OPERATOR’S MANUAL PW10A-X--X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 3-11-04

REVISED: 7-15-16
(REV. H)
1” DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637397 for air section repair (see page 6).
637401-XX for fluid section repair (see page 4). NOTE: This kit also con-
tains several air motor seals which will need to be replaced.
637390-3 major air valve assembly (see page 7).

PUMP DATA
Models . . . . . . . . . . . . . see Model Description Chart for “-XXX”.
Pump Type . . . . . . . . . . Metallic Air Operated Double Diaphragm
Material . . . . . . . . . . . . . see Model Description Chart.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . 25.7 lbs (11.7 kgs)
Maximum Air Inlet Pressure . . . . . . . . . 120 psig (8.3 bar) Figure 1
Maximum Material Inlet Pressure . . . . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 psig (8.3 bar) MODEL DESCRIPTION CHART
Maximum Flow Rate (flooded inlet) . . . . 60.0 gpm (227.1 lpm)
Displacement / Cycle @ 100 psig . . . . . 0.234 gal. (0.89 lit.) PW10 A - A A X - X X X
Maximum Particle Size . . . . . . . . . . . . 1/8” dia. (3.3 mm)
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM . . . . . . . . . . . -60 to 280 F (-51 to 138 C) CENTER SECTION MATERIAL
Hytrel . . . . . . . . . . . . . . . . -20 to 180 F (-29 to 82 C) A - Aluminum
Nitrile . . . . . . . . . . . . . . . . . 10 to 180 F (-12 to 82 C)
FLUID CONNECTION
Santoprene . . . . . . . . . . . -40 to 225 F (-40 to 107 C) A - Inlet - 1-1/2 -- 11-1/2 NPTF - 1
PTFE . . . . . . . . . . . . . . . . . 40 to 225 F (4 to 107 C) Outlet - 1-1/4 -- 11-1/2 NPTF - 1
Viton . . . . . . . . . . . . . . . . -40 to 350 F (-40 to 177 C)
Dimensional Data . . . . . . . . . . . . . . . . see page 8 FLUID CAPS & MANIFOLD MATERIAL
Mounting Dimension . . . . 5.9375” x 8.75” (150.8 mm x 222.3 mm) A - Aluminum
Noise Level @ 70 psig, 60 cpm . . . . . . . 80.6 dB(A)① HARDWARE MATERIAL
P - Plated Steel
➀ The pump sound pressure levels published here have been updated to an Equivalent
S - Stainless Steel
Continuous Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
ROP S5.1 using four microphone locations.
SEAT MATERIAL
NOTICE: All possible options are shown in the chart, however, certain A - Santoprene F - Aluminum
combinations may not be recommended, consult a representative or the C - Hytrel G - Nitrile
factory if you have questions concerning availability.
BALL MATERIAL
A - Santoprene T - PTFE
C - Hytrel V - Viton
G - Nitrile
DIAPHRAGM MATERIAL
A - Santoprene L - Long Life PTFE
C - Hytrel T - PTFE / Santoprene
G - Nitrile V - Viton
FLUID SECTION SERVICE KIT SELECTION PW10A - AAX - X X X
EXAMPLE: MODEL # PW10A-AAP-AAA 637401 - X X
FLUID SECTION SERVICE KIT # 637401-AA Ball Diaphragm

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276 © 2016 CCN 15207962
arozone.com
 OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
Obtain Material Safety Data Sheets on all materials from the
EXCESSIVE AIR PRESSURE
STATIC SPARK
HAZARDOUS MATERIALS
HAZARDOUS PRESSURE
supplier for proper handling instructions.
WARNING EXPLOSION HAZARD. Models containing alumi-
num wetted parts cannot be used with III.-Trichloroethane, Me-
WARNING EXCESSIVE AIR PRESSURE. Can cause person- thylene Chloride or other Halogenated Hydrocarbon solvents
al injury, pump damage or property damage. which may react and explode.
Do not exceed the maximum inlet air pressure as stated on the Check pump motor section, fluid caps, manifolds and all
pump model plate. wetted parts to assure compatibility before using with solvents
Be sure material hoses and other components are able to with- of this type.
stand fluid pressures developed by this pump. Check all hoses WARNING MISAPPLICATION HAZARD. Do not use models
for damage or wear. Be certain dispensing device is clean and containing aluminum wetted parts with food products for hu-
in proper working condition. man consumption. Plated parts can contain trace amounts of
WARNING STATIC SPARK. Can cause explosion resulting in lead.
severe injury or death. Ground pump and pumping system. CAUTION Verify the chemical compatibility of the pump
Sparks can ignite flammable material and vapors. wetted parts and the substance being pumped, flushed or re-
The pumping system and object being sprayed must be circulated. Chemical compatibility may change with tempera-
grounded when it is pumping, flushing, recirculating or spray- ture and concentration of the chemical(s) within the
ing flammable materials such as paints, solvents, lacquers, substances being pumped, flushed or circulated. For specific
etc. or used in a location where surrounding atmosphere is fluid compatibility, consult the chemical manufacturer.
conducive to spontaneous combustion. Ground the dispens- CAUTION Maximum temperatures are based on mechani-
ing valve or device, containers, hoses and any object to which cal stress only. Certain chemicals will significantly reduce
material is being pumped. maximum safe operating temperature. Consult the chemical
Secure pump, connections and all contact points to avoid manufacturer for chemical compatibility and temperature lim-
vibration and generation of contact or static spark. its. Refer to PUMP DATA on page 1 of this manual.
Consult local building codes and electrical codes for specific CAUTION Be certain all operators of this equipment have
grounding requirements.
After grounding, periodically verify continuity of electrical path been trained for safe working practices, understand it’s limita-
to ground. Test with an ohmmeter from each component (e.g., tions, and wear safety goggles / equipment when required.
hoses, pump, clamps, container, spray gun, etc.) to ground to CAUTION Do not use the pump for the structural support of
ensure continuity. Ohmmeter should show 0.1 ohms or less. the piping system. Be certain the system components are
Submerse the outlet hose end, dispensing valve or device in properly supported to prevent stress on the pump parts.
the material being dispensed if possible. (Avoid free streaming Suction and discharge connections should be flexible connec-
of material being dispensed.) tions (such as hose), not rigid piped, and should be compatible
Use hoses incorporating a static wire. with the substance being pumped.
Use proper ventilation. CAUTION Prevent unnecessary damage to the pump. Do
Keep inflammables away from heat, open flames and sparks. not allow pump to operate when out of material for long periods
Keep containers closed when not in use. of time.
WARNING Pump exhaust may contain contaminants. Can Disconnect air line from pump when system sits idle for long
cause severe injury. Pipe exhaust away from work area and per- periods of time.
sonnel. CAUTION Use only genuine ARO replacement parts to as-
In the event of a diaphragm rupture, material can be forced out sure compatible pressure rating and longest service life.
of the air exhaust muffler. NOTICE RE-TORQUE ALL FASTENERS BEFORE OPERA-
Pipe the exhaust to a safe remote location when pumping haz- TION. Creep of housing and gasket materials may cause fas-
ardous or inflammable materials. teners to loosen. Re-torque all fasteners to ensure against fluid
Use a grounded 3/8” minimum i.d. hose between the pump and or air leakage
the muffler.
WARNING HAZARDOUS PRESSURE. Can result in serious
injury or property damage. Do not service or clean pump, WARNING = Hazards or unsafe practices which could
hoses or dispensing valve while the system is pressurized. result in severe personal injury, death or
Disconnect air supply line and relieve pressure from the sys- substantial property damage.
tem by opening dispensing valve or device and / or carefully CAUTION = Hazards or unsafe practices which could
and slowly loosening and removing outlet hose or piping from result in minor personal injury, product
pump. or property damage.
WARNING HAZARDOUS MATERIALS. Can cause serious in- = Important installation, operation or
NOTICE
jury or property damage. Do not attempt to return a pump to the maintenance information.
factory or service center that contains hazardous material.
Safe handling practices must comply with local and national
laws and safety code requirements.

Page 2 of 8 PW10A-X- X
 GENERAL DESCRIPTION OPERATING INSTRUCTIONS
The ARO diaphragm pump offers high volume delivery even at low air Always flush the pump with a solvent compatible with the material
pressure and a broad range of material compatibility options available. being pumped if the material being pumped is subject to “setting up”
Refer to the model and option chart. ARO pumps feature stall resistant when not in use for a period of time.
design, modular air motor / fluid sections. Disconnect the air supply from the pump if it is to be inactive for a few
Air operated double diaphragm pumps utilize a pressure differential in hours.
the air chambers to alternately create suction and positive fluid pressure
in the fluid chambers, ball checks ensure a positive flow of fluid.
Pump cycling will begin as air pressure is applied and it will continue to
PARTS AND SERVICE KITS
pump and keep up with the demand. It will build and maintain line pres- Refer to the part views and descriptions as provided on page 4 through 7
sure and will stop cycling once maximum line pressure is reached (dis- for parts identification and Service Kit information.
pensing device closed) and will resume pumping as needed. Certain ARO “Smart Parts” are indicated which should be available
for fast repair and reduction of down time.
AIR AND LUBE REQUIREMENTS Service kits are divided to service two separate diaphragm pump
functions: 1. AIR SECTION, 2. FLUID SECTION. The FLUID SEC-
WARNING EXCESSIVE AIR PRESSURE. Can cause pump TION is divided further to match typical part MATERIAL OPTIONS.
damage, personal injury or property damage.
A filter capable of filtering out particles larger than 50 microns should MAINTENANCE
be used on the air supply. There is no lubrication required other than
the “O” ring lubricant which is applied during assembly or repair. Provide a clean work surface to protect sensitive internal moving
If lubricated air is present, make sure that it is compatible with the parts from contamination from dirt and foreign matter during service
Nitrile seals in the air motor section of the pump. disassembly and reassembly.
Keep good records of service activity and include pump in preven-
tive maintenance program.
INSTALLATION Before disassembling, empty captured material in the outlet man-
Verify correct model / configuration prior to installation. ifold by turning the pump upside down to drain material from the
Retorque all external fasteners per specifications prior to start up. pump.
Pumps are tested in water at assembly. Flush pump with compatible
fluid prior to installation. FLUID SECTION DISASSEMBLY
When the diaphragm pump is used in a forced-feed (flooded inlet)
situation, it is recommended that a “Check Valve” be installed at the 1. Remove (61) outlet manifold, (60) inlet manifold.
air inlet. 2. Remove (22) balls, (19) “O” rings (if applicable) and (21) seats.
Material supply tubing should be at least the same diameter as the 3. Remove (15) fluid caps.
pump inlet manifold connection. NOTE: Only PTFE diaphragm models use a primary diaphragm (7) and
Material supply hose must be reinforced, non-collapsible type com- a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section
patible with the material being pumped. illustration.
Piping must be adequately supported. Do not use the pump to sup- 4. Remove the (6) diaphragm washer, (7) or (7 / 8) diaphragms, and (5)
port the piping. backup washer.
Use flexible connections (such as hose) at the suction and dis- NOTE: Do not scratch or mar the surface of (1) diaphragm rod.
charge. These connections should not be rigid piped and must be
compatible with the material being pumped.
Secure the diaphragm pump legs to a suitable surface (level and
FLUID SECTION REASSEMBLY
flat) to ensure against damage by vibration. Reassemble in reverse order. Refer to the torque requirements on
Pumps that need to be submersed must have both wet and non-wet page 5.
components compatible with the material being pumped. Clean and inspect all parts. Replace worn or damaged parts with
Submersed pumps must have exhaust pipe above liquid level. Ex- new parts as required.
haust hose must be conductive and grounded. Lubricate (1) diaphragm rod and (144) “U” cup with Lubriplate
Flooded suction inlet pressure must not exceed 10 psig (0.69 bar). FML-2 grease (94276 grease packet is included in service kit).
For models with PTFE diaphragms: Item (8) Santoprene diaphragm
is installed with the side marked “AIR SIDE” towards the pump cen-
ter body. Install the PTFE diaphragm (7) with the side marked
“FLUID SIDE” towards the (15) fluid cap.
Check torque settings after pump has been re-started and run a
while.

Viton and Hytrel are trademarks of the DuPont Company, Kynar is a registered trademark of Penwalt Corp.
Santoprene is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P., Lubriplate is a registered trademark of Lubriplate Division (Fiske Brothers)

PW10A-X- X Page 3 of 8
 PARTS LIST / PW10A-X FLUID SECTION
637401-XX FLUID SECTION SERVICE KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS
(see Diaphragm Option, refer to -XX in Service Kit chart below), and items 19, 70, 144 and 175 (listed below) plus 174 and 94276 Lubri-
plate FML-2 grease (page 6).
SEAT OPTIONS BALL OPTIONS
PW10A-XXX-XXX PW10A-XXX-XXX MATERIAL CODE
[A] = Aluminum
“21” “22” (1-1/4” dia.) [B] = Nitrile
[C] = Carbon Steel
-XXX Seat Qty [Mtl] -XXX Ball Qty [Mtl] [Co] = Copper
[E] = E.P.R.
-AXX 96152-A (4) [SP] -XAX 93278-A (4) [SP] [H] = Hytrel
[L] = Long Life PTFE
-CXX 96152-C (4) [H] -XCX 93278-C (4) [H] [SP] = Santoprene
[SS] = Stainless Steel
-FXX 96156 (4) [A] -XGX 93278-2 (4) [B] [T] = PTFE
[V] = Viton
-GXX 96152-G (4) [B] -XTX 93278-4 (4) [T]
-XVX 93278-3 (4) [V]

DIAPHRAGM OPTIONS PW10A-XXX-XXX

Service Kit “7” “8” “19” “33”
-XX = (Ball)
-XXX -XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] Gasket Qty [Mtl] Gasket Qty [Mtl]
-XXA 637401-XA 96267-A (2) [SP] - - - - - - - - - - - 93280 (4) [E] 93279 (4) [E]
-XXC 637401-XC 96267-C (2) [H] - - - - - - - - - - - Y327-225 (4) [V] Y327-220 (4) [V]
-XXG 637401-XG 96328-- 2 (2) [B] - - - - - - - - - - - Y325-225 (4) [B] Y325-220 (4) [B]
-XXL 637401-XL 96146-L (2) [L] 96145-A (2) [SP] 93282 (4) [T] 93281 (4) [T]
-XXT 637401-XT 96146-T (2) [T] 96145-A (2) [SP] 93282 (4) [T] 93281 (4) [T]
-XXV 637401-XV 95989-3 (2) [V] ----- --- - - - Y327-225 (4) [V] Y327-220 (4) [V]
NOTE: Gasket items 19 and 33 are not required with seat options -AXX, -CXX and -GXX.

EXTERNAL HARDWARE OPTIONS PW10A-XXX-XXX

PW10A-XXP- PW10A-XXS-
Item Description (size) Qty Part No. [Mtl] Part No. [Mtl]
26 Screw (M8 x 1.25 - 6g x 30 mm) (8) 95880-1 [C] 95880 [SS]
27 Screw (M8 x 1.25 - 6g x 40 mm) (20) 95896-1 [C] 95896 [SS]
29 Nut (M8 x 1.25 - 6h) (20) 95879-1 [C] 95879 [SS]
COMMON PARTS
Item Description (size) Qty Part No. Mtl Item Description (size) Qty Part No. Mtl
1 Rod (1) 95995 [C] 68 Air Cap (1) 95994-2 [A]
5 Backup Washer (2) 95990-3 [C] 69 Air Cap (1) 95994-1 [A]
6 Diaphragm Washer (2) 95990-3 [C] 70 Gasket (2) 95843 [B]
9 Washer (0.505” i.d.) (2) 93189-1 [SS] 131 Screw (M8 x 1.25 - 6g x 95 mm) (4) 96001 [C]
14 Screw (M12 x 1.75 - 6g x 25 mm) (2) 95997 [SS] 144 “U” Cup (3/16” x 1-1/8” o.d.) (2) Y186-49 [B]
15 Fluid Cap (2) 95935 [A] 175 “O” Ring (3/32” x 13/16” o.d.) (2) Y325-114 [B]
43 Ground Lug (1) 93004 [Co] 180 Washer (4) 96006 [Co]
60 Inlet Manifold (1) 96154 [A] 195 Nut (M8 x 1.25 - 6h) (4) 96005 [SS]
61 Outlet Manifold (1) 96155 [A]
Air Section Service Kit Parts, see page 6.

Page 4 of 8 PW10A-X- X
 PARTS LIST / PW10A-X FLUID SECTION
COLOR CODE TORQUE REQUIREMENTS
3 1
DIAPHRAGM BALL NOTE: DO NOT OVERTIGHTEN FASTENERS.
MATERIAL COLOR COLOR 5 8 ALL FASTENERS ARE METRIC.
HYTREL Cream Cream
(14) screw, tighten to 25 - 30 ft lbs (33.9 - 40.7 Nm).
NITRILE Black Red ( ) (26) screws, 20 - 25 ft lbs (27.1 - 33.9 Nm).
SANTOPRENE Tan Tan 9 10 (29) nuts, 15 - 20 ft lbs (20.3 - 27.1 Nm).
SANTOPRENE Green N/A (131) screws, 12 - 17 ft lbs (16.3 - 23.0 Nm).
(Backup)
PTFE White White
VITON Yellow (-) Yellow ( ) LUBRICATION / SEALANTS
(-) Dash ( ) Dot 7 6 Apply Lubriplate FML-2 Grease to all
2 4 “O” rings, “U” Cups & mating parts.
Apply Loctite 242 to threads at assembly.
Torque Sequence Apply PTFE tape to threads at assembly.
Apply Loctite 271 to threads at assembly.
Apply anti-seize compound to threads at assembly.
Not used with PW10A-AAX-AXX, -CXX and -GXX.
Lubriplate FML-2 is a white food grade petroleum grease.

61

26 FOR THE
AIR MOTOR SECTION
SEE PAGES 6 & 7

68 70 144 131

70 29 195 69 7 9
22
19
21
33
27

175 15
144 43
175
29
27 1 180 5
26 22
6 14
60 19
Figure 2 21

33

View of two piece PTFE diaphragm

(Santoprene) 8
(PTFE) 7

PW10A-X- X Page 5 of 8
 PARTS LIST / PW10A-X AIR SECTION
Indicates parts included in 637397 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.
AIR MOTOR PARTS
Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No. [Mtl]
101 Center Body (1) 95888 [A] 166 Gasket (1) 96171 [B]
103 Bushing (1) 96000 [D] 167 Pilot Piston (includes 168 and 169) (1) 67164 [D]
105 Screw (M6 x 1 - 6g x 16 mm long) (4) 95991 [SS] 168 “O” Ring (3/32” x 5/8” o.d.) (2) 94433 [U]
111 Spool (1) 95835 [D] 169 “U” Cup (1/8” x 7/8” o.d.) (1) Y240-9 [B]
118 Actuator Pin (2) 95999 [SS] 170 Piston Sleeve (1) 94081 [D]
121 Sleeve (2) 95123 [D] 171 “O” Ring (3/32” x 1-1/8” o.d.) (1) Y325-119 [B]
128 Pipe Plug (1/8 - 27 NPTF x 0.27”) (1) Y17-50-S [SS] 172 “O” Ring (1/16” x 1-1/8” o.d.) (1) Y325-22 [B]
132 Gasket (1) 96170 [B] 173 “O” Ring (3/32” x 1-3/8” o.d.) (2) Y325-123 [B]
133 Washer (1/4”) (3) Y117-416-C [C] 174 “O” Ring (1/8” x 1/2” o.d.) (2) Y325-202 [B]
134 Screw (M6 x 1 - 6g x 20 mm) (4) 95887 [SS] 176 Diaphragm (check valve) (2) 95845 [SP]
135 Valve Block (1) 95942-1 [Z] 181 Roll Pin (5/32” o.d. x 1/2” long) (4) Y178-52-S [SS]
136 End Cap (1) 95941 [Z] 200 Gasket (1) 96172 [B]
137 Gasket (1) 95844 [B] 201 Muffler (1) 350-- 568 ---
138 “U” Cup (3/16” x 1-5/8” o.d.) (1) Y186-53 [B] 233 Adapter Plate (1) 95832 [P]
139 “U” Cup (3/16” x 1-1/8” o.d.) (1) Y186-49 [B] Lubriplate FML-2 Grease (1) 94276
140 Valve Insert (1) 95838 [AO] Lubriplate Grease Packets (10) 637308
141 Valve Plate (1) 95837 [AO] Fluid Section Service Kit Parts, see page 4.

AIR MOTOR SECTION SERVICE MAJOR VALVE DISASSEMBLY

Service is divided into two parts - 1. Pilot Valve, 2. Major Valve. 1. Remove (135) valve block and (233) adapter plate, exposing (132
GENERAL REASSEMBLY NOTES: and 166) gaskets and (176) checks.
Air Motor Section Service is continued from Fluid Section repair. 2. Insert a small flat blade screwdriver into the notch in the side of (135)
Inspect and replace old parts with new parts as necessary. Look for valve block and push in on tab to remove (233) adapter plate, releas-
deep scratches on surfaces, and nicks or cuts in “O” rings. ing (140) valve insert, (141) valve plate, (200) gasket.
Take precautions to prevent cutting “O” rings upon installation. 3. Remove (136) end cap and (137) gasket, releasing (111) spool.
Lubricate “O” rings with Lubriplate FML-2 grease.
Do not over-tighten fasteners, refer to torque specification block on
view.
MAJOR VALVE REASSEMBLY
Torque fasteners following restart. 1. Install new (138 and 139) “U” cups on (111) spool -- LIPS MUST
SERVICE TOOLS -- To aid in the installation of (168) “O” rings onto FACE EACH OTHER.
the (167) pilot piston, use tool # 204130-T, available from ARO. 2. Insert (111) spool into (135) valve block.
3. Install (137) gasket on (136) end cap and assemble end cap to (135)
PILOT VALVE DISASSEMBLY valve block, securing with (105) screws. NOTE: Tighten (105)
screws to 35 - 40 in. lbs (4.0 - 4.5 Nm).
1. A light tap on (118) should expose the opposite (121) sleeve, (167) 4. Install (140) valve insert and (141) valve plate into (135) valve block.
pilot piston and other parts. NOTE: Assemble (140) valve insert with “dished” side toward (141)
2. Remove (170) sleeve, inspect inner bore of sleeve for damage. valve plate. Assemble (141) valve plate with part number identifica-
tion toward (140) valve insert.
5. Assemble (200) gasket and (233) adapter plate to (135) valve block.
PILOT VALVE REASSEMBLY NOTE: Assemble (233) adapter plate with notched side down.
1. Clean and lubricate parts not being replaced from service kit. 6. Assemble (132 and 166) gaskets and (176) checks to (101) body.
2. Install new (171 and 172) “O” rings, replace (170) sleeve. 7. Assemble (135) valve block and components to (101) body, secur-
3. Install new (168) “O” rings and (169) seal - NOTE: Lip direction. Lu- ing with (134) screws. NOTE: Tighten (134) screws to 40 - 50 in. lbs
bricate and replace (167). (4.5 - 5.6 Nm).
4. Reassemble remaining parts, replace (173 and 174) “O” rings.

Page 6 of 8 PW10A-X- X
 PARTS LIST / PW10A-X AIR SECTION

118 173 169 168 PILOT VALVE

172
PART GROUP
171
174
170
121 173
121
167
118
166 174
233
140 141

135
133

134 Notch
138 201
200 132 176 101 181 103

111
Insert screwdriver here to remove (233) adapter plate.
139
137
MAJOR
128 VALVE
136 MATERIAL CODE
[A] = Aluminum
105 [AO] = Alumina Oxide
[B] = Nitrile
Figure 3 [Br] = Brass
[C] = Carbon Steel
[D] = Acetal
[P] = Polypropylene
[SP] = Santoprene
[SS] = Stainless Steel
TORQUE REQUIREMENTS [U] = Polyurethane
NOTE: DO NOT OVERTIGHTEN FASTENERS. [Z] = Zinc
ALL FASTENERS ARE METRIC.
Torque (105) screws to 35 - 40 in. lbs (4.0 - 4.5 Nm).
Torque (134) screws to 40 - 50 in. lbs (4.5 - 5.6 Nm).

LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease to “O” rings, “U” Cups & mating parts.
Apply PTFE tape to threads at assembly.
Apply anti-seize compound to threads at assembly.

A replacement 637390-3 Major Valve Service Assembly is available separately, which

includes the following: 105 (4), 111, 128, 132, 135, 136, 137, 138, 139, 140, 141, 166,
176 (2), 200 and 233.

PW10A-X- X Page 7 of 8
 TROUBLE SHOOTING
Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow.
Check for diaphragm rupture. Check air supply.
Check tightness of (14) diaphragm screw. Check for plugged outlet hose.
Check for kinked (restrictive) outlet material hose.
Air bubbles in product discharge. Check for kinked (restrictive) or collapsed inlet material hose.
Check connections of suction plumbing. Check for pump cavitation -- suction pipe should be sized at least as
Check “O” rings between intake manifold and inlet side fluid caps. large as the inlet thread diameter of the pump for proper flow if high
Check tightness of (14) diaphragm screw. viscosity fluids are being pumped. Suction hose must be a non-col-
lapsing type, capable of pulling a high vacuum.
Motor blows air or stalls. Check all joints on the inlet manifolds and suction connections.
Check (176) check valve for damage or wear. These must be air tight.
Check for restrictions in valve / exhaust. Inspect the pump for solid objects logged in the diaphragm chamber
or the seat area.

DIMENSIONAL DATA

(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).

Air Inlet 1/2 - 14 NPTF 1-1/4 - 11-1/2 NPTF - 1 Exhaust Port 3/4 - 14 NPTF

11-11/16” 10-15/16”
(296.4 mm) (277.1 mm)
5-27/32” 8-1/8”
(148.2 mm) (206.4 mm)
Outlet

16-7/8”
(428.6 mm)

8-1/16”
(204.7 mm)

2-15/32”
(62.7 mm)
Inlet

3/8” (9.5 mm)

1/2” (12.7 mm) 5-15/16”
(150.8 mm)
8-3/4”
(222.3 mm)
7-21/32” (194.5 mm)
1-1/2 - 11-1/2 NPTF - 1

Figure 4

PN 97999-1078
Page 8 of 8 PW10A-X- X