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HD 8 VV
HD 10C VV
Applying from factory No. H1700001

15202-10
Operating instructions
with safety notes
Ref. 2035481/03.08-en
© HAMM AG 2009
The disclosure as well as the duplication of this document, the use and the forwarding of its contents, are forbidden as far as not expressively permitted. Violations will cause indemnities. All rights with respect
to patent, utility sample or design patent registration reserved.

HAMM AG
D-95633 Tirschenreuth/Germany
P.O. Box 1160
Telephone +49-96 31/80-0
Fax +49 96 31/80 120
www.hamm.eu
 /i

Operating instructions
with safety notes

Tandem Roller

HD 8 VV
HD 10C VV

HAMM AG • D-95633 Tirschenreuth/Germany • P. O. Box 1160 • Telephone +49 96 31/80-0 • Fax +49 96 31/80 120

© HAMM AG 2009 I
TABLE OF CONTENTS

Table of contents 2 OPERATION 24

2.1 Control and operation elements 24
1 GENERAL 1 2.1.1 General 24
2.1.2 Overview 24
1.1 Introduction 1
2.1.3 Description of elements 28
1.1.1 General 1
1.1.2 Foreword to the operating instructions 2 2.2 Driving 41
1.1.3 Special identifications in the text 3 2.2.1 General 41
2.2.2 Precaution measures prior to machine start 43
1.2 Use 4
2.2.3 Start of engine 44
1.2.1 Intended use 4
2.2.4 Driving 46
1.3 Notes 5 2.2.5 Driving with vibration 46
1.3.1 Indications on sound and vibration 5 2.2.6 Stop, switch off engine, leave machine 48
1.3.2 Installation instructions for safety device ROPS 2.2.7 Operation monitoring 49
anti-rollover bar 6 2.2.8 Towing 50
1.3.3 Safety 7 2.2.9 Water irrigation 52
1.3.4 Fuel 15
1.4 Identification of the roller 16
1.4.1 Type sign, VIN. 16
1.5 Technical data 16
1.5.1 Loading and transport 16
1.5.2 Dimension sheet HD 8 VV 18
1.5.3 Dimension sheet HD 10C VV 19
1.5.4 Technical data HD 8 VV 20
1.5.5 Technical data HD 10C VV 22

II © HAMM AG 2009
 TABLE OF CONTENTS

3 MAINTENANCE 54 3.7 Maintenance once every 250 operating hours 69

3.7.1 Lubricate articulated frame steering joint 69
3.1 Introduction 54
3.7.2 Lubrication of steering cylinder rod 69
3.1.1 General 54
3.7.3 Control of radiator 70
3.1.2 Notes on spare parts ordering 55
3.7.4 Control of the scrapers 70
3.1.3 Safety 56
3.1.4 Use of biologic hydraulic oil 57 3.8 Maintenance once every 500 operating hours 71
3.1.5 Refrigerant conditioning 57 3.8.1 Replacing the filter insert for the hydraulic system 71
3.8.2 Replacing the preliminary fuel filter 71
3.2 Lubrication indications 58
3.2.1 Viscosity - temperature range 58 3.9 Maintenance once every 2000 operating hours,
3.2.2 Lubricants used in delivery status 59 at least once a year 73
3.9.1 Replacement of hydraulic oil 73
3.3 Maintenance overview 60
3.9.2 Changing the refrigerant 74
3.3.1 Maintenance plan 60
3.9.3 Cleaning the water irrigation system 76
3.3.2 Required maintenance parts HD 8 VV, HD 10C VV (3W35) 61
3.9.4 Visual inspection of hydraulic system 76
3.3.3 Maintenance parts (Service kits) HD 8 VV,
HD 10C VV (3W35) 61
3.3.4 Required maintenance parts HD 8 VV, HD 10C VV (3W35) 62 4 TABLES 77
3.3.5 Maintenance parts (Service kits) HD 8 VV, 4.1 Diagnostic Code 77
HD 10C VV (3W35) 62
3.4 Running-in regulations 63
3.4.1 After 50 operating hours 63
3.5 Operation monitoring 64
3.5.1 Operation monitoring 64
3.5.2 Dry air filter 64
3.6 Maintenance once every 10 operating hours 65
3.6.1 Maintenance points at the engine for engine oil change 65
3.6.2 Check and clean dry air filter 65
3.6.3 Control of oil level in the hydraulic oil tank 66
3.6.4 Control of refrigerant level for engine cooling system 66
3.6.5 Control of parking brake and EMERGENCY STOP
function (NOT-STOP) 67
3.6.6 Clean the water filter for the pressure irrigation system 67
3.6.7 Cleaning the spay nozzles 68

© HAMM AG 2009 III

TABLE OF CONTENTS

IV © HAMM AG 2009
 GENERAL

1 GENERAL the machine, there is considerable danger of Our customer service training centre holds
tilting, in particular during travels in transversal courses for roller drivers.
direction to slopes. The smooth surface of the
1.1 INTRODUCTION drums or the tyres, respectively, decreases lat-
It will give drivers:
• General safety information
eral stability of wet, uneven ground. Operation
1.1.1 General • Information on use and maintenance of
is not admitted on snow and ice. When driving
the machine
on hard surfaces, and in particular when driv-
You have purchased a HAMM Quality product. • Information on the practical use of the roll-
ing in transversal direction so slopes, lateral
All parts of this machine have been tested and er
stability is decreased when the vibration is
verified carefully. They correspond to the quali- • Information of a more rational use with
switched on (danger of falling).
ty you expect. add-on devices
This machine has been built according to the The high reliability of the machine is preserved
Furthermore, our specialist sales advisors are
current state-of-the-art and the current safety through correct use and careful maintenance.
always at your disposition. They will offer you
regulations. However it is indispensable to This includes the use of the obligatory operat-
the optimum product solution for your applica-
read and to observe the safety notes as well as ing resources and the use of original HAMM
tion. The safety, operation and maintenance
the operating and the maintenance instructions spare parts.
notes included in this manual are intended to
prior to start-up. Every inappropriate use, or
This manual will introduce you to the operation be used by roller drivers and mechanics.
use not according to the intended use, of the
of the machine. You will find the following in it:
machine will cause: Thus, keep this manual always at hand!
• Regulations for your safety
• Dangers to life and health of the user or to
• The introduction of the machine and its
third parties
characteristics
• Impairment of the machine and further
• The operation
properties of the user
• The maintenance instructions
• Dangers to the efficient work of the ma-
• Indication on spare parts management
chine
and customer service
The operating instructions of the combustion
Our representations will help you to keep your
engine is a part of the overall operating instruc-
roller in perfect operating condition.
tions. Maintenance and care of the engine
have to be performed according to these oper- Our representations will be at your disposition
ating instructions. Any safety notes have to be with consulting and service even after the war-
followed. ranty period. They will provide our original
Even if the regulations for safety, use and HAMM spare parts which do not only corre-
maintenance are followed, residual dangers spond to the technical requirements but also
will remain. Due to the high operating weight ensure exchangeability and quality.
and to the high distance of gravity centres of

© HAMM AG 2009 1
GENERAL

1.1.2 Foreword to the operating These operating instructions must be read and
instructions applied by all persons ordered with works with
or on the machine, e.g.
These operating instructions shall facilitate the • Operation including care, disposal of oper-
introduction to the machine and the use of their ating supply or auxiliary substances
intended operational possibilities. • Servicing (maintenance, inspection, re-
The operating instructions includes valuable in- pair) and/or
formation in order to operate the machine safe- • Transport.
ly, appropriately and economically. The obser- Apart from these operating instructions and the
vation of the operating instructions will help to binding accident prevention regulations apply-
avoid dangers, decrease repair cost and down- ing in the country of use and at the place of uti-
times, and to increase reliability and lifetime of lisation, also the generally accepted specialist
the machine. rules for appropriate and safe work have to be
These operating instructions must be updated observed.
with instructions due to existing national acci-
dent prevention and environment protection
regulations.
The operating instructions must always be
present at the place of utilisation of the ma-
chine.
The operating instructions of the combustion
engine are a part of the overall operating in-
structions of the machine. Maintenance and
care of the engine have to be performed ac-
cording to these operating instructions. Any
safety notes have to be followed.

2 © HAMM AG 2009
 GENERAL

1.1.3 Special identifications in the text All rights reserved

No part of this publication my be reproduced,
The following symbols or notes are used for processed, copied and/or published in any way
the identification of text which do not apply to (imprint, photocopy, microfiche or any other
all machine variants: procedures) without the written consent of
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Only for machines with CE equipment HAMM. This also applies to the corresponding
drawings and schemes.
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Only for machines without CE equipment

HAMM reserves the right to change individual
/i
parts at any time without previously informing
Option Special equipment the customer. The contents of this publication
can also be changed without prior announce-
Positions in figures ment.
The positions in the figures are represented
with letters and numbers. The positions identi- This publication applies to the standard design
fied with letters in alphabetical order are only of the previously listed machine types. There-
explained in the corresponding text segment, fore it is possible that these instructions include
beginning new for each single figure. The posi- descriptions of components not installed in
tions identified with numbers correspond to the your machine. HAMM does not accept liability
numbering of the plates for operating ele- for possible damages resulting from the appli-
ments, control devices and switches. They are cation of this publication on machines deviat-
identical to the numbers of the individual oper- ing from the standard design.
ating and control elements. In the describing Please contact to the customer service of your
text, these position numbers are in brackets. supplier for all information about adjustment,
Among other things, this ensures that impor- maintenance or repair work not included in this
tant and additional information can be found publication.
immediately and without difficulties in the de-
scriptions of the elements.

© HAMM AG 2009 3
GENERAL

1.2 USE Arbitrary changes will exclude the manufactur-

er's liability for any damage resulting from this.
1.2.1 Intended use
The machine may only be deployed on surfac-
es that can support it. It is intended solely for
deployment for compressing loose surfaces,
road foundations, road surfaces and similar
compactible foundations. Any other deploy-
ment or a deployment beyond this is not
deemed as intended. The manufacturer/suppli-
er is not liable for any damage resulting from
this. The user will bear the complete risk.
The intended use also includes the observ-
ance of the operating instructions as well as
the compliance with the inspection and mainte-
nance requirements set out by the manufactur-
er.
This machine has been built according to the
state-of-the-art and the generally accepted
safety regulations. However, danger for life
and health of the user or impairment of the ma-
chine and of other objects can arise during the
use of the machine.
This machine may only be used in technically
unobjectionable condition, as well as according
to the intended use, and aware of safety issues
and possible dangers, always observing the
operating instructions. All safety devices re-
moved for transport purposes (anti-rollover de-
vice ROPS, handles, silencers etc.) must be in-
stalled to the machine prior to using it. In par-
ticular, any troubles which could have effect on
safety must be eliminated immediately.

4 © HAMM AG 2009
 GENERAL

1.3 NOTES Vibration indication

The vibration indications for the whole-body vi-
1.3.1 Indications on sound and bration on the driver's seat, required according
to Appendix 1, section 3.6.3.1 of the CE Ma-
vibration
chinery Directive (weighted effective accelera-
The subsequently listed sound and vibration tion calculated according to ISO 2631 part 1),
indications correspond to the requirements of are:
the CE Machinery Directive in the version HD 8 VV .............................................. 0.3 m/s2
2006/42/EG. HD 10C VV ......................................... 0.3 m/s2
The sound emission of the machine was meas-
ured according to the CE Sound Emission Di-
rective in the version 2000/14/EG.

Sound indication for driver's seat

The sound pressure level at the place of the
operator, required according to Appendix 1,
section 1.7.4.2 of the CE Machinery Directive,
is:
HD 8 VV .................................. LpA = 84 dB(A)
HD 10C VV ............................. LpA = 84 dB(A)

Sound emission of the machine

The sound power level of the machine, re-
quired according to Appendix 2 of the CE
Sound Emission Directive, is:
HD 8 VV ............................... LWA = 106 dB(A)
HD 10C VV .......................... LWA = 106 dB(A)

© HAMM AG 2009 5
GENERAL

1.3.2 Installation instructions for safety device ROPS anti-rollover bar

The machine may only be operated with installed anti-rollover device!

M16x50
Mt 209 Nm

10081-10

6 © HAMM AG 2009
 GENERAL

1.3.3 Safety Principle; intended use • The intended use also includes the ob-
• This machine has been built according to servance of the operating instructions as
The safety notes summary applies to sever- the state-of-the-art and the generally ac- well as the compliance with the inspection
al machine types with different equipment. cepted safety regulations. However, dan- and maintenance requirements set out by
Thus, it may be possible that some safety ger for life and health of the user or impair- the manufacturer.
notes are listed which do not apply to your ment of the machine and of other objects
machine type. can arise during the use of the machine.
• This machine may only be used in techni-
Warning notes and symbols cally unobjectionable condition, as well as
The following denominations or symbols are according to the intended use, and aware
used in the operation instructions for indica- of safety issues and possible dangers, al-
tions of special importance. Please disclose ways observing the operating instructions.
these safety instructions also to other users. All safety devices removed for transport
Immediate danger; possible consequenc- purposes (anti-rollover device ROPS, han-
es: dles, silencers etc.) must be installed to
Death or very severe injuries. the machine prior to using it. In particular,
any troubles which could have effect on
Possibly dangerous situation; possible
safety must be eliminated immediately.
consequences:
• Arbitrary changes will exclude the manu-
Death or very severe injuries.
facturer's liability for any damage resulting
Dangerous situation; possible conse- from this.
quences: • The machine may only be deployed on
Light or insignificant injuries, warning of surfaces that can support it. It is intended
property damage. solely for deployment for compressing
Possibly detrimental situation; possible loose surfaces, road foundations, road
consequences: surfaces and similar compactable founda-
The product or things in its surrounding tions. Any other deployment or a deploy-
may be damaged. ment beyond this is not deemed as intend-
ed. The manufacturer/supplier is not liable
Hints on application and useful informa- for any damage resulting from this. The
tion. user will bear the complete risk.
No information warning against a danger-
ous or detrimental situation.

© HAMM AG 2009 7
GENERAL

Organisational measures • The personnel must not wear open long • The installation of tires requires sufficient
• The operating instructions must always be hair, loose-fitting clothes, or jewelry, in- knowledge and appropriate mounting
stored readily available at the place of ap- cluding rings. Danger of injury due to tools.
plication of the machine (in the tool case or catching or pulling-in. • The storage places and the use of fire ex-
in the container for this purpose). • Personal protection equipment must be tinguishers must be announced.
• The operating instructions of the combus- used as far as necessary or as required by • Fire alarm and fire extinguishing possibili-
tion engine are a part of the overall operat- regulations. ties must be observed.
ing instructions of the machine. • All safety and danger indications at the
• The generally applying legal and other machine must be observed.
binding accident prevention and environ- • All safety and danger indications on/at the
ment protection regulations must be ob- machine must be kept complete and legi-
served and instructed supplementary to ble.
the operating instructions. • Any changes, conversions, add-ons to the
• Such duties may also concern, e.g., the machine, which could impair safety, must
handling of hazardous substances or the not be performed without the approval of
disposition/wearing of personal protection the manufacturer. This also applies to the
equipment, as well as provisions of traffic installation and the adjustment of safety
law or occupational health regulations. devices and valves as well as for welding
• The operating instructions must be supple- on load-bearing parts.
mented by instructions for taking into ac- • Spare parts must comply with the technical
count factory-related particularities, includ- requirements determined by the manufac-
ing supervision and notification duties. turer. This is always ensured for original
• The personnel ordered to perform activi- spare parts.
ties with this machine must have read • Hydraulic hoses must be replaced in the
these operating instructions, and in partic- defined or appropriate intervals, even if
ular the safety section. It is too late to do safety-relevant defects cannot be detect-
this during work. This is particularly true ed.
for staff only working occasionally on the • Any intervals for recurring inspections/
machine, e.g. for repair and maintenance. tests defined or indicated in the operating
• The safety and danger awareness of the instructions must be kept.
personnel during work, taking into account • A workshop equipment corresponding to
the operating instructions, must be control- the work is absolutely necessary for per-
led at least from time to time. forming servicing work.

8 © HAMM AG 2009
 GENERAL

Selection and qualification of staff; general Safety notes on certain operation phases • Starting the engine and conducting the
duties machine may only be performed from the
• Any work with or on the machine must only Normal operation drivers seat. Do not start the engine by
be performed by appropriate and reliable • All working modes which are questionable short-circuiting the electric connections at
staff. The minimum legal age must be ob- with respect to safety must not be per- the starter, since the machine could imme-
served. formed. diately start moving. Also, the function of
• Only trained or instructed staff may be • The operator must get familiar to the work- the starter protection switch must not be
used. ing environment at the place of utilisation overridden.
• The responsibility of the staff for operation, prior to the start of work. The working envi- • Get familiar with all devices and operating
maintenance and servicing must be clearly ronment includes e.g. the obstacles in the elements as well as with the functions of
defined. working and traffic area, the load carrying these prior to starting the engine. It is too
• It must be ensured that the machine is on- capacity of the underground and neces- late to do this during work.
ly operated by staff ordered to do this. sary safeguarding of the working site to- • The acceleration and braking behaviour of
• The responsibility of the machine operator wards public traffic. the machine are influenced by viscous hy-
- also with respect to traffic regulations - • Measures must be taken which only allow draulic oil. For this reason, warm up the
must be defined; these must allow him or the operation of the machine in a safe and machine during the warming phase with
her to reject unsafe instructions of third functional condition. Only operate the ma- moderate speed and low load until the hy-
parties. chine if all protection devices and safety- draulic oil has heated to 20 °C (68 °F).
• Any staff to be trained, instructed, taught- related devices, e.g. detachable protection • Always wear a safety belt during travel.
in, or any staff within a general education equipment, EMERGENCY STOP devices • Never adjust the driver's seat during trav-
measure, may only work on the machine (NOT-STOP), sound protection devices, el.
under the continuous supervision of an ex- aspiration devices, are existing and opera- • The vibration function must never be used
perienced person. tive. in the immediate vicinity of buildings (dan-
• Any work on electrical equipment of the • The machine must be inspected with re- ger of collapse). Prior to switching on the
machine may only be performed by a spe- spect to visually detectable damages and vibration function, ensure that any lines
cialised electrician or by instructed per- defects at least once per shift. Any oc- laid in the underground (gas, water, sew-
sons under the supervision of a special- curred changes (including changes of the age, electricity lines) are not damaged or
ised electrician and according to the rules operational behaviour) must be notified destroyed.
of electric engineering. immediately to the responsible entity/per- • Observe all switching processes and con-
• Any work on suspensions, braking and son. If necessary, immediately shut down trol displays according to the operating in-
steering installations may only be per- and secure the machine. structions.
formed by specialised staff trained for this. • In case of malfunctions, the machine must • Prior to starting the machine ensure that
• Only staff with specialist knowledge and immediately be shut down and secured. nobody can be put into danger by the
experience of hydraulics may work on hy- Have the malfunction eliminated immedi- starting of the machine.
draulic installations. ately.

© HAMM AG 2009 9
GENERAL

• Prior to driveaway, check for persons in • Always check for sufficient clearance Special work in the scope of machine
the immediate vicinity of the machine. when passing underpasses, bridges, tun- utilisation, servicing work, as well as
• Prior to driveaway/start of work, check nels, overhead lines etc. troubleshooting during working
whether the brakes, the EMERGENCY • Always keep sufficient distance to borders procedures; disposal
STOP device (NOT-STOP), the steering of excavation pits and batters. • Comply with adjustment, maintenance and
system, and the signaling and illumination • Do not use any working procedure that inspection work and schedules defined in
installations are operative. would impair the stability of the machine. the operating instructions as well as with
• Check for sufficient vision. Adjust neces- • The driving speed must always corre- indications on the replacement of parts/
sary mirrors correctly. spond to the conditions of the surround- partial equipment. Only specialised staff is
• Prior to driveaway, always check the acci- ings. authorised to perform such works.
dent-safe storage of accessories. Lift at- • Do not drive slopes in transversal direc- • Inform operating staff prior to the start of
tached add-on devices off the ground. tion; keep working equipment and loaded special work and servicing work. Keep un-
• Never leave the driver's stand during trav- goods always near to the ground, in partic- authorised persons off the machine during
el. ular when driving down slopes. these works. Denominate a supervisor.
• In emergency situations and when • Avoid driving sudden curves when driving • During all works concerning the operation,
there is a danger, bring the machine to an up or down slopes. the production adaptation, the conversion
immediate stop by operating the EMER- • Always switch to a lower gear before a or the adjustment of the machine and its
GENCY STOP switch (NOT-STOP). slope, never on the slope. safety-related devices, as well as inspec-
• Do not use the EMERGENCY STOP • Before leaving the driver's stand, always tion, maintenance and repair, observe
switch (NOT-STOP) as service brake. prevent the machine making unintentional processes for switching on and off accord-
• In emergency situations and when movements (0 position lock engaged, ing to the operating instructions as well as
there is a danger, bring the machine to an parking brake applied, engine switched the notes for servicing work.
immediate stop by operating the parking off). • As far as necessary, safeguard the servic-
brake! • If the driver removes from the machine, he ing area spaciously.
• Do not use the parking brake as the or she must pull out the ignition key and • Protect the machine against unexpected
service brake. lock the cabin door and, if applicable, the starting during maintenance and repair
• When driving on public roads and places, cabin doors or the dashboard cover. work.
observe the applying traffic regulations • Lower down completely any installed addi- For this:
and bring the machine to an admissible tional devices prior to leaving the machine. • Lock the main command devices and
condition with respect to traffic law, if nec- • Never jump from the machine (risk of inju- pull off the key
essary. ry). Use the climbing steps and the grips. • Pull off the key from the battery dis-
• In case of bad visibility and in darkness al- • Disconnect the engine from electrical sup- connector and
ways switch on the lights. ply with the battery disconnector. • Attach a warning sign to the steering
• It is forbidden to transport passengers. wheel.

10 © HAMM AG 2009
 GENERAL

• Generally, all maintenance and servicing • Only order experienced persons with the • Always tighten any screwed connections
work may only be performed when the en- fixing of loads and the guidance of crane loosened during maintenance and servic-
gine is at a standstill. operators. The guiding person must be in ing work.
• Only open the engine hood when the en- visible range of the operator or have a • If the removal of safety devices is neces-
gine is at a standstill. speaking contact to him or her. sary for rigging, maintenance and repair,
• Keep away from moving, rotating or re- • During installation work above body the safety devices have to be re-installed
volving parts; do not touch these (danger height, use safe climbing aids and working and checked immediately after the end of
of accidents). platforms intended for this purpose. Do not the maintenance and repair work.
• Only perform maintenance and servicing use machine parts as climbing aids. In • Take care for a safe and environment-
work if the machine is parked on a level, case of maintenance work in greater friendly disposal of operating and auxiliary
stable ground and if it is secured against heights, wear fall protection. Keep all han- substances, replaced parts and contami-
rolling away and buckling (danger of bruis- dles, steps, handrails, pedestals, plat- nated cleaning material.
ing). forms, ladders, free from dirt, snow and
• Perform maintenance and servicing work ice.
below the lifted driver's stand only when • Clean all oil, fuel, and care agent residues
the lock is latched in. Engine bonnet al- from the machine, in particular from con-
ways fully open (danger of life). nections and screwed connections, prior
• After maintenance and servicing activities to maintenance and repair work (fire haz-
that require the lifting of the driver's stand, ard). Do not use aggressive cleaning
the driver's stand must be reattached/ agents. Use fibre-free cleaning cloth.
screwed to the engine frames. This is the • Prior to cleaning the machine with water,
only way to ensure the roll-over protection. vapour stream (pressure washer) or other
• Individual parts and bigger assemblies means of cleaning, cover/seal all aper-
must be attached carefully to lifting equip- tures which must not be penetrated by wa-
ment and safeguarded in a way that no ter/steam/cleaning agent due to safety or
danger can emanate from these. Only use functionality reasons. Electric motors and
appropriate and technically unobjection- distribution cabinets are specially endan-
able lifting equipment as well as load-car- gered in this respect.
rying equipment with sufficient loading ca- • After cleaning, the covers/seals must be
pacity. Do not rest or work under suspend- taken off completely.
ed loads. • After cleaning, check all fuel lines, engine
oil lines, and hydraulic liquid lines for
leaks, loose connections, chafe marks,
and damage. Eliminate detected defects
immediately.

© HAMM AG 2009 11
GENERAL

Notes with respect to special types of ed persons under the supervision of a spe- • Welding, torching and grinding work may
danger cialised electrician and according to the only be performed at the machine if this is
rules of electric engineering. expressivley admitted. There may be fire
Electrical energy • During works at the electric installation, and explosion hazard.
• Only use original fuses with the correct the machine must be de-energised at the • Prior to welding, torching and grinding,
power value. Immediately shut down the battery disconnector or by disconnecting clean the machine and its surroundings
machine in case of troubles in the electric the negative pole (earthing strip) at the from dust and flammable substances and
power supply. battery. take care for sufficient ventilation (danger
• During the start of the machine with bat- • Do not smoke during maintenance work at of explosion).
tery connection cables, always connect the battery (danger of explosion). Keep
the positive pole to the positive pole and away igniting sparks or open flames. Hydraulic system, pneumatic system
the negative pole to the negative pole. Al- • Dispose used batteries properly. • Only staff with specialist knowledge and
ways connect the negative pole last and • The electrical equipment of a machine experience of hydraulics may work on hy-
disconnect it first. must be inspected/tested regularly. Any draulic installations.
• Keep sufficient distance between the ma- defects, as e.g. loose connections or burnt • All lines, hoses and screwed connections
chine and overhead voltage lines. During cables, must be eliminated immediately. must be checked for leaks and visible
works near electric overhead lines, the • Only use tools insulated against voltage. damage (at least once per year). Dam-
equipment must not come near to the aged parts must be replaced immediately.
overhead lines. Danger of life! Inform your- Gas, dust, vapour, smoke Further operation is inadmissible. Oil
self about safety distances to be kept. • Only operate combustion engines and fu- spurting out can lead to injuries and fire.
• After touching high-voltage lines: el-operated heating systems in sufficiently • Liquids spurting out under high pressure
• Do not leave the machine ventilated areas. Take care for sufficient (hydraulic oil, fuel) can penetrate the skin.
• Drive the machine out of the danger ventilation before starting in closed rooms In case of such injuries consult a doctor
area (danger of poisoning). Observe the regula- immediately; otherwise, severe infections
• Warn surrounding persons not to tions applying for the respective place of may occur.
come nearer and not to touch the ma- application. • Prior to work on hydraulic lines, safeguard
chine • The operation of the machine is inadmissi- the machine against rolling away (parking
• Have the voltage shut down ble in places where flammable gases or brake, wedges). Lower down add-on de-
• Only leave the machine after it abso- dusts can occur (e.g. near fuel storage ar- vices completely. Only then remove the
lutely sure that the touched/damaged eas, coal storage areas, cereals storage pressure from the lines.
line is de-energised. areas, wood dust or similar). • Remove the pressure from system sec-
• Any work on electrical installations or op- • Unusual sounds and strong smoke ex- tions to be opened and from pressure lines
erating resources may only be performed haust of the engine during operation can (hydraulics, compressed air) according to
by a specialised electrician or by instruct- point to dangers. Find out the cause and the assembly descriptions prior to begin-
have the damage repaired. ning the repair work.

12 © HAMM AG 2009
 GENERAL

• Lay and install hydraulic and compressed • Release emulsions for tires may only be Transport and towing
air lines appropriately. Do not confuse con- mixed from water and release concentrate • Only tow, load and transport according to
nections. The fittings, the length and the according to the indications of the release the operating instructions.
quality of the hose lines must comply with agent manufacturer. The environment pro- • Only use appropriate transport means and
the requirements. tection regulations must be observed. lifting hoist with sufficient load capacity.
Take into account the weight and the di-
Noise mensions (technical data).
• Sound protection devices at the machine • Only use stable loading ramps with suffi-
must be in protection position during oper- cient carrying capacity for loading. Take
ation. care not to endanger persons by tilting or
sliding.
Fuel, oils, greases and other chemical • Prior to loading ensure that the vehicle
substances (e.g. trailer, flat bed etc.) cannot tilt up-
• Only appropriate and clean lubricants may wards when driving onto the loading area.
be used. Otherwise the guarantee be- • Do not step or rest under suspended loads
comes void. (danger of life).
• During the handling of oils, greases and • Do not rest in the danger zone of the ma-
other chemical substances, observe the chine during the guidance and loading of
safety regulations applying for the respec- the machine (danger of life).
tive product. • Use the specified gantries.
• Do not heat oil above 160 °C (320 °F); oth- • Drive the machine slowly onto or from the
erwise, oil or oil vapours may ignite. loading area, respectively.
• Prior to filling up fuel, switch off engine and • Safeguard the machine with square timer,
heating and pull out the ignition key. Do wedges and tensioning ropes against
not fill up fuel in closed rooms. Wipe away shifting. Safeguard the attenuation ele-
spilled fuel immediately. ments of the drum suspension against
• Be extremely careful when handling fuel - overload by means of a support.
increased fire hazard. Never fill up fuel • Remove square timbers, wedges and ten-
near open flames or igniting sparks. Do sioning ropes completely before unload-
not smoke during filling up! ing.
• Be careful during the handling of brake flu- • All safety devices removed for transport
id and battery acid (noxious and caustic). purposes (anti-rollover device ROPS, han-
• Be careful during the handling of hot oper- dles, silencers etc.) must be installed to
ation and auxiliary materials (danger of the machine prior to using it.
burning or scalding).

© HAMM AG 2009 13
GENERAL

• During towing, keep the specified trans- ROPS cabin ROPS anti-rollover bar
port position, the admissible speed and • The machine frame must not be warped, • The machine frame must not be warped,
the travel path. bent or cracked in the cabin fixing area bent or cracked in the ROPS fixing area
(deformation). (deformation).
• The reinforcement elements of the ROPS • The ROPS must not show rust, damage,
cabin must not show rust, damage, fis- fissures or open fractures.
sures or open fractures. • All screwed connections must comply with
• All screwed connections of the reinforce- the given specifications and must be
ment elements must comply with the given screwed tightly to each other (observe
specifications and must be screwed tightly tightening torque values).
to each other (observe tightening torque • Bolts and nuts must not be damaged, bent
values). or deformed.
• Bolts and nuts must not be damaged, bent • Additional parts may not be installed with-
or deformed. out the manufacturer's approval.
• Additional parts may not be installed to the • Any change which would decrease the
reinforcement elements without the manu- strength of the ROPS is inadmissible.
facturer's approval.
• Any change to the reinforcement elements
which would decrease its strength, is inad-
missible.

14 © HAMM AG 2009
 GENERAL

1.3.4 Fuel For diesel fuels with a fuel content between A maximum of 30 % engine petroleum can be
0.5 % and 1.0 %, or continuous ambient tem- added:
Danger of explosion! Increased fire haz- peratures below -10 °C (14 °F), the engine oil
/i

ard! Danger of intoxication! change intervals must be halved. External temperature Summer die- Addition
Be careful during the handling of fuel! If diesel fuels with manufacturer-guaranteed (°C / °F) sel fuel (%) (%)
Prior to refilling fuel, the diesel engine and winter properties are used, additives can be ±0 to -9 (32 to 15.8) 80 20
fuel-operated heating systems, if any, omitted until the guaranteed temperature is
must be shut down. reached. -10 to -14 (14 to 6.8) 70 30
Do not fill up fuel in closed rooms. In case of low temperatures, fluidity and filtera- At extremely low temperatures, add additive al-
Wipe away spilled fuel immediately. Do not bility of the diesel fuel are insufficient (crystal- so to winter diesel fuel:
breathe in vapours. lised paraffins). /i

Fuel is flammable and explosive. Thus, Therefore, diesel fuels with increased low tem- External temperature Winter diesel Addition
avoid open flames or igniting sparks dur- perature properties are available in winter (°C / °F) fuel (%) (%)
ing fuel handling, or even near fuel. Do not months. Prior to the cold period, take care to fill
smoke! This also applies where the char- up winter diesel fuel. -15 to -25 (5 to -13) 70 30
acteristic smell of fuel can be detected. In
In order to maintain fluidity and filterability for The use of flow improvers keeps engine power
case of fuel smells in the machine itself,
summer diesel fuel at low temperatures, a constant and allows the use of the vehicle also
the cause must be detected and removed
quantity of engine petroleum, depending on for extremely low temperatures.
immediately.
the external temperature (observe country- Observe the manufacturer's indications.
Only operate the diesel engine with common specific regulations), or commonly available fu-
diesel fuel with a sulphur content below 0.5 %. el additives, so-called flow improvers, must be
In case of a higher sulphur content, the engine mixed into the vehicle tank. A dissolving of al-
oil change intervals must be shortened. ready crystallised parrafins is impossible.
Admissible fuel specifications are:
• DIN EN 590
• JIS K 2204 Grade 1 and 2
• ASTM D 975-88: 1-D and 2-D
Marine Diesel Fuel, heating oils etc. may not
be used.
The stated engine oil change intervals require
a diesel fuel with a maximum sulphur content
of 0.5 % and a continuous ambient tempera-
ture of a minimum of -10 °C (14 °F).

© HAMM AG 2009 15
GENERAL

1.4 IDENTIFICATION OF THE 1.5 TECHNICAL DATA • If necessary, support the loading area to
the floor in order to prevent the vehicle
ROLLER
1.5.1 Loading and transport (trailer) from tilting upwards when the roller
is driven onto the loading platform.
1.4.1 Type sign, VIN. When loading rollers onto lorries, trailers or • Only use appropriate gantries or planks.
semitrailers, it is very important to secure the When driving the roller up the loading ar-
load properly. The duty for tie-down on street ea, take care that the drums or tires have
vehicles arises from StVO § 22, StVO § 23, appropriate contact.
HGB § 412 as well as from VDI guideline 2700. • Gantries and planks must be free from
Sufficient knowledge about the loading of vehi- grease, dirt, ice etc.
cles as well as about their behaviour under • Drive the machine slowly onto the loading
load are required for loading and transporting area with ¾ diesel engine speed.
the machine. The machine may only be loaded • On rubber wheel rollers with tyre inflation
by trained loading staff. It must be fixed to the system, the tyre pressure must be set to
The unique identification of the roller is given vehicle in an form-locked or friction-locked and 6 bar (87 psi). The actuation element for
by the vehicle identification number (VIN). It transport-safe way. The machine must not tire filling must set the the centre position
can be found on the type sign together with the change its position of the vehicle during normal after that.
type designation and the weight indications. traffic loads. Emergency braking, change ma- • Shut down the machine and secure
The type sign is fixed to the machine frame. It noeuvres and uneven grounds count among against unauthorised start (see section
must neither be changed nor removed. normal traffic loads. If it is impossible to secure “Stopping, shutting down the engine, leav-
If the type sign is not legible any longer, or if it the machine properly onto the vehicle, of if the ing the machine”).
has been lost, a replacement type sign must loading vehicle shows visible defects which do • In case of rollers with articulated steering,
be ordered immediately at the HAMM custom- not ensure safe transport, loading must not be the steering blocking must always be acti-
er service, stating the VIN embossed into the performed. vated for transport.
right front part of the machine frame, and fixed The relevant accident prevention regulations • Secure the drums or tires with wedges
to the machine. as well as further generally acknowledged against shifting.
Please state the VIN and the type designa- safety and traffic-related rules must be com- • Lash the machine with appropriate lashing
tion of your machine for every spare part plied with. devices onto the loading area, using only
order. • Weight and dimensions (technical data). the marked lashing lugs (see figure).
• It is very important to use a loading ramp • In case of crane loading, only fix ropes to
when loading the machine onto a lorry. the marked lifting lugs.

16 © HAMM AG 2009
 GENERAL

• Remove wedges and lashing devices

completely before unloading. Unblock
steering system by unblocking the articu-
lated frame steering block.
• All safety devices removed for transport
purposes (anti-rollover device ROPS, han-
dles, silencers etc.) must be installed to
the machine prior to using it.
• Drive the roller slowly and carefully from
the loading area.

1m (39.37")
B
1m (39.37")
A
10080-10

Load securing
• Position 2 wedges at each axis, as far to
the outside as possible, flushing with drum
or tyre, and fix them with 3 nails each to
the loading area.
• The lashing devices A and B must be fixed
to the lashing point of the machine and at
the vehicle. The permitted tractive force
must be at least 2000 daN also at the lash-
ing point.
The arrangement of the lashing devices shown
in the figure must be realised on both sides.

© HAMM AG 2009 17
GENERAL

1.5.2 Dimension sheet HD 8 VV

679
(26.7" )

(84.8" )
2155
(61.4" )
1560

(57.1" )

(57.3" )
(56.7" )

1450

1456
1440

(9.1")
230
Ø
(24 620
0
62
)

1500 .4" 800 56

4"
Ø
4.

)
(2

(59.1" ) (31.5") (2.2")

2177 856
(85.7" ) (33.7")

2285
(90.0" )

10078-10

18 © HAMM AG 2009
 GENERAL

1.5.3 Dimension sheet HD 10C VV

679
(26.7")

(84.8")
2155
(61.4")
1560

(57.1")

(57.3")
(56.7")

1450

1456
1440

(9.1")
230
0 Ø
62 ") (24 620
Ø 4 .4 1500 .4" 1000 60
)
(2 (39.4") (2.4")
(59.1")

2177 1060
(85.7") (41.7")

2285
(90.0")

10079-10

© HAMM AG 2009 19
GENERAL

1.5.4 Technical data HD 8 VV

/i

Dimensions and weights

Empty weight 1295 kg (2855 lbs)
Operational weight 1445 kg (3186 lbs)
Front axle load 710 kg (1566 lbs)
Rear axle load 735 kg (1621 lbs)
Vibration front/back
Drum width/working width 800/856 mm (31.5/33.70")
Turning radius outside/inside 2960/2104 mm (116.54/82.83")
Drum diameter 620 mm (24.41”)
/i

Filling quantities
Fuel tank 30.00 l (7.92 US gal.)
Engine (for oil change) 4.00 l (1.06 US gal.)
Refrigerant 5.50 l (1.45 US gal.)
Oil container for hydraulic installation 26.00 l (6.86 US gal.)
Water container - irrigation for front and rear drum 75.00 l (19.8 US gal.)
/i

Engine
Hatz diesel engine, four-stroke, 3 cylinders, liquid cooled, type 3W35
Power acc. to ISO 14396 15.7 kW/2700 rpm
/i

20 © HAMM AG 2009
 GENERAL

Electrical equipment
Operation voltage 12 V
Battery 12 volts/66 Ah
/i

Drive
Hydrostatic drive, continuous, one-lever-operation 4x4
Speed 0-10 km/h (0-6.2 mph)
Gradeability with vibration up to 30 %
Gradeability without vibration up to 40 %
/i

Vibration
Direct hydrostatic drive. Automatic vibration shut-off during reverse and at excessive speed.
Frequency/amplitude max. 62 Hz/0.45 mm (3720VPM/0.02")
/i

Steering
Hydrostatic articulated frame steering.
Service brake
During operation, the machine is braked with the hydrostatic drive. Wear-free braking.
Parking brake
Spring-operated brake acting upon each hydromotor of the drive. Manually and automatically.
EMERGENCY STOP brake (NOT-STOP)
By hydrostatic drive and spring-operated brakes.
Water irrigation
Pressure irrigation, manual operation and automatic interval system.
Special equipment
On request, the machine can be equipped with extensive special equipment.

Changes in design, weight and dimensions reserved.

© HAMM AG 2009 21
GENERAL

1.5.5 Technical data HD 10C VV

/i

Dimensions and weights

Empty weight 1425 kg (3142 lbs)
Operational weight 1575 kg (3473 lbs)
Front axle load 770 kg (1698 lbs)
Rear axle load 805 kg (1775 lbs)
Vibration front/back
Drum width/working width 1000/1060 mm (39/41.73")
Turning radius outside/inside 3060/2002 mm (120.47/78.82")
Drum diameter 620 mm (24.41”)
/i

Filling quantities
Fuel tank 30.00 l (7.92 US gal.)
Engine (for oil change) 4.00 l (1.06 US gal.)
Refrigerant 5.50 l (1.45 US gal.)
Oil container for hydraulic installation 26.00 l (6.86 US gal.)
Water container - irrigation for front and rear drum 75.00 l (19.8 US gal.)
/i

Engine
Hatz diesel engine, four-stroke, 3 cylinders, liquid cooled, type 3W35
Power acc. to ISO 14396 15.7 kW/2700 rpm
/i

22 © HAMM AG 2009
 GENERAL

Electrical equipment
Operation voltage 12 V
Battery 12 volts/66 Ah
/i

Drive
Hydrostatic drive, continuous, one-lever-operation 4x4
Speed 0-10 km/h (0-6.2 mph)
Gradeability with vibration up to 30 %
Gradeability without vibration up to 40 %
/i

Vibration
Direct hydrostatic drive. Automatic vibration shut-off during reverse and at excessive speed.
Frequency/amplitude max. 62 Hz/0.45 mm (3720VPM/0.02")
/i

Steering
Hydrostatic articulated frame steering.
Service brake
During operation, the machine is braked with the hydrostatic drive. Wear-free braking.
Parking brake
Spring-operated brake acting upon each hydromotor of the drive. Manually and automatically.
EMERGENCY STOP brake (NOT-STOP)
By hydrostatic drive and spring-operated brakes.
Water irrigation
Pressure irrigation, manual operation and automatic interval system.
Special equipment
On request, the machine can be equipped with extensive special equipment.

Changes in design, weight and dimensions reserved.

© HAMM AG 2009 23
OPERATION

2 OPERATION
501
2.1 CONTROL AND 302 503
OPERATION ELEMENTS

2.1.1 General
These operating instructions apply to several
types of this series. Therefore it is possible that
these instructions include descriptions of oper-
ation elements not installed in your machine.
The position numbers refer to the description
of the individual elements in this chapter. In the
text for operation and maintenance, these po-
sition numbers are in brackets.

2.1.2 Overview
302 EMERGENCY STOP switch
(NOT-STOP)
501 Driving lever
503 Multifunctional grip
Vibrator OFF-ON
504 Engine speed

504
10082-10

24 © HAMM AG 2009
 OPERATION

302 EMERGENCY STOP switch

(NOT-STOP)
310 Key switch electric system/engine start
501 Driving lever
503 Multifunctional grip
Vibrator OFF-ON
504 Engine speed

302 310

501
504 503

10083-10

© HAMM AG 2009 25
OPERATION

101 Operation hours counter display

118 Display of diagnostic code
201 Illuminated display for charging current
202 Illuminated display for engine oil pressure
203 Illuminated display for air filter
205 Function not existing
207 Illuminated display for water irrigation
216 Illuminated display for cold start assistance
(option)
219 Illuminated display for working lights (option)
221 Function not existing
222 Illuminated display amplitude vibration
activated
228 Illuminated display for engine temperature
229 Illuminated display for hydraulic system oil
temperature
231 Illuminated display for vibrator preselection
vibration deactivated
232 Illuminated display for irrigation level
233 Illuminated display for headlights (option)
301 Signal horn pushbutton
303 Turning light pushbutton (option)
304 Parking brake pushbutton
305 Warning lights pushbutton (option)
307 Headlights pushbutton (option)
309 Working lights pushbutton (option)
311 Rotating beacon pushbutton (option)
312 Vibration pushbutton
316 Vibrator preselector pushbutton
317 Water irrigation pushbutton
318 Function not existing
319 Vibration mode manual-automatic
pushbutton
373 Irrigation level pushbutton

26 © HAMM AG 2009
 OPERATION

520 Seat adjustment weight

521 Seat adjustment forward - backward
522 Seat adjustment backrest

520

522
521

15015-10

© HAMM AG 2009 27
OPERATION

2.1.3 Description of elements

The positions identified with numbers corre-
spond to the numbering of the plates for oper-
ating elements, control devices and switches.
They are identical to the numbers of the indi-
vidual operating and control elements. In the
describing text, these position numbers are in
brackets. Among other things, this ensures that
important and additional information can be
found immediately and without difficulties in the
descriptions of the elements.
1/10h
0101-102 0118-100

101 Operation hours counter display 118 Display of diagnostic code

Registers the operating hours of the running During operation, machine malfunctions are
diesel engine. Maintenance work has to be displayed by flashing indicators. A number
carried out according to the accumulated oper- code identifies the corresponding malfunction.
ating hours. After switching on the electric system, an
After switching on the electric system, an internal test code is displayed for 2 sec-
internal test code is displayed for 2 sec- onds.
onds. See also section 4.1 Diagnostic Code in
the operating instructions.

28 © HAMM AG 2009
 OPERATION

0201-104 0202-104 0203-104

201 Illuminated display for charging 202 Illuminated display for engine oil 203 Illuminated display for air filter
current pressure
Flashing during operation indicates a clogged
When the electric system is switched on (key When the electric system is switched on (key air filter cartridge. At the same time an acoustic
switch (310) in position I) and the engine does switch (310) in position I) and the engine does signals sounds.
not run, this indicator must be illuminated. After not run, this indicator must flash.
the start of the engine the illumination must go After the start of the engine the illumination
out. Lighting up during operation indicates must go out. Flashing during operation indi-
missing charging current. At the same time an cates insufficient oil pressure. At the same time
acoustic signals sounds. an acoustic signals sounds. Shut down the en-
gine, determine and eliminate the cause.
A flashing indicator with warm engine and idle
speed is admissible, if the indicator stops flash-
ing when the engine speed increases.

© HAMM AG 2009 29
OPERATION

0207-103 0216-103 0219-101

207 Illuminated display for water irrigation 216 Illuminated display for cold start 219 Illuminated display for working lights
assistance (option) (option)
The indicator lights up when the water pump
runs during water irrigation. When the electric system is switched on (key This indicator lights up when the working lights
switch (310) in position I), this indicator lights are switched on.
up. The illumination goes out when the starting
temperature is reached. Start the diesel en-
gine.

30 © HAMM AG 2009
 OPERATION

0222-101 0228-100 0229-100

222 Illuminated display amplitude 228 Illuminated display for engine 229 Illuminated display for hydraulic
vibration activated temperature system oil temperature
This indicator lights up when the vibration sys- Flashing during operation indicates overheat- Flashing during operation indicates hydraulic
tem is activated. ing of the diesel engine. At the same time an oil overheating. At the same time an acoustic
acoustic signals sounds. Determine and elimi- signals sounds. Determine and eliminate the
nate the cause for overheating. cause for overheating.

© HAMM AG 2009 31
OPERATION

0231-100 0232-100 0233-100

231 Illuminated display for vibrator 232 Illuminated display for irrigation level 233 Illuminated display for headlights
preselection vibration deactivated (option)
This indicator lights up when the irrigation sys-
This illuminated indicator indicates a pre-se- tem is switched on. It indicates the irrigation This indicator lights up when the lighting is
lected vibrator in case of de-activated vibra- level. switched on.
tion.

32 © HAMM AG 2009
 OPERATION

After actuating the EMERGENCY STOP

switch (NOT-STOP), the machine must be
brought to its initial position. If the engine
is started with the EMERGENCY STOP
switch (NOT-STOP) pressed, the engine
will not start for safety reasons.
Initial position:
• Latch driving lever (501) in position 0.
• Switch off vibration with pushbutton (312)
(illuminated indicator (222) inactive).
• Release EMERGENCY STOP switch
(NOT-STOP).
• Start the diesel engine.
0301-102 0302-100

301 Signal horn pushbutton 302 EMERGENCY STOP switch

(NOT-STOP)
The signal horn sound as long as this pushbut-
ton is pressed. When the EMERGENCY STOP switch (NOT-
On ........................................................ PRESS STOP) is pressed, the hydraulic drive is
stopped, the vibration system is shut down, the
diesel engine is shut off, and the hydraulic
brakes are activated (illuminated indicators
(201, 202) active).
On ......................................................... DOWN
Danger of injuries!
The roller stops immediately without any
delay!
Do not use the service brake!
To disengage the switch knob, turn it clock-
wise. The illuminated indicators remain active.
Off ............................................................... UP

© HAMM AG 2009 33
OPERATION

0303-106 0304-102 0305-104

303 Turning light pushbutton (option) 304 Parking brake pushbutton 305 Warning lights pushbutton (option)
The arrows indicate the actuation direction for Pressing the pushbutton applies or releases Pressing the pushbutton switches the warning
the corresponding turning direction of the ma- the parking brake. lights on or off.
chine. Applied ................................................. PRESS On ........................................................ PRESS
When a turning light is switched on, the control (Control light lights up) (Control light flashes)
light at the active pushbutton flashes. Released..................................PRESS AGAIN Off .......................................... PRESS AGAIN
On ........................................................ PRESS (Control light goes out) (Control light goes out)
Off ...........................................PRESS AGAIN Use only for stopping and parking the ma- Check the correct function of the warning
chine. This is not a service brake! Check lights prior to starting the engine!
operation daily!

34 © HAMM AG 2009
 OPERATION

0307-103 0309-100 0310-100

307 Headlights pushbutton (option) 309 Working lights pushbutton (option) 310 Key switch electric system/engine
start
When the electric system is switched off (key Pressing the pushbutton switches the working
switch (310) in position 0) and this pushbutton lights on or off. The electrical components are supplied with
is pressed, only the parking lights are switched On ........................................................ PRESS power through the key switch, and the Diesel
on or off. (Illuminated indicator (219) lights up) engine is started and stopped.
When the electric system is switched on (key Off ...........................................PRESS AGAIN Key position 0
switch (310) in position I) and this pushbutton (Illuminated indicator (219) goes out) Electric system.......................................... OFF
is pressed, the headlights are switched on or Diesel engine .........................................STOP
off. (Key released)
On ........................................................ PRESS Key position I
(Illuminated indicator (233) lights up) Electric system............................................ON
Off ...........................................PRESS AGAIN Key position II ................................. PREHEAT
(Illuminated indicator (233) goes out) Key position III .......................ENGINE START
(Key turns back to position I after starting)

© HAMM AG 2009 35
OPERATION

When the engine is at a standstill and the

electric system is switched on for a longer
period (key position I), the battery dis-
charges rapidly.
If the engine is started with the EMER-
GENCY STOP switch (NOT-STOP)
pressed, the engine will not start for safety
reasons. To activate the machine:
• Latch driving lever in position 0.
• Release EMERGENCY STOP switch
(NOT-STOP).

0311-105 0312-106

311 Rotating beacon pushbutton (option) 312 Vibration pushbutton

Pressing the pushbutton switches the rotating Pressing the pushbutton activates or deacti-
beacon on or off. vates the vibration system.
On ........................................................ PRESS Activation ............................................. PRESS
(Control light lights up) (Illuminated indicator (222) lights up)
Off ...........................................PRESS AGAIN Deactivation ............................ PRESS AGAIN
(Control light goes out) (Illuminated indicator (231) lights up)
When the vibration system is activated, the vi-
brator can be switched on or off at the multi-
functional grip (503).
Danger of collapse!
Do not switch on the vibration system near
buildings!

36 © HAMM AG 2009
 OPERATION

0316-105 0317-104 0319-104

316 Vibrator preselector pushbutton 317 Water irrigation pushbutton 319 Vibration mode manual-automatic
pushbutton
When this pushbutton is pressed, the vibrator Pressing the pushbutton switches the water ir-
in the front drum, in the rear drum, or in both rigation system on or off. Water consumption is The pushbutton sets the operating mode for
drums, is preselected. optimised via a multi-stage automatic interval the vibration system. The vibrator can be
This illuminated indicator (symbol without oscil- system. The irrigation levels can be selected switched on or off manually or automatically.
lation) indicates a pre-selected vibrator in case with pushbuttons (373). Manually............................................... PRESS
of de-activated vibration. Each actuation of the On ........................................................ PRESS (Upper control light lights up)
pushbutton switches one step ahead in the cir- Off ...........................................PRESS AGAIN
The vibration can be switched on or off at any
culation.
Continuous pressing of the pushbutton will time with the pushbutton on the multifunctional
Front vibrator........................................ PRESS
cause permanent water irrigation. As long as grip (503).
Rear vibrator ............................PRESS AGAIN
the pushbutton is pressed, the pump runs in Automatically........................... PRESS AGAIN
Double vibrator.........................PRESS AGAIN
continuous operation. (Lower control light lights up)
If the vibration system is activated with push- Continuous
button (312), the illuminated indicator changes operation .................PRESS CONTINUOUSLY
over to Vibration activated (symbol with oscilla- When the machine is at a standstill, the ir-
tion). rigation system is without function.

© HAMM AG 2009 37
OPERATION

The switching on and off of the vibration is cou-

pled to the road speed. When the admissible
road speed with vibration (8 km/h (4.97 mph))
is exceeded, vibration is switched off.
Braking
(below 1.5 km/h (0.93 mph)) ..................... OFF
Acceleration
(more than 0.5 km/h (0.31 mph)) ............... ON
Driving
(more than 8.0 km/h (4.97 mph)) .............. OFF
The automatic mode must be activated
with the pushbutton at the multifunctional
grip (503) after initial switching on.
The vibration can be switched on or off at any
0373-100 0501-106
time with the pushbutton on the multifunctional
grip.
373 Irrigation level pushbutton 501 Driving lever
When the water irrigation system is switched The driving lever determines the driving direc-
on, water consumption can be selected from tion and speed.
three irrigation levels. An illuminated indicator Forward movement .................... to the FRONT
indicates the selected level. Each actuation of Backward movement .................. to the BACK
the pushbutton causes a level increment. Braking.................................... to the CENTRE
Increase level.................................... PRESS + Stopping ........................................... CENTRE
Decrease level ................................... PRESS -
The speed is proportionate to the magnitude of
the lever displacement.
Move the lever evenly and uninterruptedly. In
ascending or descending slopes, reduce the
driving speed at the driving lever and increase
engine speed.

38 © HAMM AG 2009
 OPERATION

520

A
MAX

MIN

0503-108 0504-104 0520-104

503 Multifunctional grip 504 Engine speed 520 Seat adjustment weight
Vibration The speed of the diesel engine can be regulat- In order to absorb impulsive machine move-
When the vibration system is activated, the vi- ed between idle speed and maximum speed ments using the installed attenuation system,
brator can be switched on or off at the pushbut- using the adjustment lever. this must be adjusted to the weight of the driv-
ton A at any time. Idle speed .................................................MIN er. The pretension of the attenuation system
Vibrator on ........................................... PRESS max. speed .............................................. MAX can be adjusted continuously to a driver's
Vibrator off ..............................PRESS AGAIN weight between 50 kg (110 lbs) and
120 kg (265 lbs) by turning the hand wheel to
the left or to the right.

© HAMM AG 2009 39
OPERATION

521

522

0521-103 0522-103

521 Seat adjustment forward - backward 522 Seat adjustment backrest

After lifting the lever, the upper part of the seat The inclination of the backrest can be adjusted
can be shifted in forward or backward direction in forward or backward direction by turning the
in increments of 15 mm (0.59"). handwheel.

40 © HAMM AG 2009
 OPERATION

2.2 DRIVING • Never drive the machine until the fuel tank
is empty. Check the filling level of the fuel
2.2.1 General tank in time. Fill up fuel tank in the
evening; this avoids the precipitation of
Danger of accidents by operating errors! condensed water in the empty tank.
Prior to every start-up: Fill up to the lower edge of the filling spout.
Check the machine for operational and Only use clean fuel!
traffic safety! Notes on filling up fuel, see section “Fuel”.
Read and observe the operating instruc-
tions and the safety notes! • Check the filling level of the water tank. Fill
up to the lower edge of the filling spout.
Use clean water only!

What must be done prior to start of work?

• Perform control and maintenance works
(see maintenance section).
• Keep step-on surfaces and driver's stand
free from stumbling hazards, grease, dirt,
ice etc.
• Check the turning lights (303) and warning
lights (305), as well as the signal horn
(301) and the illumination (307).
• Check the parking brake (304).
•

Danger of explosion and increased fire

hazard during fuel handling!
Only fill up fuel when the engine is at a
standstill. Do not smoke during the filling-
up process!
Never fill up fuel near open flames or ignit-
ing sparks. Do not fill up fuel in closed
rooms!

© HAMM AG 2009 41
OPERATION

C
02460-13

Symbols for operating substances

The filling places for operating substances on
the machine are identified with symbols. Ac-
cording to machine type and equipment, the
following symbols are attached to the machine:
A Fuel
B Water irrigation
C Additive irrigation

42 © HAMM AG 2009
 OPERATION

2.2.2 Precaution measures prior to After maintenance and repair work requir-
machine start ing a removal of the driver's cabin/ROPS
anti-rollover device, the driver's cabin/
The machine may only be started and driven ROPS anti-rollover device must be
by specialist persons authorised to do so. screwed again securely to the machine
Danger of accidents and danger of inju- frame. This is the only way to ensure the
ries! roll-over protection.
The operator must get familiar to the work- After maintenance work, check that all
ing environment at the place of utilisation tools have been removed from the ma-
prior to the start of work. The working envi- chine and that all protection devices have
ronment includes e.g. obstacles in the been re-attached and are in protection po-
working and traffic area, the load carrying sition.
capacity of the underground and neces-
The diesel engine may only be started
sary safeguarding towards public traffic.
from the driver's seat. The engine must not
Make yourself familiar with all devices and
be started by short-circuiting the electric
operating elements of the machine and the
contacts at the starter.
function of these. It is too late to do this
during work.
Ensure that nobody is in front of, under, or
behind the machine. Do not allow anybody
to stay in the danger zone of the machine.
Ensure sufficient sight, adjust necessary
mirrors correctly.
Keep operation and safety signs clean. Il-
legible or lost signs must be replaced im-
mediately.

© HAMM AG 2009 43
OPERATION

2.2.3 Start of engine

Danger of intoxication!
Combustion engines and fuel-operated
heating systems may only be operated in
sufficiently ventilated areas. Take care for 302 310
sufficient ventilation prior to starting.
Engine starting with maximum engine
speed can lead to engine damage or dam- 501
age at the hydraulic system. 504 503
The starting process may last 20 seconds
as a maximum; otherwise, the starter will
be overheated and destroyed. There must
be pauses between the individual starting
15000-10
processes in order to allow the starter to
cool down. If the engine doesn't start after
two starting attempts, find out and elimi- Initial position before starting Start of engine
nate the cause. Observe the instruction Set the operating elements to their initial posi- • Engine speed (504)................... ¼ to MAX
manual of the engine. tion prior to the start of the engine. • Key switch (310) ............................... 0 → I
The engine cannot be started by towing, • Engine speed (504).............................MIN (Electrical system ON)
because the hydrostatic drive acts as a • Driving lever (501).......................CENTRE When the key switch is turned to position I, all
brake when the feeding pressure is miss- • Vibration (312) .................................. OFF illuminated indicators light up shortly for func-
ing. Drive component damage would be • Parking brake (304) ...................APPLIED tion control purposes.
the consequence. • EMERGENCY STOP • Key switch........................................ I → III
(NOT-STOP) (302) ............................... UP
When the engine is running,
Only when the driving lever is in centre po- • the illuminated indicator for charging cur-
sition, is the start connected to the key rent (201)
switch via the starter protection device. • the illuminated indicator for engine oil
This is the only way to start the engine. pressure (202)
must go out.

44 © HAMM AG 2009
 OPERATION

Before driveaway Danger of accidents and danger of inju- Always check for sufficient clearance
Danger of accidents! ries! when passing underpasses, bridges, tun-
Always use safety belt! It is forbidden to transport passengers. nels, overhead lines etc.
Lift attached add-on devices off the Do not use any working procedure that
• The acceleration and braking behaviour of
ground. would impair the stability of the machine.
the machine are influenced by viscous hy-
Prior to driveaway, check for persons in Avoid sudden curves when driving upward
draulic oil. In case of low external temper-
the immediate vicinity of the machine. or downward slopes and during driving in
atures, in particular for temperatures be-
In emergency situations and when there is transversal direction so slopes (danger of
low 0 °C (32 °F), wait a few minutes after
a danger, bring the machine to an immedi- tilting).
starting the engine until driveaway.
ate stop by operating the EMERGENCY The smooth surface of the drums decreas-
Warm up the machine during the warming
STOP switch (NOT-STOP). es lateral stability in case of wet, uneven
phase with moderate speed and low load
Do not use the EMERGENCY STOP ground. Operation of the machine is not
until the oil in the hydraulic system has
switch (NOT-STOP) as operation brake. admitted on snow and ice.
heated to 20 °C (68 °F).
• If the machine is frozen to the ground, take The driving speed must always corre-
care that no clods of earth stick to the spond to the conditions of the surround-
drum, as these could damage the scrap- ings.
ers. Therefore, park the machine on With increasing power requirements, take
planks or dry gravel if frost is likely! back the driving lever correspondingly (de-
Danger of falling! crease driving speed); otherwise, the en-
For machines with driver's cabin, the lower gine could stall.
door parts must always be closed during In case of malfunctions at the steering or
driving operation! braking systems, immediately stop the ma-
Always use safety belt! chine and have the malfunctions eliminat-
ed.
Never leave the driver's stand during trav-
el.
At borders of excavation pits and batters,
drive the machine in a way that it cannot
slide or tilt.

© HAMM AG 2009 45
OPERATION

2.2.5 Driving with vibration compacted with low driving speed and excite
and compact it with the corresponding frequen-
When the vibration system is switched on, the cy.
drum will vibrate according to the speed of the
vibrator. This hammering will increase the com-
302 310 pacting force of the machine several times
over.
Vibration may only used at maximum diesel
engine speed and can be operated as single or
501
504 503
double vibration.
An elastic suspension of the drums prevents
the transfer of vibration oscillations to the ma-
chine frame.
Danger of collapse!
15000-10 Vibration must not be used in the immedi-
ate vicinity of buildings or bridges as these
2.2.4 Driving can be damaged or destroyed by the vi-
bration oscillation.
• Engine speed (504)........................... MAX
• Parking brake (304) ...............RELEASED Danger of explosion!
• Driving lever (501) .............. to the FRONT Prior to switching on the vibration function,
or ......................................... to the BACK it must be ensured that lines laid in the un-
derground (gas, water, sewage, electricity
Only when the driver is on his/her seat and lines) cannot be damaged or destroyed by
the driving lever is in centre position, will the vibration oscillations.
driving operation be possible.
Danger of falling!
Do not switch off the key switch (310) dur- The oscillating drum decreases road adhe-
ing travel (key position 0). sion. When driving on hard surfaces, and
in particular when driving in transversal di-
rection to slopes, lateral stability is de-
creased.
If intensive compacting with few transitions
shall be obtained during earth-moving work,
the machine must roll over the material to be

46 © HAMM AG 2009
 OPERATION

The switching on and off of the vibration is cou-

pled to the road speed. When the admissible
road speed with vibration (8 km/h (4.97 mph))
is exceeded, vibration is switched off.
Braking
302 310 (below 1.5 km/h (0.93 mph)) ..................... OFF
Acceleration
(more than 0.5 km/h (0.31 mph)) ............... ON
501 Driving
504 503 (more than 8.0 km/h (4.97 mph)) .............. OFF
The automatic mode must be activated
with the pushbutton at the multifunctional
grip (503) after initial switching on.
The vibration can be switched on or off at any
15000-10
time with the pushbutton on the multifunctional
When pushbutton (316) is pressed, the vibrator When the vibration system is activated, the vi- grip.
in the front drum, in the rear drum, or in both brator can be switched on or off at any time
drums, is preselected. with the pushbutton at the multifunctional grip
This illuminated indicator (symbol without oscil- (503).
lation) indicates a pre-selected vibrator in case The pushbutton (319) sets the operating mode
of de-activated vibration. Each actuation of the for the vibration system. The vibrator can be
pushbutton switches one step ahead in the cir- switched on or off manually or automatically.
culation. Manually............................................... PRESS
Front vibrator........................................ PRESS (Upper control light lights up)
Rear vibrator ............................PRESS AGAIN The vibration can be switched on or off at any
Double vibrator.........................PRESS AGAIN time with the pushbutton on the multifunctional
grip (503).
If the vibration system is activated with push-
Automatically............................PRESS AGAIN
button (312), the illuminated indicator changes
(Lower control light lights up)
over to Vibration activated (symbol with oscilla-
tion).
Activation ............................................. PRESS
Deactivation .............................PRESS AGAIN

© HAMM AG 2009 47
OPERATION

Leaving the machine

The driver may only leave the machine when
orderly parked. Traffic regulations have to be
observed as well.
Before leaving the machine, the driver must
302 310 ensure that
• the parking brake is applied (304), in-
stalled add-on devices are lowered, and
501 that the engine is shut off.
504 503 • the key switch (310) is in latch position 0
and the ignition switch is pulled off.
• the cabin doors or the dashboard cover, as
well as all cladding covers are locked.
• the machine is secured against rolling
15000-10 away with a wedge, in particular on
slopes.
2.2.6 Stop, switch off engine, leave Before switching off the engine • the machine does not obstruct the traffic
machine • Vibration (312) .................................. OFF on public roads. If this cannot be avoided,
• Parking brake (304) ...................APPLIED set up warning signs (illumination) accord-
Stop • Engine speed (504).............................MIN ing to safety regulations.
• Vibration (312) .................................. OFF • Fully lower attached accessory equipment. Danger of falling!
• Driving lever (501).......................CENTRE Do not park the machine on batters or bat-
The hydrostatic drive brings the machine to a Switch off engine ter edges. Do not park the machine on
stop. • Key switch (310) ............................... I → 0 loose or shortly dumped ground. On
Danger of accidents and danger of inju- Do not switch off engine from full load op- slopes, always park the machine on the
ries! eration, instead, let it run for 1-2 minutes hillside and secure it against rolling away
When leaving the driver's stand, even for with idle speed for temperature compensa- with a wedge.
only a short time, the driver must shut tion purposes.
down the engine! When the engine is at a standstill and the
Carry out maintenance work only when the electric system is switched on for a longer
engine is stopped! period (key position I), the battery dis-
charges rapidly.

48 © HAMM AG 2009
 OPERATION

2.2.7 Operation monitoring

Observe the control and indication instruments
on the dashboard from time to time.
If an illuminated indicator or the Diagnostic
Code indicator indicates a malfunction, find out
and eliminate the cause.
If an acoustic signal sounds, immediately shut
down the engine.
Check the filling level for operating substances
(fuel, water, additive). Fill up tanks in time.
Never drive the machine until the fuel tank is
empty.
The alternator is driven by a drive belt. If the
drive belt tears, the battery charging current is
interrupted. The illuminated indicator for charg- In order to protect electronic components as e.
ing current (201) lights up. Switch off the en- g. central control unit, monitor unit, sensors, re-
gine immediately to prevent battery discharge. lays etc., all connectors must be pulled out pri-
Replace defect drive belt by a new one. or to welding work; otherwise, the electronic
components will be destroyed. The negative
Observe the following items in order to main-
pole must be applied directly to the construc-
tain a proper function of the alternator:
tive part to be welded. Take care for a good
• Do not interrupt the connection between
contact!
battery and alternator when the engine is
running.
• Do not confuse battery connections.
• Remove the earthing strip from the battery
strip during welding work.

© HAMM AG 2009 49
OPERATION

Before towing
• Driving lever (501).......................CENTRE
• Shut down diesel engine, if still functional.
• Secure machine against rolling away with
wedges or blocks. A
• Separate the hydrostatic drive power train.
• Release parking brakes.
• Tow using towing bar only (brakes not
functional). B

Towing
The machine may only be towed with the en-
gine at a standstill and with low speed (1 km/h
(0.6 mph)). The maximum towing distance is
A 10182-10 500 m (0.3 miles). 15016-10

2.2.8 Towing After towing Separate the hydrostatic drive power train
• Secure machine against rolling away with Only if the oil flow can circulate without pres-
Towing of the machine assumes sufficient wedges or blocks. sure in the hydraulic system, can the machine
knowledge of the functioning of the hydrostatic • Reconnect the hydrostatic drive power be towed.
drive and the operation of the spring locked train. • Loosen counternut A.
multiple disc brake. The preparations for tow- • Make parking brake operational. • Loosen Allen head screw B by three com-
ing may only be carried out by experienced • Remove towing bar. plete turns to the left.
personnel who are aware of the dangers. The
machine may only be towed using the towing Do not screw out the screw by more than
points A and only with a towing bar. Replace three turns out of the housing; otherwise,
damaged pipes and hoses from which oil leaks hydraulic oil may flow out between screw
before towing (environment protection). and housing or air may enter into the sys-
tem.

50 © HAMM AG 2009
 OPERATION

Reestablish the hydrostatic drive power

train
• Screw in the Allen head screw until the
A
stop.
• Tighten the counternut.

10085-10 15115-10

Making the parking brakes inoperational Make parking brake operational

Danger of accidents! • Screw in screw A up to the valve seat
The brake is out of function! The preten- (max. 30 Nm).
sioning power of the spring-operated • Release the articulated frame steering
brakes may only be reduced for towing blocking.
purposes.
• Apply the articulated frame steering block-
ing.
• Loosen screw A and screw out by hand
until a resistance can be noted (approxi-
mately 5 turns).
• Release the spring-operated brakes by
turning the steering wheel to the left until
increased turning power is required.
During towing, the spring-operated brakes
must be kept open by repeated releasing with
the steering wheel due to interior leaks.

© HAMM AG 2009 51
OPERATION

2.2.9 Water irrigation

The pressure irrigation ensures a reliable
moistening of the drums during blacktop works
and thus prevents bituminous materials from
adhering to the drums. An electric water pump 302 310
supplies the irrigation system with water so
that the water consumption can be optimally
adjusted to the deployment conditions using
501
the installed automatic irrigation system. A 504 503
multilevel automatic interval system deter-
mines the minimum use of water for optimum
drum moisturing, using a combination of spray
quantity and pump pause time. The water
pump can also be switched manually to contin- 15000-10
uous operation at any time. The water irrigation
control is switched off at a road speed of less The automatic water irrigation system is Spray nozzle check when engine is at a
than 0.5 km/h (0.31 mph). A high-volume, rust- switched on with pushbutton (317), for which standstill
proof water filter, arranged upstream the water the illuminated indicator (232) shows the cur- The following preconditions must be met for a
pump, prevents a premature contamination of rent irrigation level. As long as the pushbutton functional check of the spray nozzles during
pump, lines and spraying nozzles, thus ensur- is pressed, the pump runs in continuous opera- machine standstill:
ing a trouble-free operation. The filter mainte- tion. The pushbuttons (373) allow to increase • EMERGENCY STOP switch
nance depends on the purity of the water used. (+) or decrease (-) water consumption. The illu- (NOT-STOP) (302) ........................ PRESS
When the machine is at a standstill, the in- minated indicator (207) indicates that the water • Parking brake (304) ...................APPLIED
terval irrigation system is without function. pump is supplying. • Engine stopped
• Electrical system (310)......................... ON
• Driving lever (501) max....... to the FRONT
• Pushbutton (317) .................................ON
If these preconditions are met, the water pump
runs in interval operation with the selected irri-
gation level.

52 © HAMM AG 2009
 OPERATION

To switch off:
• Pushbutton (317) ............................... OFF
• Driving lever (501).......................CENTRE B
• EMERGENCY STOP switch
(NOT-STOP) (302) ............................... UP

A 10088-10 15002-10

On risk of frost • Unscrew lateral collar nut from the spray

Frozen water leads to damage to the irrigation nozzles C and remove together with valve
system. Therefore, it must be drained before seat B and membrane. Reassemble
frost begins. spraying nozzle after emptying the nozzle
• Screw up filter head A at the water tank casing.
and remove it together with the pressure • Clean filter insert, pressure spring, and fil-
spring (observe sealing ring on filter head). ter head and store in tool cabinet.
• Pull the filter insert from the water tank. • Re-fit filter insert, pressure spring and filter
head only before starting work.

© HAMM AG 2009 53
MAINTENANCE

3 MAINTENANCE The maintenance intervals are determined ac- Specialist knowledge is necessary for the exe-
cording to the running time of the operation cution of some inspection and maintenance
hours counter; for this, additional maintenance works; these cannot be given in the scope of
3.1 INTRODUCTION work has to be performed during the running-in these operating instructions. We recommend
time according to the running-in regulations. to have these works performed by trained spe-
3.1.1 General The works necessary for care and the conser- cialised staff.
vation of the operational safety of the machine
This machine requires care and maintenance
are listed in the following sections. The run-
like any other technical device. The extent and
ning-in regulations, the maintenance intervals
the frequency of the maintenance work de-
and the care measures for the diesel engine
pends essentially of the operating and deploy-
can be found in the operating instructions of
ment conditions, which are very different in
the engine manufacturer and must be ob-
many cases. In case of more difficult operating
served.
conditions, the machine must have mainte-
nance in shorter intervals as scheduled for nor-
mal operation.

54 © HAMM AG 2009
 MAINTENANCE

3.1.2 Notes on spare parts ordering Ordering data Customer service

• Name and address of company A world-wide, small-meshed network of author-
In order to have your HAMM roller always • Machine type and VIN ised dealers and service stations ensures a
optimally operative, we recommend that • Image No. and designation of the image or fast, flawless and high-quality HAMM customer
you keep the necessary maintenance text page of the spare parts list service.
parts listed in 3.2.2 always in stock. • Part No., designation and required quanti-
If you use this service you can benefit from im-
ty
Notes on spare parts ordering portant advantages:
• Shipment address, i. e. station post office
The components of a HAMM roller are deliber- • Proper repair
of destination, if the spare parts are not to
ately selected by our engineers. If you use • Trained mechanics
be delivered to your company site but in-
original HAMM spare parts exclusively, you can • Fast repair
stead to a construction site
be sure that your roller will bring ultimate per- • Short downtime of your machine
• Specification on dispatch type, i.e. railway
formance and best use. • Guarantee an work performed
express etc.
Please contact an agency in your area; only • Guarantee on installed original HAMM
here can you find original HAMM spare parts spare parts
which guarantee quality. in other words: low cost, best service in return.
If you wish, our customer service network can
put installers at your disposition who are famil-
iar with the machine and the latest enhance-
ments.

© HAMM AG 2009 55
MAINTENANCE

3.1.3 Safety or to welding work; otherwise, the electronic

components will be destroyed. The negative
Danger of accidents and danger of inju- pole must be applied directly to the construc-
ries! tive part to be welded. Take care for a good
Observe safety and accident prevention contact!
regulations.
Only appropriate and clean lubricants may
Carry out maintenance work only when the en- be used. Otherwise the guarantee be-
gine is stopped. Only open the engine hood comes void.
when the engine is at a standstill. Keep away
from moving, rotating or revolving parts; do not
touch these (danger of accidents).
Only perform oil change when the engine has
operating temperature. Danger of burning or
scalding.
Perform maintenance works on the engine ex- 10085-10

clusively according to the operating instruc- Articulated frame steering blocking device latched
tions of the manufacturer.
Any work in the danger area of the articulated
frame steering may only be performed with the
engine at a standstill and with the electric sys-
tem switched off. Prior to start of work, pull off
the key from the battery disconnector (if exist-
ing). If a battery disconnector doesn't exist, re-
move the earthing strap from the battery (dan-
ger of life). If the machine is equipped with a
locking device for the articulated frame steer-
ing, it must be latched prior to start of work.
The machine must stand on level ground for
the control of liquid levels or for the change of
liquids (fuel, oil, refrigerant, water). This is the
only way to enable an exact determination of
liquid quantities. 10084-10

In order to protect electronic components as e. Articulated frame steering blocking device released
g. central control unit, monitor unit, sensors, re-
lays etc., all connectors must be pulled out pri-

56 © HAMM AG 2009
 MAINTENANCE

3.1.4 Use of biologic hydraulic oil 3.1.5 Refrigerant conditioning The products used and recommended by
HAMM (free from nitrites, amines and phos-
The hydraulic system of the machine is gener- For liquid-cooled engines, special care must phates) can be taken from the lubricant indica-
ally filled with mineral oil in factory. All mainte- be taken for the conditioning and the control of tions 3.2.2. The factory-filled refrigerant mix-
nance intervals given in these maintenance in- the refrigerant; otherwise, corrosion, cavitation ture consist of 40 % cooling system protection
structions are related to mineral oil. and freezing can cause motor damage. agent and 60 % water. This guarantees freez-
The conditioning of the refrigerant is performed ing protection up to -25 °C (-13 °F). The cool-
The use of biological hydraulic oil is admissible
by adding a cooling system protection agent to ing system protection agent can be purchased
under the following circumstances:
the refrigerant. from the HAMM customer service, ordering
• Only biological oil on the basis of special
The cooling system requires constant monitor- No. 313238.
synthetic saturated complex esters may
ing. Apart from the control of the refrigerant The use of the cooling system protection agent
be used. The products used and recom-
level, this also implies the verification of the offers effective protection against corrosion,
mended by HAMM can be taken from the
concentration of the cooling system protection cavitation and freezing.
lubricant indications 3.2.2. Other oils used
agent.
must correspond to the specifications of
The concentration of the cooling system pro-
the oil above mentioned. The neutralisa-
tection agent can be done with commercially
tion value (oil acid) may not be bigger than
available test devices (example: gefo
2.
glycomat ®).
• When the hydraulic oil is changed (biologi-
The concentration of the cooling system pro-
cal oil replaces mineral oil or vice versa),
tection agent in the refrigerant should not ex-
all filters in the oil circuit must be changed
ceed or fall short of the following values:
after 50 operating hours. After that, the fil- /i

ter change intervals given in this instruc-

Cooling system protection agent Water
tions apply again.
• Used biological oil must be disposed at a max. 45 Vol. % 55 %
reliable place of disposal, just like mineral min. 35 Vol. % 65 %
oil.

© HAMM AG 2009 57
MAINTENANCE

3.2 LUBRICATION Quality Viscosity Identification

INDICATIONS Engine oil
The oil quality must correspond to the CG-4 or higher see chart
3.2.1 Viscosity - temperature range API classification.

The viscosity of lubricant oil changes with the Conditions

temperature. The ambient temperature at the VG 22 arctic
Hydraulic oil
place of utilisation determines the selection of VG 32 winter
Viscosity is determined according to
the viscosity class (SAE class). DIN standard 51519
HLP
VG 46 summer
The chart only applies to engine oil. (ISO-VG: viscosity grade).
VG 68 tropical
VG 100 extreme heat
30
25 Special oil
20 Only HAMM special oil is admissible.
SAE 20W-50
15 Order No. 1238051
SAE 15W-40

10 Gear oil with Limited Slip additions.

5 The oil quality must correspond to the API GL-5 SAE 85W-90
SAE 10W-40
SAE 10W-30

0 °C API classification.
SAE 5W-30

SAE 5W-40
SAE 0W-30

SAE 0W-40

-5
-10 Refrigerant for liquid-cooled engines.
-15 Mixture: 40 % refrigerate concentrate, 60 % water.
-20 Lubricating grease
-25
Lithium soaped multipurpose grease with high-pressure additives.
-30
nur mit Vorwärmen Temperature application range -25 °C (-13 °F) - +120 °C (+248 °F)
only with engine preheater
seulement avec préchauffage moteur
02452-10
/i

58 © HAMM AG 2009
 MAINTENANCE

3.2.2 Lubricants used in delivery status

The machine is delivered with the products listed below. These products have been extensively tested by HAMM prior to their release and should be
used preferably. If products of other manufacturers shall be used, they must be equivalent to the products listed below with respect to quality and vis-
cosity!
/i

Designation of
Identification Designation Quality Viscosity Manufacturer
manufacturer

Engine oil
API SAE 15W-40 Delvac MX MOBIL
261149
Hydraulic oil (mineral oil)
HLP ISO VG 46 AZOLLA AF 46 TOTAL
261165
Hydraulic oil (biological
synthetic, saturated
hydraulic oil) ISO VG 46 Panolin HLP Synth 46 PANOLIN
complex ester
1229028
Special oil
1238051 HAMM
1238051

Gear oil
API GL-5 SAE 85W-90 EP-B 85W-90 TOTAL
261157
Engine refrigerant free from nitrite, amine and
Thermofreeze plus TOTAL
313238 phosphate
lithium soaped multipur-
Lubricating grease
pose grease with high-pres- Multis EP2 TOTAL
261858
sure additives

© HAMM AG 2009 59
MAINTENANCE

3.3 MAINTENANCE OVERVIEW

3.3.1 Maintenance plan

Observe the maintenance intervals of the running-in regulations 3.4!
Engine maintenance: see operating instructions for engine!
/i

Point of maintenance Monitoring once every 10 once every 250 once every 500 once every 1000 once every 2000
see section operating hours operating hours operating hours operating hours operating hours
see section see section see section see section see section
Operation monitoring 3.5.1
Dry air filter 3.5.2 A 3.6.2
Hydraulic oil A 3.6.3 D 3.9.1
Refrigerant A 3.6.4 D 3.9.2
EMERGENCY STOP
A 3.6.5
(NOT-STOP)/parking brake
Water filter B 3.6.6
Spray nozzles B 3.6.7
Articulated frame steering joint C 3.7.1
Steering cylinder rod C 3.7.2
Radiator A 3.7.3
Scraper A 3.7.4
Filter insert hydraulic system D 3.8.1
Preliminary fuel filter D 3.8.2
Water irrigation installation B 3.9.3

A = check, B = clean, C = grease, D = replace

60 © HAMM AG 2009
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3.3.2 Required maintenance parts HD 8 VV, HD 10C VV (3W35)

H1700001 ⇒ H1701269
/i

maintenance intervals in operating hours

first time
Quantity Maintenance part once every once every once every once every
after
250 500 1000 2000
4.0 l (1.06 US gal.) Engine oil 50 D D D D D
26.0 l (6.86 US gal.) Hydraulic oil D
5.5 l (1.45 US gal.) Refrigerant D
1 V-belt Alternator 2035686 A D D
2 Air filter cartridge 1302272 A D D D
1 Filter cartridge Lubricating oil 2044150 50 D D D D
1 Filter cartridge Fuel 1302191 50 D D D D
1 Preliminary fuel filter 2027225 50 D D D D
1 Seal Valve cover 2035675 50 D D D D
1 Filter insert Hydraulic system 2038889 50 D D D D
1 Filter insert Water filter 2033909 A

A = check, replace if necessary, D = replace

3.3.3 Maintenance parts (Service kits) HD 8 VV, HD 10C VV (3W35)

/i

1 All required maintenance parts for the corresponding maintenance intervals 2044219 2044220 2044221 2044222

© HAMM AG 2009 61
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3.3.4 Required maintenance parts HD 8 VV, HD 10C VV (3W35)

H1701270 ⇒
/i

maintenance intervals in operating hours

first time
Quantity Maintenance part once every once every once every once every
after
250 500 1000 2000
4.0 l (1.06 US gal.) Engine oil 50 D D D D D
26.0 l (6.86 US gal.) Hydraulic oil D
5.5 l (1.45 US gal.) Refrigerant D
1 V-belt Alternator 2035686 A D D
2 Air filter cartridge 1302272 A D D D
1 Filter cartridge Lubricating oil 2044150 50 D D D D
1 Filter cartridge Fuel 2057140 50 D D D D
1 Preliminary fuel filter 2027225 50 D D D D
1 Seal Valve cover 2035675 50 D D D D
1 Filter insert Hydraulic system 2038889 50 D D D D
1 Filter insert Water filter 2033909 A

A = check, replace if necessary, D = replace

3.3.5 Maintenance parts (Service kits) HD 8 VV, HD 10C VV (3W35)

/i

1 All required maintenance parts for the corresponding maintenance intervals 2057805 2057806 2057807 2057808

62 © HAMM AG 2009
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3.4 RUNNING-IN REGULATIONS

(see also engine operating instructions)

3.4.1 After 50 operating hours

Diesel engine maintenance

• Replace lubricating oil
• Replace lubricating oil filter cartridge
• Replace fuel filter cartridge
• Replace preliminary fuel filter cartridge
• Check valve clearance

Maintenance of hydraulic installation

• Replace hydraulic oil filter

© HAMM AG 2009 63
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3.5 OPERATION MONITORING 3.5.2 Dry air filter

(see also engine operating instructions) The operability of the air filter is monitored by
an electric contamination indicator. Only if the
3.5.1 Operation monitoring illuminated indicator (203) flashes must the air
filter cartridge be replaced (see maintenance
When the electric system is switched on with once every 10 operating hours).
the key switch (310), all illuminated indicators
are activated for approx. 2 seconds for function
control purposes. Check whether all illuminat-
ed indicators are operable. Observe the control
and indication instruments from time to time. If
a illuminated indicator indicates a failure, de-
termine and remove the cause. You can find an
exact description of the elements in the operat-
ing instructions, section 2.1.3.

64 © HAMM AG 2009
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3.6 MAINTENANCE ONCE EVERY 10 OPERATING HOURS

(see also engine operating instructions)
C
B

15003-10 B A 15004-10

3.6.1 Maintenance points at the 3.6.2 Check and clean dry air filter
engine for engine oil change
The operability control of the air filter cartridges
The running-in regulations, the maintenance must be performed prior to start of work with
intervals and the care measures for the diesel the diesel engine running.
engine can be found in the operating instruc- • Shortly rev up the diesel engine to maxi-
tions of the engine manufacturer and must be mum speed.
observed. If the illuminated indicator (203) does not light
• A Oil filling spout up, both filter cartridges are still completely op-
• B Oil dipstick erable. If the illuminated indicator flashes, both
• C Oil drain screw air filter cartridges must be replaced. Observe
Only lubricants with this identification are the engine operation instructions!
admissible, see lubricant indications 3.2. Replacement of air filter cartridges
• Open the clamps A at the air filter housing
and and remove dust collector B in upward
direction.
• Check seals, replace if necessary.

© HAMM AG 2009 65
MAINTENANCE

• Clean the inside of the dust collectors.

• Replace air filter cartridges C.
• Install in reverse order. A

MAX

MIN

15114-10 15072-10

3.6.3 Control of oil level in the 3.6.4 Control of refrigerant level for
hydraulic oil tank engine cooling system
• Perform this control only when the engine • Only check the refrigerant level when the
is cold. engine is cold.
• Unscrew purge filter A. • Correct refrigerant level: Between the Min.
• Correct oil level: Between the Min. and and Max. mark at the compensation tank.
Max. there is a mark on the dipstick which • In case of a lack of refrigerant, only fill up
applies when the purge filter is screwed in refrigerant with the specified concentra-
Do not exceed this oil level! tion.
• Fill in appropriate oil if the oil level is low. • In case of bigger refrigerant losses, find
• In case of bigger oil losses, find out and out and eliminate the cause.
eliminate the cause. Only lubricants with this identification are
Only lubricants with this identification are admissible, see lubricant indications 3.2.
admissible, see lubricant indications 3.2.

66 © HAMM AG 2009
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302 310

501
504 503

15000-10 A 10088-10

3.6.5 Control of parking brake and • Apply parking brake (304). 3.6.6 Clean the water filter for the
EMERGENCY STOP function • Push the driving lever (501) shortly in for- pressure irrigation system
(NOT-STOP) ward direction.
If the drive blocks, the parking brake works • Unscrew the filter head A at the water
Danger of accidents and danger of inju- properly. If the machine moves even if the tank.
ries! parking brake is applied, the brake must be in- • Pull the filter insert with the pressure
For this maintenance work, the drive must spected or replaced. spring out of the water tank and clean it.
be actuated. Take care that nobody stays • Press the EMERGENCY STOP switch Re-assemble in reverse order.
in the danger zone of the machine. Ob- (NOT-STOP) (302). The drive doesn't re-
serve safety regulations! act to movements of the driving lever
Only trained specialised staff may perform (501).
works at the parking brake! • Bring the machine to its initial position (see
Call your customer service for works at the control and operating elements No. 302).
parking brake!

© HAMM AG 2009 67
MAINTENANCE

D E F B

05316-10

3.6.7 Cleaning the spay nozzles

• Loosen the collar nut A and remove it to-
gether with spray nozzle B and filter C.
• Remove the filter and the spray nozzle
from the collar nut and clean them.
• Unscrew collar nut D.
• Remove valve insert E and membrane F.
• Flush the casing G with the water irrigation
system switched on.
Re-assemble in reverse order.

68 © HAMM AG 2009
 MAINTENANCE

3.7 MAINTENANCE ONCE EVERY 250 OPERATING HOURS

(see also engine operating instructions)
Perform all maintenance work as described
under 10 operating hours. Additionally:

15005-10 15006-10

3.7.1 Lubricate articulated frame 3.7.2 Lubrication of steering cylinder

steering joint rod
Danger of injuries! Danger of injuries!
Any work in the danger area of the articu- Any work in the danger area of the articu-
lated frame steering may only be per- lated frame steering may only be per-
formed with the engine at a standstill and formed with the engine at a standstill and
with the electric system switched off. Fur- with the electric system switched off! Fur-
thermore, the articulated frame steering thermore, the articulated frame steering
blocking device must be latched. blocking device must be latched.
• Lubricate lubricating nipple A. • Lubricate lubricating nipple A.
Only lubricants with this identification are Only lubricants with this identification are
admissible, see lubricant indications 3.2. admissible, see lubricant indications 3.2.

© HAMM AG 2009 69
MAINTENANCE

15007-10 A 15008-10

3.7.3 Control of radiator 3.7.4 Control of the scrapers

• Check the cooling fins of the radiators for Check whether the scrapers have proper con-
contamination. tact to the drums. Adjust if necessary.
If the cooling fins are contaminated they must • Loosen hexagon screws A.
be cleaned thoroughly and immediately. • Push the scraper console to the drum until
• Clean the radiator with a pressure washer. the scrapers make contact.
• Tighten the hexagon screws.

70 © HAMM AG 2009
 MAINTENANCE

3.8 MAINTENANCE ONCE EVERY 500 OPERATING HOURS

(see also engine operating instructions)
B A B
Perform all maintenance work as described
under 10 and 250 operating hours. Addi-
tionally:

15121-10 15009-10

3.8.1 Replacing the filter insert for the 3.8.2 Replacing the preliminary fuel
hydraulic system filter
Danger of burning or scalding! Increased fire hazard during fuel handling!
Do not smoke! No open fire during works
• Unscrew the cup-shaped housing. at the fuel system! Catch spilling fuel, do
• Pull the filter insert from the filter head and not let it seep away into the ground!
replace with a new one. • Loosen the hose clamps B on both sides
• Clean the inside of the cup-shaped hous- and pull off the fuel hose from the used fil-
ing from dirt deposits, screw it back to the ter A.
filter head and tighten. • Plug on new the filter and tighten the hose
clamps. Observe the flow direction!

© HAMM AG 2009 71
MAINTENANCE

Bleeding the fuel system:

Purging of the fuel system is performed by
starting the Diesel engine. For this, several
starting attempts may be necessary. The
starting process may last 20 seconds as a
maximum; otherwise, the starter winding
will be overheated and destroyed. There
must be pauses of a minimum of one
minute between the individual starting
processes in order to allow the starter to
cool down.
To avoid damage to the diesel engine, the fuel
filter must be drained at the drain valve from
time to time depending on the water content in
the fuel.

72 © HAMM AG 2009
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3.9 MAINTENANCE ONCE EVERY 2000 OPERATING HOURS, AT LEAST ONCE A YEAR
(see also engine operating instructions)
Perform all maintenance work as described
under 10, 250 and 500 operating hours. Ad- A
ditionally:
General:
After longer standstill periods (e.g. winter)
perform the following maintenance works
prior to start of usage. Condensed water
and dirt deposits can impair the function of
the engine and of the hydraulic system.
MAX

MIN
B
15114-10 15010-10

3.9.1 Replacement of hydraulic oil • Unscrew purge filter A.

• Screw out oil drain screw B at the bottom
Danger of burning or scalding! of the oil tank and let the used oil drain out.
Do not use cleaning rag for cleaning! • Screw in oil drain screw and tighten.
Catch used oil in a receptacle and dispose • Fill up specified oil through filling spout.
of properly! Do not let it seep away into the • Correct oil level: Between the Min. and
ground! Max. there is a mark on the dipstick which
applies when the purge filter is screwed in
Do not exceed this oil level!
• Start the engine, actuate driving lever
(501) with low engine speed until the drive
activates, furthermore actuate the steer-
ing.
• Pipes and hoses are filled with oil and
purged.
• Check oil level with the motor at a stand-
still, please fill up oil as necessary.

© HAMM AG 2009 73
MAINTENANCE

• Check the hydraulic system for leaks.

Avoid subsequent damage! After a dam-
age to the hydraulic system, with a foreign
object having entered the oil circuit, the A C
entire hydraulic system must be cleaned.
This work may only be performed by
trained specialised personnel! Call the
customer service! B
After that, replace all suction filters, return
filters or pressure filters in the hydraulic
system after 50 and after 125 operating
hours.
Only lubricants with this identification are
admissible, see lubricant indications 3.2.
15079-10 15012-10

3.9.2 Changing the refrigerant • Open the cap A at the compensation tank
B.
Never open the cap of the compensation • Screw out the drain screw at the bottom of
tank when the engine is hot! the radiator or remove the lower refriger-
Danger of burning or scalding by boiling ant hose from the radiator and let the re-
refrigerant! frigerant drain into a provided receptacle.
It is absolutely necessary to observe the • Drain the engine block C according to the
engine operation instructions! Dispose of indications of the engine operating instruc-
refrigerant properly! Only change the re- tions.
frigerant when the engine is cold! • Screw in the plug screws tightly.

74 © HAMM AG 2009
 MAINTENANCE

• Correct refrigerant level: Between the Min.

and Max. mark at the compensation tank
B.
Only lubricants with this identification are
admissible, see lubricant indications 3.2.

E D 15013-10

• Open the hollow screw D of the purge line

at the engine block by three turns (do not
remove!). Hold up the screw-in fitting E at
the hexagon!
• Fill new, properly mixed refrigerant into the
filling spout A of the compensation tank,
until refrigerant spills from the hollow
screw.
• Tighten the hollow screw.
• Fill up refrigerant up to the max. mark of
the compensation tank B.
• Close the filling spout.
• Start the engine and bring it to operating
temperature (thermostat opens).
• Shut down the engine.
• Check refrigerant level when the motor is
cold, fill up as necessary.

© HAMM AG 2009 75
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3.9.4 Visual inspection of hydraulic

system
Check all lines, hoses and screwed connec-
tions regularly (at least once a year) for leaks
and visible damage. Damaged parts must be
replaced immediately. Further operation is in-
admissible. Oil spurting out can lead to injuries
and fire.
A B

15014-10

3.9.3 Cleaning the water irrigation

system
See also section 2.2.9 Water irrigation in
the operating instructions.
• Remove the valve insert A with the mem-
brane as well as the spray nozzles B with
filter from the spray nozzle casing.
• Screw up filter head at the water tank and
remove it together with the pressure spring
(observe sealing ring on filter head).
• Pull the filter insert from the water tank.
• Clean water tank thoroughly with pressure
washer (if available) or water jet.
• Flush the spray nozzle housings and the
hoses.
Re-assemble in reverse order. Clean water fil-
ter and spray nozzles according to section 3.6.

76 © HAMM AG 2009
 TABLES

4 TABLES 29 Alternator
Short-circuit, line rupture
30 Parking light
4.1 DIAGNOSTIC CODE Short-circuit
/i

00 no malfunction
01 Reversing lights (option)
Short-circuit
03 Left working lamp (option)
Short-circuit
05 Right working lamp (option)
Short-circuit
07 Drum illumination (option)
Short-circuit
11 Left headlight (option)
Short-circuit
13 Right headlight (option)
Short-circuit
18 Rear vibration solenoid or amplitude solenoid
Short-circuit, line rupture
19 Rear vibration solenoid
Short-circuit, line rupture
21 EMERGENCY STOP solenoid (NOT-STOP) or
front vibration solenoid
Short-circuit, line rupture
22 EMERGENCY STOP solenoid (NOT-STOP)
Short-circuit, line rupture
23 Front vibration solenoid
Short-circuit, line rupture
26 Rotating beacon (option)
Short-circuit
27 Water irrigation pump
Line rupture
28 Water irrigation pump
Short-circuit

© HAMM AG 2009 77
TABLES

Notes

78 © HAMM AG 2009