PROCEDURE FOR Doc No. QP-002 PAHARPUR) Rev.No. : 4 LIQUID PENETRANT EXAMINATION | jssue Date : 08-12-2010 Page No. _: Page 1 of 9 PROCEDURE FOR LIQUID PENETRANT EXAMINATION Approved by: NDE Level-III woe Ne 13 .12. 2oio _— To March De 14. (ee)PROCEDURE FOR Doc No. : QP-002 PAHARPUR Rev. No. 24 Gasneeusy LIQUID PENETRANT EXAMINATION | Issue Date : 08/12/2010 Page No._: Page 2 of 9 TABLE OF CONTENTS PARA TITLE PAGE NO. 1. SCOPE 30F9 2. POLICY 30F9 3. REFERENCE DOCUMENT 30F9 4. SYSTEM 30F9 5. METHOD OF EXAMINATION 40F9 6. SURFACE PREPARATION 40F9 7 DRYING AFTER SURFACE PRECLEANING 4 OF 9 8. EXAMINATION 40F9 9. INTERPRETATION 60F9 10. EVALUATION 60F9 ll. ACCEPTANCE STANDARD 70F9 12. REPORTING 7OF9 13. REPAIR REQUIREMENTS 7OF9 14, POST EXAMINATION CLEANING 8OF9 15. SAFETY 80F9 16. APPROVED MANUFACTURERS OF 80F9 PENETRANT TEST MATERIALS 17. DEMONSTRATION 8 OF9 ANNEXURE-1 ESSENTIAL & NON-ESSENTIAL VARIABLES 9 OF 9 AND CLAUSES INTHE PROCEDURE QP-002- I APPROVED MANUFACTURERS OF LIQUID PENETRANT MATERIALS QP-002-I1 LIQUID PENETRANT EXAMINATION REPORTPROCEDURE FOR Doc No. : QP-002 PAHARPUR Rev. No. : 4 LIQUID PENETRANT EXAMINATION | Issue Date : 08/12/2010 Page No. _: Page 3 of 9 1.0 SCOPE This procedure shall be used for the detection of surface discontinuities in welds, heat affected zones and parent metal in ferrous & non-ferrous materials during fabrication of air-cooled heat exchangers. This procedure will be applicable for the examination of all shapes and sizes and areas accessible for Liquid Penetrant examination to the extent as per approved drawing/QAP. 2.0 POLICY 2.1 The Liquid Penetrant examination shall be carried out as per the procedure enumerated in the following pages. 2.2 Any Liquid Penetrant examination, when required by the referencing Code section shall be carried out only by personnel qualified as per Written Practice (QMI-001) 2.3 This examination procedure shall be revised if there is any change in the essential or non-essential variables as given in Table T-621 of ASME Section V (Refer Annexure-1). A change in any essential variable shall require re-qualification of this written procedure by demonstration. 3.0 REFERENCE DOCUMENTS 3.1 ASME Code Section V Article 6. 3.2 ASME Code Section VIII Division-1. 3.3. Written Practice (QMI-001). 4.0 SYSTEM At the appropriate stage, the Liquid Penetrant examination shall be carried out by concerned NDE personnel, as per the requisition from Shop Supervisor.PROCEDURE FOR Doc No. : QP-002 PAHARPUR Rev. No. : 4 LIQUID PENETRANT EXAMINATION | Issue Date : 08/122010 Page No. _: Page 4 of 9 5.0 METHOD OF EXAMINATION 5.1 Color contrast solvent removable penetrant system with non-aqueous wet developer shall be used. Test materials i.e. penetrant, cleaning agents and developer shall be from the same approved manufacturer. The names of approved manufacturers are as per QP-002-1. 5.2 The batch certificates furnished by manufacturer of chemicals shall be verified to ensure that Sulphur and Halogen contains are less than 1% by weight. 6.0 SURFACE PREPARATION Prior to liquid penetrant examination, the area of interest and the adjacent surface area up to-at least 25 mm (1”) on the object shall be cleaned thoroughly. In general satisfactory result may be obtained when the surface of the part is in as weld, as rolled, as forged or as cast condition, Surface preparation by grinding/machining may be resorted to where surface irregularities could hide indications due to discontinuities. The surface shall be dry and free of all dirt, grease, lint, scale, welding flux, weld spatter, paint, oil and other extraneous matter. Typical cleaning agent to be used shall be as mentioned in QP- 002-1. 7.0 DRYING AFTER SURFACE PRECLEANING ‘After application of cleaner and prior to application of penetrant, the area to be examined shall be left for a minimum period of 2 minutes as established for the evaporation of cleaning solution. 8.0 EXAMINATION 8.1 The temperature of the penetrant materials and the surface area of the test part shall be be not less than 5°C and not greater than 52°C.PROCEDURE FOR Doc No. : QP-002 PAHARPUR, Rev.No. : 4 LIQUID PENETRANT EXAMINATION | issue Date : 08/12/2010 Page No._: Page 5 of 9 8.2 8.3 8.4 8.5 Penetrant Application The penetrant shall be applied by means of spraying using aerosol can. On application of penetrant, the dwell time i.e. the minimum penetration time shall be 10 minutes for welds, castings, rolled plates and forgings. Excess Penetrant Removal On completion of dwell time excess penetrant from surface shall be removed by wiping with lint free cloth until most traces of penetrant have been removed. The remaining traces shall be removed by lightly wiping the surface with lint free cloth moistened with solvent. To minimize removal of the penetrant from the discontinuities, care shall be taken to avoid use of excess solvent. FLUSHING THE SURFACE WITH SOLVENT, FOLLOWING THE APPLICATION OF PENETRANT AND PRIOR TO DEVELOPING IS PROHIBITED. Drying After Excess Penetrant Removal ‘The surface may be dried by normal evaporation or wiping with dry lint free cloth, Maximum drying time shall be 5 minutes Application Of Developer Wet non-aqueous developer shall be used. After the removal of the excessive penetrant and drying of the surface, the developer shall be applied as soon as possible by spraying. Maximum time limit for application of developer after removal of complete excess penetrant shall be 5 minutes. The developer shall be applied in thin and uniform layer. The drying of the developer shall be done by natural evaporation. Developing time for final interpretation begins immediately as soon as the wet developer coating is dry.PROCEDURE . FOR Doc No. : QP-002 PAHARPUR Rev. No. : 4 er; LIQUID PENETRANT EXAMINATION | {ssc Date : 08/12/2010 Page No. _: Page 6 of 9 8.6 Visible Light Intensity The intensity of visible light at the surface of the part / work piece shall be minimum 100 foot-candles (1000 Lx) to ensure adequate sensitivity during examination and evaluation of indications. The light source, technique used, and light level verification shall be demonstrated one time, documented, and maintained on file. Light meter shall be calibrated at least once a year or whenever the meter has been repaired. If the meter has not been in use for one year or more, calibration shall be done before being used. 9.0 INTERPRETATION 9.1 Final interpretation shall be done not earlier than 10 min and not later than 30 minutes after developer coating is dry. If the surface to be examined is large enough to preclude complete examination within prescribed and established time, the examination shall be performed in increments. 9.2 With the developer forming a reasonable uniform white coating, surface discontinuities are indicated by bleed out of the penetrant, which is a deep red color that stains the developer. Indications with light pink color may indicate excessive cleaning. Inadequate cleaning may leave an excessive background making interpretation difficult. 10.0 EVALUATION 10.1Discontinuities at the surface will be indicated by bleed out of the penetrant; however, localized surface irregularities due to machining marks or other surface conditions may produce false indications. Broad areas of pigmentation, which could mask indications of discontinuities, are unacceptable and such areas shall be cleaned and re-examined, 10.2An indication of imperfection may be larger than the imperfection that causes it, however the size of the indication is the basis of acceptance evaluation.PROCEDURE Doc No. : QP-002 FOR Rev. No. : 4 LIQUID PENETRANT EXAMINATION | Issue Date : 08/12/2010 PAHARPUR a Page No. _: Page 7 of 9 10.3 Only indications with major dimensions greater than 1.5mm shall be considered relevant. 10.4 Linear indications are those indications in which length is more than three times the width. 10.5A rounded indication is one of circular or elliptical shape with the Jength equal to or less than three times the width. 10.6Any questionable or doubtful indications shall be re-examined to confitm whether or not they are relevant. 11.0 ACCEPTANCE STANDARD (As per ASME Section VIII Division-1, Appendix-8) All surface examined shall be free of: * Relevant linear indication. * Relevant rounded indication greater than 5.0mm. * Four or more relevant rounded indications in a line separated by 1,5 mm or less (edge to edge). When PT is carried out as per section IX , then acceptance criteria of section IX will be applicable. 12.0 REPORTING Interpretation and evaluation shall be reported as per QP-002-III. Rejectable indications shall be recorded. As a minimum, the type of indications (linear or rounded), location and extent (length or diameter or aligned) shall be recorded. 13.0 REPAIR REQUIREMENTS 13.1 Any indication, which is believed to be non-relevant, shall be regarded as an imperfection unless it is shown by re-examination by the same method or by the use of other nondestructive methods or by surface conditioning, that no unacceptable imperfection is present. 13.2Un-acceptable imperfections shall be repaired and re-examination made to assure complete removal. When an imperfection is repaired byPROCEDURE aan FOR Ee ne “gP-co2 ev. No. = PAI LIQUID PENETRANT EXAMINATION | issue Date : 08/12/2010 Page No. _: Page 8 of 9 chipping or grinding and subsequent repair by welding is not required, the excavated area shall be merged with the surrounding surface so as to avoid sharp notches, crevices or corners. 13.3Where welding is required after removal of an imperfection, the area shall be cleaned and examined by suitable methods to ensure the removal of the imperfection and welding performed in accordance with qualified welding procedure. 13.4After repairs, the repaired areas shall be blended into the surrounding surface so as to avoid sharp notches, crevices or corners and re- examined by the liquid penetrant method and by all other methods of examination that were originally required for the affected area, except that, when the depth of repair is less than the radiographic sensitivity required, radiography may be omitted. 14.0 POST EXAMINATION CLEANING The examination surface shall be wiped clean using cloth/cotton with solvent rinse. 15.0 SAFETY As the penetrant materials are inflammable, care shall be taken to ensure that they are not brought near open flames. Examination shall be done in ventilated area. 16.0 APPROVED MANUFACTURERS OF PENETRANTS As per QP-002-1. 17.0 DEMONSTRATION Annexure-2 attached to this procedure gives the demoristration records and the range qualified.PROCEDURE FOR AS LIQUID PENETRANT EXAMINATION Doc No. : QP-002 Rev. No. : 4 Issue Date : 08/12/2010 Page No. _: Page 9 of 9 ANNEXURE-1 Essential and Non-Essential Variables and the applicable clauses in the procedure: including Type of cleaning solvent Variable Essential /_ | Clause in the Non-essential | Procedure Bisse eens eens sees ence Variable | Identification of and change in type and family Essential 5.0 group of penetrant materials including developers, cleaners, etc. Surface Preparation (finishing and cleaning) Essential 6.0 | Method of removing excess penetrant from surface Essential [Method of applying developer ‘Maximum and minimum time period between {steps Decrease in penetrant dwell time Essential Essential Bssential_ 8.2 | Increase in developing dwell time( Interpretation | Time) Essential O.1 Minimum light intensity __ 8.6 Change in surface temperature outside the limits Essential 8.1 of: 10 to 52°C | — Performance demonstration as per Code tial | _2.3, 17.0 Personnel qualification requirements Non-Essential [2.2 | Materials, shape or sizes to be examined and| Non-essential 1.0 | extent of examination __ A Post examination cleaning technique _ [__Non-essential 4.0PAHARPUR, RANGES QUALIFIED IN DEMONSTRATION OF PROCEDURE ANNEXURE-2 Date :- 15/03/2014 QP-002 Rev.4 Variable Essential/Non | Clause in the | Range Qualified Essential Variable | Procedure idenification of and change in Essential 50 | ORION type and family group of Penetrant Penetrant-115P materials including Developers, Cleaner-204 PR/115PR Cleaners ete. _ Developer-1350 Surface Preparation (Finishing and Essential 50 | As Welded, leaning) including type of cleaning Welded and Ground, solvent As Rolled : Cleaning with solvent ‘iethod of applying Penetrant Essential 33 | 8y Spraying Method of Removing excess essential 83 | Wiping with dry cloth and with solvent moistened Penetrant from surface - cloth Method of applying developer Essential a5 By spraying Maximum and Minimum time Essential 7.0, 8 | Minimsum drying time after pre clean :2 Min period between steps Penetrant Dwell time : Minimum 10 Min | Drying time after removal of excess Penetrant Minimum 2 Min ; Maximum 5 Min | Developing time : Minimum 10 Min ; max 30 Min | Decrease in Penetrant bwell time Essential —_| 62 | Minimum 10 vin. inerease in Developing dwell time Essential 91 Minimum 10 Min and Maximum 30 Min after (interpretation time) : coating is dry ‘Minimum Light intensity Eeential | 86 | 10001x Change n Surface Temperature Essential | 8 outside the limits of: 5:52 C__ I Performance Demonstration 6s Exential 73,170 | Asper Code | per Code a [ | _ _ Personnel Qualification ‘Non Essential 22 | As Per Written Practice Requirements 7 | I Material shape or sizes to be Non Essential = | 10 —*| As Per QaP. = examined and extent of | | Examination 7 | 7 Post Examination Cleaning Non Essential | 14.0 | Wiping with a dry Cloth and rinsing with solvent Technique | | a ‘The procedure has been demonstrated to the satisfaction of capital Al as per the requirements of ASME Sec.V, Article 1 Para T-150. PERFORMED BY foraclaihofrwolo NDE LEVELAIL SUPERVISED BY : Sfoaf2ory NDE LEVEL-IIt Be voy ‘APPROVED BY:PAHARPUR PROCEDURE LIQUID PENETRANT EXAMINATION Doc No. Issue No. Issue Date : 05-03-2014 FOR : QP-002-1 Page No. : lof 1 APPROVED MANUFACTURERS OF LIQUID PENETRANT MATERIALS MATERIAL PENETRANT MANUFACTURER ORION - 115P CLEANER DEVELOPER ORION ~ 204 PR / 115PR ORION - 115D NOTE: INTERMIXING OF PENETRANT MATERIALS FROM DIFFERENT FAMILIES OR DIFFERENT MANUFACTURERS IS NOT PERMITTED.PAHARPUR, LIQUID PENETRANT EXAMINATION REPORT QP-002-IIT ‘TEST REPORT NO.: PROCEDURE NO. QP.002, Rev.-4 Job No. apt. Part No.: SLNo. Joint No. sy Joint Thk, mm Job Location: 1D/OD mm Length : mm ‘Surface Condition: Surface Temperature (5 -52)°C %e EXAMINATION TECHNIQUE Color Contrast (visible) PENETRANT PROCESS : Colour Contrast Salvent Removable : MATERIAL BRAND —BATCH NO. Penetrant Cleaner Developer EXAMINATION Preclean with cleaner: On the area of interest incl, adjacent area within at least ‘25mm on either side. Drying Time after cleaning (> 2 minutues) Penetrant application: By spray Dwell Time (min 10minutes) Excess penetrant removal: (Wiping with dry cloth and solvent moistened cloth ) Developer application (Within 5 minutes after Penetrant removal Dats Code: ASME SEC-V , ARTICLE-6 ‘cept. Std : ASME SEC.VIEI DIVN.t Material Spec. ‘Stage of Examination: Date 6 Time of Examination Lighting Equipment used 100 W Bulb (without reflector) at 300 mmm distance Intensity: > 1000 Lx Developer application : By spray/ Interpretation : Within 10 to 30 min. Post examination with cleaning Wipe-off with cotton/ solvent rinse. ‘Sketch of part with defect deta ‘Examination Result: "ACCEPTABLE / NOT ACCEPTABLE Name: Name: Name: — Signature Signature Signature Date Date Date Conducted by LEVEL it / 1/Performer Evaluated by Level) 1 ‘Al/inspection Agency —] C:\ASME\PORMAT\ Pr 100308. 03.2014PAHARPUR, DEMONSTRATION MATRIX ‘AS WELDED ‘AS WELDED & ~ AS ROLLED PARAMETERS GROUND, _ REPORT NO. REPORT NO.: REPORT NO. PT-10 Min DT-2 Min on 02 03 DEV-10Min | | pr-10 min | DT-3 Min 04 05 06 | DEV-20Min PT-10 Min - - DT-5 Min o7 08 09 DEV-30Min PT- Penetrant Dwell Time. DT- Drying Time after removal of Penetrant. DEV-- Interpretation Duration after drying of developer coating.LIQUID PENETRANT EXAMINATION REPORT QP.002-11 ‘TEST REPORT NO.: PCTL/PT/DEMO-1/1 PROCEDURE NO. QP-002, Rev.-d Date: 15.03.2014 ‘Job No,: Weld test coupon - PT-1 apt, Part No, SLNo.: Joint No. Qty: One Joint Tks 14 ‘mm Job Location: Bhasa Works iD/op mm Length : 300 me Job The: 12mm ‘Surface Condition: As welded ‘Surface Temperature (5 -52)°C 34°C EXAMINATION TECHNIQUE. Color Contrast (visible) PENETRANT PROCESS Colour Contrast Solvent Removable MATERIAL BRAND —_ BATCH NO, Penetrant ORION 11SP__P/001/2014/4P Cleaner ORION 204PR OR-145/D-14 Developer ORION 11SD_D/018/2013/P EXAMINATION Preclean with cleaner: On the area of interest incl. adjacent area within at least ‘25mm on either side Drying Time after cleaning (> 2 minutues) :2 Minutes Penetrant application : By spray Dwell Time (min 10minutes) : 10 Minutes ‘Sxcess penetrant removal : Wiping with dry cloth and solvent moistened cloth Code: ASME SEC-V Sec-V Ed-2010 Add-2011 ‘Acept. Std : ASME: SEC- VII DIVN, | E4-2010 Add-2011 Material Spec.: Carbon Steel Stage of Examination Date & Time of Examination: 15.03.2014 at 15:30P.M Lighting Equipment used 100 W Bull (without reflector) at 300 mm distance Intensity: » 1000 LX Developer application : By spray/ Interpretation: Ater 10 Minutes, 20Minutes and 30 Minutes Post examination with cleaning: Wipe-off with cotton solvent rinse, ‘Sketch of part with defect details Developer application (Within 5 minutes after Penctrant removal): Alter 2 Minutes ‘Beamination Result "ACCEPTABLE / NONACCEPTABLE. ‘ame: Panchadit Kannalar Teo By Tame Signature: “Zpraxadlar [Gore AE Signature : REE Signature \ pate: /5102. 227h Date: 15-08-2014 Date: Conducted by LEVEL Tt Evaluated by Level) AT inspector Agency Ce \AsMB\FORNAT\Pr Quo0305.03.2014LIQUID PENETRANT EXAMINATION REPORT QP.002-11 ‘TEST REPORT NO.: PCTL/PT/DEMO-1/2 PROCEDURE NO. QP-002, Rev.-# Date: 15.03.2014 ‘Job No.: Weld test coupon -PT-1Eqpt. Part No, SNe, oint No Qty: One oint The: 14 mm Job Location: Bhasa Works 1D/oD: mom Length : 300 mm Job The: 12am ‘Surface Condition: As welded ‘Surface Temperature (5 -52)°C 94°C SXAMINATION TECHNIQUE Color Contrast (visible) PENETRANT PROCESS Colour Contrast Solvent Removable MATERIAL Penetrant Cleaner Developer BRAND BATCH NO, ORION 115PP/001/2014/5P ORION 204PR OR-145/D-14 ORION 115D_D/018/2013/sP [EXAMINATION Preclean with cleaner: On the area of interest inc adjacent area within at least 25mm on either side. Drying Time after leaning (> 2 minutues) :2 Minutes Penetrant application: By spray Duell Time (min 10minutes) : 10 Minutes ‘Excess penetrant removal : Wiping with dry cloth and solvent moistened cloth Code: ASME SEC-V Sec-V Bd-2010 Add-2011 ‘Accpt. Std : ASME SEC-VIII DIVN.1 E¢-2010 Add-2011 Material Spec.: Carbon Steel Stage of Bxamination: Date & Time of Examination: 15.03.2014 at 16:20P.M Lighting Equipment used 100 W Bulb (without reflector) at 300 mm distance Intensity: » 1000 LX Developer application : By spray/ Interpretation: Alter 10 Minutes and 20Minutes, 30 Minutes ost examination with cleaning: ‘Wipe-off with cotton solvent rinse, ‘Sketch of part with defect details Developer application (Within 5 minutes after Penetrant removal): Aigr 3 Minutes Taamination Result "ACCEPTABLE / NOTACCHPTABLE. Name: BNBRAN Signature | fpeco Geely Kite Signature Date: Byo9/ 20/}e Date: 15.05-200% Conducted by CEVEL Bvaluated by Level Tame Signature Date "AT /Tepection ABERGY (c\ASME\FORMAT\PT Quo0a05.03.201¢LIQUID PENETRANT EXAMINATION REPORT QP.002- ‘TEST REPORT NO.: PCTL/PT/DEMO-1/3 PROCEDURE NO. QP-002, Rev.-# Date: 15.03.2014 \Job No.: Weld test coupon - PT-1 Eqpt.: Part No, SLNo: Joint No Qty: One Joint Thies 14 mm dob Location: Bhasa Works 1D/oD mm Length : 300, mm Job Th: 12mm Surface Condition: As welded Surface Temperature (5 -52)°C 34% EXAMINATION TECHNIQUE Color Contrast (visible) PENETRANT PROCESS. Colour Contrast Solvent Removable : MATERIAL BRAND ‘BATCH Penetrant. ORION 115P_P/001/2014/JP Cleaner ORION 204PR OR-145/D-14 Developer ORION 118. D/018/2019/5P EXAMINATION Preclean with cleaner: On the area of interest inc adjacent area within at least 25mm on either side. Drying Time after cleaning (> 2 minutues) : 2 Minutes enetrant application : By spray Dwell Time (min 1Ominutes) : 10 Minutes [Excess penetrant removal : Wiping with dry cloth and solvent moistened cloth Code: ASME SEC-V Sec-V Bd-2010 Add-2011 Accpt. Std : ASME SEC-VIII DIVN.1 Ed-2010 Add-2011 Material Spec.: Carbon Steet Stage of Examination: Date & Time of Examination: 18.03.2014 at 17:12P.M Lighting Equipment used 100 W Bulb (without reflector) at 300 mm distance Intensity: > 1000 LX. Developer application : By spray/ Interpretation: After 10 Minutes and 20Minutes, 30 Minutes Post examination with cleaning: Wipe-off with cotton/ solvent rinse. Sketch of part with defect details Developer application (Within 5 minutes after Penetrant removal): Ater S Minutes ‘Teamination Result ‘Name: Panchadri Karmakar Name: BIN DHAN Signature viet Signature : BOP Date: __ 75/03/2011 Date: 15.03.2014 ‘ACCEPTABLE | NOT-ACCEPTABLE. fae ( VL < = Date ‘Conducted by LEVEL : IT ‘Bvaluated by Level I \PoRNTYPr Qai0905.03.2014 TAL /InapectoN gency JPAHARPUR, LIQUID PENETRANT EXAMINATION REPORT 9P.002-11 ‘TEST REPORT NO.: PCTL/PT/DEMO-2/1 PROCEDURE NO. QP-002, Rev.-4 ‘Job No.: Weld test coupon = PT-2 apt. Part Ni Sine, Joint No.: Qty: One Joint Thi: 13 mm Job Location: Bhasa Works 1D/oD mm Length : 300 mm Job The: 12mm Surface Condition: As welded and Ground ‘Surface Temperature (5 -52)°C 94°C EXAMINATION TECHNIQUE. : Color Contrast (isible) PENETRANT PROCESS : Colour Contrast Solvent Removable MATERIAL BRAND ——BATCHNO, Penetrant’ ORION 115P_/001/2014/JP Cleaner ORION 204PR OR-145/D-14 Developer ORION 11SD_D/018/2013/JP EXAMINATION Preclean with cleaner: On the area of interest inc adjacent area within atleast 25mm on either side. Drying Time after cleaning (> 2 minutues} enetrant application : By spray Dwell Time (min 10minutes) : 10 Minutes Excess penetrant removal : Wiping with dry cloth and solvent moistened cloth 2 Minutes Date: 15.03.2014 Code: ASME SEC-V Sec-V Bd-2010 Add-2011 ‘Acept. Std : ASME: SEC-VIl DIVN.1 Ed-2010 Add-2011 Material Spec.: Carbon Stee! Stage of Examination: Date & Time of Examination: 15.03.2014 at 15:37P.M Lighting Equipment used 100 W Bulb (without reflector) at 300 mm distance Intensity: > 1000 Lx Developer application : By spray/ Interpretation: After 10 Minutes and 20Minutes, 30 Minutes Post examination with cleaning: Wipe-off with cotton solvent rinee, Sketch of part with defect details Developer application (Within 5 minutes after Penetrant removal): After 2 Minutes ‘Examination Result ? "ACCEPTABLE | NOT ACCEPTABLE: Name: Panchadsi Karaka Name: BANQAAN ame loa Signature : Bzevincd Signature : BBO Signature Ge Date: _/5¥03, 2674 Date: 1§.09.2014 Date . Conducted by LEVEL: I ‘Evaluated by Level if ‘AL / Inspection Agensy C\asMe\FORMAT\PTgu00305.03.201¢PAHARPUR, LIQUID PENETRANT EXAMINATION REPORT QP-002-111 ‘TEST REPORT NO.: PCTL/PT/DEMO-2/2 PROCEDURE NO. QP-002, Rev.-4 Date: 15.03.2014 Job No.: Weld test coupon -PT-2 apt. Part No.: SLNo, soit No, Qty: One oint Thc: 13 mm Job Location: Bhasa Works 1D/ oD mm Length : 300 mm Job Thc. 12mm ‘Surface Condition: As welded and Ground Surface Temperature (5 -52)°C 34°C EXAMINATION TECHNIQUE Color Contrast (visible) PENETRANT PROCESS. Colour Contrast Solvent Removable : MATERIAL BRAND BATCH NO, Penetrant ORION 115P__P/001/2014/P Cleaner ORION 204PR OR-145/D-14 Developer ORION 15D D/018/2013/P EXAMINATION Preclean with cleaner: On the area of interest incl ‘adjacent area within at least 25am on either side. Drying Time after cleaning (> 2 minutues) : 2 Minutes Penetrant application : By spray Dwell Time (min 10minutes) : 10 Minutes Excess penetrant removal : Wiping with dry cloth and. solvent ‘moistened cloth Code: ASME SEC-V Sec-V Fd-2010 Add-2011 ‘Acept. Std : ASME SBC-Vill DIVN.1 E4-2010 Add-2011, Material Spec.: Carbon Steel Stage of Examination: Date & Time of Examination:15,03.2014 at 16:28. Lighting Equipment used + 100 W Bulb (without reflector) at 200 mm distance Intensity: > 1000 Lx Developer application : By spray/ Interpretation: After 10 Minutes and 20Minutes, 30 Minutes Post examination with cleaning: ‘Wipe-off with cotton solvent rinse. ‘Sketch of part with defect details Developer application (Within 5 minutes after Penetrant removal): After 3 Minutes Baanination Result? —TGEPTABTE 7 NOT ACOEPTARTE. ‘Name Panchads Karmal ‘Name BA-RHAN Tame r Senate: oBrnctnet Kaki Signe: > aeeeel| 1000 Lx Developer application : By spray/ Interpretation: After 10 Minutes and 20Minutes, 30 Minutes Post examination with cleaning: ‘Wipe-off with cotton/ solvent rinse, ‘Sketch of part with defect details sews | ‘Evaluated by Level =I (Sieance EVEL ‘AL [ inspection Agency | \asm\FOoRMAT\PTQut00305.03.201%PAHARPUR) LIQUID PENETRANT EXAMINATION REPORT QP.002-111 ‘TEST REPORT NO.: PCTL/PT/DEMO-3/1 PROCEDURE NO. QP-002, Rev.-4 ate: 18.03.2014 Job No: Weld test coupon -PT-3 -Eagpt. Part No. SIN Joint No. Qty: One Soint Thic: mm Job Location: Bhasa Works 1D/op mm Length : 300 mm. Job Th: 12mm Surface Condition: As Rolled Surface Temperature (5 -52)°C 24°C EXAMINATION TECHNIQU Color Contrast (sible) PENETRANT PROCESS. Colour Contrast Solvent Removable : MATERIAL BRAND ——-BATCH.NO. Penetrant ORION L1SP__P/001/2014/P Cleaner ORION 204R OR-145/D-14 Developer. ORION 11SD_D/018/2013/4P EXAMINATION Preclean with cleaner: On the area of interest incl, ‘adjacent area within at least ‘25mm on either side Drying Time after cleaning (> 2 minutues) : 2 Minutes Penetrant application : By spray Dwell Time (min minutes) : 10 Minutes Excess penetrant removal : Wiping with dry cloth and solvent moistened cloth Code: ASME SEC-V Sec-V Fd-2010 Add-2011 ‘Accpt. Std: ASME SEC-VIII DIVN.1 Ed-2010 Add-2011 Material Spec.: Carbon Stee! Stage of Examination: Date & Time of Examination: 15.09.2014 at 15:59P.M Lighting Equipment used 100 W Bulb (without reflector) at 300 mm distance Intensity: > 1000 Lx Developer application : By spray/ Interpretation: After 10 Minutes and 20Minutes, 30 Minutes Post examination with cleaning: ‘Wipe-off with cotton solvent rinse. ‘Sketch of part with defect detail Developer application (Within § minutes after Penetrant removal): Ater 2 Minutes ‘Examination Result ACCEPTABLE / NOT ACCEPTABLE. Tw ‘Name: Panchadri Karmakar ‘Name: B.N.DHAN, ‘Name: f Signature sPeactn’ Piderra MOL Signasure Signature yo\'| Date: /Sfeahoo7e Date: 15. 63.20% Date \ fees ‘Conducted by LEVEL: I ‘Evaluated by Level: I Ce \Ase\FoRMAT PT Qut00205.03.2014 ‘Al [inspection AgencyPAHARPUR, LIQUID PENETRANT EXAMINATION REPORT QP-002-11 ‘TEST REPORT NO.: PCTL/PT/DEMO-9/2 PROCEDURE NO. QP-002, Rev.-4 Date: 15.03.2014 Job No.: Weld test coupon -PT-3 apt. Part No. SLNo. ont No. Qy: One Joint Th mm Job Location: Bhasa Works 1D/oD am Length : 200 mm Job Thc: 12mm Surface Condition: As Rolled ‘Surface Temperature (5 -52)°C 34°C EXAMINATION TECHNIQUE Color Contrast (visible) PENETRANT PROCESS. Colour Contrast Solvent Removable MATERIAL BRAND —_BATCHUNO, Penetrant’ ORION 115 P/001/2014/JP Cleaner ORION 204PR OR-145/D-14 Developer ORION 11D D/018/2013/JP EXAMINATION Preclean with cleaner: On the area of interest incl adjacent area within at least ‘25mm on either side. Drying Time after cleaning (> 2 minutues) :2 Minutes Penetrant application : By spray Dwell Time (min 10minutes) : 10 Minutes xcess penetrant removal : Wiping with dry cloth and solvent moistened cloth Developer application (Within 5 minutes alter Penetrant removal): Afjer 3 Minutes Code: ASME SEC-V Sec-V E4-2010 Add-2011 ‘Accpt. Std : ASME. SEC-VIII DIVN.1 B¢-2010 Add-2011) Material Spec.: Carbon Steel Stage of Bxamination: Date é Time of Examination: 15.03.2014 at 16:49P.M Lighting Equipment used 100 W Bulb (without reflector) at 300 mm distance Intensity: » 1000 LX Developer application : By spray/ Interpretation: After 10 Minutes and 20Minutes, 30 Minutes Post examination with cleaning: Wipe-off with cotton/ solvent rinse, ‘Sketch of part with defect details Bxamination Result ‘ACCEPTABLE / NOT ACCEPTABLE La hig a OS Tae Fig agri notes Kitna Siaore Signature So Bison Conducted by CEVEL 2 minutues) : 2 Minutes Penetrant application : By spray Dwell Time (min minutes) : 10 Minutes Excess penerant removal: Wiping with dy cloth and solvent moistened cloth Developer application (Within § minutes after Penetrant removal): After 5 Minutes ‘Examination Result ‘ACCEPTABLE NOT-ACCEPTABLE: | Seer Tne ER DN Tans = .\e] Sine ocfact (Coral. Senire B Sencare (ics * Date: oopoaiy ely < Goranced EET Banat eet apa eT ‘ease FORMATE QM100908.032014