Work Permit System: Oisd-Standard-105 Amended Edition July 1998 For Restricted Circulation
Work Permit System: Oisd-Standard-105 Amended Edition July 1998 For Restricted Circulation
Work Permit System: Oisd-Standard-105 Amended Edition July 1998 For Restricted Circulation
Amended Edition
July 1998
FOR RESTRICTED
CIRCULATION
WO R K PE R M IT SYSTE M
Prepared by
COMMITTEE ON
NOTE
OISD publications are prepared for use in the oil and gas industry under Ministry of
Petroleum & Natural Gas. These are the property of Ministry of Petroleum & Natural Gas
and shall not be reproduced or copied or loaned or exhibited to others without a written
consent from OISD.
Though every effort has been made to assure the accuracy and reliability of the data contained
in these documents, OISD hereby expressly disclaims any liability or responsibility for loss of
damage resulting from their use.
These documents are intended to supplement rather than replace the prevailing statutory
requirements.
2
FOREWORD
The oil industry in India is over 100 years old. As such, various practices have been in vogue
because of collaboration/association with different foreign companies and governments.
Standardisation in design philosophies and operating and maintenance practices at a national level
was hardly in existence. This, coupled with feed back from some serious accidents that occurred
in the recent past in India and abroad, emphasised the need for the industry to review the existing
state of art in designing, operating and maintaining oil and gas installations.
With this in view, the Ministry of Petroleum and Natural Gas in 1986 constituted a Safety Council
assisted by the Oil Industry Safety Directorate (OISD), staffed from within the industry,
formulating and implementing a series of self regulatory measures aimed at removing
obsolescence, standardising and upgrading the existing standards to ensure safer operations.
Accordingly, OISD constituted a number of functional committees comprising of experts
nominated from the industry to draw up standards and guidelines on various subjects.
The first document on "Work Permit System" was prepared in February 1988 by the Functional
Committee on "Process Design and Operating Philosophies" based on the accumulated knowledge
and experience of industry members and various national and international codes and practices.
The experience gained during its application has been very helpful in amending the first
document. The amended document incorporates permit system for Radiography also. The role of
the Safety Officer has also been clarified in this edition.
This document will be reviewed periodically for improvements based on the experience and better
understanding.
The Coordinator,
Committee on "Revision of Work Permit System",
Oil Industry Safety Directorate,
II Floor, Kailash,
26, Kasturba Gandhi Marg
New Delhi - 110 001
3
COMMITTEE
ON
----------------------------------------------------------------------------------------------------------------------------------
NAME ORGANISATION
----------------------------------------------------------------------------------------------------------------------------------
LEADER
MEMBERS
CO-OPTED MEMBERS
MEMBER CO-ORDINATOR
(In addition to the above, several other experts from industry contributed in the preparation,
review and finalisation of this document).
4
COMMITTEE
ON
NAME ORGANISATION
________________________________________________________________________________________________
LEADER
MEMBERS
MEMBER CO-ORDINATOR
________________________________________________________________________________________________
(In addition to the above, several other experts from industry contributed in the preparation,
review and finalisation of this document).
5
WORK PERMIT SYSTEM
CONTENTS
----------------------------------------------------------------------------------------------------------------------------------
SECTION DESCRIPTION
-----------------------------------------------------------------------------------------------------------------------------------
1.0 Introduction
2.0 Scope
3.0 Definitions
8.0 References
----------------------------------------------------------------------------------------------------------------------------------
6
WORK PERMIT SYSTEM
7
(a) The Work Permit System shall always
operate on "Owner - In-charge" concept. The Safety Officer/Fire Officer / Officer
(Example: Process Unit-Shift In-charge; authorised will make periodic check of the
Laboratory-Chief Chemist; Depot-Depot Hot Work Sites and see that the work is
Manager; Pipelines Installation- Shift In- being carried out as per conditions laid
charge). The concerned management shall down in the Hot Work Permit. At any point
issue the appropriate authority limits for of time, if he considers that the conditions
various installations and type of permits are not safe enough for the work, he may
based on this concept. suspend the work and inform the Work
Permit Issuing Authority to restore the safe
(b) The permit shall be in printed form. conditions so that work can be restarted.
(c) Separate forms shall be used for Hot Work (g) For simplification of procedure, Hot Work
and Cold Work. Permit also covers permission for vessel
entry, vessel boxing-up and excavation. All
(d) A system of colour coding is recommended activities outside the scope of Hot Work
to identify two types of permits. The Permit shall be covered by Cold Work
recommended colours are pink for Hot Permit.
Work Permit and yellow for Cold Work
Permit. All permits shall be serially (h) No hot/cold work shall be undertaken
numbered. without a work permit except in the areas
pre-determined and designated by the
(e) Hot Work Permit shall be in four copies. owner-in-charge. All work permits shall be
The original shall be in pink colour and issued by the person who is designated as
other copies shall have the word "COPY" responsible person for the operation of the
printed in large pink letters. area where work is to be carried out. In
respect of work permits for handling highly
Cold Work Permit shall be in two copies. critical types of work and also for long
The Original shall be in yellow colour and duration work such as in construction jobs
the copy shall have the word "COPY" in a running installation, the authorising
printed in large yellow letters. level should be elevated.
(f) It is recommended that both Hot Work (i) The work may be planned to be done either
Permit as well as Cold Work Permit be departmentally or through a contractor. In
made in the form of books with tear-off either case, the work permit should be
facility. In the case of Hot Work Permit, the received and signed by the maintenance /
authorised Original copy shall be given to project /construction supervisor of the
the receiver, the Duplicate to the Fire company as he is responsible for the work
Section, Triplicate to Safety Section and of the contractor also. Where no such
Quadruplicate retained in the book. In case independent
of Cold Work Permit, the authorised supervisor exists, for example in small
Original shall be issued to the receiver, installations, the owner-in-charge can issue
retaining the Duplicate in the book. the permit to the contractor's supervisor
directly and obtain his signature.
It is recommended that plot plans of the
installation and the operating blocks should (j) Permit should be issued only for a single
be displayed in the Fire and concerned Unit shift and its validity should expire at the
Control Rooms respectively and site of hot termination of the shift. However, where the
jobs under progress should be indicated on work has to be continued, the same permit
these plot plans with red pins. This helps may be revalidated in the succeeding shift,
the incoming supervisor /s (both in Fire and by authorised person after satisfying the
Operating Departments) to get a quick idea normal checks.
of the hot jobs being undertaken and help in
identifying the areas which require In instances like plant turn around or an
inspection / attention, depending upon the activity where work is of continuous nature
criticality of the area and the job. involving round the clock activity, blanket
8
Hot Work Permit could be given if the
owner-in-charge is fully satisfied that the (i) Equipment / Area inspected
conditions are totally safe for the multiple
jobs to be performed. But this should not be Equipment or area where work is to be
resorted to, especially in highly integrated conducted, should be inspected to ensure
units. that it is safe to carry out the work and
assess other safety requirements /
Even when construction activity has to be stipulations. In case of vessel box-up
undertaken in non-operating areas in permit, it should be ensured that the work is
integrated units, it is recommended that complete, all personnel are out, no
approval be obtained from designated maintenance gear is left behind and debris
senior management for issuing blanket Hot removed.
Work Permit.
(n) The issuer on receiving back the permit Other activities (routine / non-routine)
would satisfy himself regarding completion being carried out near-by which can create
of the job and that the area has been conditions unsafe for performance of the
cleaned. Then he shall also sign the permit permit work, should be taken into
and keep the records for one month. consideration and the concerned persons
should be alerted accordingly.
6.0 SPECIMEN WORK PERMIT FORMS
(v) Equipment electrically isolated and
Specimen Work Permit forms for the two tagged
types of the permits illustrating the
suggested colour code, layout and size are Before issuing permit for mechanical /
exhibited in pages 17-38. electrical work in the operating area, it
should be ensured that electrical switches
7.0 EXPLANATORY NOTES TO WORK are locked-out and cautionary tags duly
PERMIT FORMS signed with date and time are attached.
Wherever local locking arrangement is
The check-listed items in the Work Permit provided in the field, the same should be
Forms are elaborated below to amplify the used. Refer format for electrical lockout /
underlying concepts and highlight their energising given in OISD-STD-137 on
significance: "Inspection of Electrical Equipment".
9
(vi) Running water hose/Portable (x) Equipment properly steamed / purged
extinguisher provided
Purging of equipment (vessels, pipelines,
Running water hose and portable fire compressors etc.) is done to make them free
extinguisher are required respectively to of flammable hydrocarbons and toxic gases.
flush / dilute in case of release of any Steam / Inert Gas is used for gas-freeing of
hazardous chemical or to quench sparks and vessels and pipes in refineries and other
to put out small fires immediately. locations. Other means of purging is by
displacement with water and final traces of
(vii) Fire water system checked for gas removed by air eductor. All high point
readiness vents should be unplugged while purging.
Purging may be done continuously or in
In order to meet any contingency, it should batches to conserve purge medium. It
be ensured that the fire water system should be done in a systematic manner to
including fire water pumps, storage, cover the entire equipment/plant and
network etc. is checked and kept ready for continued till the concentration of toxic /
immediate use. flammable gas is lowered to allowable
level.
(viii) Equipment blinded / dis-connected /
closed / isolated / wedge opened (xi) Equipment water flushed
Blinding is one of the most effective ways (xii) Gas / Oxygen deficiency test done and
of isolation. Blinds should be installed as found OK
close to the vessel as possible. If lines
cannot be blinded, they should be Gas test includes measurement of :
disconnected and the open ends should be
made safe by installing pipe caps/plugs, (a) Hydrocarbons by Explosimeter
blind flanges, mud packing etc.
(b) Oxygen Deficiency by Oxygen Meter
(ix) Equipment properly drained /
depressurised (c) Use of Calibrated Meters
Equipment under pressure should be (d) Toxic gases like Hydrogen Sulphide,
depressurised after isolation.This will be Carbon Monoxide, Nickel Carbonyl,
followed by draining / purging / water Chlorine etc. by techniques like Indicator
flushing etc. as the case may be. Tube method, Lead Acetate Paper etc.
10
man will be below ground level and when provided like "No Entry" sign on roads or
hot work is being carried out. The person "Caution-Men at Work Inside" on the
carrying out gas test must wear proper manhole of a vessel.
protective gear.
No hot work shall be permitted unless the (xvii) Portable equipment / Hose nozzles
Explosimeter reading is zero. properly grounded
The oxygen level should be at least 19.5 % (xviii) Standby person provided for vessel
vol. and the concentration of toxic gases entry
below the threshold limits.
Whenever a person is entering a vessel or
(xiii) Shield against sparks provided work is being carried out in confined space,
it may be necessary to keep standby persons
In order to protect against welding sparks (minimum two) at the manhole or entry
which can provide ignition in operating point holding the rope connected to the
areas, shields are to be provided. The shield safety belt of the person inside. In case of
material should be non-flammable and any emergency inside or outside the vessel,
should be kept wet with water. the standby will be able to pull the person
out.
(xiv) Proper ventilation and lighting
provided (xix) Standby personnel provided for fire
watch from Process / Maintenance /
Where natural ventilation is not available, Contractor / Fire Department
fans/air eductors are provided. Some types
of work like welding may generate fumes. Depending on the criticality of the job,
Facilities may be required for the speedy work permit issuer shall decide the type of
dispersal of these fumes. Only approved standby to be provided i.e. from which
reduced voltage extension lights (not department, of which level, how many and
exceeding 24 volts) are to be allowed for also additional fire fighting support
work inside vessels from consideration of facilities.
personal safety.
(xx) Iron Sulphide removed / kept wet
(xv) Proper means of exit provided
Pyrophoric substances may be present in
Proper means of exit is required in case of operating area / equipment handling
emergencies developed on account of the hydrocarbon. Iron sulphide scales is the
work or otherwise. Availability of an most common pyrophoric substances
alternate route of escape should be encountered. These should be either
considered. removed to safe locations or kept wet all the
time to prevent their auto-ignition.
(xvi) Precautionary tags / boards provided
(xxi) Area cordoned off
To prevent any unwarranted entry in the
work area and also to caution other In order to prevent the un-authorised entry
personnel taking actions which may of people and to avoid accidents during
endanger people working on the permit job, excavation jobs, work area is to be
precautionary tags/boards are to be cordoned off.
11
suitable size steel plate for blocking the
(xxii) Precaution against public traffic taken opening in case of mishap/tank failure. If no
work is undertaken in evening and night
In case hot work is to be carried out in shifts, invariably the gap should be closed
close proximity of a public road, for with steel plate and mud packing at the end
example in the case of a trunk pipeline, it of day's work.
may be desirable to block-off/divert public
traffic for the duration of the job as a (xxvi) Checked Flame / Spark arrestor on
precautionary measure. mobile equipment
(xxiii) Clearance obtained for excavation from No vehicle / engine without flame / spark
Technical/ concerned departments arrestor is permitted in operating areas.
For any excavation work which may affect (xxvii) Checked for oil / gas trapped behind
underground sewers / telephone lines / lining in equipment
cables / pipelines etc., Technical Services
Dept. and / or other concerned departments, Before undertaking hot jobs, a check should
should be consulted for obtaining the co- be done for oil / gas trapped behind lining
ordinates and the depth to which excavation in the equipment. Many a times oil / gas
can be resorted to, without damaging the trapped behind lining depicts itself in the
existing facilities. Markers should be put form of swelling and can be confirmed by
around the area where excavation can be way of drilling holes.
done and the depth can be indicated in the
work permit. (xxviii) Welding machine checked for safe
location
(xxiv) Clearance obtained for road cutting from
Technical / Fire / concerned departments Welding machine should be located in a
non-hazardous and ventilated area. It should
Since road cutting can hamper the have proper supervision while welding job
movement of the fire vehicles, initial is in progress. It should be switched off
clearance should be obtained from Fire immediately on completion of the job.
Department and final approval from the
higher designated authorities. If the road is (xxix) Checked for earthing/return connection to
wide, preferably the road should be cut half the equipment being welded
at a time. Duration of road cut should be
restricted as far as possible. Before commencing the welding job, ensure
that all the cables and earthing connections
(xxv) Clearance obtained for dyke cutting are as per the standard welding codes /
practices.
When the dyke is cut, any mishap in the
tank farm can lead to a free flow of oil to (xxx) Oxygen and Acetylene cylinders kept
outside the bund. A high level authority outside the vessel / tank
should be designated for authorising dyke
cutting. Further, it should be ensured that While performing welding / cutting jobs in
dyke would be reconstructed in the shortest confined spaces like vessel / tank, ensure that
possible time. For example, if pipes have to oxygen and acetylene cylinders are kept
be laid through the dykes, the pipes should outside and hoses for the gases are in good
be laid quickly and plugged / capped so that working condition, without any cracks or
the dyke can be closed. Thereafter, balance wrinkles. Also, hoses should be tightly
of pipe fabrication can continue without any secured at both the ends i.e. the torch and the
risk. Standby personnel should be available cylinder.
at the work site, who should possess a
12
(Yellow in colour)
ORIGINAL
(NAME OF COMPANY)
(LOCATION)
Sl.No.______________
AM / PM DATE AM / PM DATE
NAME__________________________________________________________________________________________
NATURE OF WORK______________________________________________________________________________
LOCATION OF WORK____________________________________________________________________________
5. Equipment blinded/disconnected / [ ] [ ]
closed / isolated / wedge opened
13
9. Iron Sulphide removed / kept wet [ ] [ ]
(Yellow in colour)
-------------------------------------------------------------------------------- ---------------------------------------------------------------
SPECIAL INSTRUCTIONS
1. Following personal protective equipment are required (check all items required) :
Safety Helmet / Gloves / Goggles / Safety Shoes / Boiler Suit/ Welding Suit / Dust Respirator / Face Shield /
Fresh Air Mask/Apron / Lifeline / Safety Belt / Airline /Film Badges / Dosimeter.
2. In case of fire alarm, all work must be stopped. All personnel must leave work site and proceed to designated
areas.
14
(Yellow in colour)
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
AM / PM DATE
WORK COMPLETED/STOPPED/AREA CLEARED AT ____________________________________
By___________________ By__________________________
Signature Signature
_____________________ __________________________
(Name of Issuer) (Name of Receiver)
15
(White in colour)
DUPLICATE
(NAME OF COMPANY)
(LOCATION)
Sl.No.______________
AM / PM DATE AM / PM DATE
NAME__________________________________________________________________________________________
NATURE OF WORK______________________________________________________________________________
LOCATION OF WORK____________________________________________________________________________
5. Equipment blinded/disconnected / [ ] [ ]
closed / isolated / wedge opened
16
9. Iron Sulphide removed / kept wet [ ] [ ]
(White in colour)
-------------------------------------------------------------------------------- ---------------------------------------------------------------
SPECIAL INSTRUCTIONS
1. Following personal protective equipment are required (check all items required) :
Safety Helmet / Gloves / Goggles / Safety Shoes / Boiler Suit/ Welding Suit / Dust Respirator / Face Shield /
Fresh Air Mask/Apron / Lifeline / Safety Belt / Airline /Film Badges / Dosimeter.
2. In case of fire alarm, all work must be stopped. All personnel must leave work site and proceed to designated
areas.
17
(White in colour)
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
AM / PM DATE
WORK COMPLETED/STOPPED/AREA CLEARED AT ____________________________________
By___________________ By__________________________
Signature Signature
_____________________ __________________________
(Name of Issuer) (Name of Receiver)
18
(Pink in colour)
ORIGINAL
(NAME OF COMPANY)
(LOCATION)
AM / PM DATE AM / PM DATE
NAME_________________________________________________________________________________________
NATURE OF WORK_____________________________________________________________________________
LOCATION OF WORK___________________________________________________________________________
19
8. Equipment blinded/disconnected/ [ ] [ ]
closed / isolated / wedge opened
(Pink in colour)
20
27. Checked for oil / gas trapped [ ] [ ]
behind lining in equipment
(Pink in colour)
Note: For Items marked (*), clearance to be obtained from higher designated authority.
SPECIAL INSTRUCTIONS
Safety Helmet / Gloves / Goggles / Safety Shoes / Boiler Suit /Welding Suit, Dust Respirator/Face
Shield/Face Shield/ Fresh Air Mask/Apron/Life line/Safety Belt.
2. In case of fire alarm, all work must be stopped and running fire water must be closed. All personnel must leave
work site and proceed to designated areas.
3. In case of liquid / gas release, stop work and immediately advise concerned Operation Personnel.
4. Only certified vehicles/engines and permitted type of electrical equipment and tools are allowed in operating
areas.
9. Vessel entry, where no hot work is to be carried out, may be permitted if combustible gases are up-to 5% of
lower explosive limit (LEL). Entry with an air supplied mask may be permitted with LEL of upto 50%. The
oxygen level should be at least 19.5 % vol. and the concentration of toxic gases below the threshold limits.
________________________________________________________________________________________
21
Signature of Receiver________________ Signature of Issuer____________________
Pink in colour
________________________________________________________________________________________________
GAS TEST(HYDROCARBON/ PERMIT ADDITIONAL
TOXIC GAS/OXYGEN EXTENDED PRECAUTIONS SIGNATURES
DEFICIENCY)DONE UPTO REQD.,IF ANY
-----------------------------------------------------------------------------------------------------------------------------------------------
DATE/ TAKEN TEST DATE/ ISSUER RECEIVER
TIME BY VALUE TIME
-----------------------------------------------------------------------------------------------------------------------------------------------
INITIAL GAS
TEST
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
________________________________________________________________________________________________
NOTE: HOT WORK INCLUDES WELDING, BURNING, GRINDING, SOLDERING, SAND BLASTING,
CHIPPING, RIVETING, DRILLING, CAMERA FLASHING, POWER TOOLS, IC ENGINE
OPERATIONS/ENTRY, OPEN FLAME, VEHICLE ENTRY.
AM / PM DATE
WORK COMPLETED / STOPPED / AREA CLEARED AT ________________________________________
By____________________________ By____________________________
Signature Signature
____________________________ ____________________________
(Name of Issuer) (Name of Receiver)
22
(White in colour)
DUPLICATE
(NAME OF COMPANY)
(LOCATION)
AM / PM DATE AM / PM DATE
NAME_________________________________________________________________________________________
NATURE OF WORK_____________________________________________________________________________
LOCATION OF WORK___________________________________________________________________________
8. Equipment blinded/disconnected/ [ ] [ ]
closed / isolated / wedge opened
23
(White in colour)
24
(White in colour)
Note: For Items marked (*), clearance to be obtained from higher designated authority.
SPECIAL INSTRUCTIONS
Safety Helmet / Gloves / Goggles / Safety Shoes / Boiler Suit /Welding Suit, Dust Respirator/Face
Shield/Face Shield/ Fresh Air Mask/Apron/Life line/Safety Belt.
2. In case of fire alarm, all work must be stopped and running fire water must be closed. All personnel must leave
work site and proceed to designated areas.
3. In case of liquid / gas release, stop work and immediately advise concerned Operation Personnel.
4. Only certified vehicles/engines and permitted type of electrical equipment and tools are allowed in operating
areas.
9. Vessel entry, where no hot work is to be carried out, may be permitted if combustible gases are up-to 5% of
lower explosive limit (LEL). Entry with an air supplied mask may be permitted with LEL of upto 50%. The
oxygen level should be at least 19.5 % vol. and the concentration of toxic gases below the threshold limits.
________________________________________________________________________________________
25
( White in colour)
________________________________________________________________________________________________
GAS TEST(HYDROCARBON/ PERMIT ADDITIONAL
TOXIC GAS/OXYGEN EXTENDED PRECAUTIONS SIGNATURES
DEFICIENCY)DONE UPTO REQD.,IF ANY
-----------------------------------------------------------------------------------------------------------------------------------------------
DATE/ TAKEN TEST DATE/ ISSUER RECEIVER
TIME BY VALUE TIME
-----------------------------------------------------------------------------------------------------------------------------------------------
INITIAL GAS
TEST
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
________________________________________________________________________________________________
NOTE: HOT WORK INCLUDES WELDING, BURNING, GRINDING, SOLDERING, SAND BLASTING,
CHIPPING, RIVETING, DRILLING, CAMERA FLASHING, POWER TOOLS, IC ENGINE
OPERATIONS/ENTRY, OPEN FLAME, VEHICLE ENTRY.
AM / PM DATE
WORK COMPLETED / STOPPED / AREA CLEARED AT ________________________________________
By____________________________ By____________________________
Signature Signature
____________________________ ____________________________
(Name of Issuer) (Name of Receiver)
26
(White in colour)
TRIPLICATE
(NAME OF COMPANY)
(LOCATION)
AM / PM DATE AM / PM DATE
NAME_________________________________________________________________________________________
NATURE OF WORK_____________________________________________________________________________
LOCATION OF WORK___________________________________________________________________________
8. Equipment blinded/disconnected/ [ ] [ ]
closed / isolated / wedge opened
27
(White in colour)
28
(White in colour)
Note: For Items marked (*), clearance to be obtained from higher designated authority.
SPECIAL INSTRUCTIONS
Safety Helmet / Gloves / Goggles / Safety Shoes / Boiler Suit /Welding Suit, Dust Respirator/Face
Shield/Face Shield/ Fresh Air Mask/Apron/Life line/Safety Belt.
2. In case of fire alarm, all work must be stopped and running fire water must be closed. All personnel must leave
work site and proceed to designated areas.
3. In case of liquid / gas release, stop work and immediately advise concerned Operation Personnel.
4. Only certified vehicles/engines and permitted type of electrical equipment and tools are allowed in operating
areas.
9. Vessel entry, where no hot work is to be carried out, may be permitted if combustible gases are up-to 5% of
lower explosive limit (LEL). Entry with an air supplied mask may be permitted with LEL of upto 50%. The
oxygen level should be at least 19.5 % vol. and the concentration of toxic gases below the threshold limits.
________________________________________________________________________________________
29
(White in colour)
________________________________________________________________________________________________
GAS TEST(HYDROCARBON/ PERMIT ADDITIONAL
TOXIC GAS/OXYGEN EXTENDED PRECAUTIONS SIGNATURES
DEFICIENCY)DONE UPTO REQD.,IF ANY
-----------------------------------------------------------------------------------------------------------------------------------------------
DATE/ TAKEN TEST DATE/ ISSUER RECEIVER
TIME BY VALUE TIME
-----------------------------------------------------------------------------------------------------------------------------------------------
INITIAL GAS
TEST
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
________________________________________________________________________________________________
NOTE: HOT WORK INCLUDES WELDING, BURNING, GRINDING, SOLDERING, SAND BLASTING,
CHIPPING, RIVETING, DRILLING, CAMERA FLASHING, POWER TOOLS, IC ENGINE
OPERATIONS/ENTRY, OPEN FLAME, VEHICLE ENTRY.
AM / PM DATE
WORK COMPLETED / STOPPED / AREA CLEARED AT ________________________________________
By____________________________ By____________________________
Signature Signature
____________________________ ____________________________
(Name of Issuer) (Name of Receiver)
30
(White in colour)
QUADRUPLICATE
(NAME OF COMPANY)
(LOCATION)
AM / PM DATE AM / PM DATE
NAME_________________________________________________________________________________________
NATURE OF WORK_____________________________________________________________________________
LOCATION OF WORK___________________________________________________________________________
8. Equipment blinded/disconnected/ [ ] [ ]
closed / isolated / wedge opened
(White in colour)
31
9. Equipment properly drained / [ ] [ ]
depressurised
(White in colour)
32
28. Welding machine checked for [ ] [ ]
safe location
Note: For Items marked (*), clearance to be obtained from higher designated authority.
SPECIAL INSTRUCTIONS
Safety Helmet / Gloves / Goggles / Safety Shoes / Boiler Suit /Welding Suit, Dust Respirator/Face
Shield/Face Shield/ Fresh Air Mask/Apron/Life line/Safety Belt.
2. In case of fire alarm, all work must be stopped and running fire water must be closed. All personnel must leave
work site and proceed to designated areas.
3. In case of liquid / gas release, stop work and immediately advise concerned Operation Personnel.
4. Only certified vehicles/engines and permitted type of electrical equipment and tools are allowed in operating
areas.
9. Vessel entry, where no hot work is to be carried out, may be permitted if combustible gases are up-to 5% of
lower explosive limit (LEL). Entry with an air supplied mask may be permitted with LEL of upto 50%. The
oxygen level should be at least 19.5 % vol. and the concentration of toxic gases below the threshold limits.
________________________________________________________________________________________
(White in colour)
33
________________________________________________________________________________________________
GAS TEST(HYDROCARBON/ PERMIT ADDITIONAL
TOXIC GAS/OXYGEN EXTENDED PRECAUTIONS SIGNATURES
DEFICIENCY)DONE UPTO REQD.,IF ANY
-----------------------------------------------------------------------------------------------------------------------------------------------
DATE/ TAKEN TEST DATE/ ISSUER RECEIVER
TIME BY VALUE TIME
-----------------------------------------------------------------------------------------------------------------------------------------------
INITIAL GAS
TEST
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------
________________________________________________________________________________________________
NOTE: HOT WORK INCLUDES WELDING, BURNING, GRINDING, SOLDERING, SAND BLASTING,
CHIPPING, RIVETING, DRILLING, CAMERA FLASHING, POWER TOOLS, IC ENGINE
OPERATIONS/ENTRY, OPEN FLAME, VEHICLE ENTRY.
AM / PM DATE
WORK COMPLETED / STOPPED / AREA CLEARED AT ________________________________________
By____________________________ By____________________________
Signature Signature
____________________________ ____________________________
(Name of Issuer) (Name of Receiver)
34
8.0 REFERENCES
35