Flujo
Flujo
Flujo
1. INTRODUCTION 1
2. HANDLING PRECAUTIONS 2
3. INSTALLATION 3
4. WIRING 4
Vortex Flowmeter
(Integral Type : DY###) 5. BASIC OPERATING PROCEDURES (DISPLAY) 5
6. PARAMETERS 6
8. OPERATION 8
Vortex Flowmeter Vortex Flow Converter 9. ERRORS AND COUNTERMEASURES FOR
(Remote Type Detector (Remote Type Converter
DISPLAY UNIT AND BRAIN PROTOCOL 9
: DY###-N) : DYA)
This book is a manual that extract the contents related to the installation and
10. EXPLOSION PROTECTED TYPE INSTRUMENT 10
wiring from the manuals below.
There are some differences, but does not affect the safety of the product
performance and use. 11. COMMUNICATION (FIELDBUS) 11
Document No. Title
IM 01F06A00-01EN digitalYEWFLO Series Vortex Flowmeter 12. EXPLOSION PROTECTED TYPE INSTRUMENT
digitalYEWFLO Series Vortex Flowmeter FOR FIELDBUS COMMUNICATION TYPE 12
IM 01F06F00-01EN
FOUNDATION Fieldbus Communication Type
digitalYEWFLO Series Vortex Flowmeter
GS 01F06S00-01EN List of RoHS (2011/65/EU) Directive
13. PED (PRESSURE EQUIPMENT DIRECTIVE) 13
Compliant Products
digitalYEWFLO Series Vortex Flowmeter INSTALLATION AND OPERATING PRECAUTIONS
IM 01F06A00-01EN-R
Difference to IM 01F06A00-01EN FOR FLAMEPROOF ENCLOSURE “d” CERTIFIED
(for European Market, Read 13.2 and 13.3 of UNDER JAPANESE TYPE CERTIFICATION
IM 01F06A00-01EN)
IM 01F06A01-01EN
4th Edition
<Contents> 1
digitalYEWFLO Series
Vortex Flowmeter
Installation Manual
IM 01F06A01-01EN 4th Edition
Contents
1. INTRODUCTION............................................ 3 7. COMMUNICATION (BRAIN / HART)........... 30
1.1 Using This Instrument Safely............................... 4 7.1 Connection Method for the BT200.................... 30
1.2 Warranty................................................................. 5 7.2 Connection Method for the HART
Configuration Tool.............................................. 31
2. HANDLING PRECAUTIONS......................... 6
2.1 Checking Model and Specifications................... 6 8. OPERATION................................................. 32
2.2 Transportation and Storage Precautions........... 6 8.1 Adjustment........................................................... 32
8.1.1 Zero Adjustment........................................ 32
3. INSTALLATION.............................................. 7 8.1.2 Span Adjustment....................................... 32
3.1 Installation Precautions........................................ 7
8.1.3 Loop Test................................................... 32
3.2 Piping Precautions................................................ 7
8.1.4 Totalizer Start and Totalizer Reset............. 33
3.3 Maintenance of Piping........................................ 11
8.1.5 Setting of Pulse Output (Scaling).............. 33
3.4 Cryogenic and High Process Temperature
8.1.6 Setting of Burnout Switch.......................... 33
Version Insulation............................................... 12
8.1.7 Setting of Write Protect Switch.................. 34
3.5 Mounting Procedures......................................... 12
8.1.8 Power Failure............................................ 34
3.6 Changing the Converter and the Terminal Box
Orientation........................................................... 16 8.2 Adjustment for Manual Mode............................. 34
Revision Information
IM 01F06A01-01EN
<1. INTRODUCTION> 3
1. INTRODUCTION
Thank you for purchasing the digitalYEWFLO ■ Safety and Modification Precautions
Series Vortex flowmeter. • The following general safety precautions must
This manual provides the basic guidelines for be observed during all phases of operation,
installation and wiring procedures of integral type service, and repair of this instrument. Failure
vortex flowmeter, remote type vortex flow detector, to comply with these precautions or with
and remote type vortex flow converter through the specific WARNINGS given elsewhere in
communication tool. this manual violates safety standards of
It does not provide the product specific functional design, manufacture, and intended use of the
specifications and explanations, maintenance, instrument. Yokogawa assumes no liability for
troubleshooting. For the items which are not the customer’s failure to comply with these
covered in this manual, read the applicable user’s requirements. If this instrument is used in
manuals on the front page. These manuals can a manner not specified in this manual, the
be downloaded from the website of Yokogawa. To
1
protection provided by this instrument may be
ensure correct use of the instrument, read these impaired.
INTRODUCTION
manuals thoroughly and fully understand how to • The following safety symbol marks are used in
operate the instrument before operating it. this manual and instrument.
Website address: http://www.yokogawa.com/fld/doc/
IM 01F06A01-01EN
<1. INTRODUCTION> 4
IM 01F06A01-01EN
<1. INTRODUCTION> 5
1.2 Warranty
WARNING
• The terms of this instrument that are
• Only trained persons use this instrument in guaranteed are described in the quotation.
the industrial location. We will make any repairs that may become
• Take care not to generate mechanical necessary during the guaranteed term free of
spark when access to the instrument and charge.
peripheral devices in hazardous locations. • Please contact our sales office if this instrument
requires repair.
(6) European Pressure Equipment Directive • If the instrument is faulty, contact us with
(PED) concrete details about the problem and the
length of time it has been faulty, and state the
model and serial number. We would appreciate
WARNING
the inclusion of drawings or additional
• When using the instrument in compliance information.
with PED, be sure to read Chapter 13 “PED • The results of our examination will determine 1
(PRESSURE EQUIPMENT DIRECTIVE)” whether the meter will be repaired free of
INTRODUCTION
before use. charge or on an at-cost basis.
IM 01F06A01-01EN
<2. HANDLING PRECAUTIONS> 6
2. HANDLING PRECAUTIONS
The digitalYEWFLO Series Vortex Flowmeter are 2.2 Transportation and Storage
thoroughly tested at the factory before shipment.
When these instruments are delivered, perform a Precautions
visual check to ascertain that no damage occurred If the instrument is to be stored for a long period of
during shipment. time after delivery, observe the following points.
This section describes important cautions in (1) The instrument should be stored in its original
handling these instruments. Read carefully before packing condition in the storage location.
using them. (2) Select a storage location that fulfils the following
If you have any problems or questions, contact conditions:
your nearest YOKOGAWA service center or sales • A place where it will not be exposed to rain or
representative. water
• A place subject to minimal vibrations or shocks
2.1 Checking Model and • Temperature and humidity levels should be as
follows:
Specifications Temperature:-40 to +80°C
The model code and specifications are found on Humidity:5 to 100% RH (no condensation)
the name plate located on the outside of the case. The preferred ambient temperature and
Check that the model code and specifications humidity levels are +25°C and approximately
match what you have ordered. 65% RH.
Be sure you have your model number and serial (3) If the digitalYEWFLO vortex flowmeter is
number available when contacting Yokogawa. transferred to the installation site and stored
without being installed, its performance may
3UA
be impaired due to the infiltration of rainwater
and so forth. Be sure to install and wire the
digitalYEWFLO vortex flowmeter as soon as
possible after transferring it to the installation
location.
(4) The vortex flowmeter is a heavy instrument. Be
careful that no damage is caused to personnel
through accidentally dropping it, or by exerting
excessive force on the vortex flowmeter. When
moving the vortex flowmeter, always use a
*1)
trolley and have at least two people carry it.
*2)
F0201.ai
*1)
*2)
*1)
*2)
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<3. INSTALLATION> 7
3. INSTALLATION
(4) Precautions Regarding Piping
WARNING (a) Ensure that the process connector bolts are
tightened firmly.
This instrument must be installed by expert
(b) Ensure that no leak exists in the process
engineer or skilled personnel. The procedures
connection pipeline.
described in this chapter are not permitted for
(c) Do not apply a pressure higher than the
operators.
specified maximum working pressure.
(d) Do not loosen or tighten the flange mounting
bolts when the assembly is pressurized.
3.1 Installation Precautions (e) Handle the vortex flowmeter carefully when
measuring dangerous liquids, so that the liquids
(1) Ambient Temperature
do not splash into eyes or on face. When using
Avoid an area which has wide temperature dangerous gases, be careful not to inhale them.
variations. When the installation area is
subjected to heat radiation from process plant, (5) Other Considerations
ensure adequate heat prevention or ventilation. • Choose a location where is sufficient clearance
around digitalYEWFLO exist to allow such work
(2) Atmospheric Conditions 3
as routine inspections.
Avoid installing the vortex flowmeter in a • Choose a location that ensures easy wiring and
corrosive atmosphere. When the vortex
INSTALLATION
piping.
flowmeter must be installed in a corrosive
atmosphere, adequate ventilation must be
provided
3.2 Piping Precautions
(3) Mechanical Shock or Vibration Straight Pipe Length and
The vortex flowmeter is of sturdy construction, Recommendations
but select an area subject to minimize
mechanical vibration or impact shock. If Read Table 3.1 about Valve Position and Straight
the flowmeter is subject to vibrations, it is Pipe Length and so on.
recommended that pipeline supports to be ● Piping support
provided as shown in Figure 3.1. Typical vibration immunity level is 1G for normal
piping condition.Piping support should be fixed in
case of over 1G vibration level.
digitalYEWFLO ● Installation direction
Vortex Flowmeter
If a pipe is always filled with liquids, the pipe can be
installed vertically or at inclined angle.
● Adjacent pipes
Pipeline
The process pipline inner diameter should be larger
than the digitalYEWFLO inner diameter.
Use the following adjacent pipe.
Model Code Adjacent Pipe
DY015 up to DY050 Sch40
DY025/R1 up to DY080/R1 or larger inner
DY040/R2 up to DY100/R2 diameter than Sch40
Pipeline Support
DY080 up to DY400 Sch80
DY100/R1 up to DY200/R1 or larger inner
DY150/R2 up to DY200/R2 diameter than Sch80
F0301.ai
DY025/R1 up to DY150/R1 Sch160
Figure 3.1 Example of Pipeline Support Process connection code: or larger inner
BA6, CA6 diameter than Sch160
IM 01F06A01-01EN
<3. INSTALLATION> 8
● Piping condition
In case the piping conditions are compounded,
install on the straight pipe section where the
upstream part is sufficiently rectified.
Description Figure
Reducer pipe: digitalYEWFLO
Flow
Ensure the upstream straight pipe length to be 5D or more, and the
Upstream Downstream
downstream straight pipe length to be 5D or more for per reducer
pipe.
5D or more 5D or more
Reducer
Flow digitalYEWFLO
2. Double bent pipe; coplanar 2. Upstream Downstream
Flow digitalYEWFLO
3. Upstream Downstream
3. Double bent pipe; non coplanar
IM 01F06A01-01EN
<3. INSTALLATION> 9
Table 3.1 (b) Straight pipe length and recommendations (2)
D: Nominal diameter (mm)
Description Figure
Fluid vibration: digitalYEWFLO
INSTALLATION
A
Note: In case of the Reduced Bore Type, moisture may be
remained upstream of the flowmeter. Drain it appropriately.
No good
IM 01F06A01-01EN
<3. INSTALLATION> 10
Table 3.1 (c) Straight pipe length and recommendations (3)
Description Figure
Heat-insulation: digitalYEWFLO digitalYEWFLO
When an integral-type flowmeter or a remote type detector is
installed and the pipe carrying higt-temperature fluids is heat- Bracket Nozzle
insulated, do not wrap adiabatic materials around the installation Heat-Insulator Heat-Insulator
the bracket (DY015 to DY100) or the nozzle (DY150 to DY400) of
the converter.
In case of high process temperature, care • Piping Requirements for Proper Operation
should be taken not to burn yourself because Allow the flow to flow against gravity. When
the surface of body and case reach a high the flow is moving with gravity, lift the down-
temperature. stream pipe length above the digitalYEWFLO
installation level to maintain full pipeline.
(1) Gas or Steam Measuring Precautions
• Piping to Prevent Standing Liquid Flow
Mount digitalYEWFLO in a vertical pipeline (No Good) (No Good)
to avoid liquid traps. When digitalYEWFLO
is installed horizontally, raise that part of Flow
the pipeline in which the digitalYEWFLO is
installed. (Good)
(Good) h h>0
(Good)
h
Flow h>0
(Good) Flow Flow
F0303.ai
Flow
(No Good)
Flow
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<3. INSTALLATION> 11
• Piping for Avoiding Bubbles (4) Pipeline Diameter and digitalYEWFLO
Flows containing both gas and liquid cause The process pipeline inner diameter should be
problems. Avoid gas bubbles in a liquid flow. slightly larger than the vortex flowmeter inner
Piping should be carried out to avoid bubble diameter, schedule 40 or lower pipe should be
generation. used for 1/2 to 2 inch flowmeters and schedule
Install the valve on the downstream side of the 80 or lower pipes for 3 to 16 inch flowmeters.
flowmeter because pressure drop across the In case process connection is ANSI class
control valve may cause gas to come out of the 1500 (Process connection code: BA6, CA6),
solution. schedule 160 or lower pipe should be used.
(Good) Control (No Good) (No Good) (Good)
Value
Flow D1 D2 D1 D2
(Good) D1 < D2 D1 ≥ D2
F0306.ai
INSTALLATION
Flow 3.3 Maintenance of Piping
(No Good)
(1) Pipe Cleaning
F0304.ai • Flushing of pipe line (Cleaning)
Flush and clean scale, incrustation and sludge
(3) Multi-Phase Flow
on the inside of pipe wall for newly installed pipe
digitalYEWFLO can measure gas, liquid line and repaired pipe line before the operation.
and steam when there is no change in state. • Fluid Carrying Solids
However, accurate measurement of mixed Do not measure fluids that carry solids
flows (e.g. gas and liquid) is not possible. (e.g. sand and pebbles). Make sure users
(No Good) periodically remove solids adhering to the
vortex shedder.
• Obstruction of flow fluids may cause to make
a chemical reaction and the fluid will be
crystallized and hardened, and be deposited on
Mist flow the pipe wall and shedder bar.
(No Good) In those cases, clean shedder bar.
digitalYEWFLO
Gas Flow
Flow
Upstream shut-off valve Downstream shut-off valve
Bubble flow F0305.ai
F0307.ai
IM 01F06A01-01EN
<3. INSTALLATION> 12
WARNING
The Vortex Flowmeter is a heavy instrument.
F0308.ai
Please be careful to prevent persons from
injuring whin it is handled.
Installing High Process Temperature
Version Before installing the instrument verify the following.
Installation of the flowmeter is the same as the The direction of flow should match to the arrow
standard type. Cover the flowmeter body with mark on the instrument body. When changing the
heat insulating material following instruction of orientation of the terminal box, read
“CAUTION”. IM 01F06A00-01EN Chapter 11 “MAINTENANCE.”
1. Installation of Vortex flowmeter of the wafer and
flange type is shown in Table 3.3.
When installing the wafer type vortex flowmeter,
it is important to align the instrument bore with
the inner diameter of the adjacent piping.
To establish alignment, use the four collars
supplied with the instrument.
IM 01F06A01-01EN
<3. INSTALLATION> 13
• Four collars are supplied for 1/2 inch (15mm) to Table 3.2 Flange Rating
1- 1/2inch (40mm), 2 inch of JIS 10K or ANSI Major Diameter of
Size
class 150, and 3 inch of ANSI class 150. Install mm Flange Rating
External Threed Length
of Stud Bolt d (mm)
the instrument as illustrated in Table 3.3. (inch)
(mm)
• If the adjacent flanges have eight bolt holes,
15mm JIS 10K, 20K/DIN 10,
insert the stud bolts in the holes on the (1/2B) 16,25,40 12 160
instrument shoulder. JIS 40K 16 160
• Stainless steel stud bolts and nuts are available ANSI 150, 300, 600 12.7 155
25mm JIS 10K, 20K, 40K 16 160
on order. When they are to be supplied by the
(1B) ANSI 150 12.7 155
user, read Table 3.2 for stud bolt length. Gaskets ANSI 300, 600 15.9 160
must be supplied by the user. DIN 10, 16, 25, 40 12 160
40mm JIS 10K, 20K/DIN 10,
(1-1/2B) 16, 25, 40 16 160
JIS 40K 20 170
ANSI 150 12.7 155
ANSI 300, 600 19.1 170
50mm JIS 10K, 20K, 40K/ DIN
(2B) 10, 16, 25, 40 ANSI 16 200
150, 300, 600 15.9 200
Pipeline Flange
Pipeline 80mm JIS 10K/DIN 10, 16,
(3B) 25, 40 16 220
JIS 20K, 40K 20 240
ANSI 150 15.9 240 3
ANSI 300, 600 19.1 240
100mm JIS 10K/DIN 10, 16 16 220
INSTALLATION
(4B) JIS 20K/DIN 25, 40 20 240
F0310.ai
JIS 40K 22 270
ANSI 150 15.9 240
2. Avoid mounting gaskets which protrude into the ANSI 300 19.1 240
pipeline. This may cause inaccurate readings. ANSI 600 22.2 270
IM 01F06A01-01EN
<3. INSTALLATION> 14
Table 3.3 (a) Installation of Wafer Type Vortex Flowmeter
Horizontal Installation
When Installation Collar are required, the Electrical
installation vortex flowmeters applied to the Connection
following line sizes and flange ratings.
Flange
Flow
Size mm (inch) Flange Rating Direction
15 to 40 Flange
All ratings Nut
(1/2 to 1-1/2)
Bolt (4 pcs.)
JIS 10K, ANSI class 150, Gasket
50(2)
DIN PN10 to PN40
80(3) ANSI class 150
Collar (4 pcs.)
Gasket Nut
Vertical Installation
WARNING Nut
Gasket
The inside diameter of the gasket must Flange
be larger than the pipe inner diameter
so that it will not disturb the flow in the
pipeline.
Collar (4 pcs.)
Electrical
Connection
WARNING
Gasket
When installing the Flowmeter vertically in the Flange
open air, change the electrical connection port
direction to the ground. If the electrical
connection port is installed upwards, rain Bolt (4 pcs.)
water might leak in.
Nut
In case of vertical installation, two collars in (1) Insert two collars on each two bolts of bottom side of the flowmeter.
the upper part might move after the (2) Fit the flowmeter body to the collars. And tighten the four bolts and nuts
installation. But it doesn't influence the uniformly.
performance, please use the flowmeter under (3) Check for leakage from the flange connections.
such condition.
Nut
Electrical
(1) Insert two stud bolts in the bolt holes Connection
on the flowmeter shoulder to align
the instrument body with the inner
diameter of the adjacent piping.
(2) Tighten all bolts uniformly and check
that there is no leakage between the
instrument and the flanges. Flow Direction
F0312.ai
IM 01F06A01-01EN
<3. INSTALLATION> 15
Table 3.3 (b) Installation of Flange Type Vortex Flowmeter
Flow Direction
Flange
Nut Flange
CAUTION Stud Bolt
The inside diameter of the gasket must be Gasket
larger than the pipe inner diameter so that it Nut
will not disturb the flow in the pipeline.
Gasket
Flow Direction
Vertical Installation
F0313.ai
3
INSTALLATION
Table 3.3 (c) Installation of Remote Type Converter
CAUTION The converter is mounted on a 2-inch (60.5mm outer dia.) stanchion or horizontal
pipe.
DYC remote type signal cable is used between Do not mount the converter on a vertical pipe. It makes wiring and maintenance
the remote type flowmeter and the converter. difficult.
The maximum signal cable length is 97.5ft The converter mounting orientation can be changed as illustrated below.
(30m).
Stanchion Mounting Horizontal Pipe Mounting
Nut
Bracket
2-inch Pipe
U-Bolt
F0314.ai
IM 01F06A01-01EN
<3. INSTALLATION> 16
<1> Remove the converter cover. In case of the explosion <1> Remove the terminal box cover. In case of the explosion
protected type cover removal, loosen the Locking Screw protected type cover removal, loosen the Locking Screw
(WAF: 3mm). (WAF: 3mm).
<2> For indicator and amplifier unit removal, read Section 3.7 <2> Disconnect the vortex shedder assembly lead-wires from
“Indicator Removal and Rotation” and Section 3.8 the terminal box. In case of the explosion protected type,
“Amplifier Unit Removal”. loosen the Locking Screw (WAF: 1.5mm).
<3> Disconnect the vortex shedder assembly lead-wires from <3> Remove the bracket mounting bolts and remove the
the converter. In case of the explosion protected type, terminal box and bracket from the flowmeter body.
loosen the Locking Screw (WAF: 1.5mm). The bracket applies to the 1 (25mm) to 4 (100mm) inch
<4> Remove the bracket mounting bolts and remove the flowmeters.
converter and bracket from the flowmeter body. The <4> Remove the hexagon mounting bolts in case of 90-degree
bracket applies to the 1 (25mm) to 4 (100mm) inch turn.
flowmeters. <5> Turn the terminal box to the desired orientation. When
<5> Remove the hexagon mounting bolts in case of 90-degree reassembling the terminal box, reverse the above
turn. procedure.
<6> Turn the converter to the desired orientation. When <6> After changing the direction, make sure the impedance
reassembling the converter, reverse the above procedure. between the earth terminal and the metal part of body,
<7> After changing the direction, make sure the impedance vortex shedder assembly or bracket is 100Ω or less.
between the earth terminal and the metal part of body,
vortex shedder assembly or bracket is 100Ω or less.
Locking Screw Locking Screw
For the explosion For the explosion
protected type WAF: protected type
Flameproof (TIIS, 3mm Flameproof (TIIS, WAF:
3mm
ATEX, IECEx) ATEX, IECEx)
Terminal Box
Shielded Cover
Terminal Box Cover Bracket
Amplifier Unit
Bracket
Indicator
Hexagon Bracket Mounting
Mounting Bolt (two)
Bolt (four) Locking
Screw Hexagon Mounting
Bracket Bolt (four)
(WAF: 1.5mm)
Locking Mounting Wire
Wire Vortex Shedder
Screw Bolt (two)
Converter Cover Assembly
(WAF: 1.5mm) Vortex Shedder
Assembly
*Wire Color Terminal
*Wire Color Terminal
Red A Red A
White B White B
Body
Body
F0315.ai
IM 01F06A01-01EN
<3. INSTALLATION> 17
INSTALLATION
PRECAUTIONS FOR TIIS FLAMEPROOF The amplifier unit must be assembled keeping
EQUIPMENT” at the end of this User’s the procedure as follows. Amplifier may not
manual. operate normally when the procedure does not
keep.
(1) Turn the power off.
(2) Remove the cover. (1) Put two Mounting Pins 1 into Mounting Holes 2 .
In case of the Explosion protected type, remove (2) Push the head of two Mounting Screws 4 lightly.
the cover after unlock the Locking Screw. (3) Push head of two IC 5 and mount the Amplifier
(3) For the indicator, disconnect the cable Unit 3 .
connector from the amplifier unit. (4) Tighten two Mounting Screws 4 .
(4) Loosen the two indicator mounting screws
using a Phillips screwdriver.
(5) Pull out the indicator.
1 Mounting Pins
(6) Reinstall the indicator in the reverse order to
its removal (above) and secure the mounting 3 Amplifier Unit
screws.
5 IC
2 Mounting Holes
F0317.ai
IM 01F06A01-01EN
<4. WIRING> 18
4. WIRING
IMPORTANT 4.1 Load Resistance of Output
Condition
For the descriptions of wiring for the Fieldbus
Communication Type, read Chapter 11 Be sure to observe the following precautions when
“COMMUNICATION (FIELDBUS)”. wiring:
CAUTION
WARNING • When the ambient temperature of the wire
exceeds +60°C, use heat-resistant insulated
The wiring of the vortex flowmeter must wire with a maximum allowable temperature
be performed by expert engineer or skilled more than ambient temperature +30°C or
personnel. No operator shall be permitted to above.
perform procedures relating to wiring. • Do not connect cables outdoors in wet
weather in order to prevent damage from
condensation and to protect the insulation.
• Do not splice the cable between the flowtube
CAUTION terminal and the converter if it is too short.
Replace the short cable with a cable that is
Once all wiring is complete, check the
the appropriate length.
connections before applying power to the
• All the cable ends must be provided with
instrument. Improper arrangements or wiring
round crimp-on terminals and be securely
may cause a unit malfunction or damage.
wired.
• Be sure to turn power off before opening the
cover.
• Before turning the power on, tighten the
cover securely.
• Explosion protected types must be wired in
accordance with specific requirement (and,
in certain countries, legal regulations) in
order to preserve the effectiveness of their
explosion protected features.
• The terminal box cover is locked by the
Locking Screw. In case of opening the
terminal box cover, use the hexagonal
wrench attached.
• Be sure to lock the cover by the Locking
Screw using the hexagonal wrench attached
after installing the cover.
IM 01F06A01-01EN
<4. WIRING> 19
WIRING
amplifier board is always possible irrespective
of the wiring condition. For the remote type, use DYC remote type signal
cable to connect DYA remote type converter and
the remote type detector (DY-N).
(3) Simultaneous Analog-Pulse Output
When using digitalYEWFLO in the
simultaneous analog -pulse output mode, the 4.3 Connection
communicable distance of the transmission Table 4.1 shows the connection sample of
line is restricted on the wiring method. Table connection for power supply and load resistance.
4.1 shows the examples of connection for this The terminal position of each connection is shown
output mode. Communication via the amplifier in Figure 4.2.
board is always possible irrespective of the
wiring condition.
IMPORTANT
For pulse output and the simultaneous analog-
pulse output ,use the load resistance. Read
Table 4.1. Integral type Remote type
Supply
4 to 20 mA DC Output Power Supply
+
– and Output Signal Terminals
Pulse
+ Pulse Output Terminal
Grounding Terminal
F0402.ai
IM 01F06A01-01EN
<4. WIRING> 20
Table 4.1 (a) The wiring example for the analog and pulse and status, alarm output.
Connection Description
Analog Output digitalYEWFLO
Electrical Terminal Distributor
In this case, (or communication medium)
Communication is
possible (up to a SUPPLY + +
distance of 2km when a 24V DC
−
CEV cable is used.) 250Ω
PULSE + −
Shielded Cable
In this case, No E
communication is SUPPLY +
possible.
−
Flyback
PULSE +
diode Magnetic
valve
*1: To avoid the influence of external noise, use an electric counter which fits to the pulse frequency.
*2: Resistor is not necessary in case of an electric counter which can receive contact pulse signal directly.
*4: This flowmeter requires a power supply of greater than or equal to the maximum output current E (V) / R (kΩ) + 25mA.
*5: 80mA max when you select Option code /KS2, /SS2.
IM 01F06A01-01EN
<4. WIRING> 21
Table 4.1 (b) The wiring example for the simultaneous analog and pulse output, the calculation formula of the
range of load registance R for the pulse output.
Connection Description
Simultaneous Distributor
Analog digitalYEWFLO
Electrical Terminal (or communication medium)
-Pulse Output *6
Shielded Cable (AXFC-0) *7 +
250Ω 24V DC
Example 1 SUPPLY + −
In this case,
− R*2
Communication is +
possible(up to a distance PULSE + P E*3
of 2km when a AXFC-0 −
cable*7 is used).
Electric counter *1
(or communication medium)
Electric counter *1
(or communication medium)
digitalYEWFLO
Example 3 − Recorder or
Electrical Terminal other instrument
In this case, No +
communication is 250Ω
possible (when shielded SUPPLY +
4
+
cable is not used). R*2 E*4
−
P
PULSE + −
WIRING
Electric counter *1
(or communication medium)
The range of load The load resistance should be selected by calculation as shown below.
resistance R*2 for the
pulse output. E (V) 0.1
≦ R (kΩ) ≦ … (1) Example of CEV cable capacitance 0.1µF/km
120 (mA)*5 C (μF) × f (kHz)
Where
E2 (V) E : Supply voltage (V) C : Cable capacitance (µF)
P (mW) = ……………………………… (2) f : Frequency of pulse output (kHz) P : Power ratio of the load
R (kΩ) resistance (mW)
R : Value of load resistance (kΩ)
*1: To avoid the influence of external noise, use an electric counter which fits to the pulse frequency.
*2: Resistor is not necessary in case of an electric counter which can receive contact pulse signal directly.
*3: This flowmeter requires a power supply of greater than or equal to the maximum output current E (V) / R (kΩ).
*4: This flowmeter requires a power supply of greater than or equal to the maximum output current E (V) / R (kΩ) + 25mA.
*5: 80mA max when you select Option code /KS2, /SS2.
*6: When using analog and pulse output simultaneously, the HART communication may be influenced by noise comparing analog output
only.
*7: AXFC-0 is the dedicated signal cable (without cable end finish) for Yokogawa Magnetic Flowmeter ADMAG AXF series.
Read Figure 4.3 for AXF-0.
Other shield cable which is equivalent architecture to AXFC-0 can be used for DY. However the material of insulator may decrease the
communication distance.
Conductors (A and B)
Shields (SA and SB)
Tape
Shield (C)
Insulation
Insulation (Material : Polyethylene)
IM 01F06A01-01EN
<4. WIRING> 22
Figure 4.6. C
The maximum cable length is 30 m (97.5 feet). Remote Type Detector(DY-N) DYA Remote Type Converter
DYC
Remove terminal box cover and wiring connection
C T: Only for /MV
dust-cap before wiring.
For remote type converter has two electrical B
Input Terminal from built-
connections (cable inlets). Use the left connection T T in temperature sensor
as viewed from the terminal box for the DYC remote A Input Terminals from
type signal cable and the right connection for the A B vortex detector
transmission cable. Remote Type Detector (DY-N.../E1) C
Common Terminal
If a signal cable kit is supplied by YOKOGAWA, F0405.ai
both ends of the cable must be finished in Figure 4.6 Terminal of Detector and Converter
accordance with the following instructions. Read
Section 4.5 “End Processing Method of DYC DYA Remote Type Converter
Remote Type Signal Cable“. DYC Remote Type Signal Cable
CAUTION
• After completing the signal cable Shield Cover
connections, install the shielded cover to
signal cable terminal as shown in Figure 4.7.
• To comply with EMC Directive, DYC remote
type signal cable shall be in metal conduit
piping connection.
Power Cable
Unit : mm F0406.ai
C B A T T A B C
(Black) (White) (Red) (Yellow) (Yellow) (Red) (White) (Black)
Figure 4.7 Shielded Cover
70 70 80
80
60 60
50 50
20 25 95
(Blue)
Flowmeter
Converter
Specified
Length (L)
30m (max.)
DYC
T: Only for / MV F0403.ai
Outer shield
To Flowmeter To Converter
(Yellow) T T (Yellow)
(Red) A A (Red)
(White) B B (White)
C (Black)
Inner shield
(Black) C (Bule)
T: Only for / MV F0404.ai
IM 01F06A01-01EN
<4. WIRING> 23
2 Strip off the black conductive layer convering two 40 (1.6) 5 (0.2)
T*1 (Yellow)
wires completely, as per the dimensions below. A (Red)
3 (0.1)
or less
Twist each of the conductor and drain wires so that
there are no free strands.
50 (2.0) Conductive Layer (Black)
60 (2.4)
B (White)
B (White) 5 (0.2)
5 (0.2) 5 (0.2)
5 Slide FEP (fluorinated ethylene propylene) tubing 5 (0.2) FEP Insulation Tubing
over the twisted inner and outer drain wires C until C (Black) (Black)
the tubing cannot be slid any further, and then cut
off the tubing leaving 5 mm (0.2 in.) of the stranded T*1 (Yellow)
drain wires exposed. A (Red)
B (White) 4
6 Slide heat shrinkable tubing over the cable end so C(Black) Heat Shrinkable Tubing
that the tubing covers the braided shield and
WIRING
overlaps both the polyethylene jacket and loose
T*1 (Yellow)
wires A, B, C, and T*1. A (Red)
B (White)
7 Slide a short piece of heat shrinkable tubing over Crimp and Solder Here
Lug tip Heat Shrinkable Tubing
each of wires A, B, C, and T*1. Install a crimp-on
terminal lug at the tip of each wire. Crimp and
solder each lug. 10
NOTE
Check that the insulation resistance between each
wire including the inner shield is 10M or greater at
500V DC. Ensure that both ends of the wires are
disconnected (open-circuited) during the check.
F0407.ai
(*1): Only for /MV
NOTE CAUTION
In case that the cable end finish Do not touch the '' conductive layer"
parts assembly is necessary (black area covering the signal cables A
80 (3.15)
after delivery, contact your
Unit : mm
Black (C) 20 (0.79)
(approx. inches)
and B) to the converter case, terminal,
White (B) nearest Yokogawa sales office and other leadwires. If it is touched,
Red (A)
or the sales representative operation of the converter may be
Yellow*1(T) 50 (1.97) from which you purchased the incorrect. When the cable is terminated,
60 (2.36)
70 (2.76)
product. remove the conductive layer properly.
F0408.ai
Figure 4.8 End Processing Method of DYC Remote Type Signal Cable for Detector
IM 01F06A01-01EN
<4. WIRING> 24
4.5.2 For DYA Remote Type Converter
Description Figure
1 Strip off the outer polyethylene jacket, outer braided 15 (0.6) 10 (0.4) Unit : mm
shield and inner jacket, and inner braided shield as (approx. inches)
per the dimensions as shown.
95 5 (0.2)
(3.7)
Conductive
Layer (Black) T*1 (Yellow)
T*1 (Yellow)
5 (0.2) A (Red)
B (White)
NOTE
Check that the insulation resistance between each
wire including the inner shield is 10M or greater at
500V DC. Ensure that both ends of the wires are
disconnected (open-circuited) during the check.
F0409.ai
(*1): Only for /MV
NOTE CAUTION
In case that the cable end
Do not touch the '' conductive layer"
finish parts assembly is
95 (3.74) Unit : mm
(black area covering the signal cables
necessary after delivery,
(approx. inches)
Blue (G)
Figure 4.9 End Processing Method of DYC Remote Type Signal Cable for Converter
IM 01F06A01-01EN
<4. WIRING> 25
Precautions
NOTE
Once all wiring is complete, check the Steel Conduit for
Flameproof
connections before applying power to the Converter
instrument. Improper arrangements or wiring
may cause a unit malfunction or damage.
Flexible Metal Conduit
(1) Lay wiring as far as possible from electrical Tee
of an electrical connection before wiring. When Figure 4.11 Example of Wiring (DYA Remote Type Converter)
you open the cover of explosion protected B. Coupling
Wrench
type (*), turn the Locking Screw to the right, and Lock Nut Clamp Nut
Clamp Ring
unlock. When you close a cover after wiring, be
Packing Gland
sure to turn the Locking Screw to the left and Washer
Cable
lock. Packing
(*) Flameproof (TIIS, ATEX, IECEx)
Wrench
(3) It recommends using an flexible metal conduit Union Nut
Lock Nut
and a duct for waterproofing or external
protection of an electric wire. Read Figure 4.10 Packing Case
4
and Figure 4.11. Adapter Body
WIRING
O-Ring
(4) The flameproof packing adapter (option Apply a nonhardnening
code: /G11 or /G12) should be used for sealant to the threads
for watweproofing
the external wiring of TIIS Flameproof. F0413.ai
IM 01F06A01-01EN
<4. WIRING> 26
(5) Perform attachment of flameproof packing (6) Be sure to observe the following precautions
adaptor in the following ways. Read Figure when wiring.
4.12. (a) Do not connect cables outdoors in wet
(a) Loosen the locking screw and remove the weather in order to prevent damage from
terminal box cover. condensation and to protect the insulation.
(b) Measure the cable outer diameter in two (b) Do not splice the cable between the
directions to within 0.1 mm. flowtube terminal and the converter if it is
(c) Calculate the average of the two diameters, too short. Replace the short cable with a
and use packing with an internal diameter cable that is the appropriate length.
nearest to this value. Read Table 4.2. (c) The signal cables must be routed in
(d) Screw the flameproof packing adapter into separate steel conduit tubes 16 (JIS C
the terminal box until the O-Ring touches 8305) or flexible conduit tubes 15 (JIS C
the wiring port (at least 6 full turns), and 8309).
firmly tighten the lock nut. (d) Always route the power and output signal
(e) Insert the cable through the union nut, the cables in separate steel conduit tubes,
B. coupling, the clamp nut, the clamp ring, except when the power supply voltage is 24
the packing gland, the washer, the packing, V and four-core cables are used for wiring.
and the packing case, in that order. Keep conduits or flexible tubes watertight
(f) Insert the end of the cable into the terminal using sealing tape.
box.
(g) Tighten the union cover to grip the cable. 4.7 Grounding
When tightening the union cover, tighten
approximately one turn past the point where IMPORTANT
the cable will no longer move up and down.
Proper tightening is important. If it is too When a lightning protector (option code: /A) is
tight, a circuit break in the cable may selected, use a grounding resistance of 10Ω or
occur; if not tight enough, the flameproof less.
effectiveness will be compromised.
(1) The grounding terminals are located on the
(h) Fasten the cable by tightening the clamp
inside and outside of the terminal area. Either
nut.
terminal may be used. Read Figure 4.14.
(i) Tighten the lock nut on the union nut.
(2) For pulse output version, ground the flowmeter.
(j) Connect the cable wires to each terminal.
Also ground the shielded cable between the
converter and the pulse receiver.
(3) Grounding should satisfy Class D requirements
(ground resistance 100Ω or less).
(4) Use 600V PVC insulated wire for grounding.
Grounding
Example: Integral Type Terminals
F0415.ai
IM 01F06A01-01EN
<5. BASIC OPERATING PROCEDURES (DISPLAY)> 27
1 Data Display
(Upper)
4 Unit Display
3 Alarm Display
5
5 Setting Keys
IM 01F06A01-01EN
<6. PARAMETERS> 28
6. PARAMETERS
6.1 digitalYEWFLO Parameters
The parameters are set before factory shipment.
Set the required parameter of changing fluid,
contact out and indication of display.
IMPORTANT
For the remote type, be sure to set the cable
length (F52) for DYA remote type converter,
because of effect of the cable length.
IM 01F06A01-01EN
Current Output % Output Pulse / Status Output
Diagnostic Pulse Engineering Totalizing Engineering
Indication Error Name Problem Cause Select flow Select Select flow Select How to recover
Message Output Unit Output Output Temp Output Pulse(*2) Status(*2) Alarm(*2)
rate temperature rate temperature
Err-01 FLOW Over range Output signal is Fixed at Normal Fixed at Normal Normal Normal Normal Normal Normal Normal OFF(H) Change
OVER output 110% or more(*1) 110%(*1) Operation 110%(*1) Operation Operation Operation Operation Operation Operation Operation parameters or
over. Temp=-50°C or Temp=-50°C or Temp=-50°C or Temp=-50°C or Temp=-50°C or Temp=-50°C or Temp=-50°C or Temp=-50°C or Temp=-50°C or Temp=-50°C or
Temp=300°C Temp=300°C Temp=300°C Temp=300°C Temp=300°C Temp=300°C Temp=300°C Temp=300°C Temp=300°C Temp=300°C
Err-12(*3) TEMP Error of Disconnection Remain in Based on F58 Remain in Based on F58 Remain in Remain in Remain in Based on Remain in Remain in OFF(H) Change
SENSOR thermometer or short of operation operation operation operation operation F58 operation operation thermometer
FAULT thermometer sensor at Manual at Manual at Manual at Manual at Manual at Manual at Manual sensor.
press function key F2 [DIAG] and the error contents are displayed.
correctly
Err-40 FLOW Error of Flow Flow sensor Is fauit. Normal Normal Normal Normal Normal Normal Normal Normal Normal Normal OFF(H) Change Flow
SEBSOR sensor Operation Operation Operation Operation Operation Operation Operation Operation Operation Operation sensor
FAULT
CPU FAULT CPU is All operations are Over 110% Over 110% or Halt Halt Halt Halt Halt Halt Halt Halt Halt Replace the
failed Dead. Display and or -2.5% -2.5% below AMP. unit
self dignostic function below
is also dead.g
When an ERROR is displayed by SELF CHECK in item A60, B60, C60, D60, E60, H60, J60, K60 or M60,
Note. Normal Operation : Operation continues without relation to error occurrence. (*1): “110%” is based on “D30 : OUT LIMIT(H)”.
Remain in Operation : Calculation continues with relation to error occurrence. (*2): Pulse output : These conditions should be done in case of which B20 is “SCALED PULSE”, “UNSCALED PULSE”, “FREQUENCY”.
Status output : These conditions should be done in case of which B20 is “FLOW SW (LOW :ON)”, “FLOW SW (LOW : OFF)”.
IM 01F06A01-01EN
29
Alarm output : These conditions should be done in case of which B20 is “Alarm”.
(*3): Only for /MV
6
PARAMETERS
<7. COMMUNICATION (BRAIN / HART)> 30
SUPPLY
Receiving
instrument
load
resistance:
250 to 600Ω
BT200
Available
IM 01F06A01-01EN
<7. COMMUNICATION (BRAIN / HART)> 31
(2) Connection of BT200 to Converter 7.2 Connection Method for the
Removing a cover and indicator, the terminals HART Configuration Tool
for BRAIN communication are provided on the
circuit board. The HART Configuration Tool can interface with
Connect BT200 to the terminal of HHT-COM on the digitalYEWFLO from the control room, the
the circuit board. digitalYEWFLO site, or any other wiring termination
point in the loop, provided there is a minimum load
resistance of 250 Ω between the connection and
the receiving instrument. To communicate, it must
be connected in parallel with the digitalYEWFLO,
and the connections must be non-polarized. Figure
7.3 illustrates the wiring connections for a direct
interface at the digitalYEWFLO site. The HART
Configuration Tool can be used for remote access
from any terminal strip as well.
BT200
F0702.ai SUPPLY Relaying
IM 01F06A01-01EN
<8. OPERATION> 32
8. OPERATION
After you have installed the flowmeter into the 3. In case the load resistance is 250Ω, digital
process piping, wired the input/output terminals, set multimeter indicates 5V. Otherwise if it is known
up the required parameters, the vortex flowmeter load resistance value, it indicates R (Ω) × 0.02
should output an accurate flow signal from its (A).
terminals as soon as the measured liquid begins to 4. Check output value is in the rated value (±0.016
flow. mA) after set 50% in Parameter J10.
This section describes procedure of test method 5. Check output value is in the rated value (±0.016
and adjustment method for the pre-operation. mA) after set 0% in Parameter J10.
NOTE SUPPLY +
24V DC
250Ω ±10%
The initial parameter setting has already been SUPPLY –
done at the factory according to the sizing data
when ordering. Therefore it is not necessary to
digital
set parameters except measurement condition multimeter
changes or some additions happen.
8.1 Adjustment
8.1.1 Zero Adjustment
BT200
No zero adjustment is necessary since the zero F0801.ai
IM 01F06A01-01EN
<8. OPERATION> 33
8.1.4 Totalizer Start and Totalizer Reset 8.1.6 Setting of Burnout Switch
When using the Totalizer Function, the start setup digitalYEWFLO is equipped with a CPU error
should be done. burnout function used to set the output direction
(1) Start operation using BT200 upon CPU error, and a sensor burnout function
Enter to B40(TOTAL START), and move the that sets the direction of the output in the event of
video bar to “EXECUTE”. Push “ENTER” key burnout of the temperature sensor. When factory-
at 2 times. shipment under normal conditions, the output of
(2) Start operation using indicator both CPU error burnout and sensor burnout are
Enter to “Setting mode”, move to B40 of set to HIGH, but if option code /C1 is specified,
parameter number, and enter to “01” of data the CPU error burnout is set to LOW(-2.5% below)
number. output, and sensor burnout is set to LOW(-2.5%
Read Section IM 01F06A00-01EN 5.4 “Setting below) output, respectively. The setting of the
Mode.” direction of output from burnout can be changed.
Totalized value can be reset using the indicator or To change the direction of output arising from
BT200. burnout, switch the setting pin on the CPU
(1) Reset operation using BT200 assembly (Read Table 8.1).
Enter to B42 (TOTAL RESET), and move the Table 8.1 Output Setting Pin for Burnout
video bar to “EXECUTE”. Push “ENTER” key at CPU error CPU error
Pin
2 times. burnout burnout Remark
position
(2) Reset operation using indicator direction output
Enter to “Setting mode”, move to B47 of H
parameter number, and enter to “01” of data 110% or more Set to HIGH
HIGH
(21.6mA DC) before shipment.
Number. L
Read IM 01F06A00-01EN Section 5.4 “Setting
Mode.” H
-2.5% or less Set to LOW for
LOW
8.1.5 Setting of Pulse Output (Scaling) L
(3.6mA DC) option code /C1.
OPERATION
TP2
When UNSCALED PULSE is selected in B20, it
outputs the pulse calculated by following formula. HHT Pin position of
The formula for output pulse number is as follows. Write Protect Switch
Output pulse number per one second = vortex Pin position of Burnout Switch
number per one second / PULSE RATE set F0802.ai
number. Figure 8.2 Pin position of Burnout and Write
Read IM 01F06A00-01EN Section 11.6 “Flow Protect Switch
Calculation.”
● Pulse Rate setting
Pulse rate setting is settable by “B21:PULSE
RATE”.
IM 01F06A01-01EN
<8. OPERATION> 34
8.1.7 Setting of Write Protect Switch 8.2 Adjustment for Manual Mode
By setting the write protect function to “Protect”, it is digitalYEWFLO does not need the initial adjustment
possible to prevent the overwriting of parameters. because digitalYEWFLO is always adjusted by itself
Write protection can be carried out using either the automatically.
hardware switch on the CPU board (i.e., Switch These adjustments should be done in case that
2) or software parameter settings. If either of indicator reads over zero at zero flow.
these items is set to “Protect”, the overwriting of
parameters will be prohibited. 8.2.1 Low Cut Adjustment
Adjust to noise elimination or zero flow in the low
NOTE flowrate (or low frequency) range.
The settable range for low cut flowrate is to half of
If the hardware switch is set to “Protect”, it minimum flowrate.
will not be possible to overwrite parameters;
furthermore, this condition will be maintained 8.2.2 Zero Tuning
until the switch is set to “Enable”. This adjustment should be done according to a flow
For more details regarding usage of the write figure shown below.
protect function and the software’s parameter START
No
8.1.8 Power Failure
When a power failure occurs, the totalized value
will be protected by EEPROM (Electrically Erasable Retry the tuning and ensure Ensure TLA value
the pipeline conditions? in "K10: TLA"
Programmable ROM). But during a power failure,
the vortex flowmeter stops and also the totalizing F0803.ai
IM 01F06A01-01EN
<8. OPERATION> 35
1. Tuning method
(1) Ensure the condition of flowrate
The necessary condition for tuning function is zero
flow.
2. TLA value
TLA values is possible to change after executing
“TUNING”. In this case, minimum flowrate is
increased.
Minimum flowrate for TLA value is given by below
equation.
OPERATION
3. Output
After tuning, ensure that the indication reads is zero
where no fluid is flowing.
If the indication reads over zero is done
continuously, retry the tuning and ensure the below
condition.
Does high vibrations occur in pipeline?
In this case, read Section 3.1 “Installation
Precautions”, and keep the pipeline properly.
IM 01F06A01-01EN
<9. ERRORS AND COUNTERMEASURES FOR DISPLAY UNIT AND BRAIN PROTOCOL> 36
CAUTION
Please avoid replacing the amplifier unit from the case, and the vortex shedder bar. When these procedures
are needed, please contact the nearest Yokogawa office.
No
Note 1: This is the temperature and pressure at digitalYEWFLO
mounted place.
Note 2: Contact with our service in case this is not carried out into
the right statement.
F0901.ai
Yes
Are the power polarities No Check the
correct? polarities.
Read Section 8.1.3 No Replace the
"Loop Test" and is the result OK? AMP unit. Yes
Yes
Yes
No
Yes
Yes Replace the
Is the low cut configured correctly?
AMP unit.
No
Configure the Low
cut value correctly.
Is the TLA value configured No Configure the TLA value, read Section
correctly? 8.2 "Adjustment for Manual Mode."
9
Yes
DISPLAY UNIT AND BRAIN PROTOCOL
ERRORS AND COUNTERMEASURES FOR
Is the density value configured No Configure the density value correctly
correctly? at operating conditions.
Yes
No
Yes
Replace the
This case is due to coating of AMP unit.
vortex shedder bar.
Check the shedder bar piping inner
surfaces.
F0902.ai
IM 01F06A01-01EN
<9. ERRORS AND COUNTERMEASURES FOR DISPLAY UNIT AND BRAIN PROTOCOL> 38
Yes
Is fluid flowing? Stop flow.
No
Yes
Yes
Is digitalYEWFLO No
properly grounded? Ground digitalYEWFLO.
Yes
Yes
No
Does the tuning execute? Execute the tuning, read Section
8.2 "Adjustment for Manual Mode"
Yes
No
IM 01F06A01-01EN
<9. ERRORS AND COUNTERMEASURES FOR DISPLAY UNIT AND BRAIN PROTOCOL> 39
Yes
Was a faulty area
found with self-diagnostic?
Yes
Yes
Yes
F0904.ai
IM 01F06A01-01EN
<10. EXPLOSION PROTECTED TYPE INSTRUMENT> 40
IM 01F06A01-01EN
<10. EXPLOSION PROTECTED TYPE INSTRUMENT> 41
Temperature Class: (2) Installation
(Integral Type)
Temperature Class Process Temperature WARNING
T4 -50°C to +135°C
T3 -50°C to +199°C • Take care the following warning marking.
T2 -50°C to +250°C “POTENTIAL ELECTROSTATIC
T1 –50°C to +250°C CHARGING HAZARD”
(Remote Type Detector) • Electrostatic charge may cause an explosion
Temperature Class Process Temperature *
hazard. Avoid any actions that cause the
T6 –196°C to +84/[+79]°C
generation of electrostatic charge, such as
T5 –196°C to +100°C rubbing with a dry cloth on coating face of
T4 –196°C to +135°C the product.
T3 –196°C to +199°C • All wiring shall comply with IEC 60079-14,
T2 –196°C to +299/[+289]°C and local electric codes and requirements.
T1 –196°C to +449/[+439]°C • In cases where the process temperature
exceeds 200 °C, use external heat resistant
*: Use /HT option above +250°C, use /LT option below -29°C,
[ ] for /MV option. cable and cable gland with a maximum
allowable temperature of 90 °C or above.
Electrical data: • In case of Flameproof, Cable glands and/or
Supply and Output Circuit adapters with a suitable temperature rating
(SUPPLY + and -, PULSE + and -); shall be of Ex db certified by ATEX.
Maximum Input Voltage Ui: 30Vdc • Cable glands and adapters shall be installed
Maximum Input Current Ii: 300mA so as to maintain the specified degree of
(Read Contact rating for pulse output.) protection (IP Code) of the flowmeter.
Maximum Input Power Pi: 0.9 W • In order to prevent the earthing conductor
Internal Capacitance Ci: 14nF from loosening, the conductor must be
Internal Inductance Li: 0mH secured to the terminal, tightening the screw
Electrical Connection: ANSI 1/2 NPT female, with appropriate torque. Care must be taken
ISO M20 X 1.5 female not to twist the conductor.
Specific conditions of use The grounding terminals are located on the inside
• Electrostatic charges on the non-metallic parts and outside of the terminal area.
(excluding glass parts) or coated parts of the Connect the cable to grounding terminal in
equipment shall be avoided. accordance with wiring procedure (1) or (2).
• When the enclosure of the flow meter or
the converter are made of aluminum, if it is
mounted in an area where the use of EPL Ga
equipment is required, it must be installed such
that, even in the event of rare incidents, ignition Case 10
sources due to impact and friction sparks are
excluded.
TYPE INSTRUMENT
EXPLOSION PROTECTED
Washer
Cable Clamp
IM 01F06A01-01EN
<10. EXPLOSION PROTECTED TYPE INSTRUMENT> 42
(3) Operation (5) Installation Diagram of Intrinsically safe
(and Note)
WARNING [Integral type] Hazardous Non Hazardous
Location Location
• Take care the following warning marking. DY (Flowmeter)
Safety barriers
+ + +
”POTENTIAL ELECTROSTATIC SUPPLY - -
CHARGING HAZARD” -
PULSE
• Electrostatic charge may cause an explosion + + +
- -
hazard. Avoid any actions that cause the
generation of electrostatic charge, such as
[Remote type without built-in Temperature sensor]
rubbing with a dry cloth on coating face of Hazardous Non Hazardous
the product. Location Location
Safety barriers
• Take care not to generate mechanical spark DY-N (Detector) DYA (Converter)
+ + +
when access to the equipment and the A A SUPPLY - -
B B -
peripheral devices in hazardous locations. T T PULSE
C + + +
• In case of Flameproof, take care the - -
following warning marking when opening the DYC: Signal cable
cover.
[Remote type with built-in Temperature sensor]
“AFTER DE-ENERGIZING, DELAY 3 Hazardous Non Hazardous
MINUTES BEFORE OPENING” Location Location
Safety barriers
DY-N (Detector) DYA (Converter)
+ + +
A A SUPPLY - -
B B -
(4) Maintenance and Repair T T
C
PULSE
+ + +
- -
F1003.ai
IM 01F06A01-01EN
<10. EXPLOSION PROTECTED TYPE INSTRUMENT> 43
(7) Name Plate 10.2 FM
Example for name plates in case of “Flameproof,
Integral type” (1) Technical Data
• Explosion Proof
Applicable Standard: CLASS 3600 2011,
CLASS 3611 2004,
*2
CLASS 3615 2006,
CLASS 3810 1989,
MODEL: Specified model code
SUFFIX: Specified suffix code Including Supplement 1 1995,
STYLE: Style code NEMA 250 1991
SUPPLY: Supply voltage
OUTPUT: Output signal Type of Protection:
MWP: Maximum working pressure Explosionproof for Class I, Division 1,
PROCESS TEMP.: Process temperature
K-FACTOR: Device-specific factor Groups A, B, C and D;
RANGE: Specified range Dust-ignition proof for Class II/III, Division 1,
NO.: Upper column: Manufacturing serial number *3
Lower column: The year and month of production
Groups E, F,and G.
TAG NO.: Specified TAG No.
Tokyo 180-8750 JAPAN: address of manufacturer. *4 “SEAL ALL CONDUITS 18 INCHES.”
0344: The indentification number of the notified body
: Specific ATEX Marking *1 “WHEN INSTALLED IN DIV.2, SEALS NOT
DEKRA 11ATEX0212X: Certificate number *1 REQUIRED”
Ex db IIC T6...T1 Gb: Type of Protection *1
30Vp-p, 100µAp-p
Electrical connection: ANSI 1/2 NPT female
IM 01F06A01-01EN
<10. EXPLOSION PROTECTED TYPE INSTRUMENT> 44
• Intrinsically Safe (3) Operation
Applicable Standard: CLASS 3600 1998, • Explosion proof
CLASS 3610 2010,
CLASS 3611 2004, WARNING
CLASS 3810 2005,
NEMA 250 1991, • In case of Explosion proof, note a warning
ANSI/ISA-60079-0: 2009, label worded as follows.
ANSI/ISA-60079-11: 2009 Warning: OPEN CIRCUIT BEFORE
Type of Protection: REMOVING COVER.
Intrinsically safe for Class I, II, III, Div.1, Groups INSTALL IN ACCORDANCE WITH
A, B, C, D, E, F and G,T4 and Class I, Zone 0, THE INSTRUCTION MANUAL (IM)
AEx ia IIC T4 Nonincendive for Class I, II, Div. 2, 01F06A00-01EN.
Groups A, B, C, D, F and G, Class III,Div.1, T4, • Take care not to generate mechanical
and Class I, Zone 2, Group IIC, T4 spark when access to the instrument and
Ambient Temperature: peripheral devices in hazardous locations.
–40 to +60°C (Integral Type and Remote Type
Converter)
–40 to +80°C (Remote Type Detector) (4) Maintenance and Repair
Indoors and Outdoors: Type 4X
Electrical Parameters: Vmax=30Vdc, WARNING
Imax=165mAdc,
Pi=0.9W, Ci=12nF, The instrument modification or part replacements
Li=0.15mH by other than authorized personnel of Yokogawa
Electrical connection: ANSI 1/2 NPT female Electric Corporation is prohibited and will void
the approval of FM Approvals.
(2) Wiring
• Explosion proof
WARNING
• All wiring shall comply with National
Electrical Code ANSI/NFPA 70 and Local
Electrical Code.
• “SEAL ALL CONDUITS 18 INCHES”
“WHEN INSTALLED DIV.2, SEALS NOT
REQUIRED”.
• Intrinsically Safe
NOTE
For using a hand-held terminal in the hazardous
area, read the Control Drawing or Instruction
Manual of handheld terminal.
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(5) Control Drawing
10
TYPE INSTRUMENT
EXPLOSION PROTECTED
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Specific conditions of use The grounding terminals are located on the inside
• Electrostatic charges on the non-metallic parts and outside of the terminal area.
(excluding glass parts) or coated parts of the Connect the cable to grounding terminal in
equipment shall be avoided. accordance with wiring procedure (1) or (2).
• When the enclosure of the flow meter or
the converter are made of aluminum, if it is
mounted in an area where the use of EPL Ga
equipment is required, it must be installed such Case
that, even in the event of rare incidents, ignition
sources due to impact and friction sparks are
excluded.
• The dielectric strength of at least 500 V a.c. Cable Washer
r.m.s. between the intrinsically safe circuits and
the enclosure of the flow meter or the converter Screw
is limited only by the overvoltage protection. Screw
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(4) Maintenance and Repair (6) Electrical Connection
The type of electrical connection is stamped near
WARNING the electrical connection port according to the
following codes.
When maintenance and repair are performed, confirm Screw size Marking
the following conditions and the then perform works.
Confirm the power supply is cut off and the
ISO M20 X 1.5 female ! M
voltage of power supply terminal is not supplied. ANSI 1/2NPT female ! N
Only personnel authorized by Yokogawa
Electric Corporation can repair the equipment
in accordance with the relevant standards:
EN 60079-19 (Equipment repair, overhaul
and reclamation) and EN 60079-17 (Electrical
installation inspection and maintenance).
F1006.ai
Electrical data:
Signal/Supply Circuit (Terminals SUPPLY + and –):
Ui = 30 V, Ii = 300 mA, Pi = 0.9 W (linear source),
Ci = 14 nF, Li = 0 mH
Pulse Circuit (Terminals PULSE + and –):
Ui = 30 V, Ii = 300 mA*, Pi = 0.9 W (linear source),
Ci = 14 nF, Li = 0 mH
*: Refer to “Contact rating” for the maximum current value of
Pulse Circuit
Note:
- It shall be assured that the voltage difference between the
output circuits of the associated apparatus (safety barriers)
is not more than 30V.
- Cables for the connection for Signal/Supply Circuit and
Pulse Circuit shall be of Type A or B in accordance with IEC
60079-14, otherwise the sum of Io of the associated
apparatus (safety barriers) shall be not more than 300 mA.
F1005.ai
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(2) Wiring (5) Installation Diagram Intrinsically Safe
• Explosion proof (and Note)
Intrinsically safe
WARNING
Hazardous Location Non Hazardous
Location
• All wiring shall comply with Canadian Group IIC, Zone 0
Electrical Code Part I and Local Electrical
Codes. Class I, II, III, Division 1,
Groups A, B, C, D, E, F and G
• In Hazardous locations, wiring shall be in
[Integral type] Safety barriers
conduit as shown in the figure.
DY (flowmeter) + + +
• A SEAL SHALL BE INSTALLED WITHIN SUPPLY - -
50cm OF THE ENCLOSURE. -
PULSE
• When the equipment is installed in Division + + +
- -
2, “FACTORY SEALED, CONDUIT SEAL
NOT REQUIRED”. [Remote type]
Safety barriers
DY-N (flowmeter) DYA (converter) +
+ +
A A SUPPLY - -
B B -
(3) Operation T T (*1) PULSE
C + + +
- -
• Explosion proof
DYC: Signal cable
WARNING
Only personnel authorized by Yokogawa Electric WARNING
Corporation can repair the equipment.
• In any safety barrier used output current
must be limited by a resistor ‘R’ such that 10
Io=Uo/R or Isc=Voc/R.
TYPE INSTRUMENT
EXPLOSION PROTECTED
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Type “n” and Non-incendive (6) Dual Seal (Option code: /CF11, /CS11)
Dual Seal:
Hazardous Location Non Hazardous
Class IIC, Zone 2, Location Certified by CSA to the requirement of ANSI/ISA
Class I, II, 12.27.01
Division 2,Groups A, B, C, D,
F and G,
No additional sealing required.
Class III, Division 1 General Purpose Primary seal failure annunciation: at the O-ring seal
[Integral type] Equipment portion between shedder bar and amplifier housing.
DY (flowmeter) + + Power +
SUPPLY – Supply –
–
PULSE + +
+
– Receiver –
[Remote type]
DY-N (flowmeter) DY (converter) + + Power +
A A SUPPLY – Supply –
B B –
T T (*1) PULSE
C + + +
– Receiver –
DYC: Signal cable
(*1) Wire for T terminal
With temperature sensor type : installed
Without temperature sensor type: not installed
WARNING
• The general purpose equipment must
be CSA certified as the equipment which
have type n or non-incendive field wire
parameters.
• Installation should be in accordance with
Canadian Electrical Code Part I.
• Dust-tight conduit seal must be used when
installed in class II and III environments.
• Do not alter drawing without authorization
from CSA.
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10.5 TIIS
Certificate:
Remote
Integral Type
Shedder Type
Flowmeter
Model bar Detector
Material N (None D (With N (None
Indicator) Indicator) Indicator)
DY015 E TC14901 TC14912 TC14923
DY025/R1
DY040/R2 X TC18903 TC18914 TC18925
DY025 E TC19504 TC19513 TC19522
DY040/R1
DY050/R2 X TC18904 TC18915 TC18926
DY040 E TC19505 TC19514 TC19523
DY050/R1
DY080/R2 X TC18905 TC18916 TC18927
DY050 E TC19506 TC19515 TC19524
DY080/R1
DY100/R2 X TC18906 TC18917 TC18928
DY080 E TC19507 TC19516 TC19525
DY100/R1
DY150/R2 X TC18907 TC18918 TC18929
DY100 E TC19508 TC19517 TC19526
DY150/R1
DY200/R2 X TC18908 TC18919 TC18930
Ex d IIC T6 ← ← ←
Construction
Flame Proof Approval ← ← ←
Amb.Temp -20°C up to +60°C ← ← ←
Rating Maximum power supply vortage: DC42V Output Voltage: 30Vp-p Maximum power supply vortage:
Current Signal: DC4-20mA Output Current: 100µ Ap-p DC42V
Pulse Signal: Current Signal: DC4-20mA
ON : 2V 200mA Pulse Signal:
OFF : 42V 4mA ON : 2V 200mA
OFF : 42V 4mA
Input Signal: 30V p-p,100µ A p-p
Resistance Temp, Sensor Input:
Pt1000 at 0°C
Specified Current: less than 1mA
* In case that ambient temperature exceeds 50°C, use heat-resistant cables with maximum allowable temperature of 70°C or above.
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Table 11.2 Operation Parameters
Fieldbus power
supply Symbol Parameter Description and Settings
digitalYEWFLO HOST
V (ST) Slot-Time Indicates the time necessary
+ –
for immediate reply of
Terminator the device. Unit of time
is in octets (256 μs). Set
maximum specification
for all devices. For
digitalYEWFLO, set a value
Terminator of 4 or greater.
F1102.ai
V (MID) Minimum-Inter- Minimum value of
Figure 11.2 Device Connection PDU-Delay communication data
intervals. Unit of time is in
octets (256 μs). Set the
maximum specification
for all devices. For
IMPORTANT digitalYEWFLO, set a value
of 4 or greater.
Connecting a Fieldbus configuration tool V (MRD) Maximum-Reply- The worst case time
Delay elapsed until a reply is
to a loop with its existing host may cause recorded. The unit is
communication data scrambling resulting Slot-time; set the value so
that V (MRD) x V (ST) is
in a functional disorder or a system failure. the maximum value of the
Disconnect the relevant control loop from the bus specification for all devices.
For digitalYEWFLO, the
if necessary. setting must be a value of 12
or greater.
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11.4 Power-on of digitalYEWFLO 11.5 Generation of Alarm
and Bus 11.5.1 Indication of Alarm
Turn on the power to the host, bus, and
When the self-diagnostics function indicates that a
digitalYEWFLO. If any segments do not light, or if
device is faulty, an alarm (device alarm) is issued
a current anomaly occurs, check the voltage of the
from the resource block. When an error (block
power supply for the digitalYEWFLO.
error) is detected in each function block or an error
The device information, including PD tag, Node
in the process value (process alarm) is detected, an
address, and Device ID, is described on the sheet
alarm is issued from each block. If an LCD indicator
attached to digitalYEWFLO. The device information
is installed, the error number is displayed as AL-
is given in duplicate on this sheet.
XX. If two or more alarms are issued, multiple error
Using the host device display function, check that
numbers are displayed in 2-second intervals. (when
the digitalYEWFLO is in operation on the bus.
“1” is set to DISPLAY_CYCLE).
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Table 11.3 Alarm Indications and Alarm Mask Alarm Mask
LCD Error Detail
Switches SW (default)
AR Range High (AR.RANGE_HI) is smaller Provided (OFF)
Alarm Mask AL-86
LCD Error Detail than AR Range Low (AR.RANGE_LOW).
SW (default)
AL-87 AR Input1 (AR.IN_1) is over range. Provided (OFF)
AL-01 The EEPROM(S) failed. Not provided
AL-88 AR Input2 (AR.IN_2) is over range. Provided (OFF)
The serial communication circuit in the Not provided
AL-02 AR Input (AR.IN) is not connected to the Provided (OFF)
amplifier failed (type 1 error). AL-89
volumetric flow.
The serial communication circuit in the Not provided
AL-03 AR Input1 (AR.IN_1) is not connected to the Provided (OFF)
amplifier failed (type 2 error). AL-90
temperature.
AL-04 The EEPROM(F) failed. Not provided
AR Input2 (AR.IN_2) is not connected to the Provided (OFF)
AL-05 The flow sensor failed. Provided (ON) AL-91
pressure.
AL-06 The input circuit in the amplifier failed. Provided (ON) * AR Compensation Coefficient (AR. Provided (OFF)
AL-07 The temperature circuit in the amplifier failed. Not provided AR_FLOW_CONFIG.Element) changed
AL-08 The temperature sensor failed. Not provided AL-92 unexpected.
Therefore AR Output (AR.OUT.Value) is
AL-20 No function blocks are scheduled. Not provided uncertainty.
AL-21 Resource Block is in O/S mode. Not provided AR Output Range .Units Index (AR.OUT_ Provided (OFF)
AL-22 Transducer Block is in O/S mode. Not provided RANGE.Unit Index) is not selected rightly the
AL-93
AL-23 AI1 Block is in O/S mode. Provided (ON) corresponding to AR Arithmetic Type (AR.
ARITH_TYPE).
AL-24 AI2 Block is in O/S mode. Provided (OFF)
AL-25 DI1 Block is in O/S mode. Provided (OFF) *: Not provided for a model with the option /MV and with the fluid
AL-26 DI2 Block is in O/S mode. Provided (OFF) density calculation set to be active.
AL-27 PID Block is in O/S mode. Provided (OFF)
AL-28 AI3 Block is in O/S mode. Provided (OFF)
AL-29 IT Block is in O/S mode. Provided (OFF)
AL-30 AR Block is in O/S mode. Provided (OFF)
AL-41 Flow rate is over the range. Not provided
The flow rate span setting exceeds the range Not provided
AL-42
limit.
Temperature is over the range. (Regulated in Not provided
AL-43
the upper or lower limit value)
The transient vibration makes the current flow Provided (OFF)
AL-51
rate output constant.
The high vibration makes the current flow rate Provided (OFF)
AL-52
output zero.
AL-53 The shedder bar is clogged with a material. Provided (OFF)
The current flow rate is fluctuating more than Provided (OFF)
AL-54
20%.
AL-61 Indicator is over the range. Not provided
AL-62 AI1 Block is in Manual mode. Provided (ON)
AL-63 AI1 Block is in simulation mode. Provided (ON)
AL-64 AI1 Block is not scheduled. Provided (ON)
AL-65 AI2 Block is in Manual mode. Provided (OFF)
AL-66 AI2 Block is in simulation mode. Provided (OFF)
AL-67 AI2 Block is not scheduled. Provided (OFF)
AL-68 DI1 Block is in Manual mode. Provided (OFF)
AL-69 DI1 Block is in simulation mode. Provided (OFF)
AL-70 DI1 Block is not scheduled. Provided (OFF)
AL-71 DI2 Block is in Manual mode. Provided (OFF)
AL-72 DI2 Block is in simulation mode. Provided (OFF)
AL-73 DI2 Block is not scheduled. Provided (OFF)
AL-74 PID Block is in Bypass mode. Provided (OFF)
AL-75 PID Block is failed (type 1 error). Provided (OFF) 11
AL-76 PID Block is failed (type 2 error). Provided (OFF)
AL-77 AI3 Block is in Manual mode. Provided (OFF)
COMMUNICATION (FIELDBUS)
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11.5.2 Alarms and Events 11.6 Simulation Function
Each digitalYEWFLO can report the following The simulation function simulates the input of a
alarms and events as alerts. function block and lets it operate as if the data was
Analog Alerts (Generated when a process value received from the transducer block. It is possible to
exceeds threshold) conduct testing for the downstream function blocks
By AI Block: Hi-Hi Alarm, Hi Alarm, Low or alarm processes.
Alarm, Low-Low Alarm A SIMULATE_ENABLE jumper switch is mounted
Discrete Alerts (Generated when an abnormal on the digitalYEWFLO’s amplifier. This is to prevent
condition is detected) the accidental operation of this function. When
By Resource Block: Block Alarm, Write Alarm this is switched on, simulation is enabled. (Read
By Transducer Block: Block Alarm Figure 11.4.) To initiate the same action from a
By AI Block: Block Alarm remote terminal, if REMOTE LOOP TEST SWITCH
By PID Block: Block Alarm is written to SIM_ENABLE_MSG (index 1044)
Update Alerts (Generated when a important parameter of the resource block, the resulting action
(restorable) parameter is updated) is the same as is taken when the above switch is
By Resource Block: Update Event on. Note that this parameter value is lost when the
By Transducer Block: Update Event power is turned off. In simulation enabled status,
By AI Block: Update Event an alarm is generated from the resource block, and
By PID Block: Update Event other device alarms will be masked; for this reason
An alert has the following structure: the simulation must be disabled immediately after
using this function.
Table 11.4 Alert Object The SIMULATE parameter of AI block consists of
Subindex the elements listed in Table 11.5 below.
Parameter
Discrete
Analog
Update
Alert
Alert
Name
Sub-
Parameters Description
index
Index of block from which 1 Simulate Status Sets the data status to be
1 1 1 Block Index
alert is generated simulated.
Alert Key copied from the 2 Simulate Value Sets the value of the data to be
2 2 2 Alert Key
block simulated.
Standard 3 Transducer Status Displays the data status from the
3 3 3 Type of the alert
Type transducer block. It cannot be
Alert Name identified by changed.
4 4 4 Mfr Type
manufacturer specific DD 4 Transducer Value Displays the data value from the
Message Reason of alert transducer block. It cannot be
5 5 5
Type notification changed.
6 6 6 Priority Priority of the alarm 5 Simulate En/Disable Controls the simulation function of
Time when this alert is first this block.
7 7 7 Time Stamp 1: Disabled (standard)
detected
Enumerated cause of this 2: Active(simulation)
8 8 Subcode
alert
9 9 Value Value of referenced data When Simulate En/Disable in Table 11.5 above is
Relative Relative Index of set to “Active”, the applicable function block uses
10 10
Index referenced data
the simulation value set in this parameter instead of
Static Value of static revision
8 the data from the transducer block. This setting can
Revision (ST_REV) of the block
11 11 9 Unit Index
Unit code of referenced be used for propagation of the status to the trailing
data
blocks, generation of a process alarm, and as an
operation test for trailing blocks.
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Ambient Temperature: Group: II
-40 to +60°C (Integral Type) Category: 3 G
-50 to +80[+78]°C (Remote Type Detector) Enclosure:IP66/67
-40 to +80°C (Remote Type Converter) Overvoltage Category:I
(Option /LT below -29°C, [ ] Option /MV at T6) Ambient Temperature:
Electrical Data: -40 to +60°C (Integral Type)
Entity Ui = 24 V, Ii = 250 mA, Pi = 1.2 W, -50 to +80 [+79]°C (Remote Type Detector)
Ci = 3.52 nF, Li = 0 mH (Option /LT below -29°C, [ ] for Option /MV at T6)
FISCO(IIC) Ui = 17.5 V, Ii = 500 mA, Pi = 5.5 W, -40 to +80°C (Remote Type Converter)
Ci = 3.52 nF, Li = 0 mH
(Integral Type)
Connect sensor circuit of DYA and DY-N (/HT)
Temperature Class Process Temperature
(Integral Type) T4 -40°C to +135°C
Temperature Class Process Temperature T3 -40°C to +199°C
T4 ≤ +135°C T2 -40°C to +250°C
T3 ≤ +200°C T1 –40°C to +250°C
T2 ≤ +250°C
T1 ≤ +250°C (Remote Type Detector)
Temperature Class Process Temperature
(Remote Type Detector) T6 –196°C to +84/[+79]°C
Temperature Class Process Temperature* T5 –196°C to +100°C
T6 ≤ +84/[+78]°C T4 –196°C to +135°C
T5 ≤ +100°C T3 –196°C to +199°C
T4 ≤ +135°C T2 –196°C to +299/[+289]°C
T3 ≤ +199°C T1 –196°C to +449/[+439]°C
T2 ≤ +299/[+288]°C *: Use /HT option above +250°C, use /LT option below -29°C, [ ]
T1 ≤ +449/[+438]°C for /MV option.
*: Use /HT option above +250°C, use /LT option below -29 °C, [ ]
for /MV option. Electrical data:
Supply and Output Circuit (SUPPLY + and –);
Specific conditions of use FISCO Field Device
• Electrostatic charges on the non-metallic parts Entity Concept:
(excluding glass parts) or coated parts of the Maximum Input Voltage Ui: 32Vdc
equipment shall be avoided. Internal Capacitance Ci: 3.52nF
• The dielectric strength of at least 500 V a.c. Internal Inductance Li: 0mH
r.m.s. between the intrinsically safe circuits and Electrical Connection: ANSI 1/2 NPT female,
the enclosure of the flow meter or the converter ISO M20 X 1.5 female
is limited only by the overvoltage protection.
• Because the enclosures of the flow meters For the connection of DYA to DY-N :
and the flow converter are made of aluminium Maximum cable capacitance: 160nF
alloy, when used in an potentially explosive Electrical Connection: ANSI 1/2 NPT female,
atmosphere requiring apparatus of equipment ISO M20 X 1.5 female
categoly 1 G, they must be installed so, that
even in the event of rare incidents, an ignition Specific conditions of use
source due to impact of friction between the • Electrostatic charges on the non-metallic parts
enclosure and iron/steel is excluded. (excluding glass parts) or coated parts of the
equipment shall be avoided.
• Intrinsically Safe Ex ic • The dielectric strength of at least 500 V a.c.
Applicable Standard: r.m.s. between the intrinsically safe circuits and
EN 60079-0:2012+A11:2013 the enclosure of the flow meter or the converter
EN 60079-11:2012 is limited only by the overvoltage protection.
Type of Protection:
Ex ic IIC T4…T1 Gc (Integral Type)
Ex ic IIC T6…T1 Gc (Remote Type Detector)
Ex ic IIC T5…T4 Gc (Remort Type Converter)
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(2) Installation (3) Operation
WARNING WARNING
• Take care the following warning marking. • Take care the following warning marking.
”POTENTIAL ELECTROSTATIC ”POTENTIAL ELECTROSTATIC
CHARGING HAZARD” CHARGING HAZARD”
• Electrostatic charge may cause an explosion • Electrostatic charge may cause an explosion
hazard. Avoid any actions that cause the hazard. Avoid any actions that cause the
generation of electrostatic charge, such as generation of electrostatic charge, such as
rubbing with a dry cloth on coating face of rubbing with a dry cloth on coating face of
the product. the product.
• All wiring shall comply with IEC 60079-14, • Take care not to generate mechanical spark
and local electric codes and requirements. when access to the equipment and the
• In cases where the process temperature peripheral devices in hazardous locations.
exceeds 200 °C, use external heat resistant • In case of Flameproof, take care the
cable and cable gland with a maximum following warning marking when opening the
allowable temperature of 90 °C or above. cover.
• In case of Flameproof, Cable glands and/or “AFTER DE-ENERGIZING, DELAY 3
adapters with a suitable temperature rating MINUTES BEFORE OPENING”
shall be of Ex db certified by ATEX.
• In case of Intrinsically Safe Ex ic, Cable
glands and/or adapters with a suitable (4) Maintenance and Repair
temperature rating shall be of Ex “n”, Ex “e”,
or Ex “d” certified by ATEX. WARNING
• Cable glands and adapters shall be installed
When maintenance and repair are performed,
Case
Cable
12
Washer
Screw
Screw
Washer
Cable Clamp
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(5) Installation Diagram of Intrinsically safe (and Note)
[ Integral type ] [ Remote type ]
DYC (Signal Cable)
Terminator Terminator
DY DYA DY-N
(Flowmeter) (Converter) (Flowmeter)
A A
B B
T T(*1)
C
Terminator Terminator
Non Hazardous Location Non Hazardous Location
Note
• In the rating 1, the output current of the barrier must be limited by a resistor ‘Ra’ such that Io=Uo/Ra.
• In the rating 2, the output of the barrier must be the characteristics of the trapezoid or the rectangle and this transmitter can be
connected to Fieldbus equipment which are in according to the FISCO model.
• The terminators may be built-in by a barrier.
• More than one field instrument may be connected to the power supply line.
• The terminator and the safety barrier shall be certified. F1202.ai
Electrical data
Ex ia II C Ex ic II C
Rating1 (Entity) Rating2 (FISCO) Rating (Entity)
Maximum Input Voltage Ui 24 Vdc 17.5 Vdc 32 Vdc
Maximum Input Current Ii 250 mA 500 mA –
Maximum Input Power Pi 1.2 W 5.5 W –
Maximum Internal Capacitance Ci 3.52 nF 3.52 nF 3.52 nF
Maximum Internal Inductance Li 0 mH 0 mH 0 mH
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(6) Screw Marking 12.2 FM
The type of electrical connection is stamped near
the electrical connection port according to the (1) Technical Data
following codes. • Explosion Proof
Screw size Marking Applicable Standard: Class 3600 2011,
ISO M20 X 1.5 female ! M Class 3611 2004,
Class 3615 2006,
ANSI 1/2NPT female ! N Class 3810 1989,
Including Supplement 1 1995,
NEMA 250 1991
Type of Protection:
Explosion proof for Class I, Division 1,
Groups A, B, C and D;
Dust-ignition proof for Class II/III, Division 1,
F1203.ai
Groups E, F,and G.
(7) Name Plate
“SEAL ALL CONDUITS 18 INCHES.”
Example for name plates in case of “WHEN INSTALLED IN DIV.2, SEALS NOT
“Flameproof, Integral type” REQUIRED”
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Type of Protection : Intrinsically Safe for Class I, (3) Operation
II, III, DIV.1, Groups A, B, C, D, E, F and G, • Explosion proof
T4, and Class I, Zone 0, AEx ia IIB/IIC T4,
Entity, FISCO
Nonincendive for Class I, II, Div.2, Groups WARNING
A, B, C, D, F and G, Class III, DIV.1, Class I,
Zone 2, Group IIC, FNICO • In case of Explosion proof, note a warning
Ambient Temperature : label worded as follows.
–40 to +60°C (Integral Type and Vortex Flow Warning: OPEN CIRCUIT BEFORE
Converter) REMOVING COVER.
–40 to +80°C (Remote Type Detector) INSTALL IN ACCORDANCE WITH
Indoors and Outdoors : Type 4X THE INSTRUCTION MANUAL (IM)
Electrical Parameters : Intrinsically Safe 01F06A00-01EN.
[Entity] Vmax=24 V, Imax=250 mA, • Take care not to generate mechanical
Pi=1.2 W, Ci=3.52 nF, Li=0 mH spark when access to the instrument and
[FISCO (IIC)] Vmax=17.5 V, Imax=380 mA, peripheral devices in hazardous locations.
Pi=5.32 W, Ci=3.52 nF, Li=0 mH
[FISCO (IIB)] Vmax=17.5 V, Imax=460 mA, (4) Maintenance and Repair
Pi=5.32 W, Ci=3.52 nF, Li=0 mH
Nonincendive
Vmax=32 V, Ci=3.52 nF, Li=0 mH
Electrical Connection : ANSI 1/2NPT female WARNING
(2) Wiring The instrument modification or part replacements
• Explosion proof by other than authorized representative of
Yokogawa Electric Corporation is prohibited and
will void the approval of FM Approvals.
WARNING
• All wiring shall comply with National
Electrical Code ANSI/NFPA 70 and Local
Electrical Code.
• “SEAL ALL CONDUITS 18 INCHES”
“ WHEN INSTALLED DIV.2, SEALS NOT
REQUIRED”.
• Intrinsically Safe
NOTE
If you are using a hand-held terminal in the
hazardous area, read the Control Drawing or
Instruction Manual of handheld terminal.
IM 01F06A01-01EN
<12. EXPLOSION PROTECTED TYPE INSTRUMENT FOR FIELDBUS COMMUNICATION TYPE> 65
(5) Installation Diagram
Intrinsically Safe (and WARNING)
Model: DY Series Date: April 18, 2014 Model: DY Series Date: April 18,Date:
2014 May 8, 2003
/'55.8.5.21
42735
,%22+5+2+/. 1/402 /'55.8.5.21
42735
,%22+5+2+/. 1/402 /'55.8.5.21
%#246+:/29218+46+4 %#246+:/290+6+4
#!/13)7,/6-)3)1
! !
#))3%&,)&),/6 "% ++6'(/+(+/29
1/;,2407/6.8'4.'(/+6;3+
!-%7 -%7 #0': 0':
/1 /1 + + + 24 24 . . .
+ + " . - ". . $ 1 0
! - # 0
.3+38
16.6;
+),()5+') .+/*+8.)+
%9%1(/42,%22+*+)(/'%3+/. '<'4*275/'55.,.+*2)'6.21
+),()5+') .+/*+8.)+
)1-+.%3/1 !+40.1'624
.',%22+*+)(/'%3+/. "1)/'55.,.+*2)'6.21
22/'+%3)( 552).'6+*
00%1%342 33'4'675
Notes:
5. Control equipment connected to the associated apparatus must not use or generate
more than 250 V a.c. r.m.s or d.c.
8. The control drawing of the associated apparatus must be followed when installing
the flow meter or flow converter.
10. The dielectric strength of at least 500 V a.c. r.m.s. between the intrinsically safe
circuits and the enclosure of the flow meter or the converter is limited only by the
overvoltage protection.
12
11. Dust-tight conduit seals must be used when installed in Class II or Class III
environments.
12. Precautions shall be taken to minimize the risk from electrostatic discharge of
painted parts of the enclosure.
14. WARNING – IN THE CASE WHERE THE ENCLOSURE OF THE VORTEX FLOW
METER AND CONVERTER ARE MADE OF ALUMINUM, IF IT IS MOUNTED IN
ZONE 0, IT MUST BE INSTALLED SUCH, THAT EVEN IN THE EVENT OF RARE
INCIDENTS, IGNITION SOURCES DUE TO IMPACT AND FRICTION SPARKS
ARE EXCLUDED
IM 01F06A01-01EN
<12. EXPLOSION PROTECTED TYPE INSTRUMENT FOR FIELDBUS COMMUNICATION TYPE> 66
Model: DY Series Date: April 18, 2014 Model: DY Series Date: April 18,Date:
2014 May 8, 2003
("//'2'/'+*.+1,/
("//'2'/'+*.+1,/ ,$33+6+3+/.2/503
,$33+6+3+/.2/503
("//'2'/'+*
,$33+6+3+/.
("//!+*%.+1, ,$33#/.(2/50
%),%."01.%("//
(-0(2$452(,$33
%.)'*"0+. (2-+.$4/2 "+*.$,$%,(
.,9)/2-5,4+6$2+$%,(490(
+(,'(6+&(
'%($%2'#%
$:$2'/53,$33+)+('/&$4+/.
+(,'(6+&(
"6".$+1/("//'&'%$+#"0'+*
'%($%2'#%
(2-+.$4/2
%.)'*"0+. .&,$33+)+('/&$4+/.
*#("//'&'%$+#"0'+*
/7(2500,9
/.42/,(15+0-(.4
((/4(
+3%.1,,(5
+*0.+(%-1',)%*0
%%+0%
Rev. Doc. No.: IFM021-A20 P.4 Rev. Doc. No.: IFM021-A20 P.5
Notes:
6. The control drawing of the associated apparatus must be followed when installing
the flow meter or flow converter.
8. Dust-tight conduit seals must be used when installed in Class II or Class III
environments.
IM 01F06A01-01EN
<12. EXPLOSION PROTECTED TYPE INSTRUMENT FOR FIELDBUS COMMUNICATION TYPE> 67
12.3 IECEx • Intrinsically Safe
Applicable Standard: IEC 60079-0:2011
IEC 60079-11:2011
Certificate: IECEx DEK 15.0012X
WARNING
Type of Protection:
• Only trained persons use this instrument in Ex ia IIC T4...T1 Ga (Integral Type)
industrial locations. Ex ia IIC T6...T1 Ga (Remote Type Detector)
• A modification of the equipment would Ex ia IIC T4 Ga (Remote Type Converter)
no longer comply with the construction Ambient Temperature:
described in the certificate documentation. -40 to +60°C (Integral Type)
-50 to +80[+78]°C (Remote Type Detector)
-40 to +80°C (Remote Type Converter)
(1) Technical Data (Option /LT below -29°C, [ ] for Option /MV at T6)
• Flameproof Connect sensor circuit of DYA and DY-N (/HT)
Applicable Standard : IEC 60079-0:2011 Electrical Data:
IEC 60079-1:2014 Entity Ui = 24 V, Ii = 250 mA, Pi = 1.2 W,
Certificate : IECEx DEK 11.0077X Ci = 3.52 nF, Li = 0 mH
Type of Protection: FISCO (IIC) Ui = 17.5 V, Ii = 500 mA, Pi = 5.5 W,
Ex db IIC T6…T1 Gb (Integral Type and Remote Ci = 3.52 nF, Li = 0 mH
Type Detector) Temperature Class:
Ex db IIC T6 Gb (Remote Type Convertor) (Integral Type)
Specification of Protection: Temperature Class Process Temperature
Temperature Class: (Integral Type and Remote T4 ≤ +135°C
T3 ≤ +200°C
Type Detector)
T2 ≤ +250°C
Temperature Class Process Temperature
T1 ≤ +250°C
T6 -40°C to +80°C
IM 01F06A01-01EN
<12. EXPLOSION PROTECTED TYPE INSTRUMENT FOR FIELDBUS COMMUNICATION TYPE> 68
(2) Installation (3) Operation
WARNING WARNING
• Take care the following warning marking. • Take care the following warning marking.
”POTENTIAL ELECTROSTATIC ”POTENTIAL ELECTROSTATIC
CHARGING HAZARD” CHARGING HAZARD”
• Electrostatic charge may cause an explosion • Electrostatic charge may cause an explosion
hazard. Avoid any actions that cause the hazard. Avoid any actions that cause the
generation of electrostatic charge, such as generation of electrostatic charge, such as
rubbing with a dry cloth on coating face of rubbing with a dry cloth on coating face of
the product. the product.
• All wiring shall comply with IEC 60079-14, • Take care not to generate mechanical spark
and local electric codes and requirements. when access to the equipment and the
• In cases where the process temperature peripheral devices in hazardous locations.
exceeds 200 °C, use external heat resistant • In case of Flameproof, take care the
cable and cable gland with a maximum following warning marking when opening the
allowable temperature of 90 °C or above. cover.
• In case of Flameproof, Cable glands and/or “AFTER DE-ENERGIZING, DELAY 3
adapters with a suitable temperature rating MINUTES BEFORE OPENING”
shall be of Ex db certified by IECEx.
• Cable glands and adapters shall be installed
so as to maintain the specified degree of (4) Maintenance and Repair
protection (IP Code) of the flowmeter.
• In order to prevent the earthing conductor WARNING
from loosening, the conductor must be
secured to the terminal, tightening the screw When maintenance and repair are performed,
with appropriate torque. Care must be taken confirm the following conditions and the then
not to twist the conductor. perform works.
Confirm the power supply is cut off and the
voltage of power supply terminal is not supplied.
The grounding terminals are located on the inside
Only personnel authorized by Yokogawa
and outside of the terminal area.
Electric Corporation can repair the equipment
Connect the cable to grounding terminal in
in accordance with the relevant standards:
accordance with wiring procedure (1) or (2).
EN 60079-19 (Equipment repair, overhaul
and reclamation) and EN 60079-17 (Electrical
installation inspection and maintenance).
Case
Cable Washer
Screw
Screw
Washer
Cable Clamp
IM 01F06A01-01EN
<12. EXPLOSION PROTECTED TYPE INSTRUMENT FOR FIELDBUS COMMUNICATION TYPE> 69
(5) Electrical Connection 12.4 CSA
The type of electrical connection is stamped near
the electrical connection port according to the (1) Technical Data
following codes. • Explosion Proof
Applicable Standard: C22.1-98, C22.2 No.0-M1991,
Screw size Marking
C22.2 No.0.4-04, C22.2
ISO M20 X 1.5 female ! M No.0.5-1982, C22.2 No. 25-
ANSI 1/2NPT female ! N 1966, C22.2 No. 30-M1986,
C22.2 No. 94-M1991, C22.2
No. 142-M1987, C22.2 No.
61010-1-04, ANSI/ISA-
12.27.01-2003
Certificate: 1166201
Type of Protection:
E xplosion proof for Class I, B, C and D;
F1205.ai
Class II, Groups E, F and G; Class III.
For Class I, Division 2 location:
(6) Name Plate
“FACTORY SEALED, CONDUIT SEAL NOT
REQUIRED.”
Example for name plates in case of
“Flameproof, Integral type” Enclosure : Type 4X
Temperature Code:
(Integral Type and Remote Type Detector)
Temperature Code Process Temperature
T6 ≤85°C
T5 ≤100°C
MODEL: Specified model code
SUFFIX: Specified suffix code T4 ≤135°C
12
IM 01F06A01-01EN
<12. EXPLOSION PROTECTED TYPE INSTRUMENT FOR FIELDBUS COMMUNICATION TYPE> 70
(2) Wiring
• Explosion proof
WARNING
• All wiring shall comply with Canadian
Electrical Code Part I and Local Electrical
Codes.
• In Hazardous locations, wiring shall be in
conduit as shown in the figure.
• A SEAL SHALL BE INSTALLED WITHIN
50cm OF THE ENCLOSURE.
• When the equipment is installed in Division
2, “FACTORY SEALED, CONDUIT SEAL
NOT REQUIRED”.
(3) Operation
• Explosion proof
WARNING
• Note a warning label worded as follows.
Warning: OPEN CIRCUIT BEFORE
REMOVING COVER.
• Take care not to generate mechanical
spark when access to the instrument and
peripheral devices in hazardous locations.
WARNING
The instrument modification or part replacements
by other than authorized representatives of
Yokogawa Electric Corporation are prohibited
and will void CSA Certification.
IM 01F06A01-01EN
<12. EXPLOSION PROTECTED TYPE INSTRUMENT FOR FIELDBUS COMMUNICATION TYPE> 71
12.5 TIIS
Certificate:
Shedder Integral Type Flowmeter Remote Type Detector
Model
bar Material N (None Indicator) D (With Indicator) N (None Indicator)
DY015 E TC14901 TC14912 TC14923
DY025/R1
DY040/R2 X TC18903 TC18914 TC18925
DY025 E TC19504 TC19513 TC19522
DY040/R1
DY050/R2 X TC18904 TC18915 TC18926
DY040 E TC19505 TC19514 TC19523
DY050/R1
DY080/R2 X TC18905 TC18916 TC18927
DY050 E TC19506 TC19515 TC19524
DY080/R1
DY100/R2 X TC18906 TC18917 TC18928
DY080 E TC19507 TC19516 TC19525
DY100/R1
DY150/R2 X TC18907 TC18918 TC18929
DY100 E TC19508 TC19517 TC19526
DY150/R1
DY200/R2 X TC18908 TC18919 TC18930
IM 01F06A01-01EN
<13. PED (PRESSURE EQUIPMENT DIRECTIVE)> 72
IM 01F06A01-01EN
<INSTALLATION AND OPERATING PRECAUTIONS FOR FLAMEPROOF ENCLOSURE
“d” CERTIFIED UNDER JAPANESE TYPE CERTIFICATION> 73
EX-B05-1EN
<INSTALLATION AND OPERATING PRECAUTIONS FOR FLAMEPROOF ENCLOSURE
“d” CERTIFIED UNDER JAPANESE TYPE CERTIFICATION> 74
4. Installation of Flameproof Equipment 5. E
xternal Wiring for Flameproof
Equipment
(1) Installation Area
Flameproof equipment requires cable wiring for
Flameproof equipment may be installed,
their electrical connections. For cable wiring, cable
in accordance with applicable gases, in a
glands (cable entry devices for flameproof type) to
hazardous area in Zone 1 or 2, where the
wiring connections shall be attached. All non-live
specified gases are present. Those equipment
metal parts such as the enclosure shall be securely
shall not be installed in a hazardous area in
grounded. For details, read USER’S GUIDELINES
Zone 0.
for Installations for Explosive Atmospheres in
Note: Hazardous areas are classified in
General Industry.
zones based upon the frequency of
the appearance and the duration of an (1) Cable Wiring
explosive gas atmosphere as follows: • For cable wiring, Ex cable glands attached
Zone 0: Place in which an explosive (or supplied) with the electrical equipment
atmosphere consisting of a mixture with of Flameproof enclosure shall be used and
air of flammable substances in the form connected to conduit.
of gas or vapour is present continuously • Specific cables shall be used as recommended
or for long periods or frequently. by the USER’S GUIDELINES for Installations
Zone 1: Place in which an explosive for Explosive Atmospheres in General Industry.
atmosphere consisting of a mixture with • In necessary, appropriate protective pipes
air of flammable substances in the form (conduit or flexible pipes), ducts or trays shall
of gas or vapour is likely to occur in be used for preventing the cable run (outside
normal operation occasionally. the cable glands) from damage.
Zone 2: Place in which an explosive • To prevent explosive atmosphere from being
atmosphere consisting of a mixture with propagated form Zone 1 or 2 hazardous
air of flammable substances in the form location to any different location or non-
of gas or vapour is not likely to occur in hazardous location through the protective pipe
normal operation but, if it does occur, or duct, apply sealing of the protective pipes
will persist for a short period only. near the individual boundaries, or fill the ducts
with sand appropriately.
(2) Environmental Conditions
• When branch connections of cables or cable
To comply with the ambient temperature
and conduit wiring is made, a flameproof
range which indicated on the nameplate. If the
connection box shall be used. In this case,
flameproof equipment are exposed to direct
flameproof cable glands meeting the type
sunshine or radiant heat from plant facilities,
of connection box must be used for cable
appropriate thermal protection measures shall
connections to the box.
be taken.
IMPORTANT
The electrical equipment of Flameproof
enclosure is certified to be used with the
attached Ex cable gland(s). Therefore, the
attached Ex cable gland(s), Yokogawa-specified
Ex cable gland, shall be used to satisfy this
requirement.
EX-B05-1EN
<INSTALLATION AND OPERATING PRECAUTIONS FOR FLAMEPROOF ENCLOSURE
“d” CERTIFIED UNDER JAPANESE TYPE CERTIFICATION> 75
6. Maintenance of Flameproof Equipment
To maintain the flameproof equipment, do the CAUTION
following. For details, read USER’S GUIDELINES
Do not attempt to re-process threaded
for Installations for Explosive Atmospheres in
connections or refinish joints or mating surfaces.
General Industry.
(1) Maintenance servicing with the power on. (c) If you attempt to repair the flameproof
Flameproof equipment shall not be equipment, company-specified
maintenance-serviced with its power turned components shall be used.
on. However, in cases where maintenance (d) Before starting to service the equipment,
servicing is to be conducted with the power be sure to check all parts necessary for
turned on, with the equipment cover removed, retaining the requirements for flameproof
always shall use a gas detector to check that equipment. For this, check that all screws,
there is no explosive gas in that location. If it bolts, nuts, and threaded connections have
cannot be checked whether an explosive gas is properly been tightened.
present or not, maintenance servicing shall be (3) Prohibition of specification changes and
limited to the following two items: modifications
(a) Visual inspection Do not attempt to change specifications or
Visually inspect the flameproof equipment, make modifications involving addition of or
metal conduits, and cables for damage changes in external wiring connections.
or corrosion, and other mechanical and
structural defects.
(b) Zero and span adjustments References:
These adjustments should be made only to (1) Recommended Practices for Explosion-
the extent that they can be conducted from Protected Electrical Installation in General
the outside without opening the equipment Industries.
cover. (e.g. by software) In doing this, (2) USER’S GUIDELINES for Installations for
great care must be taken not to cause Explosive Atmospheres in General Industry.
mechanical sparks with tools.
(2) Repair
If the flameproof equipment requires repair,
turn off the power and transport it to a safety
(non-hazardous) location. Observe the
following points before attempting to repair the
equipment.
(a) Make only such electrical and mechanical
repairs as will restore the equipment to
its original condition. For the flameproof
equipment, the gaps and path lengths of
joints and mating surfaces, and mechanical
strength of enclosures are critical factors
in explosion protection. Exercise great
care not to damage the joints or shock the
enclosure.
(b) If any damage occurs in threads, joints
or mating surfaces, inspection windows,
connections between the sensor and
terminal box or clamps, or external
wiring connections which are essential
in flameproof, contact Yokogawa Electric
Corporation.
EX-B05-1EN
76
Revision Information
Title: digitalYEWFLO Series Vortex Flowmeter Installation Manual
Manual No.: IM 01F06A01-01EN
IM 01F06A01-01EN