Manual - WSPC Interface Software Manual (02250167-859)

WSPC
USER INTERFACE MANUAL

FOR THE WS CONTROLLER™
KEEP FOR
FUTURE
REFERENCE
Part Number
02250167-859
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WSPC USER INTERFACE
OPERATOR IS REQUIRED TO READ

ENTIRE INSTRUCTION MANUAL
PART 1 USER LEVEL......................................... 1
SECTION 1 OVERVIEW ........................................................................................ 3
1.1 Manual Contents........................................................................................ 3

1.2 SYSTEM COMPATIBILITY........................................................................ 4
1.3 Installing the WSPC User Interface Software ............................................ 4
1.4 Installing OR UPDATING the FRAMEWORK ............................................ 5
1.5 Uninstall the WSPC Software .................................................................... 5
SECTION 2 GETTING STARTED.......................................................................... 7
2.1 Access PRIVILEGES ................................................................................. 7

2.2 Starting the Software ................................................................................. 7
2.3 Windows® Basic........................................................................................ 9
2.4 Connecting the PC to the Controller ........................................................ 10
2.5 Connecting / Disconnecting the WSPC User Interface and the WS
Controller ................................................................................................. 10
2.6 The WSPC Display Screen...................................................................... 12
2.7 Compressor Status Bar............................................................................ 12
2.8 File Menu ................................................................................................. 14
SECTION 3 WSPC DISPLAY DESCRIPTIONS .................................................. 15
3.1 Compressor Status Bar............................................................................ 15

3.1.1 Status Bar Components ............................................................... 15
3.2 Compressor Data Display (Default Screen) ............................................. 16
3.2.1 Compressor Run Data.................................................................. 16
3.2.2 Digital Inputs and Relay Outputs .................................................. 17
3.3 Machine Info Display................................................................................ 18
3.4 Service Display ........................................................................................ 19
WSPC USER INTERFACE
3.4.1 Sensor Details Button................................................................... 20
3.4.2 Log Data Button ........................................................................... 22
3.5 Maintenance Display ............................................................................... 23
3.5.1 Warning Messages....................................................................... 23
3.5.2 Service Reminders ....................................................................... 24
3.6 Distributor Information.............................................................................. 25
3.7 Sequence System Display ....................................................................... 25
3.8 Adjustments Display ................................................................................ 27
3.8.1 Adjusting Control Parameters ...................................................... 28
3.8.2 Adjustable Control Parameters..................................................... 29
3.8.3 Adjusting Sequence Parameters .................................................. 30
3.8.4 Changing Controller Units and Language Preferences ................ 32
3.8.5 Time and Date Adjustments ......................................................... 33
3.8.6 Communication Parameters......................................................... 34
3.8.7 Internet Transmission Settings ..................................................... 35
3.8.8 Saving Parameter Settings........................................................... 36
3.8.9 Editing and Searching Machine Profiles....................................... 36
3.8.10 Loading Parameter Settings ......................................................... 37
SECTION 4 SETTING USER PREFERENCES ................................................... 39
4.1 User Profiles ............................................................................................ 39

4.1.1 User Profile Option ....................................................................... 39
4.1.2 Edit a Profile ................................................................................. 41
4.1.3 Copy a Current Profile to a New Profile........................................ 43
4.1.4 Activate a profile........................................................................... 44
SECTION 5 VARIABLE SPEED DRIVE (VSD) ................................................... 45
5.1 VSD Operation......................................................................................... 45

5.2 Compressor Data Tab.............................................................................. 45
5.3 VSD Performance Data ........................................................................... 46
5.4 Clear Recent Data ................................................................................... 47
5.5 Delivery History........................................................................................ 48
5.6 Service Display Tab ................................................................................. 49
5.7 Main Motor VFD Status Box .................................................................... 50
5.8 Adjustments Tab...................................................................................... 51
5.9 Administrator Level VSD Adjustments ..................................................... 52
WSPC USER INTERFACE
PART 2 ADVANCED FUNCTIONS .................... 55
SECTION 6 ADMINISTRATOR LEVEL FUNCTIONS ......................................... 57
6.1 Administrator Level Functions.................................................................. 57

6.2 Accessing the Administrator Level........................................................... 57
6.3 Commissioning a Controller..................................................................... 58
6.4 Maintenance Display ............................................................................... 60
6.4.1 Warning History Window .............................................................. 62
6.4.2 Maintenance History Window ....................................................... 63
6.5 Administrator Adjustments (Admin) Display............................................. 64
6.5.1 Signal Address Function .............................................................. 65
6.5.2 Digital Input Options (drop-down arrows) ..................................... 65
6.5.3 Factory-Defined Output Options (drop-down arrows)................... 66
6.5.4 Analog Signal Zero Trims............................................................. 66
6.5.5 Maximum User Unload Settings ................................................... 66
6.5.6 Disable Warning Reset................................................................. 67
6.5.7 Assigning Digital Inputs ................................................................ 67
6.5.8 Unload (Remote) Button............................................................... 68
6.5.9 Sensor Calibration........................................................................ 68
6.5.10 P2 Pressure Transducer Calibration ............................................ 68
6.5.11 VSD Package Settings ................................................................. 69
6.5.12 Saving and Loading Administrator Parameters ............................ 71
6.5.13 Import Commission Data.............................................................. 71
6.5.14 Import Other Data......................................................................... 72
6.6 Modbus Functions ................................................................................... 73
6.6.1 Monitoring Modbus communications ............................................ 74
6.6.2 Reading and writing specific registers .......................................... 74
WSPC USER INTERFACE
WSPC USER INTERFACE
PART 1
USER LEVEL
1
WSPC USER INTERFACE
Part 1: User Level WSPC USER INTERFACE
SECTION 1 OVERVIEW
The WSPC User Interface is a Windows-based software program that allows
complete monitoring and control of Sullair air compressors equipped with a
Sullair WS Controller. The software can monitor a single compressor operating
as an individual unit or multiple machines connected in a sequence. The WSPC
program receives data about the compressor from the WS Controller, assigns
control parameters to the controller, displays controller operating characteristics
including faults and warning messages, and provides functionality that assists the
user with controller diagnostics.
1.1 MANUAL CONTENTS

This manual describes the features and operation of the WSPC User Interface
program. Part 1 covers material pertaining specifically to persons operating the
program with User Level access. Part 2 covers advanced functions available to
experienced users and persons with Administrator Level access.
This manual describes WSPC software part number 02250165-416, when
operated with WS Controller software 02250165-315 or later. This version of
WSPC is compatible with all previously released versions of WS Controller
software, but certain features described in this manual are not available in earlier
versions.
Part 1:
Section 1 provides the necessary information to install the WSPC software.
Included are the minimum hardware and software requirements.
Section 2 presents steps to getting the program up and running quickly. Basic
MS Windows functions and those features necessary to using the software are
explained in this section.
Section 3 provides an explanation of each display screen available to user level
operators. Detailed descriptions of the operation of each display component are
provided.
Section 4 provides steps to setting user preferences for operating the WSPC
program. This section guides the user in creating and modifying user profiles.
Section 5 describes the WSPC functions that apply to Variable Speed Drive
compressors.
Part 2:
Section 6 describes those functions that apply specifically to Administrator level
operators. Each administrator level display is presented and details of the
display components are described.
3
WSPC USER INTERFACE Part 1: User Level
Features of the WSPC User Interface software include:

• Two-way communication channel between the user and the compressor
controller.
• A comprehensive view of the compressor controller’s operation at the WSPC
interface.
• Adjustment of all modifiable parameters of the compressor controller.
• Ability to control the compressor remotely.
• Access to data relating to all compressors connected as a sequence system.
• Password protection capabilities to limit access to data and controls.
• A data log feature which compiles operational, service, and error data of the
compressor or compressor system.
1.2 SYSTEM COMPATIBILITY

Before beginning the installation process, your computer should meet the
following minimum requirements.
• PC–compatible computer (Pentium® IV based, 1.0 Ghz processor
recommended)
• Windows 2000 or Windows XP operating systems. Windows 2000 may
require special processing software to properly operate the WSPC software.
• CD ROM drive
• 125 Mb of available hard disk space
• 256 Mb of available RAM memory
• Color monitor
• RS232 communications capability
1.3 INSTALLING THE WSPC USER INTERFACE SOFTWARE

Follow the instructions accompanying the WSPC Installation package. The
actual installation media may be CD, internet, network, memory sick, or other
means, and the procedure will be specific to that media. This installation will
create a folder on your disk drive, and install the necessary files into that folder.
Make a note of this location, as it may be necessary for future updates. The
default location for all saved files will also be in that folder, but you may browse
to save into any other location in your PC as desired. By default, the folder will
be “WSPC, and will be located in a “Sullair” folder: “..\Sullair\WSPC”
4
1.4 INSTALLING OR UPDATING THE FRAMEWORK

The WSPC software requires the Microsoft .net® Framework support program in
order to run on the PC. If Microsoft .net is already on the PC, you will be able to
run as soon as the installation is completed. To install the framework, or update
to the latest version, use the following procedure for a free download.
1. Connect the PC to the internet.
2. Go to the site: www.microsoft.com/downloads
3. Search for “.NET Framework”
4. Follow the instructions for downloading and installation.
1.5 UNINSTALL THE WSPC SOFTWARE

To uninstall the WSPC software:
1. Right-click any desktop shortcuts that were created.
2. Click “Delete” to delete the shortcut.
3. Open “My Computer” and browse to the folder created in Section 1.3.
4. Delete the folder and its contents.
NOTE
Contact your network administrator if you are unable to perform the software
installation due to access limitations.
5
NOTES
6
SECTION 2 GETTING STARTED

2.1 ACCESS PRIVILEGES
The WSPC User Interface program may be accessed at two levels.
User Level: Allows users to access the program without entering a password.
The user should be an individual with specific authorization to use the WSPC
software and knowledge of the compressor operation. This level includes all
data and adjustments for normal applications of the compressor. At this level a
user has access to the following displays: Compressor Data, Machine Info,
Service, Maintenance, Sequencing, and Adjustments.
Administrator Level: This provides additional functions for maintenance,
service, and setup for trained compressor technicians. Administrator level
functions are described in Part 2 of this manual. A password is required to
access this level.
2.2 STARTING THE SOFTWARE

1. Click the shortcut located on the computer desktop to start the WSPC
User Interface program.
2. When the program opens, a dialog box will appear as shown in Figure
2.1a. Click OK to open the WSPC program.
If the program was last closed while operating at the Administrator level
the dialog box will require a password as shown in Figure 2.1b.
Figure 2.1a WSPC User Interface password request
7
Figure 2.1b WSPC User Interface password request
Do the following to select a user-level profile:

a. Click the down arrow next to the “User Name” box. A drop-down
list of user profiles will be presented. See Figure 2.2.
b. Click on a profile that is set for “User Level” access (Default User)
and click “OK”. User level profiles do not require password access.
More profile options may be available in the User Name list than
the ones shown in Figure 2.2.
Figure 2.2 User Option
3. The program will open to the “Compressor Data Display” with user level
access. See Figure 2.3. From the opening screen the user may navigate
to all other features of the program.
8
Figure 2.3 WSPC Opening Window – Compressor Data Display
2.3 WINDOWS® BASIC

This section presents basic MS Windows® functions that will be useful to using
the WSPC program. The active presentations of information on the computer
screen are referred to as “Displays.” At the top of each display is a tab showing
the display title.
To make a display active, click on the desired display tab. See Figure 2.4. The
active display allows the user to see the data related to the tab title and to
perform functions on the display page.
Figure 2.4 User Interface display tab
Some screens allow for entry of values into fields on the screen.
To enter data into a field:
a. Click in the field to be modified.
9
b. Select the data currently contained in the field (if any). Data in a field can
be selected by double-clicking on a character in a field. The entire data
field will be selected. Data can also be highlighted for editing by holding
down the left mouse button and dragging the cursor across the data in the
field.
c. Type the new data into the field. Typing the new data will replace the old
data.
Typically an option can be chosen by pressing “Enter” on the computer keyboard.
Some options present a dialog box that allow the user to confirm the entries by
clicking an “OK” button or cancel the entries by clicking “Cancel.”
A window can be reduced, expanded, or closed by clicking on the respective
button located in the upper right corner of the display: .
Reduce Expand Close
2.4 CONNECTING THE PC TO THE CONTROLLER

The standard connection of the PC Interface to the WS Controller is via a
specially designed RS-232 connector. This serial line connects to the computer’s
DB9 socket and runs directly to a custom designed terminal located on the left
side of the controller cabinet. The PC may also be connected to the controller
by other means such as through RS-485 connections or remotely via modem or
wireless network.
2.5 CONNECTING / DISCONNECTING THE WSPC USER INTERFACE

AND THE WS CONTROLLER
After the communication lines are attached and the WSPC software is running,
the WSPC program can be connected to the controller to begin receiving
machine operation data. Control data can also be sent from the PC to the WS
Controller to configure the machine control parameters.
1. To establish connection between the WSPC and the WS Controller click
(“Connect” button) in the status bar.
The box left of the Connect button will appear bright green indicating the
connection is active. The software will search for communication from the
controller, and fill the display with machine information.
2. During normal connection, communication activity will be shown on the
bottom edge of the WSPC screen, as shown in Fig 2.5a. The progress
bar and block numbers simply indicate that communications are occurring.
The WS Controller also provides led indicators for communication near
J13. Red indicates a request was received from the PC, Green indicates
a message is being sent to the PC.
10
Figure 2.5a WSPC User Interface Display Screen
3. If communication with the machine could not be established, an error

message will display on the communication status line as depicted in
Figure 2.5b. If this occurs, check the RS-232 connection and other
terminals for proper connection.
Figure 2.5b WSPC User Interface Display Screen
4. To disconnect communication between the WSPC and the controller, click

on the “Connect” button. The box left of the button will change from bright
green to dark, shaded green, indicating that the WSPC is disconnected
from the controller. The controller will continue to operate according to the
latest set of parameters entered.
Figure 2.6 WSPC User Interface Display Screen
Title Bar Display Tabs

File Menu
Connection
Button
Compressor
Status Bar
Machine
Operation Data
and Parameters
Communication User Profile

Status Indicator Name Logging
Indicator
11
2.6 THE WSPC DISPLAY SCREEN

The WSPC display screen consists of the title bar, the pull-down menu bar, the
compressor status bar, display tabs, machine operation data display, and the
communication status bar. Refer to Figure 2.6. The default screen is the
Compressor Data display which appears each time the WSPC software is
opened. Listed below are main elements of the screen display that enable the
user to access and view the machine operation data, and modify the machine
control parameters.
Title Bar – Contains the name, part number and version of the WSPC
software program.
File Menu – Drop-down Menu that allows the user to select configuration
options. Available options are Profiles (to create and edit profiles), Login (to
select User login profile), and Exit. The “Commission” selection is available
only with Administrator level access.
Connection Button – When activated, establishes connection between the
PC Interface and the WS Controller unit.
Compressor Status Bar – Located on the left margin of every display, the
Compressor Status Bar provides real-time data of the machine’s current
operation and condition. The Compressor Status Bar is described in detail in
Section 2.7.
Display Tabs – Allow for the selection of the desired display. Section 3
provides a detailed description of each display screen.
Machine Operation Data – Area where the machine parameter data and
operational information is displayed.
Communication Status Indicator – Located at the bottom of the display
window, this line provides communication status information.
User Profile Name – The name of the current user profile is displayed. In
Figure 2.6, the active profile is named “Default User”.
Logging Indicator – This field will light when the PC is recording data.
2.7 COMPRESSOR STATUS BAR

The Compressor Status Bar, which is located left of the main window, displays
real-time data regarding the status of the compressor. The status bar is
constantly displayed whenever the WSPC software is connected to the controller.
This feature allows the user to quickly view the status of the compressor
operation regardless of which display screen is active. Information presented in
the status bar includes the compressor operating mode, operating state,
compressor temperature, sump pressure, and discharge pressure. See Figure
2.6.
The Compressor Status Bar can be displayed as a stand alone compressor
operation monitor as shown in Figure 2.7. The full display window can be hidden
12
leaving only the status bar information appearing on the screen. This feature
allows the user to continue monitoring the compressor operation while
performing other tasks on the PC.
To reduce the display to show only the status bar:
1. Place the cursor on the right border of the WSPC display window.
2. Press and hold the left mouse button.
3. “Drag” the display border to the left until it stops. The compressor data
window will be hidden leaving the status bar in the display.
4. To return to the full screen presentation, click on the expand window
icon in the upper right corner of the display.
5. To return again to the status bar only view, click on the reduce window
icon in the upper right corner of the display.
Figure 2.7 Compressor Status Bar (Reduced)
Compressor
Operating
Mode
Compressor
Operating
State
Compressor
Temperature
Measurement
Sump
Pressure
Measurement
Compressor
Pressure
Discharge
13
2.8 FILE MENU

The File Menu contains options that allow the user to configure and set
preferences that control how the program functions. See Figure 2.7
From the “File” menu, the user can choose three options:
Profiles – Allows the user to create and edit profiles. A profile will contain
settings that configure the WSPC program according to the operator or group’s
preferences. The features of the Profiles menu option are described in Section 4
of this manual.
Login – Presents the Login box which allows the user to choose a profile from a
list of available User profiles. See Figure 2.9 (a & b).
Exit – Closes the WSPC User Interface program. Exiting the software does not
affect the compressor or controller operation.
Figure 2.8 File Menu Options
File
Menu
Figure 2.9 Login Screen
a. b.
14
SECTION 3 WSPC DISPLAY DESCRIPTIONS

3.1 COMPRESSOR STATUS BAR
Located on the left edge of the WSPC User Interface program window, the
Compressor Status Bar displays information related to the compressor current
operation. See Figure 3.1. The information appearing in the Status Bar is
machine generated, view only data.
Figure 3.1 Default Screen: Compressor Data Display

Compressor
Operating Mode
Operating State
Compressor T1
Temperature
Sump Pressure
Compressor
Line Pressure
Controller Control
Voltage
Status Bar
Above the Status Bar is a button that allows the user to connect or disconnect
communication between the WSPC and the WS Controller. Clicking the
“Connect” button will alternately connect and disconnect communication between
the software and the controller.
An additional button (labeled Unload) may appear in the Status Bar when the
WSPC interface is configured to control the compressor operation remotely.
Refer to Sequencing and Protocol Manual for an explanation of this feature.
3.1.1 Status Bar Components

Listed below is the information that is displayed in the fields of the Compressor
Status Bar.
Compressor Operating Mode – The Operating Mode is the manner in which the
machine operation is being controlled. There are five Operating Modes:
AUTOMATIC, MANUAL, OFF, FAULT, and UI COMM.
Operating State – The state of the compressor operation in response to the
current mode and current conditions. The operating state essentially describes
what the machine is currently doing.
15
Compressor Temperature 1 – The internal temperature of the compressor.

Sump Pressure – The compressor sump pressure.
Line Pressure – The discharge pressure of the compressor.
Control Volts – The actual voltage of the compressor control supply.
Additional data may be displayed in the Compressor Status Bar depending on
user access level and machine configuration.
3.2 COMPRESSOR DATA DISPLAY (DEFAULT SCREEN)

The “Compressor Data” display is the window that appears when the WSPC
Interface is initialized. See Figure 3.2. If the Compressor Data display is not
showing on the monitor, access the display by clicking on the “Compressor Data”
tab. At this display the user can monitor compressor operating information.
Figure 3.2 Compressor Data Display
Machine
Operation
Data
3.2.1 Compressor Run Data

The information presented at the Compressor Data display is described below.
Machine hours – Total number of hours the controller has been monitoring
compressor operation.
Compressor enabled hours – Total number of hours the compressor has been
enabled to run.
Motor running hours – Total number of hours the compressor motor has been
running.
16
Compressor loaded hours – Total number of hours the compressor has run
loaded.
Compressor full load hours – Total number of hours the compressor has run at
full load.
Number of starts – Total number of times the compressor has been started
automatically or manually.
Number of load cycles – Total number of load cycles the compressor has
completed.
3.2.2 Digital Inputs and Relay Outputs

The digital inputs and relay outputs indicate that a signal from an input/output
device has been received.
Digital Inputs – Each indicates that the input has been activated by a machine
action. When active, the box next to the input will be bright green in color.
E-stop – Indicates that an emergency stop switch has been pressed. The E-stop
is normally closed and the box next to the E-stop input is bright green. When the
button is pressed, the E-stop input indicator will appear dark.
Relay Outputs – Each indicates that the output relay has been activated by the
controller. When active, the box next to the output will be bright red in color.
Inputs and outputs are assigned at the factory to indicate specific actions, and
will vary with the compressor model. Typical factory assignments of inputs and
outputs are as follows:
Digital Inputs: Definition Relay Outputs: Definition

Input 1: Main Motor Overload-Fault Output 1: Run
Input 2: Aux. Motor Overload-Fault Output 2: Wye
Input 3: Starter Aux. Contact-Fault Output 3: Delta
Input 4: NOT USED Output 4: Load
Input 5: High Air Filter dP-Warning Output 5: Full Load
Input 6: High Fluid Filter-Warning Output 6: Drain
Input 7: Remote Unload (Option) Output 7: Fault Signal
Input 8: Fault (Option)
Input 9: Warning (Option)
E-Stop: Emergency Stop Activated
17
3.3 MACHINE INFO DISPLAY

The “Machine Info” display presents information relating to the current
compressor/controller model and configuration. See Figure 3.3. This information
is view only and cannot be changed by the operator.
Figure 3.3 Machine Info Display
The information presented in the “Machine Info” display is described below.

Controller Software Info
Version Date – Displays the date version of the WS Controller internal software.
I/O Version Pn – Displays the WS Controller I/O unit part number.
U/I Version Pn – Displays the WS Controller User Interface part number.
Compressor Info
This information about the compressor package is recorded during the WS
Controller’s commissioning
Model – The model number
HP – Motor Horsepower
Pressure – Nominal pressure rating
Hz – Line frequency (50 or 60 Hz)
18
Cooling – Method of cooling (air cooled or water cooled)

Motor –The motor control (Y-delta, full voltage, variable -speed)
Volts – Nominal Starter line voltage
Dryer – Dryer type
3.4 SERVICE DISPLAY

The Service display provides information related to compressor events which
require service actions. A history of the 16 most recent fault messages are
displayed on the service page along with information detailing the time and date
of the fault occurrence. See Figure 3.4. The fault history can aid the user in
identifying related events and recurring problems that may cause machine
malfunctions or limit operation. Refer to the WS Controller User Instruction
Manual for actions to be taken when a fault or warning condition occurs.
The first row of the fault listings displays the most recent fault.
Column one provides a description of the fault cause.
Column two displays the number of hours the compressor has run when the fault
occurred.
Column three shows the month and day on which the fault occurred.
The remaining columns display the time of day that the fault occurred in
hour:minutes:seconds.
Figure 3.4 Service Display
19
3.4.1 Sensor Details Button

It is possible for the user to view the readings of up to eleven sensors during the
last ten minutes leading up to a fault. While at the “Service” display screen, click
on the “sensor details” button (see Figure 3.5) to bring up the “Sensor Log.”
This log, shown in Figure 3.6, displays each sensor reading in ten one-minute
decrements down to one minute before the last fault occurred. In the example
shown, the log shows sensor readings for temperature (AI0), P1 sump pressure
(AI3), P2 line pressure (AI4) and voltage (AI10). The final minute of sensor
readings leading up to a fault is displayed in 12 five-second decrements. The
last sensor reading is at zero (0) seconds recorded shortly before the fault
occurrence. Using this data a user or service technician can observe the
progression of a fault as an aid in diagnosing the problem. The bottom row of the
Sensor Fault Log provides a unit label assigned to the corresponding sensor.
Refer to the WS Controller User Instruction Manual for actions to be taken when
a warning or fault condition occurs.
Figure 3.5 Sensor Log Button
The results displayed in the sensor log chart can be saved to a file by clicking the
“Create Report” button at the bottom of the “Sensor Log” window. The Save
Sensor Data window will be presented. See Figure 3.7. Click Save to save the
log using the filename and default directory provided. By default, the log data will
be saved in the same folder as the WSPC program files, typically:
..\Sullair\WSPC\SensorLog_n.txt
where “_n” is a consecutive identifier number (1, 2, 3 … n) assigned to the log.
If desired, another directory can be selected and a descriptive filename can be
typed into the Filename field to save the log data to a user specified location.
When assigning a user specified location, be sure to note the directory path and
filename information so that the log data can be easily located later.
After clicking the Save button, the “Save sensor log” confirmation box will appear.
The box will display the full pathname of the sensor log file. Click “OK” to return
to the Fault Sensor Log window.
20
Figure 3.6 Sensor Log - Fault
Figure 3.7 Save Sensor Data Window
To open a saved sensor log, go to the location where the log is saved. When the
directory is opened, click on the file name of the sensor log to be opened. The
log file will open with the Windows Notepad application. An example of a saved
sensor log file is shown in Figure 3.8a.
21
Figure 3.8a Saved Sensor Log File Example
3.4.2 Log Data Button

WSPC may be used to log data about compressor operation for extended
periods. These files are stored in the PC. A line of data is stored at least once
per minute. Additional data lines are stored if any significant change occurs. A
“Logging” indicator is bright green whenever logging is turned on. This is
intended as an aid for troubleshooting. This report may be viewed as a text file,
or imported into a spreadsheet for formatted analysis and graphing.
Figure 3.8b Data Log File Example
The data on each line includes:

1. The time of the record
2. The WS Controller operating mode
3. The compressor operating state
4. Digital input and Output condition (shown as a hex number)
5. Data from all 11 analog inputs, including temperatures and pressures
6. Data from the variable frequency drive.
22
3.5 MAINTENANCE DISPLAY

The Maintenance Display contains listings of recent Warnings and
Recommended Service messages that have been displayed at the controller.
The display can list 12 warning messages and six service reminders. See Figure
3.9. Also displayed are the hours remaining to the next recommended service
activity.
When a warning message is displayed, the compressor will still operate.
However, the condition which caused the warning must be resolved within a
short period of time to prevent a fault condition from occurring or damage to the
machine. Refer to the WS Controller User Instruction Manual for actions to be
taken when a warning or fault condition occurs.
Figure 3.9 Maintenance Display
3.5.1 Warning Messages

Warning messages that may appear on the Maintenance Display are listed
below.
High Oil (Fluid) Filter dP – Indicates the fluid filter pressure differential is high.
The fluid filter needs to be checked or changed.
High Separator dP – Indicates the fluid separator pressure differential is high.
The separator unit needs to be checked or changed.
23
High Air Filter dP – Air filter pressure differential is high indicating that the air
filter unit needs to be checked or changed.
High Temperature 1, 2, or 3 – Compressor Temperature at the specified temp
probe location is approaching the set high limit.
Low Temperature 1, 2, or 3 – Compressor Temperature at the specified temp
probe location is approaching the set low limit.
Power Interruption – An interruption in power to the compressor has occurred.
Sequence Comm Error – Communication problem exists between the
compressor controllers set up for sequential operation.
User Warning – A user furnished switch has been activated.
Low Computer Battery – Indicates that the controller internal battery is low and
needs to be replaced.
Dryer Warning – Indicates that the compressor system dryer needs to be
serviced.
Refer to the WS Controller Instruction Manual for additional instructions on
actions to be taken when warning conditions exists.
3.5.2 Service Reminders

Service Reminders may inform the user that a particular component of the
compressor is recommended for servicing. An Administrator may set service
intervals and reset the service reminders. The following service reminders can
appear under the “Recommended Service” heading:
Oil (Fluid) Filter Change – The compressor fluid filter life interval has expired.
Change the fluid filter within the time frame noted in the machine operation
specifications.
Separator Change – The compressor fluid separator life interval has expired.
Change the separator within the time frame noted in the machine operation
specifications.
Air Filter Change – The compressor air filter life interval has expired. Change
the air filter within the time frame noted in the machine operation specifications.
Oil (Fluid) Analysis – Fluid analysis interval has expired. Schedule the
compressor fluid analysis per machine operation specifications.
Oil (Fluid) Change – The compressor fluid life interval has expired. Change the
compressor fluid within the time frame noted in the machine operation
specifications.
Other Maintenance – Other periodic maintenance should be performed as
scheduled per machine operation specifications.
The “Interval” fields show the recommended hours remaining until the next
servicing is due for the above listed items. A zero value indicates the reminder is
disabled.
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3.6 DISTRIBUTOR INFORMATION

Distributor Information can be accessed by clicking on the “Distributor Info”
button on the “Compressor Data” display. A window will appear, similar to Figure
3.10, presenting previously entered information. Enter additional information
here as desired in the lower pane.
Figure 3.10 Distributor Information
3.7 SEQUENCE SYSTEM DISPLAY

The status of compressors connected in sequence can be viewed at the
Sequence System Display. See Figure 3.11. The top line of the Sequence
System Display shows the total system pressure. The sequence information
contained in the table can display compressor data for up to sixteen machines in
a sequence. The compressors are listed down the left side of the sequence
information table in order of com number. Refer to the Adjustments Display
screen to verify the com number and sequencing mode of the current machine.
25
Figure 3.11 Sequence System Display
Status – displays the operating state of each compressor in the sequence. The
sequence state describes the operational role a machine is performing as a part
of the sequence. The various states that may appear in the “Sequence status”
column are:
Starting – Indicates the compressor is starting up.
Full Load – Indicates the compressor is fully loaded.
Trim – Indicates the compressor is operating as the trim machine in the
sequence.
Loaded – Indicates the compressor is running loaded.
Unloaded – Indicates the compressor is running unloaded.
Manual Stop – Indicates the compressor is stopped by the operator.
Remote Disable – Indicates the compressor is removed from sequencing
remotely.
Remote Stop – Indicates the compressor has been stopped remotely.
E-Stop – Indicates a compressor fault.
26
Mode – displays the Operating Mode of each compressor in the sequence. The
mode is the manner in which the machine’s operation is being controlled. When
running and operating normally, a compressor’s operating mode will be either
“Manual” or “Automatic” as selected by the user. Other modes are “Stopped”
when the machine’s operation has been stopped and “Faulted” when a fault has
occurred.
Hours – displays the sequence hours of a particular compressor. Sequence
hours are the number of hours set for a machine to run in sequence. This
parameter can be adjusted at the Adjustments Display to assign the compressor
to run in a specific order in the sequence system. When the operating mode is
set to Automatic, the machine with the lowest number of sequence hours will be
the next to start and the machine with the highest number of sequence hours will
be the next to stop.
PSI – displays the output pressure of the related compressor. This may be
displayed as BAR or Kpa depending on user profile preferences. This
measurement is taken at the P2 pressure transducer of the compressor and may
be a different value than the overall system pressure.
ACFM – shows the capacity of the specific compressor. Capacity is the volume
of air in cubic feet per minute (cfm) being delivered by the compressor.
Remote – indicates whether the compressor operation is being controlled
remotely (including sequencing control) or by the local controller only.
Service – displays “Yes” when the compressor is in need of service. This
indication is accompanied by either a service reminder or warning message to
inform the user of the nature of the service required.
Refer to the WS Controller Sequencing and Protocol Manual for details on
operating compressors in sequence.
3.8 ADJUSTMENTS DISPLAY

Both the compressor control parameters and sequencing parameters can be
edited at the Adjustments display of the WSPC User Interface. See Figure 3.12.
At this display the user can view the current settings of the machine control
parameters and make adjustments as necessary. Changes to the control
parameters will be reflected at the WS Controller located on the compressor.
27
Figure 3.12 Control Parameter Adjustments Display
3.8.1 Adjusting Control Parameters

Listed below are the control parameters that can be edited by the user at the
“Adjustments” display. The units and language appearing in the “Adjustments”
display correspond to the settings applied when the User Profile was created.
The WSPC must be connected to the controller (by clicking the “Connect” button)
before parameter changes are allowed.
Many changes to the control parameters at the WSPC interface will be reflected
in the WS Controller display on the compressor. However, the compressor list is
intentionally short, and limited to adjustments that might be made frequently.
When a parameter change is made at the WSPC interface, the corresponding
change appears at the controller after “Enter” is pressed on the PC keyboard or
the cursor is positioned outside of the changed field. Likewise, a change made
at the WS Controller unit causes the corresponding value to change at the
WSPC interface.
To edit a control parameter value:
1. Select “Connect” in the Status Bar to connect communication between the
WSPC interface and the WS Controller. Connection must be enabled
before adjustments can be made at the Adjustments Display.
28
2. Click in the field of the parameter to be changed and delete the current
value. A double-click in the parameter field will highlight the entire value.
When the parameter value is highlighted, typing over the current value will
delete it and replace it with the new value.
3. Type the new value into the selected field.
4. Press “Enter” on the PC keyboard or click the mouse cursor on a different
item. The parameter value will turn red to indicate that the request has
been made.
5. If the request is valid, the new setting will now be active (indicated by the
color change from red to black). If the parameter is invalid or out of range
the color will change to black and the parameter will return to its previous
value.
3.8.2 Adjustable Control Parameters

The following three settings affect the compressor’s response to line pressure.
The compressor starts to deliver air to the system whenever pressure falls below
the “Load” pressure and stops delivering air whenever pressure rises above the
“Unload” pressure. “Load delta” is the difference between the two”
(Load Delta) = (Unload pressure) – (Load pressure)
Unload Pressure – Line pressure setpoint (psi, bar, or kpa) at which the
compressor will unload and stop delivering air. When the Unload Pressure is
changed, the Load pressure will usually be held constant, and the Load delta
pressure differential will change automatically.
Load Pressure – Pressure (psi, bar, or kpa) at which the compressor motor will
start and the compressor will begin to deliver air. When the Load Pressure is
changed, the Unload pressure will usually be held constant, and the Load delta
pressure differential will change automatically.
Load Delta – The pressure differential (psi, bar, or kpa) below the unload
pressure at which the machine will begin loading. When the Load delta Pressure
differential is changed, the Unload Pressure will usually be held constant, and the
Load pressure will be adjusted automatically.
VSD Setpoint Pressure – Available only with VSD equipped machines. The
targeted pressure for the variable speed controls. This is normally adjusted near
the bottom of the load/unload band. The speed will be adjusted to maintain this
pressure. Most packages will allow adjustment of this over a wide range to allow
tailoring of the pressure to the needs of the application. Adjustments will be
automatically made to the maximum speed to operate the motor at its full
capacity at any pressure.
Unload Time (seconds) – Set this to the time that the machine is to run
unloaded in Automatic mode before shutting off. This value is displayed in units
of minutes at the WS Controller.
29
Drain Interval (seconds) – Set this time as the desired interval between
activation of the drain cycle for machines equipped with an electric solenoid
drain. This value is displayed in units of minutes at the WS Controller.
Drain Time (seconds) – Set this time as the number of seconds that the drain is
to remain energized.
Restart Time (seconds) – Set this time to the desired number of seconds before
auto restart is to occur on power up. Set it to zero (0) to disable auto restart.
Wye-Delta Time (seconds) – Set this as the time for the wye to delta starter
transition. This can also be used to control the closed inlet valve with other
motor controls.
Cost per KWH – Available only with VSD equipped machines. Sets the KWH
cost value, in dollars or other currency, used in operating cost calculations.
Modulation – Assigns the manner in which the machine will be delivering air
(Load/Unload or Modulate).
Mode – Assigns the desired mode for controlling the compressor motor operation
(Automatic or Manual).
3.8.3 Adjusting Sequence Parameters
This group of adjustments set the controller for operation with other Sullair
compressors or for remote control. Refer to the WS Controller Sequencing and
Protocol Manual for the principles of operating compressors in sequence.
Section 3.6 of this manual describes the features of the Sequence System
Display which allows the user to monitor the operation of all the compressors
connected in sequence.
To configure a machine for sequencing operation:
1. Click in the “Sequence Mode” field to select the mode by which

sequencing of the compressor is to be controlled. See Figure 3.13.
Figure 3.13 Sequencing Parameters
a. Select “Disabled” when no sequencing is desired. The machine

will not operate in sequence with other machines. The compressor
can still be operated as a stand alone machine.
30
b. Select “Remote” when the compressor is to be controlled remotely

by the PC or other remote connection.
The Administrator may set the controller for remote unloading via
modbus. If so, an additional button labeled “Unload” will appear
under the “Connection” button in the Status Bar when “Remote”
mode is selected. See Figure 3.14.
When active, the Unload button allows the Load/Unload operation

of the compressor to be manually controlled. A bright yellow box
next to the Unload button indicates that the machine is being forced
to unload. When the button is inactive, indicated by a darkened
yellow box next to the button, the machine will operate normally.
Figure 3.14 Unload Button During Remote Operation
Unload
Button
c. The “Slave” mode is not currently used in this version. When

selected, the controller will behave the same as if “Disabled” is
selected.
d. Select “Hours” if the compressor is set to run in a sequence based

on the machine’s sequence hour meter. Sequence hours can be
adjusted to cause the compressor to run in a specific order in the
sequence.
e. Select “COMM Number” if the compressor is to sequence in an

order based on the communication number assigned to the
machine .
2. If desired, click in “Sequence hours” to preset the order the machine is to

run in a sequence operation based on its hour meter.
3. Click in “Com number” to select a unique communication number in

relation to other machines in a sequence system. The highest com
number for the compressor can be no greater the maximum number of
machines set in the Machines field (step 4). This also sets the order the
machine is to run in a sequence operation based on the communication
number assigned to the machine.
31
4. Click in “Machines” to set the total number of machines in the sequence

configuration. The maximum number of machines that can be connected
in a sequence consisting of WS Controllers and/or Supervisor Controllers
is 16. The maximum number of machines that can be connected in a
sequence that contains at least one Supervisor II Deluxe Controller is
eight.
5. Click in “Low press” to set the lowest allowable system pressure before a
machine in the sequence has to start. The minimum value for the Low
pressure setting is 30 psi.
6. Click in “Recover time” to add a delay, in seconds, between subsequent

start, load, and unload actions of machines in sequence. The minimum
value for the Recover time is 2 seconds and the maximum is 60 seconds.
7. Click in “Rotate” to set the time that a compressor will force a rotation
between machines. This should be used for two-machine systems only.
Set to 0 to disable. Typical forced rotations are daily or weekly. If units
are not shown, they are in minutes – set to 60 or greater. If Hours units
are shown, simply set as appropriate.
8. Click in “eConnect ID” to provide a name that enables communication for

eConnect communication. Each machine should have a unique
identification between 0 and 15.
9. Click in “Modbus address” to enter a modbus address for the compressor

modbus communications on the RS232 port. The address may be
between 1 and 247. The default value for the WS Controller and for
WSPC software is 1. This change takes affect after the controller power is
cycled off and on.
NOTE
The Modbus address assigned here must match the modbus address
assigned in the WSPC User Profile or other Modbus applications. If the
ID’s do not match, communication between the PC and the controller
will be lost when the controller is cycled.
3.8.4 Changing Controller Units and Language Preferences
The WSPC Interface program allows the user to change display preferences of
the WS Controller. The units of measure for pressure and temperature, and
language preferences can be changed at the “Adjustments” display of the WSPC
User Interface program. These changes are reflected in the WS Controller
display.
32
To change the WS Controller Display preferences:

1. Change the UI Pressure unit of measure by clicking the drop-down arrow
and selecting the desired unit: PSI, Bar, or kPA. See Figure 3.15.
2. Change the UI Temperature unit of measure by clicking the drop-down
arrow and selecting the desired unit: Deg F or Deg C.
3. Change the Language preference by clicking the drop-down arrow and
selecting the desired language: English, French, Spanish, German, or
Italian.
NOTE
Changes to the WS Controller user interface preferences do not affect
the display of units and language in the WSPC software. WSPC
preferences are set as User Profiles.
Figure 3.15 Units and Language Preferences
3.8.5 Time and Date Adjustments

Synchronize Time and Date with PC Clock
The date and time of the WS Controller internal clock can be synchronized with
the PC clock at the “Adjustments” display.
To synchronize the clocks, click on the “Synch with PC clock” button. See Figure
3.16. The program will automatically adjust the controller clock and
calendar to the same time as the computer clock.
Manual Time/Date Adjustment
The WS Controller date and time can be manually adjusted when synchronizing
the controller with the PC is not desired. Follow the steps below to manually
adjust the time and date settings.
33
Figure 3.16 Time and Date Adjustment
TIME FIELD
Hour:Minutes:Seconds
Click to Synchronize
with PC Clock
To adjust the time setting:

1. Double-click in the hour field to select the hour value.
2. Type the hour of the day in 24 hour format.
3. Double-click in the minutes field and type the current minutes on the hour.
4. Double-click in the seconds field and type the current seconds.
5. Press Enter. The new set time will be assigned to all logs and data
generated by the WS Controller.
To adjust the Date setting:
1. Click the arrow at the edge of the month field. The Month popup list will
appear.
2. Select the current month.
3. Double-click in the Day field and enter the current day of the month.
4. Double-click on the Year field and enter the current year using four digits.
5. Press Enter on the PC keyboard. The new date setting will be assigned to
all logs and data generated by the WS Controller.
3.8.6 Communication Parameters
Communication Parameters control the transmission of data to and from the WS

Controller via an RS-485 serial interface. These settings allow the controller to
be configured to communicate with a device having RS-485 capabilities. The
RS-485 configurable parameters are listed below. See Figure 3.17.
34
Figure 3.17 Port E (RS-485) Parameters
NOTE
The Modbus settings assigned here must match the modbus settings
assigned in the WSPC User Profile or other Modbus applications. If the
settings do not match, communication with the controller will be lost
when the controller is cycled.
Modbus Address – Click in “Modbus address” to enter a modbus address for

the compressor modbus communications on the RS485 port. The address may
be between 1 and 247. This change takes affect after the controller power is
cycled off and on.
Baud Rate – The rate of data transmission in bits per second. The overall range
is 1200 to 57,600 baud. The default baud rate is 19200 bps.
Parity – Data checking method for verifying accuracy of data transmission.
Parity options for data checking are odd, even, none. The default setting is
“Even.”
3.8.7 Internet Transmission Settings
Some controllers may be configured to allow access and transmission of data via
the internet. These settings have no effect on standard controllers. The TCP/IP
parameters are:
IP Address – The unique address the WSPC will use to identify and
communicate with another computer via the internet or other network utilizing the
Internet Protocol standard.
Net Mask – used to determine what subnet an IP address belongs to.
35
Name Server – computer server that implements a name service protocol used
to correlate the server name with the IP address.
Gateway – The access address allowing data to pass to and from the network.
3.8.8 Saving Parameter Settings

The settings for the current control parameters displayed on the Adjustments
display can be saved to a file which can be accessed and loaded to the WS
Controller at a later date.
To save the current parameter settings:
1. Access the “Adjustments” display by clicking on the “Adjustments” tab.
2. Click the Load/Save button on the “Adjustments” display. See Figure
3.18.
Figure 3.18 Load/Save Button
3. The “Machine Profiles” window will appear.

4. Click “Read from Controller” to load the current parameter settings from
the controller to the WSPC.
5. The program will read the settings from the controller, and will generate a
new profile. The new name will appear on the list as a “New Profile”
3.8.9 Editing and Searching Machine Profiles

The descriptions may be edited to make searching easier. This is helpful if
many profiles are saved on your PC.
1. Click on a profile to select it.
2. Click the “Edit” button.
3. Click in the Category 1 or Category 2 descriptions at the top of the page,
and edit as desired. See Figure 3.19.
4. Click the “Save Edits” button.
To sort and/or filter the Machine Profile name list:
a. Sort a column by clicking in the top space above of a column by
which values are to be sorted. One click will sort the column in
ascending order. A second click will sort the column in descending
order. Click the “Clear Sort” button to clear all sorting.
36
b. Filter a column by clicking on the expansion arrow in the space

above the column containing the filter criteria. The arrow will
present a list of the contents of the column. Select the item in the
list by which the column is to be filtered. Click the “Clear Filter” to
show all profiles.
c. Delete a Machine Profile by clicking on the profile name and then
clicking “Delete.” A confirmation dialog box will appear. Click “Yes”
to confirm deletion or “No” to cancel.
Figure 3.19 Machine Profiles Window
3.8.10 Loading Parameter Settings

At the “Machine Profiles” window, control parameters from a saved profile can be
loaded to the WS Controller. The values stored in the saved profile will replace
the parameter values displayed on the Adjustments display. When an
adjustment register is loaded, the new parameter values become immediately
effective at the WS Controller.
To load a saved Machine Profile:

1. Access the “Adjustments” display by clicking on the “Adjustments” tab.
2. Click the Load/Save button on the “Adjustments” display (Figure 3.18).
37
3. Click on the Name of the saved machine profile to be loaded. Saved

Machine Profiles are listed in the lower portion of the Machine Profiles
window. The control parameter values for the selected profile will be
shown in the upper portion of the window. These values are presented for
reference only and cannot be edited.
4. Click “Write to Controller” to load the parameters of the selected profile to
the WS Controller. The parameters will immediately become active at the
controller and the compressor and/or compressor system will begin
operating using the new parameter values.
38
SECTION 4 SETTING USER PREFERENCES

4.1 USER PROFILES
User Profiles are used to configure the WSPC software for a specific user or
group of users. Settings made in a profile only change the appearance and
action of the software program and do not affect the operation of the WS
Controller or compressor. The User Profiles option allows the operator to view
profile settings, modify a profile, create a new profile, save current settings as a
new profile, and switch profiles.
4.1.1 User Profile Option

To view the preferences of the current running profile:
1. Click “File” in the menu bar (Figure 4.1).
Figure 4.1 Profiles Menu Selection
2. Select “Profiles”. The User Profiles window will open displaying settings for
the current profile. See Figure 4.2.
3. To see the settings of a different profile, click the name of a profile to be
viewed from the list in the lower half of the window. The settings for the
selected profile will be presented in the fields in the upper section of the
window.
4. The “User Name” displays the name of the active profile. The name can be
an individual name, group name, machine, etc.
5. The “Notes” field displays information relating to the profile entered when the
profile was created.
6. The “Language” field displays the current language setting for the WSPC
displays.
7. “Units” settings display the units of measure displayed by the WSPC
software. Setting of the units here will not affect the units displayed on the
WS Controller interface. The following unit settings are available.
Pressure – Displays pressures in units of PSI, Bar, or kPa.
Temperature – Displays temperatures in units of Deg F or Deg C.
Flow – Displays air flow in units of ACFM, M3/hr, M3/min, L/min, and L/sec.
39
Power – Displays power in units of KW or HP.

Volume – Displays volume in units of KCF, Feet3, Gallons (US), Liters, M3,
and KM3.
Figure 4.2 User Profiles Window
8. Under “Communication Port” the settings that control communication between

the WS Controller and the WSPC software can be viewed and modified as
necessary. All four must be set properly for the programs to communicate.
The following communication parameters can be adjusted from the User
Profiles window:
Modbus Address – displays the modbus communication ID. The default
modbus ID value is 1 in the WS Controller, but is adjustable.
Com Port – This is the PC’s communication transmission channel through
which data is passed to and from the computer.
Baud Rate – The communication speed in bits per second between the WS
Controller and the PC interface. RS232 communications of the WS Controller
is always 38400 Baud. RS485 is 19200 Baud by default, but is adjustable.
Parity – The method used for checking the accuracy of the flow of data
between the computer and communication devices. The parity setting helps
to determine if a transmission error has occurred between devices. RS232
communications of the WS Controller is always “None.” RS485
communication is “Even” by default, but is adjustable.
40
When done viewing the profile settings, click cancel to exit the profile window.
The “Enter Password” option box will be presented. See Figure 4.3.
9. Select a profile and click OK to make the profile active.
Figure 4.3 Select Profile (Password Box)
4.1.2 Edit a Profile

To edit an existing profile:
1. Click “File” on the menu bar.
2. Select “Profiles”. The User Profiles window will be presented showing the
settings for the current profile.
3. Select a profile for editing from the list in the lower portion of the User Profiles
window.
4. Click “Edit” to allow editing of the profile on the upper part of the scrren.
5. Change the profile name” by entering a new name in the “User Name” field.
See Figure 4.4.
41
Figure 4.4 Edit Profile Window
6. In the “Notes” field, enter a brief note relating to the compressor system.
7. In the “Language” field, click on the drop down arrow and select the desired
language for the WSPC software.
8. Select the desired “Units of Measure.” These settings determine the units of
measure to be displayed by the WSPC software. Units selected here will not
affect units displayed on the WS Controller user interface.
a. At the “Pressure” field, click on the drop-down arrow and select the
pressure unit as PSI, Bar, or Kpa.
b. At the “Temperature” field, click on the drop-down arrow and select the
temperature unit as Deg F or Deg C.
c. At the "Flow" field, click on the drop-down arrow and select the air flow
unit as ACFM, M3/hr, M3/min, L/min, L/sec.
d. At the "Power" field, click on the drop-down arrow and select the power
unit as KW or HP.
e. At the "Volume" field, click on the drop-down arrow and select the volume
unit as KCF, Feet3, Gallons (US), Liters, M3, and KM3.
9. Select the desired “Communication Port” settings. These settings control
communication between the WS Controller and the WSPC software.
a. At the “Modbus Address” field, click the up/down arrows to increment to
the required modbus communication ID. The default modbus value is set
42
to 1. This number should be changed only if the modbus interface has

been configured for a different port.
NOTE
The Modbus Address, Baud Rate, and Parity assigned here must match
the modbus parameters of the controller. If the settings do not match,
communication between the PC and the controller will not occur.
b. At the “Com Port” field, enter the number of the communication port to use
for connecting to the PC. There are 16 com port options listed. The actual
number of com ports available will vary depending on the computer
system being used. The default Com Port is set to 1
c. At the "Baud Rate" field, click on the drop-down arrow and select the
desired Baud Rate for data transmission. The overall range is 300 to
57,600 baud. The WS Controller RS232 baud rate is 38400 bps.
d. At the "Parity" field, click on the drop-down arrow and select the desired
Parity option for data checking: odd, even, none. The WS Controller
RS232 setting is “None.”
10. When all edits are complete, click “Save Edits” to save the modified profile to
memory. Clicking cancel will discard changes to the profile and exit.
11. Click the “close window button” in the upper right corner of the window to exit
the User Profiles window.
The edited profile will not become the active profile until the it has been
activated selecting the desired profile at the “Enter Password” box. Refer to
Section 4.1.4.
4.1.3 Copy a Current Profile to a New Profile

The preferences of the current running profile can be copied to a new profile with
a different name. When selected, the preferences of the current profile will be
presented in the fields of the new profile. The user can keep all the profile
settings or make changes to any of the profile preferences, and save the new
profile with a unique name.
To copy an existing profile as a new profile:
1. While in the User Profiles window, select an existing profile with the same
user level.
2. Click the “Copy” button.
3. In the “User Name” field, enter the new name of the profile to be saved. The
name can be an individual name, group name, machine, etc.
43
NOTE
A new profile cannot be given the same name of an already
existing profile.
4. Make changes to the preferences in the profile window as necessary.

Section 4.1.2 details the steps to entering profile preferences.
5. When the profile information has been completed, click “Saved Copied
Profile” to save the profile.
6. Click the “close window button” in the upper right corner of the window to exit
the User Profiles window.
The edited profile will not become the active profile until it has been activated
selecting the desired profile at the “Enter Password” box. Refer to Section
4.1.4.
4.1.4 Activate a profile

A profile can be made active using the “Profiles” option. To activate a profile:
1. Click “File” on the menu bar.
2. Select “Login”.
3. The “Enter Password” box will be presented. See Figure 4.5. At the User
Name field, click the down arrow to display a list of available profiles.
4. Click on the desired profile from the list provided. If an Administrator profile is
selected, a password will be required for access.
5. Click “OK” to activate the selected profile. Clicking “Cancel” will close the
WSPC program.
Figure 4.5 Switch Profile (Password Box)
44
SECTION 5 VARIABLE SPEED DRIVE (VSD)

5.1 VSD OPERATION
Generally the WSPC functions operate in the same manner for VSD machines as
with non-VSD machines. When a VSD compressor is connected to the WSPC,
the program provides additional functionality for monitoring and controlling VSD
operation. This section defines those additional WSPC functions that are
available for VSD compressors.
5.2 COMPRESSOR DATA TAB

When a VSD machine is connected to the controller, additional VSD related
parameters are displayed at the Compressor Data screen. See Figure 5.1. The
data shown indicate current, recent and lifetime performance of the VSD
compressor package. Lifetime data are averages or totals since the time the
compressor was commissioned. Recent data are averages and totals since the
last reset. Current data show instantaneous flow rate and power estimates of the
compressor package.
Figure 5.1 Compressor Display Tab – VSD Compressor
VSD
Performance
Data
45
5.3 VSD PERFORMANCE DATA

Figure 5.2 shows a sample display of VSD performance data for a compressor
operating under normal conditions. A description of the VSD data is presented
below:
Figure 5.2 VSD Performance Data
Capacity indicates approximately how much air is being delivered by the

compressor package in CFM and percent of the compressor's full capacity. The
current data is updated frequently and shows the instantaneous delivery rates.
Recent shows the recent average since the Clear Recent Data button was
clicked and lifetime shows the average since the machine was commissioned.
Capacity % shows approximately how much air is being delivered by the
compressor package as a percentage of the compressor's full capacity. The
current data is updated frequently and shows the instantaneous delivery rates.
Recent shows the recent average, and lifetime shows the average since
commissioning.
Power indicates the amount of power being used to operate the VSD
compressor. The power is presented in kilowatts (KW) approximating the
compressor’s total power usage. The “Current” power data is updated frequently
and shows the instantaneous power usage rates. “Recent” shows the recent
power usage average, and lifetime shows the average power usage since the
machine was commissioned.
46
Power % shows the amount of power being used to operate the VSD
compressor expressed as a percentage of the compressor’s estimated usage
when operating at full capacity. The “Current” power data is updated frequently
and shows the instantaneous power usage rates. “Recent” shows the recent
power usage average, and lifetime shows the average power usage since the
machine was commissioned.
Hours indicates the amount of time (in hours and minutes) that the machine has
been operated since the Clear Recent Data button was clicked for Recent and
since the machine was commissioned for Lifetime.
Total Delivery indicates the estimated total amount of air delivered since the last
reset for Recent data and since the machine was commissioned for Lifetime
data; measured in thousands of cubic feet (KCF).
Total Energy indicates the estimated total electrical energy consumption since
the last reset for Recent data and since the machine was commissioned for
Lifetime data; measured in Kilowatt-Hours (KWH).
Total Cost indicates the cost for the electrical energy since the last reset for
Recent data and since the machine was commissioned for Lifetime data;
calculated as dollars (or other units of currency).
Savings vs Load/Unload shows the estimated additional cost to deliver the
same quantity of air using load/unload compressor control since the last reset for
calculated as Dollars. This value is calculated using the Compressed Air
Challenge curve for Load/Unload.
Savings vs Inlet Mod. shows the estimated additional cost to deliver the same
quantity of air using inlet modulation compressor control since the last reset for
calculated as Dollars. This value is calculated using the Compressed Air
Challenge curve for Inlet Modulation.
Savings vs Variable Displacement shows the estimated additional cost to
deliver the same quantity of air using variable displacement compressor control
since the last reset for Recent data and since the machine was commissioned for
Lifetime data; calculated as Dollars. This value is calculated using the
Compressed Air Challenge curve for Variable Displacement.
Refer to the WS Controller Instruction Manual for descriptions of VSD functions
and handling of warning and fault messages.
5.4 CLEAR RECENT DATA

The Recent data column displays average and total values since the date of the
last reset. Recent data history may be reset to zero (like a trip odometer in a car)
by clicking the Clear Recent Data button at the bottom of the VSD Performance
box. A few seconds after the button is pressed, all values in the Recent columns
of the VSD Performance group and the Delivery History window will be set to
47
zero. New machine statistics will immediately begin to be calculated and the
Recent columns will soon be populated with the new Recent data values.
5.5 DELIVERY HISTORY

Click on the Delivery History button to open the Delivery Profile window. See
Figure 5.3. This window displays a detailed breakdown of the compressor
operation over a Recent period or over the Lifetime of the machine. The Delivery
Profile shows the amount of time the compressor has operated at various rates
of delivery. For example, the values shown in Figure 5.3 correspond to a
compressor that has been delivering approximately 20% of its rated capacity for
206 minutes (3 hours, 26 minutes); it ran at 45% of capacity for 158 minutes, etc.
These values may be used for further estimates of compressor options during
plant surveys and evaluations. The Recent values shown in the Delivery Profile
window are reset to zero when the Clear Recent Data button is pressed at the
VSD performance box.
Click on the “Create Report” to make a text file report that may be copied into
other documents. The report may also be copied into spreadsheet programs.
48
Figure 5.3 Delivery (History) Profile Window
5.6 SERVICE DISPLAY TAB

This page lists the last 16 faults to occur with the compressor. It will also contain
VSD related faults should they occur.
The WSPC provides additional service data while operating a variable speed
drive compressor. To view VSD service data, click the "Service" tab. See Figure
5.4. The display will show the Main Motor VFD Status box containing certain
technical details of the motor and drive. This information may be useful in
diagnosing drive or motor problems should they occur.
49
Figure 5.4 Service Tab – VSD Status
5.7 MAIN MOTOR VFD STATUS BOX

Service data related to VSD Compressors is displayed in the Main Motor VFD
Status box. See Figure 5.5. The VFD Status box contains the following
information:
Motor speed displays the motor speed in revolutions per minute (RPM).
Motor current displays the motor current measured in Amps.
Frequency displays the motor frequency measured in Hertz.
Motor temp protection displays the percent of motor temperature rise.
Drive temperature displays the current drive temperature measured in degrees
Fahrenheit or Celsius.
DC link voltage displays the drive DC link voltage.
Drive Com Faults provides a count of the drive communication faults.
Up/down count is the number of recent faults.
Total count is the total number of drive communication faults that have occurred.
50
Figure 5.5 Main Motor VFD Status box
5.8 ADJUSTMENTS TAB

As discussed earlier in this manual, the adjustment tab allows the user to modify
certain control parameters of the compressor operation. In addition to the
general control parameters previously described, two VSD adjustments become
available when the WSPC is connected to a VSD compressor. These VSD
control parameters are setpoint pressure and cost per kilowatt-hour. See Figure
5.6.
To view the VSD control parameters, click the Adjustments tab to present the
Adjustments display. The additional VSD parameters are located in the left
column of the display.
The VSD control parameters are defined as follows (ref. Figure 5.6):
51
Figure 5.6 Adjustments Tab – VSD Parameters
VSD Setpoint pressure - The targeted pressure for the variable speed controls.
This is normally adjusted near the bottom of the load/unload band. The speed will
be adjusted to maintain this pressure. Most packages will allow adjustment of this
over a wide range to allow tailoring of the pressure to the needs of the
application. Adjustments will be automatically made to the maximum speed to
operate the motor at its full capacity at any pressure.
Cost per KWH - The cost per kilowatt-hour of energy is entered here. This
setting is used in the cost estimates displayed in the VSD Performance box of
the Compressor Data display. Value is set in dollars or other units of currency.
For example, an entry of 0.070 equals 7 cents per KWH.
Adjustment of the VSD control parameters is accomplished in the same manner
as the adjustments of the general parameters described in Section 3.8 of this
manual.
5.9 ADMINISTRATOR LEVEL VSD ADJUSTMENTS

Refer to Section 6.5.11 of this manual for administrator level control parameter
adjustments to VSD compressors.
52
NOTES
53
54
Part 2: Administrator Level WSPC USER INTERFACE
PART 2
ADVANCED FUNCTIONS
55
WSPC USER INTERFACE Part 2: Administrator Level
56
SECTION 6 ADMINISTRATOR LEVEL FUNCTIONS

NOTE
This section is not required for normal machine operation.
6.1 ADMINISTRATOR LEVEL FUNCTIONS

Persons with Administrator privileges can perform all user level functions plus
additional administrator options that allow greater control and more detailed
adjustments of the machine parameters. These allow setups for special
applications and advanced servicing by trained technicians.
This section applies specifically to Administrator level operations. User level
functions are described in the preceding sections of this manual and are not
repeated here except where necessary in describing a specific administrator
function. Therefore, persons using the program at the administrator level must
be knowledgeable in all user level functions as well. It is assumed that these
persons have read all previous sections of this manual before proceeding.
6.2 ACCESSING THE ADMINISTRATOR LEVEL

Administrator access requires a “key” file to be installed to the admin user’s PC.
The WSPC installation includes the special key file along with the WSPC files.
This key file requires periodic updates. The key is not required for normal User-
level operation of WSPC.
Administrator privileges are assigned when a profile is created. Accessing an
Administrator Profile requires a specific password.
To open the program with Administrator level access:
1. Click on the shortcut located on the computer desktop. The WSPC
program will open to the Password Entry Box. See Figure 6.1.
2. Click the drop-down arrow on User Name and select “Default Admin” or
another desired Administrator profile. When an Administrator level profile
is selected, a field for password entry will be present.
3. Type the access password and click “OK” (or press Enter). .
a. If the correct password was entered, the program will open with
Administrator level access.
b. If no password is entered or if the password entered was incorrect,
an alert will appear indicating either “No password entered” or
“Password incorrect”. Click “OK”, enter the correct password and
press “Enter”.
c. If the key is missing or expired, an alert will appear. Contact Sullair
for update. WSPC may still be used at User level.
57
Figure 6.1 Password Entry Box
4. The WSPC program will open with access to Administrator Level

Functions.
If the program opens without displaying a password entry field then a User level
profile was selected. Click on the down arrow next to the User Name field and
select an Administrator profile for access to administrator level functions.
6.3 COMMISSIONING A CONTROLLER

Commissioning is the process of initializing the WS Controller for operation with a
specific compressor model and type. During the commissioning process, all
previous stored data (parameter values, logs, history information, etc.) is erased
from the controller memory. The new default parameter values are then loaded
to the controller that configure it for a particular compressor model and
application.
NOTE
Controller commissioning is normally a one-time event when a new
controller is installed.
The compressor must be stopped before beginning the
commissioning process. When the compressor is running, the
“Commission” option is inoperable.
To commission a controller for a compressor model:

1. On the Menu Bar select the “File” menu and click “Commission” in the
drop-down option list. See Figure 6.2. The “Commission” window will be
presented.
Figure 6.2 Commission Option
Commission
58
2. Click the down arrows for the machine model for which the controller is to
be commissioned. See Figure 6.3.
NOTE
Use care to select the proper machine model. All machine attributes must
match the model selected during commissioning to ensure proper and safe
operation.
Figure 6.3 Commission Select
3. After the Model has been chosen, select the attributes that apply to the
specific machine being commissioned. Only those options that have
multiple choices may be selected.
a. Click “Hp” to select the horsepower of the compressor motor.
b. Click “Hz” to select the compressor motor frequency.
c. Click “Pressure” to select the compressor pressure rating.
d. Click “Cooling” to select the compressor cooling method.
e. Click “Motor” to select the compressor motor phase type.
f. Click “Volts” to select the compressor operating voltage.
g. Click “Dryer” to select the compressor dryer type.
4. When all appropriate attributes have been selected, click “OK”. The
program will present a “Continue to Commission” option box. See Figure
6.4.
Figure 6.4 Commissioning Confirmation
59
5. Click “Yes” to confirm commissioning the controller to the selected

compressor model. Commissioning will begin and the progress of the
commissioning process will be shown in the commissioning window. See
Figure 6.5.
Figure 6.5 Commissioning Progress Monitor
As the default settings are loaded to the controller, a commissioning progress

meter will be presented to allow the administrator to monitor the progress of the
commissioning process.
When the default settings have finished loading to the controller, a final
confirmation box will appear indicating that commissioning is complete (Figure
6.6). Turn the controller power off, then click “OK” to confirm. To verify, restore
power and reconnect to controller. Verify machine information (refer to Section
3.3).
Once a controller has been commissioned, it can be used to control and monitor
the operation of the compressor and log new compressor operation data.
Parameters set during commissioning can be later adjusted by the end user to
customize the compressor for a specific application.
Figure 6.6 Commissioning the controller
6.4 MAINTENANCE DISPLAY

The Maintenance Display at the Administrator level displays the same warning
and maintenance information as at the User level (Refer to Section 3.5). The
Administrator level Maintenance display includes additional functions that allow
the administrator to view the maintenance information in greater detail and to
reset the service and warning messages. See Figure 6.7. The additional
functions of the administrator level Maintenance display are described below.
60
“Warning History” button – When selected, presents a table displaying a

history of the 16 most recent warning occurrences.
“Maintenance History” button – When selected, presents a table displaying a
history of the 16 most recent service reminders.
“Reset” buttons – Resets warning messages and service reminders. Click a
“Reset” button next to a warning or service reminder to delete the message from
the list and clear it from the WS Controller display.
“Reset All” button – Clears all warning messages and resets all service
reminders. Click “Reset All” at the bottom of the list of warnings or service
reminders to clear all the messages in the respective list.
Service Interval fields – Allows intervals for “Hours To Next” recommended
service to be set. The intervals are entered into fields of the “Hours To Next” box
in the right-hand column. When a service interval is changed, the change does
not become affective until the “Reset All” button under Recommended Service
is clicked (Refer to Figure 6.7). When a service interval has expired, the related
service reminder message will appear in a field of the Recommended Service
box. A service interval set to zero (0) will disable the service reminder for that
item.
Figure 6.7 Maintenance Display – Admin Level
“Reset All” must be clicked to allow service

interval change to become effective.
61
6.4.1 Warning History Window

A history of the 16 most recent Warning messages may be viewed in the
“Warning History” window. See Figure 6.8.
1. To access the “Warning History” window, click the “Warning History”
button on the “Maintenance” display.
2. The “Warning History” window will appear displaying the following
elements:
a. Top row header: Displays 14 abbreviated headings corresponding to
warnings that may appear on WS Controller display panel. Also along
the top row are headings for the machine “hours”, “date”, and “time” of
the warning occurrence.
b. Columns: Boxes below each warning heading will change from
shaded gold to bright gold when a warning is indicated.
c. Rows: The most recent warnings are indicated on the first row below
the headings. Each preceding warning is indicated chronologically
down the table column.
3. Click “Create a Report” to save the Warning History data to a file.
4. Close the table by clicking the “Close” button.
Figure 6.8 Warning History Window
62
6.4.2 Maintenance History Window

A chronological history of the 16 most recent Service Reminders may be viewed
in the Maintenance History Window. See Figure 6.9.
1. To access the “Maintenance History” window, click the “Maintenance
History” button on the “Maintenance” display.
2. The “Maintenance History” window will appear displaying the following
elements:
a. Top row header: Displays six abbreviated headings corresponding to
service reminders that may appear on WS Controller display panel.
Also along the top row are headings for the machine “hours”, “date”,
and “time” of the warning occurrence.
b. Columns: Boxes below each maintenance heading will change from
shaded yellow to bright yellow when a service reminder is indicated.
c. Rows: The most recent service reminders are indicated on the first
row below the headings. Each preceding service reminder is indicated
chronologically down the table column.
3. Click “Create a Report” to save the Maintenance History data to a file.
4. Close the table by clicking the “Close” button.
Figure 6.9 Maintenance History Window
63
6.5 ADMINISTRATOR ADJUSTMENTS (ADMIN) DISPLAY

The Administrator Adjustments (Admin) display tab is available only when an
administrator level profile is active. This display allows the administrator to edit
the ID’s of specific controller inputs and to make zero calibration adjustments of
measured values between the compressor system and the controller. The Admin
user can view the current assignments of the controller input registers and make
adjustments as necessary. See Figure 6.10. The inputs shown in the figure are
for reference and vary based on specific machine configurations.
Changes can only be made at the Admin display while the compressor is
stopped. When the compressor is running, the fields of the Admin display are
inactive. Changes made at the Admin display will be applied to the WS
Controller within a few seconds after entry.
Figure 6.10 Administrator Adjustment Display
Described below are parameters that can be edited by the Administrator at the
“Admin” display. The units and language appearing in the “Administrator
Adjustment” display correspond to the settings applied when the Administrator
profile was created.
64
6.5.1 Signal Address Function

Refer to Figure 6.10. The left section contains a list of controller functions, and
allows selection of signals to operate the function. This allows special field
setups for special applications.
General Fault – Generates an Option Input Fault when on.
General Warning – Generates User Option Warning when on.
General Runtime Fault – Generates an Option Input Run Fault when on. This
fault is enabled a few seconds after the compressor starts.
General Runtime Warning – Generates a User Option Warning when on. This
warning is enabled a few seconds after the compressor starts.
Remote Operate – Operates the compressor when on.
Remote Master – Uses Remote inputs when on.
Remote Unload – Forces the compressor to unload when on. Refer to the
Sequencing manual for details on using the remote inputs.
Dryer Warning – Generates Dryer Warning when on.
Dryer Fault – Generates Dryer Fault when on.
Phase Monitor Fault – Generates Phase Monitor Fault when on.
Water Pressure Fault – Generates Water Pressure Fault when on.
Factory-Defined A through E – Operates the factory defined relay when on.
Actual relay assignments are shown, and depend on compressor model.
6.5.2 Digital Input Options (drop-down arrows)

The following options may be selected for a Digital Input by clicking on the
associated drop-down arrow (refer to Figure 6.10):
ON – Activates the function continuously. The input signal is ON.
Off – Deactivates the function. The input signal is OFF.
Running – Activates the function when the Compressor is running.
Din 7, 8, 9, 4 ON – Activates the function when the input signal at the respective
input (7, 8, 9, or 4) is ON. The list of available inputs varies with models.
Din 7, 8, 9, 4 OFF – Activates the function when the input signal at the respective
input (7, 8, 9, or 4) is OFF. The list of available inputs varies with models.
MB Remote ON – Activates the function when the Modbus Remote signal is ON.
MB Timer 1, 2, 3 ON – Activates the function when the respective Modbus Timer
signal (1, 2, 3) is ON.
MB Remote OFF – Activates the function when the Modbus Remote signal is
OFF.
65
MB Timer 1, 2, 3 OFF – Activates the function when the respective Modbus

Timer signal (1, 2, 3) is ON.
6.5.3 Factory-Defined Output Options (drop-down arrows)

The following options may be selected for a Factory Defined Relay (A – E) by
clicking on the associated drop-down arrow (refer to Figure 6.10):
ON – Turns the relay ON.
OFF – Turns the relay OFF.
Drain – Activates the relay when the Drain solenoid is actuated.
Running – Activates the relay when the compressor is Running.
Enabled – Activates the relay when the compressor is Enabled.
Fault – Activates the relay when a Fault condition occurs.
Warning – Activates the relay when a Warning condition occurs.
Fault or Warn – Activates the relay when either a Fault or a Warning occurs.
Master Enabled – Activates the relay when the controller is enabled as the
Master device in a sequence.
6.5.4 Analog Signal Zero Trims

The Analog Zero Trim settings allow for calibration of various analog inputs.
Refer to Figure 6.10. Analog inputs are assigned to sensors used to measure
specific characteristics of the compressor system. The Analog Signal Zero Trims
function is used to adjust the displayed value of the measurements to equal the
measured value at the analog device.
Section 6.5.9 provides steps on calibrating analog input measurements.
The inputs used vary with compressor models and design. The display will
indicate which sensors are active by indicating their function.
Typical analog input assignments are shown below.
AI0 AI1 AI2 AI3 AI4 AI5 Separator
Temp 1 Temp 2 Temp 3 Sump Line Other (Sump-Line)
Pressure Pressure Pressure Pressure
6.5.5 Maximum User Unload Settings

The Maximum User Unload settings allow the maximum limit to be set for the
compressor unload pressure. These limit the setting for the User-level
adjustment of unload pressure.
Refer to Figure 6.10.
Load/Unload Mode – Sets the maximum Unload pressure limit for the
compressor when the machine is operated in Load/Unload mode.
66
Modulating Mode – Sets the maximum Unload pressure limit for the compressor
when the machine is operated in Modulating mode.
6.5.6 Disable Warning Reset

Current versions of WS Controllers reset warnings whenever the start or stop
button is pressed on the keypad. The administrator may disable this feature, and
require all warnings to be reset by WSPC only. Refer to Figure 6.10.
1. Select the “Start Button” check box to disable reset by the start button.
2. Select the “Stop Button” check box to disable reset by the stop button.
6.5.7 Assigning Digital Inputs

To make adjustments at the “Admin” Display (Refer to Figure 6.11) :
1. Click at the WSPC to connect communication between the

computer and the WS Controller. Connection must be enabled before
adjustments can be made at the Admin display.
2. Press (Stop) at the controller to stop the compressor operation. The
compressor must be stopped before adjustments can be made at the
Admin display.
3. Click on the drop-down arrow at the right of the row containing the name
of the function to be reassigned.
4. In the drop-down list, select the input to assign to the corresponding
function. The new assignment will become active a few seconds after
entry.
Figure 6.11 Administrator Adjustments
Click Connect to
enable Admin
Adjustments
Analog Signal
Zero Trims for
calibration
adjustments
Click drop-
down arrow to
select input
assignment
67
6.5.8 Unload (Remote) Button

The administrator may set up the controller for remote control by Modbus. To do
so, select the “Modbus timer 1” to control the “Remote Unload” function above.
Also select “Remote”, Hours”, or “ComNum” Sequence mode on the User’s
“Adjustments” tab to enable remote control.
When this is done, an additional button labeled “Unload” will appear under the
“Connection” button in the Status Bar. See Figure 6.12. Click on the “Unload”
button to toggle the compressor operation. A bright yellow box next to the
Unload button indicates that the machine is being forced to unload. A darkened
yellow box next to the button indicates that the machine will operate normally.
If continuous communication from the PC is not received, the compressor will
revert to normal operation within a couple minutes.
Figure 6.12 Unload Button During Remote Operation
Unload
Button
6.5.9 Sensor Calibration

The compressor is equipped with sensors that monitor and measure various
characteristics of the compressor performance. These values are received at the
WS Controller as analog input signals from the sensor. Most sensors input can
be adjusted to calibrate the reading at the controller with the actual measured
value at the sensor location. This section will describe the steps necessary to
calibrate the Line Pressure transducer. Calibrate other sensors in the system in
a similar manner.
6.5.10 P2 Pressure Transducer Calibration

The Line pressure transducer input measurement is assigned to analog input AI4
at the controller. This pressure transducer measures the output line pressure at
the compressor main header. Over time, the pressure transducer may vary
slightly producing an inaccurate reading at the controller. Periodically and prior
to operating multiple controllers in a sequence, the controller should be calibrated
to reflect the same pressure measurement as that measured at the Line
transducer location. The calibration should be performed when the system is at
a stable pressure with minimal load on the output lines.
Use the following steps to calibrate the WS Controller Line pressure reading
(refer to Figure 6.11):
1. Measure the parameter (Line pressure) at the sensor (transducer) location
using an independent certified gauge.
68
2. At the WSPC interface, observe the Line pressure reading in the

“Compressor Status Bar.” Compare this reading with the measurement at
the transducer location.
3. If the measurement on the external gauge at the transducer does not
match the discharge pressure reading at the PC, click on the “Admin” tab
to access the Administrator Adjustments display.
4. Under the category “Analog Signal Zero Trims,” highlight the values in the
analog sensor field labeled AI4 (Line pressure input).
5. Enter the value necessary to increase or decrease the Discharge reading
at the PC to equal the measurement at the transducer. The calibration
variance limits are –7.5 to +7.6.
6. Press “Enter” or click the mouse outside of the entry field to attach the
variance value. The variance value will be added to or subtracted from
each measurement received by the controller. The value change can be
immediately observed at the controller and at the PC.
6.5.11 VSD Package Settings

When a VSD compressor is connected to the WSPC, additional VSD related
adjustments are available on the Admin display. See Figure 6.13. These values,
located in the right side of the screen are only displayed when a VSD machine is
connected. In most cases, the factory settings are satisfactory for normal
compressor operation.
Figure 6.13 Administrator Adjustments
VSD
Package
Settings
Should modification of the parameters be necessary, adjust the VSD Package

Settings in the same manner as described in Section 6.5.7 above.
69
The VSD Package Settings are described below (ref. Figure 6.14):
Figure 6.14 VSD Package Settings
Flow calibration - The flow indicator sets the nominal (100%) flow value for the
machine operating under typical conditions. This value may be adjusted as
needed for specific applications and operating conditions.
Power calibration - The power indicator sets the nominal (100%) power value
for the machine operating under typical conditions. This value may be adjusted
as needed for specific applications and operating conditions.
Gain control I and Gain control P - A value of 10 is recommended for each of
these controls for almost all end-use applications. Additional stability functions
are built into the controls that make these values non-critical and virtually
eliminate the need for tuning. However, extremely large- or small-volume
systems may benefit from some adjustment. Consult the factory if stability
problems are encountered.
Autoset % - Allows speed adjustments to be made automatically when changes
in the Setpoint pressure are made causing the compressor to operate at its full
rated power capability. This should normally be set to 100. If it is desired to run
the compressor at less than full capacity, simply set this to a lower value. For
example, set the Autoset % to 80 to operate a 50HP compressor at 40HP
maximum. The WS Controller will calculate the necessary speed adjustments
whenever the setpoint is changed. Autoset may be disabled by setting this value
to 0 % allowing the speed to be adjusted manually. However, this is not
recommended and can cause improper machine operation.
Minimum Speed - is normally left at the factory setting, but may be increased.
Enter the desired frequency multiplied by 10 (e.g., 250 for 25.0 Hz).
Maximum Speed - If Autoset is enabled, the maximum speed will be set
automatically as appropriate for the machine and setpoint pressure. If Autoset is
disabled, the frequency will be required to be entered manually to control the
70
range of operation. Enter the desired frequency multiplied by 10 (e.g., 814 for
81.4 Hz).
Motor Protect Amps – Maximum amp setting for VSD operation. This should
be set for the LOWER of:
1. Maximum motor amps. This is FLA times service factor, unless a specific
SFA is shown. For 460V/60Hz motors connected 400V/60Hz, multiply the
460V nameplate ratings by 1.15.
2. Rated drive current. This is shown on the drive nameplate. This will
usually be the limit for most 460V compressors.
Slow Acc/Dec – Setting for controlling VSD acceleration and deceleration. The
factory settings are based on standard motors, and this setting is 0. If a special
motor is applied, this setting may be increased to eliminate drive overvoltage
during deceleration. Slower settings will reduce system stability, and may require
additional air storage.
6.5.12 Saving and Loading Administrator Parameters

Administrator parameters may be Saved and loaded by using the Load/Save
button on the “Admin” tab. The procedures are identical to those described for
User Adjustments in section 3.8.8 and 3.8.9.
6.5.13 Import Commission Data

The commissioning parameters will be updated from time to time as new models
or features are added to the line of compressors. When this happens, a
commission data text file will be distributed. This allows easier distribution,
including simple e-mail attachments. It also will allow the update without
affecting other WSPC preferences and saved information. The procedure is
simple and fast, and should be done following any distribution from Sullair.
1. Copy the new file to your PC. The preferred location is with the other
WSPC program files. You may use “Import Other Data” to copy files from
other locations to this folder.
2. Start WSPC. You do not need to be connected to a controller.
3. Select the “Admin” tab.
4. Click the “Import Commission Data” tab.
5. Select the file with the new commission data. See figure 6.15. You may
browse to other locations, if necessary.
6. Click the “Open” button
7. Confirm or Cancel on the confirmation box. All old commissioning data is
cleared when you confirm.
8. Wait while the data is updated. This takes about a minute.
9. A final confirmation box will confirm that the job is completed.
71
Figure 6.15 VSD Package Settings
6.5.14 Import Other Data

This is provided simply as a tool to copy files from other locations into the WSPC
folder. This may be used on some update distributions. To import:
1. Start WSPC. You do not need to be connected to a controller.
2. Select the “Admin” tab.
3. Click the “Import Other Data” tab.
4. Browse to the folder and select the desired file.
5. Click the “Open” button
6. Confirm or cancel the action.
72
6.6 MODBUS FUNCTIONS

The “Modbus” display is available only when an Administrator level profile is
active. Communication transactions between the WSPC program and the WS
Controller may be monitored at the “Modbus” display. None of this is essential
for machine operation, but may be used for demonstration purposes if setting up
a dedicated Modbus network. See Figure 6.16.
Refer to the WS Controller Modbus Specification for information on using
modbus with the WS Controller and a complete list of associated commands.
The data communicated represents compressor operating mode and states,
including faults and warning signals, compressor temperatures and pressures,
machine run times and intervals, VSD performance, digital I/O states, sequence
status, and other machine parameters.
The messages appear in hexadecimal or decimal form. The WSPC transmits a
request for information or send commands to control the compressor operation.
The controller responds with the requested data or an acknowledgement to the
control command.
Communication must be “Connected” between the PC and the controller to
perform modbus functions. Connection is indicated by the box left of the
“Connect” button appearing bright green.
Figure 6.16 Modbus Display
73
6.6.1 Monitoring Modbus communications

Three modes of monitoring may be selected by clicking the radio button. When
monitoring, the WSPC request will always be shown in the “Command” data
window in hex form. The WS data will be shown in the lower window in either
Hex or Decimal format.
Off – Stops monitoring, but continues to display the most recent communication.
Continuous – monitors the normal WSPC communication with the controller.
Step – Allows the Administrator to select a given block of data for monitoring.
See figure 6.17. To use step monitoring:
1. Click Step radio button in the Mode box.
2. Use the drop-down list to select a parameter type. Options are User
Inputs, Admin Inputs, User Holding, and Admin Holding.
3. Use the drop down list to select a block of data of that type. These will be
in blocks of up to 50 registers.
4. Click the “Step” button to refresh the data.
Figure 6.17 Modbus Monitoring
6.6.2 Reading and writing specific registers

The Administrator is also able to select a specific register for monitoring or
changing. Always use the decimal format when doing this. See figure 6.18.
To read a register:
1. Click the “Decimal” format.
74
2. Click in the Address box for the Input or Holding register, and enter the
desired register number.
3. Click the “Read” button to get the current value.
Figure 6.18 Modbus Registers
To change a holding register:

1. Click the “Decimal” format.
2. Click in the Address box for the Holding register, and enter the desired
register number.
3. Click the “Read” button to get the current value.
4. Click in the Value box, and enter the desired value.
5. Click the “Write” button to send the request to the controller.
6. Click the “Read” button to verify the new value.
75
WORLDWIDE SALES AND SERVICE
SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A.

Sullair Road, No. 1 Zone Des Granges BP 82
Chiwan, Shekou 42602 Montbrison Cedex, France
Shenzhen, Guangdong PRV. Telephone: 33-477968470
PRC POST CODE 518068 Fax: 33-477968499
Telephone: 755-6851686 www.sullaireurope.com
Fax: 755-6853473
www.sullair-asia.com
SULLAIR CORPORATION
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A.
www.sullair.com
Telephone: 1-800-SULLAIR (U.S.A. Only)
or 1-219-879-5451
Fax: (219) 874-1273
CUSTOMER CARE
for Parts and Service
1-888-SULLAIR (785-5247)
219-874-1835
Specifications Subject To
Change Without Prior Notice
E06
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WSPC

USER INTERFACE MANUAL

For detailed course outlines, schedule and cost information contact:

Sullair Customer Care Training Department

Microsoft.net® is a registered trademark of Mircosoft® Corporation.

Windows® is a registered trademark of Mircosoft® Corporation.

OPERATOR IS REQUIRED TO READ

PART 1 USER LEVEL......................................... 1

SECTION 1 OVERVIEW ........................................................................................ 3

1.1 Manual Contents........................................................................................ 3

SECTION 2 GETTING STARTED.......................................................................... 7

2.1 Access PRIVILEGES ................................................................................. 7

SECTION 3 WSPC DISPLAY DESCRIPTIONS .................................................. 15

3.1 Compressor Status Bar............................................................................ 15

SECTION 4 SETTING USER PREFERENCES ................................................... 39

4.1 User Profiles ............................................................................................ 39

SECTION 5 VARIABLE SPEED DRIVE (VSD) ................................................... 45

5.1 VSD Operation......................................................................................... 45

PART 2 ADVANCED FUNCTIONS .................... 55

SECTION 6 ADMINISTRATOR LEVEL FUNCTIONS ......................................... 57

6.1 Administrator Level Functions.................................................................. 57

1.1 MANUAL CONTENTS

Features of the WSPC User Interface software include:

1.2 SYSTEM COMPATIBILITY

1.3 INSTALLING THE WSPC USER INTERFACE SOFTWARE

1.4 INSTALLING OR UPDATING THE FRAMEWORK

1.5 UNINSTALL THE WSPC SOFTWARE

SECTION 2 GETTING STARTED

2.2 STARTING THE SOFTWARE

Figure 2.1a WSPC User Interface password request

Do the following to select a user-level profile:

Figure 2.2 User Option

Figure 2.3 WSPC Opening Window – Compressor Data Display

2.3 WINDOWS® BASIC

Figure 2.4 User Interface display tab

2.4 CONNECTING THE PC TO THE CONTROLLER

2.5 CONNECTING / DISCONNECTING THE WSPC USER INTERFACE

Figure 2.5a WSPC User Interface Display Screen

3. If communication with the machine could not be established, an error

Figure 2.5b WSPC User Interface Display Screen

4. To disconnect communication between the WSPC and the controller, click

Figure 2.6 WSPC User Interface Display Screen

Title Bar Display Tabs

Communication User Profile

2.6 THE WSPC DISPLAY SCREEN

2.7 COMPRESSOR STATUS BAR

Figure 2.7 Compressor Status Bar (Reduced)

2.8 FILE MENU

Figure 2.8 File Menu Options

Figure 2.9 Login Screen

SECTION 3 WSPC DISPLAY DESCRIPTIONS

Figure 3.1 Default Screen: Compressor Data Display

3.1.1 Status Bar Components

Compressor Temperature 1 – The internal temperature of the compressor.

3.2 COMPRESSOR DATA DISPLAY (DEFAULT SCREEN)

Figure 3.2 Compressor Data Display