00 actual cost).
EXCEL SOLUTIONS ARE FOUND IN EXCEL SOLUTIONS FILE
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b.
WIP
BB 4,650
TI 31,800 TO 31,222
Spoilage 453
EB 4,775
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b.
WIP
BB 18,500
TI 31,800 TO 42,021
Spoilage
1,868
EB 6,411
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b.
Physical Degree of Completion Equivalent Units
Flow of Units units
Transferred Materials Conversio Transferre Materials Conversion
Units to be accounted for In n d In
Beginning WIP 50,000 100% 0% 80%
Units Transferred In 320,000
Total units to account for 370,000
Units accounted for
Completed & transferred 330,000 100% 100% 100% 330,0 330,00 330,00
00 0 0
Ending WIP 40,000 100% 0% 90% 40,000 - 36,000
Total units accounted for 370,000 370,000 330,000 366,000
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SOLUTIONS TO CASES
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8.45 (continued)
The following table answers both questions b and c:
Sales Year 2 Year 1
Product area CGS quantitycost per cost per % change
unit unit
Timber products $ 34,683,000 144,000,000 $ .24 $ .23 4%
Paper and 96,028,000 177,000 542.53 502.01 8%
paperboard
Converted products 199,037,000 255,000 780.54 789.59 -1%
Total $329,748,000
The results in the last column are consistent with reduced conversion costs for
converted products – despite increased material costs converted product costs
have declined. It does not appear, however, that the company has reduced its
conversion costs for timber or paper sufficiently to offset increased material
prices. This demonstrates the cost squeeze experienced by Longview Fibre and
others that depend on more expensive, local timber. Some companies, such as
Weyerhaeuser, have secured long-term supplies from private lands in Canada and
have entered joint ventures to grow and harvest timber in New Zealand and South
America.
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8.47 (continued)
c. Required return on sales = (125 - 75) / 125 = 40%. Current costs per unit equal
$80.76 (= $32.50 + $10.90 + $37.36).
P = $80.76 / (1 - .40)
P = $134.60
The target cost reduction = $80.76 – $75 = $5.76 per unit.
a. Knowing that any units started in the last half of March will remain in WIP
Inventory at the end of the month, management is attempting to allocate a higher
proportion of fixed costs (primarily overhead costs) to ending WIP Inventory. This
in turn reduces the proportion of costs allocated to goods transferred out to
Finished Goods Inventory. Since all goods transferred out during March were sold
by March 31, fewer costs would ultimately be assigned to Cost of Goods Sold for
the month. Lower Cost of Goods Sold results in higher net income.
b. The revised production cost report appears below. Amounts may vary slightly due
to rounding.
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8.48 cont.
Data Entry Section
Unit Information Percent Complete
Units
(board Direct Direct
feet) materials labor Overhead
Units in beginning WIP Inventory (all completed this period) 250,000 n/a n/a n/a
Units started and completed during the period 140,000 100% 100% 100%
Units started and partially completed during the period 225,000 80% 85% 90%
Direct Direct
Cost Information materials labor Overhead
Costs in beginning WIP Inventory $76,000 $90,000 $150,000
Costs incurred during the period $95,000 $102,000 $150,000
Equivalent Units
Physical Direct Direct
Units accounted for Units materials labor Overhead
Units completed and transferred out 390,000 390,000 390,000 390,000
Units in ending WIP Inventory 225,000 180,000 191,250 202,500
Total units accounted for 615,000 570,000 581,250 592,500
check: total units to be accounted for = total units accounted for? If so, amount = 0 ----> 0
Step 2: Summary of Costs to be Accounted for
Direct Direct
Costs to be accounted for materials labor Overhead Total
Costs in beginning WIP Inventory $76,000 $90,000 $150,000 $316,000
Costs incurred during the period 95,000 102,000 150,000 347,000
Total costs to be accounted for $171,000 $192,000 $300,000 $663,000
check: total costs to be accounted for = total costs accounted for? If so, amount = $0 ----> $0
Step 3: Calculation of Cost per Equivalent Unit
Direct Direct
materials labor Overhead Total
Total costs to be accounted for (a) $171,000 $192,000 $300,000
Total equivalent units accounted for (b) 570,000 581,250 592,500
Cost per equivalent unit (a) / (b) $0.3000 $0.3303 $0.5063 $1.1367
Step 4: Assign Costs to Units Transferred Out and Units in Ending WIP Inventory
Direct Direct
materials labor Overhead Total
Costs assigned to units transferred out* $117,000 $128,826 $197,468 $443,294
Costs assigned to ending WIP Inventory* 54,000 63,174 102,532 219,706
Total costs accounted for $663,000
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c. The last section of the report (Step 4) clearly identifies the impact of increasing
production. Specifically, comparing the costs assigned to units transferred out
from the Controller’s initial estimate to the revised report prepared in part b will
identify the impact on profit. Since all units transferred out were sold by March
31, the costs assigned to these units are ultimately included in Cost of Goods
Sold on the income statement as of March 31. Thus, if these costs decrease,
Cost of Goods Sold decreases, and net income (profit) increases.
Profit is estimated to increase by $98,327 as a result of boosting
production at the end of March (this amount may vary slightly due to rounding).
This is calculated as follows:
Costs assigned to units transferred out (no increase
in production)
$541,621
Costs assigned to units transferred out (with increase
in production)
443,294
Increase in Profit $ 98,327
The primary reason for this increase is that more overhead costs, most of which
are fixed, are allocated to units remaining in ending WIP Inventory at March 31.
d. The request made by the CEO and CFO is not ethical if the only motivation is to
increase profit. The case clearly states that Pacific Siding does not expect an
increase in sales. Absent any additional customer demand, it appears that the
only reason to boost production is to manipulate profit. This action places the
company in a precarious position starting the next fiscal year as inventory levels
will reach excessive levels.
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