410009f TR Electrical Installation
410009f TR Electrical Installation
410009f TR Electrical Installation
Technical Reference
Capstone MicroTurbine Electrical Installation
Table of Contents
1. Introduction ............................................................................................................................. 5
2. Reference Documents ............................................................................................................ 6
3. General Requirements ............................................................................................................ 6
3.1. Protective Earth (PE) / Chassis Ground ........................................................................ 6
3.2. Grounding the Microturbine Neutral............................................................................... 7
3.2.1. Grounding Location .......................................................................................... 7
3.2.2. Grounding Potential .......................................................................................... 7
3.3. Overcurrent Protection & Disconnecting Devices .......................................................... 8
3.4. Power Bay Connections ................................................................................................ 9
3.5. MultiPac Power Connections ....................................................................................... 15
4. Grid Connect ......................................................................................................................... 16
4.1. Phase Sequence ......................................................................................................... 17
4.2. Transformer Applications and Impedance ................................................................... 17
4.3. Allowable Connections ................................................................................................ 17
5. Standalone Mode .................................................................................................................. 20
5.1. Output and Load Specification..................................................................................... 20
5.2. Phase Sequence ......................................................................................................... 20
5.3. Transformers for Highly Non-Linear Loads.................................................................. 20
5.4. Transformer Sizing Recommendation ......................................................................... 21
5.5. Generic Diagrams of Isolation Transformer Installation............................................... 21
5.6. Allowable Connections ................................................................................................ 24
6. Dual Mode ............................................................................................................................. 24
6.1. Installations Requiring 4-Pole Motorized Grid Breaker ................................................ 24
6.2. Allowable Connections ................................................................................................ 24
7. C65 Hybrid UPS .................................................................................................................... 25
7.1. Surge Protection Device .............................................................................................. 26
7.2. Allowable Connections ................................................................................................ 26
8. Input Impedance ................................................................................................................... 30
8.1. Example 1: Model C30 - Considering 1 Microturbine .................................................. 30
8.2. Example 2: Model C65 - Considering 1 Microturbine .................................................. 30
8.3. Example 3: Considering 3 Microturbines ..................................................................... 31
List of Figures
Figure 1. Recommended Device Layout ...................................................................................... 9
Figure 2. C30 User Connection Bay .......................................................................................... 11
Figure 3. C65 User Connection Bay .......................................................................................... 11
Figure 4. C65 HUPS User Connection Bay ............................................................................... 12
Figure 5. C200 User Connection Bay ........................................................................................ 13
Figure 6. C1000 User Connection Bay ...................................................................................... 14
Figure 7. Power Connections: MultiPac System – Ground Rod At Each Unit ........................... 15
Figure 8. Power Connections: MultiPac System – Common Ground Rod ................................. 16
Figure 9. Connection to 480V Wye Service - Direct Connection ............................................... 18
Figure 10. Connection to Non-480V Wye Service – Autotransformer with Grounded Neutral... 18
Figure 11. Connection to Wye-Wye Service: Isolation Transformer .......................................... 19
Figure 12. Connection to Wye-Delta Service: Isolation Transformer ......................................... 19
Figure 13. Connection to Non-480V Wye Service – Autotransformer with Floating Neutral ..... 20
Figure 14. Isolation Transformer Installation Example ............................................................... 22
Figure 15. Isolation Transformer Installation Example ............................................................... 22
Figure 16. Isolation Transformer Installation Example ............................................................... 23
Figure 17. Paralleling Transformers Installation ........................................................................ 23
Figure 18. Stand Alone Connections: Three-Phase Loads ........................................................ 24
Figure 19. Dual Mode Connections: Using an Isolation Transformer ........................................ 25
List of Tables
Table 1. Referenced Documents ................................................................................................. 6
Table 2. Overcurrent Protection Sizing ........................................................................................ 8
Table 3. N – L1 – L2 – L3 – DC Terminal Block Specifications ................................................. 10
Table 4. Protective Earth (PE) / Chassis Ground Terminal Block Specifications....................... 10
Table 5. Grid Connect Allowable Configurations Matrix ............................................................ 17
Table 6. HUPS Allowable Connections ...................................................................................... 26
1. Introduction
This document presents electrical installation information for the Capstone MicroTurbine
systems.
Capstone Microturbines (with the exception of the C65 Hybrid UPS) provide two operational
modes:
Grid Connect Mode (GC)
Stand Alone Mode (SA)
GC mode provides alternating current (AC) electrical power in parallel with a utility grid or with
another generation source. GC mode includes built-in utility-synchronization capability and
protective relay functions. In this mode, the microturbine acts as a current source, controlling its
current output to meet the commanded power output at the rated voltage.
SA mode provides alternating current (AC) electrical power for standby, backup, or remote off-
grid purposes. In this mode, the microturbine acts as a voltage source, regulating its voltage
output to the configured voltage and frequency settings.
A Dual Mode (DM) connection option (which requires a Dual Mode System Controller), is
available and allows automatic transition between GC and SA modes.
Multiple systems can be combined and controlled as a single larger generating source,
commonly known as a MultiPac. Operation as a MultiPac is available for SA, GC, and Dual
Mode operation.
The C65 Hybrid UPS product is unique since there are two AC connections, one for grid and
one for critical load. The grid connection operates in a mode very similar to GC mode, and the
critical load connection operates in a mode very similar to SA mode. This product’s unique
electrical configuration is considered separately in Section 7.
This document describes proper electrical interconnection for the Alternating Current (AC)
output versions only. Refer to our Hybrid Electric Vehicle documentation for Direct Current (DC)
model installation instructions.
CAUTION: All of the allowable utility service connections for the various
microturbine operating modes are presented in this document. Consult Capstone
if your utility service connections do not agree with those presented in this
document.
2. Reference Documents
Table 1 provides a list of Capstone documents referenced in this Technical Reference.
Table 1. Referenced Documents
Document Part No Description
400017 C65 Microturbine User’s Manual
400030 C30 Microturbine User’s Manual
410000 C30 Electrical Technical Reference
410001 C60/C65 Electrical Technical Reference
410032 MultiPac Technical Reference
410033 Protective Relay Functions Technical Reference
410066 C200 Technical Reference
410072 C1000 Technical Reference
460062 C200 CARB Product Specification
480009 C30 and C60 HEV Application Guide
523646 C200 with HRM Outline and Installation (O&I) Drawing
3. General Requirements
It is the responsibility of the installer to supply all ancillary electrical equipment such as electrical
cable, switchgear, transformers, and disconnects through which the microturbine delivers its
output power. The equipment must be capable of safely handling the maximum potential loads,
and must meet all applicable local and national regulations. This section outlines general
requirements for all Capstone products.
WARNING: It is essential that the installer consult all of the applicable codes and
industry standards before connecting the interface wiring for the microturbine.
Notice that a qualified electrician may be required to perform this work.
A high-resistance ground should not be necessary, due to the very low fault current contribution
of the microturbine(s)2. However, a high-resistance ground may be possible, and will require a
modification to the microturbine as well as additional external surge protection equipment (to be
supplied by the installer). Please contact Capstone Applications Engineering for approval.
1
Measurable at 5 ohms or less ground resistance per NEC, NFPA, and IEEE recommendation
2
Approximately 2X nominal current
If a fused disconnect switch is used instead of circuit breaker, time delay fuses are not required.
Fast acting, current limiting fuses are recommended. It is recommended to install the fuses on
the microturbine side of the switch.
Any disconnect device should always have lockout provisions to facilitate safe maintenance
operations. In the case that the service panel and microturbine are very near, it may be
acceptable to use the overcurrent protection device as this lockable disconnect; please note that
most circuit breakers will require additional hardware to become “lockable”. In the case of a long
distance between the microturbine and the service panel, this should be a separate lockable
switch. Figure 1 shows the recommended configuration for a four unit multipack of
microturbines.
3
Recommended trip setting based on 125% of maximum microturbine steady state current as
listed in the C65 Electrical Technical Reference (410001). For example, the nominal steady
state current of a C200 is 310 Arms. 125% x 310 Arms = 387.5 Arms. This is rounded up to
400Arms.
Service Panel
Main
Circuit
Breaker
Circuit
Breaker
To To To
MT2 MT3 MT4
Lockable
Disconnect
MT
NOTE: Final selection of conductor sizing must respect all local and national
codes. The wire gauge information in Table 3 and Table 4 is only a listing of
physical capabilities of the terminal blocks, and should not be substituted for a
proper engineering analysis for conductor gauge..
4
Torque value listed is based upon maximum wire size using UL486 recommendation. Smaller
torque values may be possible for small gauge wire. Refer to UL486 for recommended torques
using wire gauges smaller than the maximum torque.
DC Battery
(+) Terminal
DC Battery
(-) Terminal
PE/G
Auxiliary DC
Gas Pack
Connection
with Fusing
L3 L3
L2 L2
L1 L1
N N
G
MT Circuit
Breaker
Microturbine #N
L3
L2
L1
N
G
PE/G
4. Grid Connect
Table 5 presents the various allowable connections for the Grid Connect operating mode. The
table will show important attributes for comparison including standards compliance, wiring, etc.
No 3-wire delta utility service connections are allowed5. For details on each configuration, refer
to the figure number shown for that configuration.
5
No three-wire delta utility service connections are allowed because the phase-to-ground
voltages float, and over time, these voltages (with respect to ground) become unbalanced and
cause microturbine nuisance trips. In addition, the phase-to-ground voltages can reach levels
that can break the insulation in the IGBTs-to-ground and cause equipment failure.
9 X X X None
10 X X X Autotransformer with Grounded Neutral
11 X X X Wye/Wye Isolation
12 X X X Wye/Delta Isolation
13 X X Autotransformer with Floating Neutral
6
To a point in the distribution grid where the voltage is 6 kV or higher
Single Unit
or Multipac
Connections
Utility
Service
L3
L2
L1
PE/G
5. Standalone Mode
5.1. Output and Load Specification
The microturbine output consists of three phases and a neutral. The current in each phase need
not be balanced, as long as the electrical current limits per phase are respected. Loads may be
connected phase-phase or phase-neutral. The nominal Stand Alone voltage setting is available
between any two phases.. For current and voltage specifications of each microturbine model,
refer to the Electrical Specification documents referenced in Table 1.
6. Dual Mode
An installation designed to switch between GC and SA operation is identified as a Dual Mode
installation, and must meet the installation requirements for both GC and SA operation,
including the required isolation transformer for SA operation. Automatic transfer between
modes may be accomplished with the optional Capstone Dual Mode System Controller. Refer to
the Dual Mode System Controller Technical Reference (410071) for details.
Whether manual or automatic, the electrical conversion from one mode to the other must be
planned with care, particularly the neutral and ground connections. Safety requirements, code
requirements, and functional requirements must all be met.
L3 Refer to
L2 Figures 10 & 11
for isolation
L1 transformer
connection
N details
G
All conductor should be run using grounded conduit. Exceeding this length could result in
excessive EMF generation, which could interfere with operation of sensitive electrical
equipment. Contact Capstone Applications Engineering with any questions.
The DC external battery should be connected with proper polarity of positive and negative
verified. There should be no power grounding on the external battery string, since this is
provided internally to the Hybrid UPS Microturbine. For the DC battery connection, a DC circuit
breaker disconnect must be included between the batteries and the unit. See the C65 Hybrid
UPS Application Guide (Refer to Table 1) for more details on battery system specification.
Three- or four-wire connections are allowable, as shown in Figure 20 and Figure 21. For four-
wire connections, the critical loads need not be balanced as long as the current limits per phase
are not exceeded.
Yes Supplied by
16 X X Wye/Wye
Capstone
Yes Contact
17 X X Wye/Wye Applications
Engineering
No Contact
18 X X Wye/Delta Applications
Engineering
Grid
L1
N
Surge
Protection
Device
Electrical Connection Bay
L3
Service Panel
Critical Load
L2
L1
N
DC Battery
+ to External
- Battery System
PE/G
8. Input Impedance
Refer to Table 1 for the Electrical Specification documents listing input impedance requirements
of each microturbine model
Examples of the total electrical input impedance calculations which detail the values considering
the microturbine output looking towards the utility are provided in the following paragraphs.
NOTE: Input impedance calculations are for Grid Connect operation only.
Utility
480 V 208 V 240 V 5 kV
30 KVA
MicroTurbine
Utility
480 V 208 V 240 V 5 kV
65 KVA
MicroTurbine
480 V
480 V
MicroTurbine #1
30 kVA
45 kVA
ZL1=5.6%, ZR1=1.7%
Utility
480 V 480 V 4160 V 34.5 kV
MicroTurbine #2
30 kVA
45 kVA
500 kVA 2000 kVA
ZL2=5.6%, ZR2=1.7%
ZL4 = 7.2% ZL5 = 5%
ZR4 = 1.8% ZR5 = 1.3%
480 V
MicroTurbine #3
60 kVA
65 kVA
112.5 kVA
ZL3=4.3%, ZR3=1.4%
Note: In these calculations, the number 120 represents the sum of the Microturbine
outputs (30+30+65)
Microturbine #1 (30 kVA):
ZL (MT1) = 5.6% (30/45) + 7.2% (125/500) + 5% (125/2000) + 0.5% = 6.3%
(Value is within acceptable limits)
ZR (MT1) = 1.7% (30/45) + 1.8% (125/500) + 1.3% (125/2000) + 1% = 2.7%
(Value is within acceptable limits)
Microturbine #2 (30 kVA):
ZL (MT2) = 5.6% (30/45) + 7.2% (125/500) + 5% (125/2000) + 0.5% = 6.3%
(Value is within acceptable limits)
ZR (MT2) = 1.7% (30/45) + 1.8% (125/500) + 1.3% (125/2000) + 1% = 2.7%
(Value is within acceptable limits)
Microturbine #3 (65 kVA):
ZL (MT3) = 4.3% (65/112.5) + 7.2% (125/500) + 5% (125/2000) + 0.5% = 5.1%
(Value is within acceptable limits)
ZR (MT3) = 1.4% (65/112.5) + 1.8% (125/500) + 1.3% (125/2000) + 1% = 2.3%
(Value is within acceptable limits)