CHEVRON PACIFIC INDONESIA – SUMATERA OPERATION

COMPLETION & WORKOVER PROGRAM LEVEL 1

Bangko – BLSO00132 – N1-O4-64
RIG: HPS-09
AFE NUMBER: 2500CP1941
AFE AMOUNT: $ 63,625
PROGRAM NUMBER: BLSO0013220190911PRF04
EST. TIME: 5 days

Prepared MUHAMMAD SAEFUL NURJAMAN / SHAKHYA CAESARANI 9/25/2019

COMPLETION ENGINEER X Saeful

DC ENGINEER
Signed by: Muhammad Saeful Nurjaman

Approved BAYU ADI PRASETYO 10/1/2019

DC OPERATION TEAM LEAD X Bayu Prasetyo

DC OPS TEAM LEAD

Signed by: Bayu Adi Prasetyo

Approved NANANG L. HAMDANI 9/26/2019

DC ENGINEERING TEAM MANAGER X

DC ENGINEERING TEAM MANAGER
Signed by: Nanang Lutfi Hamdani
TABLE OF CONTENT

A. OBJECTIVES .................................................................................................................................................................................. 3
B. WELL PROGRAM OBJECTIVE QUALITY EVIDENCE ....................................................................................................................... 3
1.Basic Well Data.................................................................................................................................................................................... 3
2a.As Built Data – Casing/Liner Data ...................................................................................................................................................... 4
2b.As Built Data – Fluid Inside Casing .................................................................................................................................................... 4
2c.Schematic Diagram (Current vs Proposed) ....................................................................................................................................... 5
3. Completion Interval - Geological Data, Well Pressure, Well Temperature and Calculated MASP ....................................................... 6
4. Drilling History ................................................................................................................................................................................... 6
5. Workover History ............................................................................................................................................................................... 6
6. CBL Information ................................................................................................................................................................................. 7
7. Well Control Risks .............................................................................................................................................................................. 7
8. Completion Fluid Management Plan ................................................................................................................................................... 8
9. Casing/Tubing Test Pressures ............................................................................................................................................................ 8
10. Barrier .............................................................................................................................................................................................. 9
11. Displacement Procedures .............................................................................................................................................................. 10
12. BOP Configuration .......................................................................................................................................................................... 11
13. Choke Manifold Configuration ........................................................................................................................................................ 12
14. Shear Table .................................................................................................................................................................................... 12
15. BOP Test Pressure and Frequency ................................................................................................................................................. 12
C. JOB PROCEDURE ........................................................................................................................................................................ 14
D. EXECUTION ASSURANCE REQUIREMENT (EAR) CHECKLIST – ATTACHED ................................................................................ 18

2
A. OBJECTIVES
Finding: BL132 is vertical well located at region 2 Balam South. Currently producing 134BFPD/7BOPD/94.5%WC from
comingle D900, D980&D1000 with ESP P4. Last workover in May 2018 to close TE600 with packer as part of Reg 2
restoration and last test before closing TE600 was 619BFPD/ 93BOPD/84.9%WC with ESP P16. Based on team review,
we recommend to open TE600 and produce comingle with D900, D980&D1000. Recommendation: Re-perf TE600. Keep
open the other sand. Justification: Balam So Reg2 Upper Sand Optimization.

Program Objectives:
1. Maintain Well Control at All Times
2. Provide safe and reliable operations
3. POH ESP P4 / 58 Stg / 40 HP at 1078ft
4. Perforate Interval TE600 Sand
5. Perform swab job interval TE600, D900, D980, D1000
6. RIH ESP based on swab test

B. WELL PROGRAM OBJECTIVE QUALITY EVIDENCE

1.Basic Well Data
Well Grid N1-O-64
Well Name BLSO00132
1° 40' 36.981'' N
Well Coordinate
100° 45' 35.124 '' E
Oil Producer
Well Type
Vertical
Spud Date 3-Nov-95
RTE (feet) 75.28
GLE (feet) 57.58
MD/TVD (feet) 1231 / 1231
Wellhead Picture: Note:
1. Well Status: LTC
2. Height of Wellhead = 2.5 feet
3. Casing Head: SOW 9-5/8” x 11” 2M
4. Tubing Spool: 11” 2M x 7-1/16” 2M
5. Tubing Hanger: 7-1/16” Mandrel Type x 3-1/2” EUE
6. Wellhead Accessories complete

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2a. As Built Data – Casing/Liner Data
Type Surface
OD (Inch) 9 5/8 70% Burst Rating (psi) 2464
ID (Inch) 8.83 70% Collapse Rating (psi) 1414
Weight (lb./ft) 40 Tension Rating (klbs.) 564
Grade L-80 Setting Depth (ft.MD) 221
Pressure Test No data Setting Depth (ft.TVD) 221

Type Production
OD (Inch) 7 70% Burst Rating (psi) 3052
ID (Inch) 6.34 70% Collapse Rating (psi) 2289
Weight (lb./ft) 23 Tension Rating (klbs.) 366
Grade K-55 Setting Depth (ft.MD) 1231
Pressure Test No data Setting Depth (ft.TVD) 1231

Type Tubing
OD (Inch) 3 1/2 70% Burst Rating (psi) 4060
ID (Inch) 2.99 70% Collapse Rating (psi) 4004
Weight (lb./ft) 9.3 Tension Rating (klbs.) 109.37
Grade J-55 Setting Depth (ft.MD) 1093
Pressure Test No data Setting Depth (ft.TVD) 1093
2b. As Built Data – Fluid Inside Casing
Fluid Type Oil-Water Mixture
Fluid Weight (ppg) 7.2 ppg

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2c. Schematic Diagram (Current vs Proposed)
Current Wellbore Schematic Proposed Wellbore Schematic

Csg.Shoe @ 221 ft Csg.Shoe @ 221 ft

Tbg 3.5 in @ 1073 ft Tbg 3.5 in @ 1073 ft

Top TE600 Top TE600

PRF (716 - 746), SQUEZD PRF (716 - 746), OPEN RE-PERF INTV (716 - 746) ft

Top D900 Top D900

PRF (992- 1013), OPEN PRF (992- 1013), OPEN

PRF (1019 - 1037), OPEN PRF (1019 - 1037), OPEN

Top D980 Top D980

ESP @ 1078 ft ESP @ 1078 ft
PRF (1080 - 1098), OPEN PRF (1080 - 1098), OPEN
Top D1000 Top D1000

PRF (1106 - 1122), OPEN PRF (1106 - 1122), OPEN

PRF (1124 - 1134), OPEN PRF (1124 - 1134), OPEN

PBTD @ 1162 ft PBTD @ 1162 ft

Csg.Shoe @ 1231 ft Csg.Shoe @ 1231 ft

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3. Completion Interval - Geological Data, Well Pressure, Well Temperature and Calculated MASP
Penetrated Current Current
Top depth Top depth
Reservoir reservoir reservoir temp. Hydrocarbon content
(MD) (TVD)
Sand press. (psig) (deg. F)
TE600 716 716 190 140 Oil
D900 992 992 368 140 Oil
D980 1,080 1,080 301 140 Oil
D1000 1,106 1,106 347 140 Oil

Maximum Press., Temp, Fract, GOR & MASP Fluids Data Assumptions
a. Est. Max. Formation Temp 140 deg. F Light Oil Avg. API 32 deg.API
b. Est. Max. Formation Pressure 368 psi Light Oil Fluid Gradient 0.374 psi/ft
c. Fract. Gradient 0.65 psi/ft Gas Gradient 0.10 psi/ft
d. Potential GOR 0.27 MSCF/STB Gas/Oil Mixture Gradient 0.23 psi/ft

Penetrated Top Current Current Hydro Fluid

MASP EMW
Reservoir Sand Status depth reservoir reservoir carbon Gradient
(psig) (ppg)
Sand (TVD) press. (psig) temp. (deg. F) content (psi/ft)
TE600 Exposed 716 190 140 Oil 0.374 0 5.1
D900 Exposed 992 368 140 Oil 0.374 0 7.1
D980 Exposed 1,080 301 140 Oil 0.374 0 5.4
D1000 Exposed 1,106 347 140 Oil 0.374 0 6.0
MASP = 0.0 psig
Maximum Bullheading or Injection Pressure (Below Fract. Pressure) = 155 psi *use water

4. Drilling History
Bit & Primary Cementing History
3-Nov-1995 12.25 Inch bit to 221 ft
5-Nov-1995 8.5 Inch bit to 1231 ft

5. Workover History
5.1 WO/WS Summary
End Date Review Description
PMP16 - Size Down ESP/RP/PCP – No Well Control Issue
MOVING, R/U RIG & EQUIPMENT, BLEED OFF PRESSURE, N/D WHC & TREE, N/U 11” BOPE
CLASS III 3M, FUNCTION & SHELL / CONNECTION TEST BOPE ON WELLHEAD. TOH &
DISMANTLE ESP UNIT W/ P4/ 58 STGS/GPAR C INT/GSC 3 HL / 40 HP / 435 V / 60 A. TIH 7"
08-Mar-2019
CSG SCRAPER, TAGGED TOS @ 1162 FT. REVERSE OUT TILL CLEAN. TOH 7" CSG SCRAPER.
ASSEMBLED & TIH ESP UNIT (P-4/51STGS/GRS N AR/GSC 3/38 HP/435 V/53 A). PUMP SET @
1081.26 FT & BOM @ 1093.06 FT. P/T TUBING HANGER W/ 500 PSI. N/D WPF. N/D 11" BOPE.
N/U PRODUCTION TREE & TEST. RDMO.
PMP14 - Change Pump Type Normal – No Well Control Issue
MIRU 100% BLEED PRESSURE, N/D WHC, N/U BOP, TOH ESP UNIT, DISMANTLE ESP UNIT, TIH
10-Sep-2018
ESP UNIT, SPLICED CABLE TO D'NUT, PRESS TEST TBG HANGER, N/D BOP, N/U WHC, PRESS
TEST ALL CONNECTION. JOB COMPLETED @ 18:00 HRS ON SEPT 10, 2018.

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 WSO04 - Zone Shut Off With Cement - No Well Control Issue
MIRU F/BLSO#327.R/U RIG.CHECKED & BLEED OF PRESS.N/U BOP & TEST AS SOP.TOH W/P6
/71 STGS/INTK/GSB3HL/ 40 HP, R/T SCRAPER.CLEAN OUT SAND.INSTALLED 7" RBP PACKER
15-May-2018
@ 800'. DUMP SAND TOS @ 775', SQUEEZE CEMENT INTERVAL 716'-746', TAG TOC @ 598',
DOC TO 794', TOH RBP, ASS'D ESP, TIH ESP UNIT W/P10/65 STGS/40 HP, PUMP SET @
1077,95 FT, BOM @ 1092,55 FT, N/D BOP, N/U WHC, JOB COMPLETED AT 17:00, MAY 15, 2018.
PMP16 - Size Down ESP/RP/PCP - No Well Control Issue
21-Apr-2017 MIRU 100%, BLEED PRESS TO 0 PSI.N/U BOP AND TEST.TOH ESP UNIT.R/T CSG SCRP.TIH
ESP UNIT.RDMO. .
PMP16 - Size Down ESP/RP/PCP - No Well Control Issue
MIRU 100%. MIGAS CHECK LIST AND POM. N/U BOPE AND TESTED - OK. TOH ESP UNIT. R/T
22-Aug-2014
CSG SCRP. TIH ESP UNIT. N/D BOPE. JOB COMPLETED AT 04:30 WIB. RDMO TO SO BALAM
# 287. .
5.2 Mechanical & Operation Issues:
Date Description
N/A
5.1 History of Remedial Cementing
Date Description
N/A

6. CBL Information
Date Description
N/A

7. Well Control Risks

Reservoir There is no well control event in the historical. Highest pore pressure is at D900 sand = 368 psi
Pressure at 992 ft TVD/MD (equivalent with 7.1 ppg).
Reservoir Fluid • Water cut of this well is 94.51%. There is low risk of free gas appearance from oil cut.
• GOR data 0.27 MSCF/STB.
• Based on history there is no presence of H2S/CO2 that can cause personnel injury
• Ensure Gas Detector is in place and functioning.
Fluid Losses Based on history, this well have not mention of loss problem during workover and routine service.
No support needed from foam unit (foaming job or aerated polymer). If found losses, we plan to
used polymer. Keep pumping frequently at least every tripping out of hole. Please refer to
completion fluid management plan.
Mechanical • No mechanical problem reported
Condition of
Wellbore
Trapped • There is a risk of trap pressure below tubing hanger and packer
Pressure • Estimate highest trap pressure is equal to 7.1 ppg EMW
High/ Low All interval has been opened and produced comingled. No risk of higher/lower pressure between
Pressure interval.
Offset Injector Nearest offset injector from this well – non-mandatory shut in:
Wells • BL010 (277m – Opened sand: D900, D1000, D1050)
Management • BL329 (472m – Opened sand: D900, D1000, D1050)
Plan • BL008 (475m – Opened sand: D900)

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 If there is initial killing problem which required more than water gradient 8.33 ppg or there is
indication of pressure is keep building up after bleed-off, those wells might be required for shut
in.

8. Completion Fluid Management Plan

Refer to: Completions/Workover Design/Plan Guideline Section 4 - Completions Fluid Management Plan - page 16 (link: https://collab001-
idr.sp.chevron.net/sites/smodncwwc/ce/General%20OQE/Completion%20Workover%20Design%20Plan%20Guideline%20-
%20SLO%20Rev.02.docx)
Minimum Pore pressure is subnormal (below 8.33 ppg). Fresh water / Formation water will be used for this
Overbalance program.
If the initial killing is not success, KCl water with 0.5 – 1 ppg higher than pore pressure as safety
margin will be used.
Completion fluid density can be determined as following formula (ensure well’s annulus or string
has been filled up with fresh or formation water (8.33 ppg):
Shut − In Pressure (psi) ∗
KF (ppg) = 8.33 (ppg) +
0.052 x TVD top of perforation (ft)
*If bullheading through tubing use SITP
*If bullheading through annulus use SICP
Fluid loss This well have a static fluid level at some point shows that the column of fluid balances the pore
control plan pressure. The plan is to pump water / completion fluids into the well at minimum pump rate (0.5
BPM) until full wellbore or 10% more volume of wellbore calculated from static fluid level to
surface whichever achieved first. The pumping frequency at least done every tripping out of hole
or every 2 hrs if no tripping out string.
Ensure water supply is always ready on location. Hole volume estimate 44 bbls from
surface to the lowest open perforation at 1134', estimate mud tank volume= 400 bbls.
Monitor well in every pumping frequency. LCM Material only uses as contingency and must be
communicated to asset team before use it. Prior to use LCM material, all parties must be
discussed and conduct risk assessment according to probability to plug the formation.
Fluid availability a. Ensure water supply is enough at the well site at least 88 bbls to support the fluid loss
control plan, and
b. Ensure vacuum truck support is available to maintain the water supply required. If cannot
meet the required water supply, do Risk assessment to decide to shut down operation/shut in
well/continue operation.
c. Water source hauled from Bangko – Balam GS or other the closest water supplies available
Initial Well Killing Pore pressure is subnormal (below 8.33 ppg). Fresh water / Formation water will be used for this
program. Initial well killing using fresh water / formation water. If fresh water /formation water
density is not enough to kill the well then use completion fluids (KCl).
Shut − In Pressure (psi) ∗
KF (ppg) = 8.33 (ppg) +
0.052 x TVD top of perforation (ft)
*If bullheading through tubing use SITP
*If bullheading through annulus use SICP

9. Casing/Tubing Test Pressures

Refer to: Completions/Workover Design/Plan Guideline Section 7 - Casing/Tubing Pressure Test Plan - page 34
(link: https://collab001-
idr.sp.chevron.net/sites/smodncwwc/ce/General%20OQE/Completion%20Workover%20Design%20Plan%20Guideline%20-
%20SLO%20Rev.02.docx)
• Casing test value is defined as per DCM-BST-102002-A-IBU-SMO 500psi + MASP/MAWP. Casing test variance is
5% and 15 minutes stabilized as per Well Barrier Design SOP revised as per MOC Barrier Test or Well Barrier
8
 Design SOP Black language. Casing test is NOT required in this program. (There is additional Perforation in
this Job, NO need to Casing Test)
• Tubing test is only applicable for well with packer set in upper completion for its final completion. One barrier design
completion such as producer well with artificial lift is not required to test tubing since string & annulus has a
communication.
Tubing test value is minimum 10% above operating pressure when the well is in operation or 500psi above MASP
whichever is higher. Tubing test is not required in this program. (There is additional Perforation in this Job,
NO need to Tubing Test)
There is No casing/tubing test in the program. Please refer here for its test value and variance.

10. Barrier
Refer to: Completions/Workover Design/Plan Guideline Section 9 – Barrier – page 39 (link: https://collab001-
idr.sp.chevron.net/sites/smodncwwc/ce/General%20OQE/Completion%20Workover%20Design%20Plan%20Guideline%20-
%20SLO%20Rev.02.docx)
No Operation Procedure Internal Barrier External Barrier
Non- Kill Weight Fluid inside 1) Kill Weight Fluid
1. N/D or N/U Tree
Routine wellbore 2) Tubing Hanger
1) Kill Weight Fluid
1) Kill Weight Fluid
2. Routine N/U or N/D BOPE 2) Tubing hanger with seal
2) Stab-in FOSV/IBOP
mechanism
Tripping non-sealable through
BOP (spiral drill collars,
Non- Kill Weight Fluid inside Kill Weight Fluid inside
3. screens, electrical submersible
Routine wellbore wellbore
pump cables, running tools)
across a sealing device
Tripping with OE, Casing
Scrapper, Packer, or other DHT 1) Kill Weight Fluid 1) Kill Weight Fluid
4. Routine
with definite diameter of 2) Stab-in FOSV/IBOP 2) BOP
workstring / completion string
Displacement/ Pumping/
Circulating with same or higher 1) Kill Weight Fluid mix with
1) Kill Weight Fluid mix with
fluids density to clean out sand, chemical fluid
5. Routine chemical fluid
clean out wellbore, spot 2) BOP
2) Stab-in FOSV/IBOP
chemical, stimulation or 3) Packer
treatment
Release / packer with 1) Kill Weight Fluid 1) Kill Weight Fluid
6. Routine
workstring 2) Stab-in FOSV/IBOP 2) BOP
1) Kill Weight Fluid 1) Kill Weight Fluid
7. Routine Injectivity 2) Stab-in FOSV/IBOP 2) BOP
3) BOPE 3) Injection Packer
1) Kill Weight Fluid
2) BOP
Perforating or logging (CBL,
8. Routine 1) Kill Weight Fluid 3) PCE (Pressure
PLT) on wireline
containment equipment)
4) Lubricator
Swab operation (interval, dry 1) Tree (Master Valve) 1) BOPE
9. Routine test, to flow reservoir fluids) 2) Oil Saver Sub 2) Packer Swab
3) Swab Head 3) Kill Weight Fluid
9
 Continue operations while Continue operations while
pumping fluid into the well pumping fluid into the well
regularly. If there is no bleeve regularly. If there is no bleeve
Non- Wells Unable to Hold a Column
10. history & free gas, wellbore history & free gas, wellbore
Routine of Fluid.
will have static fluid level at will have static fluid level at
some point, monitor and fill some point, monitor and fill
up wellbore as needed. up wellbore as needed.

11. Displacement Procedures

Refer to: Completions/Workover Design/Plan Guideline Section 8 – Displacement – page 30
https://collab001-
idr.sp.chevron.net/sites/smodncwwc/ce/General%20OQE/Completion%20Workover%20Design%20Plan%20Guideline%20-
%20SLO%20Rev.02.docx
Contingency Plan:
Pore pressure is subnormal (below 8.33 ppg). Fresh water / Formation water will be used for this program.
If the initial killing is not success, KCl water (with 0.5-1 ppg higher than pore pressure as safety margin) or based on
stabilize SICP/SITP while observation will be used as completion fluid.
If well have total loss issue. Polymer 100 SMF will used as completion fluid and the plan is to pump completion fluids
into the well continuously until full wellbore or 10% more volume of wellbore calculated from static fluid level to surface
whichever achieved first.
There is a swab job. Internal barrier are tree, oil saver, and swab head swab head while external barrier are
Completion fluid and BOP or Swab Packer. Verification of barrier by pressure test to 500 psi + MASP for 5 minutes,
report the test result in WellView & record on Barton Chart, as per Barrier SOP. BOP will be in open position & pipe
RAM is preferred to handle well control. Follow swabbing SOP for monitoring displacement process.
a. Schematic Swabbing Job:

b. Procedure for Swabbing Job:

Below is procedure for Swabbing job which contain of monitoring parameter and Kick mitigation
1. R/U swab head and another swab equipment

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 2. Pressure test swab head to 500 psi + MASP
3. Install swab head to tubing (for rig) or on swab valve (for rigless swab to flow) and swab line to flowback /
Swab tank. Install flag sign at sand line. Distance between swab tool to 1st flag is 150 ft and distance
between 1st flag to 2nd flag is 90 ft
4. Lower down swab tool inside tubing until reach fluid level
5. Continue to lower swab tool until 500 ft below fluid level
6. POOH swab tool with 300-400 ft/minute, lower the speed to 200 ft/minute if fluids reach swab head.
Monitoring the flag sign, stop POOH if the flag sign almost reaches sand drum
7. Monitor and calculate fluids volume comes from wellbore in flowback tank
8. Monitor and check regularly for gas contain
9. Lower swab tool with 300 ft/min until swab depth, be careful while swab tool reach fluid level
10. Continue step no 5-8 until get rate and water cut stable

Shut in procedure while swab job

1. Indication of flowing: sand line become loose while lowering swab tool or POOH speed become faster and
loss weight
2. Activated oil saver rubber in lubricator using hand pump
3. POOH swab tool slowly, adjust speed with fluids flow from the wellbore until swab cup above second master
valve (the top master valve)
4. Shut in top master valve (Swab Valve)
5. Let’s the well flow to flowback tank (Swab Tank). Record flowing rate, flowing pressure, water cut and
flowing recovery
6. Shut in well and record pressure

c. Verification of Swabbing tools on barrier:

1. Swab Head
Swab Head will be pressure tested to 500 psi + MASP and have to hold for 5 minutes
2. Wing Valve
Wing Valve will be pressure tested to 500 psi + MASP and have to hold for 5 minutes by close wing Valve
3. Lower Valve
Wing Valve will be pressure tested to 500 psi + MASP and have to hold for 5 minutes by close lower Valve &
crown valve and open the wing Valve
4. Upper Valve
Upper Valve will be pressure tested to 500 psi + MASP and have to hold for 5 minutes by close Upper Valve
& crown valve and open the wing Valve

12. BOP Configuration

Refer to: Completions/Workover Design/Plan Guideline Section 13 - BOP Configuration
https://collab001-idr.sp.chevron.net/sites/smodncwwc/ce/General%20OQE/Completion%20Workover%20Design%20Plan%20Guideline%20-
%20SLO%20Rev.02.docx
No Acceptance Criteria Qty – Bore ID (in) – Pressure Rating
Quantity, Bore ID & Pressure Rating of
1 1 EA 11” 3000 Psi or 7-1/16" x 3000
Annular Preventer(s)
Quantity, Bore ID and Pressure Rating of
2 2 EA 11” 3000 Psi or 7-1/16" x 3000
the Ram Preventers
Configuration of Ram Preventers to include
3 position within the stack and Ram Type (i.e. See BOP space out diagram section below
Fixed Pipe, Variable Bore, Casing, Blind
11
 Rams, Blind Shear Rams, Shear Rams,
Casing Shear Rams, etc.)
For each Pipe Ram type preventer provide Available Double ram, size 11” x 3000 Psi c/w pipe rams 3-1/2"
4 pipe size or size range and hang off and blind rams. Pipe Ram will not be used as string hanger. Rig
capacity should use spider slip for hang string.
Location, bore ID and Pressure Rating of
5 3-1/8 Inch x 3000 Psi (Choke), 3 Inch x 3000 Psi (pipe Line),
the Choke & Kill Valves & Lines
Reference point and distance from See BOP space out diagram section below
6
reference for each component in the stack
Temperature rating and fluid compatibility Elastomer type is Nitrile (NBR) with temperature range -20 to
7
of BOP rubbers/elastomers 190 deg.F. Oil and water-based muds. Poor Resistance to H2S
ITEMS DIMENSION
Drilling Spool (A) 1.40 ft
Double Ram (B) 3.20 ft
Pipe Ram (C) 1.60 ft
Blind Ram (D) 1.60 ft
Annular (E) 2.90 ft
Drip pan (F) 1.40 ft
WPF – Annular (G) 2.85 ft
WPF – Blind Ram (H) 4.20 ft
WPF – Pipe Ram (I) 5.50 ft

13. Choke Manifold Configuration

14. Shear Table

Refer to: Completions/Workover Design/Plan Guideline Section 15 - Tubular Shearing Analysis
https://collab001-idr.sp.chevron.net/sites/smodncwwc/ce/General%20OQE/Completion%20Workover%20Design%20Plan%20Guideline%20-
%20SLO%20Rev.02.docx
Shear ram is not going to be utilized for SLO Operation
15. BOP Test Pressure and Frequency
Refer to: Completions/Workover Design/Plan Guideline Section 14 - BOP test plan

12
https://collab001-idr.sp.chevron.net/sites/smodncwwc/ce/General%20OQE/Completion%20Workover%20Design%20Plan%20Guideline%20-
%20SLO%20Rev.02.docx
Refer to: SMO DC A001 BOP Test SOP: https://collab001-
idr.sp.chevron.net/sites/smodnc/smodncws/WellSafe%20Document/BOP%20Test%20SOP%20Rev%202_June%202018.pdf?d=w93404e68fa2d4
0db8ec4c927d035777c
Test Pressure for each BOP element
Pipe rams, annular preventers, blind rams and Choke manifold shall be tested to 250-350 psi low and a nominal 500
psi + MASP high.
All pressure tests must be held for a minimum duration of 5 minutes with no visible leakage and the acceptance
criteria for BOPE pressure test if consists of a low-pressure test followed by a high-pressure test and no pressure
loss for each of the tests.
All pressure tests must be recorded on a pressure recording chart (use Barton chart) and BOP test form. The
Chevron site representative shall witness and sign off on all BOP & Choke manifold pressure tests. All tests are to be
carted and chart filed by Chevron site representative.
The Frequency of the BOP tests
Annular, Ram BOP, Choke Manifold, IBOP (Ready at rig floor/wellhead) and FOSV must be pressure tested as
follows:
a. Not exceed interval of 21 day
b. Before the equipment is put into operational service on wellhead
c. In accordance with the equipment owners PM program
d. Following the disconnection or repair of any wellbore pressure seal in the BOP stack assembly or choke
manifold (limited to the affected components only)
Chamber pressure test shall be performed and charted as follow:
a. At least once yearly
b. When equipment is repaired or manufactured
c. In accordance with the equipment owners PM program

13
C. JOB PROCEDURE
1. MIRU RIG
a. Make sure the new location is ready for Equipment rig up and WSM already signed the hand over memo
b. Ensure no issue with PGT power line or already get permit approval from PGT if working close to PGT power line
c. Ensure JMP has already approved by TL Ops
d. Perform well pad inspection and make sure that the well pad and access to location are ready and safe for Rig to Rig Up
e. Hold a pre-job safety meeting between Workover Site Manager and all related BP to review work program and JSA
f. Ensure pipe ram has 3-1/2” ram size
g. Perform accumulator draw down test. Record the result in WV report. Ensure final pressure is not less than 1200 psi. If less than 1200 psi. The Draw
down test if FAIL. Need to preform trouble shoot. Contact TL Operation.
h. Perform BOPE stump test.
2. INITIAL KILL WELL
a. Shut in the well. Check SITP and SICP.
b. Bleed off surface pressure to 0 psi or for 15 min, monitor gas or fluid bled off to surface.
c. Shut in the well for 30 min, monitor any potential build up pressure. Bleed off surface pressure to 0 psi or for 15 min, monitor gas or fluid bled off to
surface.
d. Pump formation water with slow pump rate from annulus (bullhead), with total volume 60 bbls.
e. Shut in the well for 30 min, monitor any potential build up pressure. Record new SICP & SITP (surface pressure).
f. Bleed off surface pressure to 0 psi or for 15 min, monitor gas or fluid bled off to surface.
g. If dry gas come off during bleed off. Please continue monitoring wellbore by pump until 1000 – 1500 bbls & bleed of pressure
h. If dry gas still come out then prepare polymer fluid 150 bbls, 100 SMF.
i. Shut in the well for 30 min, record surface pressure.
j. If water come out, we will request to shut in injector. While wait injector well shut in to response. Please continue to monitor pressure
k. If pressure still exist, discuss to CE, PE, & TL Ops to prepare Killing fluid (hi density brine). Killing fluid will be provided by Matra Unikatama
l. Confirm well is already killed (casing pressure & tubing pressure 0 psi). Observe for 30 min.
3. N/D X-TREE, INSTALL FOSV
a. Ensure that all valves are complete and work properly (open/close)
b. Check SITP & SICP. record initial pressure. Bleed off the casing pressure to zero, then tubing pressure to zero. Monitor for the bleed off progress. If
pressure still exist, conduct killing well by using formation water. Confirm well is already killed (casing pressure & tubing pressure 0 psi). Observe for
30 min
c. There is no killing well history record for this well
d. N/D Tree & Install FOSV. Please record and verify Wellhead data in wellview report.
e. Visual check wellhead accessories condition (i.e. tubing hanger locknut, casing valve). Ensure all component are attached properly. Report if found
any degradation of wellhead accessories. Document all physical check results (pictures, etc.)
f. Perform Initial Pressure Test Tree.

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 IF there is damage/ or leak, Call TL Ops & contact PT. Varley to repair master valve or contact WDR to have master valve replacement while Rig
continue the next job. This test won't be input at EAR. After master valve is repaired, re-do the Tree Test and put into EAR.
If Pressure hold while initial test, the Tree is considered as good Tree, do not required to re-test the tree at the end of job

Note: Pressure Test X-Mast Tree offline, if leak then we will have time to repair or change.
4. N/U BOPE, PRESSURE TEST BOPE
Perform BOP pressure test – MASP: 0 psi
- Low pressure 250 – 350 psi. Hold for 5 minutes, record at Barton Chart.
- High Pressure 1,000 – 1,200 psi. Hold for 5 minutes, record at Barton Chart.
Note:
a. Please record time to charge accumulator from pre-charge pressure (1000 psi) to 3000 psi with both pumps. Max 15 minutes if more than
15 the test is failed.
b. Perform accumulator drawdown test. Record test result in WV report. Ensure final pressure is not less than 1200 psi. If less than 1200 psi,
Drawdown test is FAIL. Need to perform trouble shoot.
c. Test Pressure Relief Valve (Safety Relief Valve) of mud pump in same day of full test BOP & record in WV Report
d. Always provide water supply as contingency if any flowing from inside wellbore.
e. Prepare another blank doughnut or packer such as ARS-1, LSP, Cup Packer for contingency plan if existing doughnut is fail.
f. Restrict and barricade Pressure Test area (line of fire from doughnut area).
g. Re-inspect wellhead connection, valves, seals. Retighten or Replace if necessary.
h. Ensure pressure is zero prior to POOH tubing hanger after test the BOP
i. Pressure shall be released only through pressure release lines and bleed valves
5. POH ESP ESP P4 / 58 STG / 40 HP AT 1078’MD
a. Contact Artificial Lift Crew to inspect POOH ESP job (WSM need to estimate calling time for Artificial Lift Crew accommodate travelling time).
b. R/U Artificial Lift Crew Equipment (Line up the cable to absorber wheel, cable spool).
c. Drop bar and do reverse circulation before POOH ESP.
d. Pull up 2 stands tubing first, then conduct megger test refer to Artificial Lift Crew procedure.
e. Continue POOH the remaining tubing and cable (inspect tubing and cable during POOH). Ensure no swab issue, no cable or clamp drop
f. Maintain hydrostatic Pressure by fill up well with formation water according displacement string volume
g. Artificial Lift Crew conducts cable cutting at the last 1jt tubing above ESP pump. Pull out to surface until ESP motor. L/D the same (Inspect the pump
unit, tubing condition and thread at surface)
h. Report for any damage or scale on tubing and pump.
6. ROUND TRIP WITH 7” CASING SCRAPPER TO PBTD ESTIMATE AT 1162’ MD (Last Scrapper Mar 2019)
a. Install tail pipe tubing (pup joint) below casing scrapper
b. If found sand settle, DO NOT perform forward circulation. Clean out sand by reverse circulation or by using OE tubing or bailer if the well is loss
c. Record in report any scrapper tagged depth and any sand return to surface or no return

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7. PERFORATION JOB
Perforation with 5” gun, perforate interval below
Sand Interval Length SPF Remark
TE600 716’ – 746’ 30 ft 5 UDP

a. Not Mandatory to used PCE due to MASP < 0 psi & No well control event in historical data
b. WSM shall provide mark log (GR/CCL) prior to perforation job by request to WDR
c. Ensure Marked Log and CBL (CCL/GR) already available at rig site.
d. Crosscheck interval depth in well program that will be perforated with Serco engineer
e. Ensure log correlation is matching to avoid miss depth
f. Ensure enough water/completion fluid as hydrostatic pressure prior during and after perforation to accommodate pressure from formation
g. WSM Should witness and re-calculate shot on depth by confirming with Serco engineer at field
h. RIH casing Gun and perforate intervals
i. POOH gun slowly and maintain hydrostatic pressure to prevent swabbing effect
j. R/D Wireline Perforation Unit
k. Report if misfire exist and ensure cooling procedure has understood and followed by rig crew
8. SWAB TEST
GOR: 0.27 MSCF/STB → Swabbing job can only perform at day due to GOR is > 0.2 MSCF/STB
a. Run RTTS packer. Hang RBP, Set RTTS @ 950’. We can’t pressure test packer due to open interval above packer.
b. R/U swab head and tree
▪ Conduct offline pressure test on swab head to 500 psi + MASP psi for 5 minutes, record on Barton chart (as per EAR Checklist requirement).
Follow rig specific procedure for testing the swab head
c. Please ensure to used:
• Install stationery multi gas detector & personnel gas detector by independent service company
• Install one blower below swab tank to avoid any accumulation gas around wellhead
d. Conduct swab interval as per bellow table:

Sand Interval Length Remark

TE600 716’ – 746’ 30ft Single
D900 992’ – 1037’ 45ft Comingle
D980 1080’ – 1098’ 18ft Comingle
D1000 1106’ – 1134’ 28ft Comingle

Note:
▪ Sand line length, line flag/marker is installed.
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 ▪ Swab cup in good condition
▪ Depthometer is function properly, and all swab tool assembly is inspected and in good condition (connection, hand pump, etc.)
▪ Swab tank is lined up properly
Swab Guideline
If WC<90% please perform swab until 100bbls FFR/If low rate swab 4 hrs after stable rate.
If WC>90% please perform swab 2hrs after rate stable achieved.
If WC100% swab until 4xrate stable
▪ Please ensure to adjust water cut using outstream fluid from swab head (do not using fluid inside swab tank)
▪ Report the stabilized swab test Result to PE to decide next job (PE: Ade Anggi: +62-813-7277-3848)
▪ If found dry, please re-check tally or perform breakdown test injectivity (with rig pump and maximum surface pressure as per PE
recommendation), add/re-perforation interval, if found any rate, re-swab test single/commingle, etc. Based on PE/CE discussion)
▪ PE could request to add additional swab interval to get more data for further analysis
▪ Record pressure reading in WellView and send report to PE and CE
e. R/D Swab Head and Swab Tools
f. Reset & TOH Packer
Note:
- If well flowing (fluid or dry gas) (please contact CE): record flow rate, flow pressure & Volume in 1 hour.
- Make sure no personnel taking sample when LEL level is high (>10%)
- Ensure to shut down / minimize engine while the vacuum truck sucking fluid from swab tank
- Ensure to stop swab job while the vacuum truck sucking fluid from swab tank
- Kill well if necessary, by using KMW formula in section 7. Well control risk after swab job and before continuing to next program
9. RIH ESP BASED ON SWAB TEST & OBTAIN STABLE SFL
Estimate: RIH ESP at estimate setting depth based on final decision from PE based on swab test result. (Based on updated BHI design)
a. Check cable reading for each 20 jt, report in Tour report for any deviation
b. Please perform pressure test @ 300 Psi to ensure no tubing leak.
c. Please install cable clamp for each joint tubing
d. Please install CV and BV above pump
e. Fill up with formation water for each RIH 10 joint tubing to ensure tubing not leak and replace pipe displacement volume
f. In surface, please ensure cable ESP did not in line with annulus valve and lock nut
g. Landed tubing hanger (use new seal tubing hanger)
h. Do pressure test tubing hanger as per EAR Check list requirement
10. N/D BOP, NU X-MAS TREE
a. Do flow check prior to N/D BOP. Ensure pressure is Zero "0"
b. Do pressure test tubing hanger as per EAR Check list requirement (for QCI Type ONLY) - EAR Requirement 10-H

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 c. Pressure test tubing hanger is not required if the well condition meet the criteria in the MOCP-18-001D (for non-Mandrel Type Tubing Hanger) –
EAR Requirement WSEA 10I
d. Ensure to use ESP Flat Power Cable #1 (for non-Mandrel Type Tubing Hanger) – EAR Requirement WSEA 10J
e. Ensure to change out tubing hanger seals (for non-Mandrel Type Tubing Hanger) – EAR Requirement WSEA 10K
f. Ensure tubing hanger is in good condition, no leak, right position and has tight connection
g. Ensure to install check valve before N/D BOP
h. Ensure Production tree is in place with previous position and has no obstacle to open/close gate valve at wellhead. Pressure test Tree as per EAR
requirement – WSEA10L
Note: Contact Pumper for preparation handover well PRIOR TO Rig release
11. RDMO
▪ Shoot sonolog until getting stable fluid level
▪ Check the amp load and POP well if pump works properly
▪ Conduct house keeping
▪ Ensure to do Proper Handover with PMT
Note: Ensure to write down handover information in the tour report.

Directional Survey Data: Vertical

MD (ftKB) TVD (ftKB) Incl (°) Azm (°) DLS (°/100ft) Build (°/100ft) Turn (°/100ft)
0 0 0 0 0 0 0

D. EXECUTION ASSURANCE REQUIREMENT (EAR) CHECKLIST – ATTACHED

CONTINGENCY PLAN
1. If tubing doughnut stuck
a. Try to pull with maximum allowable Rig capacity
b. Perform jarring by using jar at surface. Call Fishing company to perform this job. Ensure fishing plan is provided by fishing company and discussed
with WSM, TL Operation, Rig company, CE & PE
c. If jarring job is not success, consider cutting tubing at certain depth by using tubing cutter or other tool that may able to cut the tubing. Call wireline
company to perform this job
d. WSM must ensure guy line installation is re-inspected and ensure all crew is understand the risk of the job prior to jarring job
2. ESP Stuck
a. Try to pull with maximum allowable Rig capacity

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 b. Perform jarring job. Call Fishing company to perform this job. Ensure fishing plan is provided by fishing company and discussed with WSM, TL
Operation, Rig company, CE & PE
c. If jarring job is not success, consider cutting tubing at certain depth by using tubing cutter or other tool that may able to cut the tubing. Call wireline
company to perform this job
d. Wash over job is may be performed to wash the ESP cable and then followed by fish out using over shot, die collar or spear
e. WSM must ensure guy line installation is re-inspected and ensure all crew is understand the risk of the job prior to jarring job
3. Packer Stuck
a. Try to pull with maximum allowable Rig capacity
b. Perform jarring job. Call Fishing company to perform this job. Ensure fishing plan is provided by fishing company and discussed with WSM, TL
Operation, Rig company, CE & PE
c. If jarring job is not success, consider cutting tubing at certain depth by using tubing cutter or other tool that may able to cut the tubing. Call wireline
company to perform this job
d. Wash over job is may be performed to wash the packer and then followed by fish out using over shot, die collar or spear
e. WSM must ensure guy line installation is re-inspected and ensure all crew is understand the risk of the job prior to jarring job
4. Contingency plan: If packer is stuck and couldn't be retrieved.
Wash over and fish out packer
a. M/U and TIH 6-1/8" OD Impression Block + 6 jts 4-3/4" DC + 3-1/2" DP to top of fish
b. TOH 6-1/8" OD Impression Block on the same string
c. M/U and TIH 6-1/8" OD x 4-7/8" ID Flat Bottom Rotary Shoe + 2 jts 5-3/4" Wash pipe + 5-3/4" Drive Sub + 6 jts 4-3/4" DC + 3-1/2" DP to top packer
d. Wash over packer
e. TOH Rotary shoe and change out with the new one
f. Continue wash over, lowered rotary shoe and circulated on bottom till clean
• Close monitoring wellbore condition ensure homogeny with killing fluid (either water or water KCl or others completion / killing fluid) and aware
on pressure trap below packer. Confirm no flow from well.
• Keep hole full of formation water. Pump every hour to ensure hole is full of formation water
g. TOH 6-1/8" OD x 4-7/8" ID + 2 jts 5-3/4" Wash pipe + Drive Sub on the same string
h. M/U and TIH 5-7/8" Overshot + 4-3/4" Bumper Sub + 4-3/4" Fishing Jar + 6 jts 4-3/4" DC + 4-3/4" Intensifier + 3-1/2" DP
i. Lowered Overshot, engage on fish and Jarring up till fish free
j. TOH 5-7/8" Overshot + 4-3/4" Jar Assembly on the same string
k. Dismantle fish and L/D Fishing Tools.
• Close monitoring wellbore condition, ensure homogeny with killing fluid (either water or water KCl or others completion / killing fluid) and aware
on pressure trap below packer
Tubinga. parted/ stuck
a. Try to pull with maximum allowable Rig capacity

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 b. Perform jarring job. Call Fishing company to perform this job. Ensure fishing plan is provided by fishing company and discussed with WSM, TL
Operation, Rig company, CE & PE
c. If jarring job is not success, consider cutting tubing at certain depth by using tubing cutter or other tool that may able to cut the tubing. Call wireline
company to perform this job
d. Wash over job or milling job is may be performed and then followed by fish out using over shot, die collar or spear
e. WSM must ensure guy line installation is re-inspected and ensure all crew is understand the risk of the job prior to jarring job
5. Scrapper stuck
a. Try to pull with maximum allowable Rig capacity
b. Perform jarring job. Call Fishing company to perform this job. Ensure fishing plan is provided by fishing company and discussed with WSM, TL
Operation, Rig company, CE & PE
c. If jarring job is not success, consider cutting tubing at certain depth by using tubing cutter or other tool that may able to cut the tubing. Call wireline
company to perform this job
d. Wash over job or milling job is may be performed and then followed by fish out using over shot, die collar, screw in sub or spear
e. WSM must ensure guy line installation is re-inspected and ensure all crew is understand the risk of the job prior to jarring job
6. Contingency Plan for wet Isolation: cementing or install isolated bottom plug Mechanical Packer / CPA tubing perforated or others (Please
CONFIRM TO PE !!)
a. RIH isolated bottom plug Mechanical (7" (or ~ID Production Casing ARS-1/ RTTS LH-LSP/G6) Packer tandem (OPTIONAL) with RTTS - LH to target
depth
b. Conduct Pressure Test Plug Packer using RTTS -LH to 1000 psi and hold for 15 minutes, record in Barton chart
c. POOH RTTS-LH (for tandem single run option) or single test packer (for two sequences running Packer) to surface
7. Suspended Well Plan Install isolated bottom plug Mechanical Packer
a. RIH isolated bottom plug Mechanical (7" (or ~ID Production Casing RTTS LH – G6) Packer tandem (OPTIONAL) with RTTS - LH to target depth
b. Conduct Pressure Test Plug Packer using RTTS -LH to 1000 psi and hold for 15 minutes, record in Barton chart
c. POOH RTTS-LH (for tandem single run option) or single test packer (for two sequences running Packer) to surface
8. Spot cement as barrier
a. RIH OE tubing to target depth, estimate TOC need to minimum 100 ft above top perforation.
b. Spot cement as per cementing design
c. Tubing in cement recommendation less than 500 ft
d. WOC to get 500 psi compressive strength (refer to cementing lab test)
e. Conduct Pressure Test Cement Plug using packer or BOPE to 1000 psi and hold for 15 minutes, record in Barton chart
f. POOH RTTS-LH (for tandem single run option) or single test packer (for two sequences running Packer) to surface

Make Up Torque Tubing:

20
 Weight ID Drift Dia. OD Coupling Burst Collapse Tension Make-up Torque Min/Opt/Max
Size Grade Thread
(ppf) (inch) (inch) (inch) (psi) (psi) (1000 lbs) (ft-lbs)

4-1/2" 12.6 J-55 3.958 3.833 5.2 NUE 5800 5720 143.5 3670
3-1/2” 9.3 J-55 2.992 2.867 4.5 EUE 6980 7400 142.4 1710/2280/2850

Workover Tubular String Data:

Box OD Tensile Make-up

Weight Pin ID tool Joint Burst Collapse
Size Type Grade Coupling Connection/ Type Strength Torque
(ppf) (inch) (psi) (psi)
(inch) (1000 lbs) (ft-lbs)

Drill
4-3/4" 43.5 1-7/8”-2.5” 4-3/4” RH/3-1/2” IF (NC38) 725 9986
Collar
E-75; X-95; G-
3-1/2” Drill Pipe 13.3 1-7/8”-2-1/8” 4-3/4” RH/3-1/2” IF (NC38) 9520 14110 272 11500
105

Make Up Torque Bit:

• 6-1/8“ tri-cone = 3-1/2” regular connection = optimum = 6000-8000 (ft-lbs.), maximum 9000 (ft-lbs.)
• 6-1/8“ PDC= 3-1/2” regular connection = optimum = 7000-8000 (ft-lbs.), maximum 8500 (ft-lbs.)
• 8-1/2“ tri-cone = 3-1/2” regular connection = optimum = 12000 (ft-lbs.) – concern to Sperry PDM connection, maximum 20000 (ft-lbs.)
• 8-1/2“ PDC= 4-1/2” regular connection = optimum = 12000 (ft-lbs.) – concern to Sperry PDM connection, maximum 20000 (ft-lbs.)

21